Philips HTS-3541 Service Manual

This service manual is for HTS3541 first Generation model, which is different from the previous generation models. For First Generation model the serial number begin with KX1xxxxxxxxxxx.
Home Theater DVD Player
Service
HTS3541/05/12/51/55/78/79/93/98/X78
Service Manual
TABLE OF CONTENTS
. Location of PCB BdsÿVersion Variation and Repair Scenario Matrix..........1-2
. Technical Specifications…………....………………………..............1-
. Safety Instruction, Warning & Notes….……………………....….....1-
. DFU Instruction..............................................................................2-1
. Mechanical and Dismantling Instructions…………........................3-1
. Software Upgrades .......................................................................
. Electrical Diagrams and Print-layouts..….…………………....….…7-1
. Set Mechanical Exploded view & Part list.…………………..….….8-1
. Revision List..................................................................................9-1
©Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
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CLASS 1
LASER PRODUCT
Published by RY&LLL - 1130 BU AVM Printed in The Netherlands Subject to modification
Version 1.2
PHILIPS
GB
3139 785 35832
PCB BOARD LOCATION:
AMPLIFIER BOARD
MAIN BOARD
LOADER
POWER BOARD
FRONT CONTROL BOARD
1-2
Version Variation
Type/Versions
HTS3541
Features
/05 /12 /51 /55 /78 /79 /93 /98 X/78 Output Power- 300W X X X X X X X X X Voltage(220~240V~) X X X X X Voltage(110~240V~)
X X X X
MP3 LINK X X X X X X X X
Repair Scenario Matrix
Type/Versions
HTS3541
Board in used
/05 /12 /51 /55 /78 /79 /93 /98 X/78 Main Board C C C C C C C C C Front Control Board B B C C C C C C C Amplifier Board B B C C C C C C C Power Board B B C C C C C C C
*Bd:Board Level Replacement *C:Component Level Repair
1-3
HTS3541/05/12/51/55/78/79/X78:
Product Specifications:
Note
Specifi cations and design are subject to change
without notice.
Region codes
The type plate on the back or bottom of the home theatre shows which regions it supports.
Country
Europe, United Kingdom
Asia Pacific, Taiwan, Korea
Latin America
Australia, New Zealand
DVD BD
AA
AA
Amplifi er
Total output power: 300 W RMS (30%
THD) Frequency response: 20 Hz-20 kHz / ±3 dB
Signal-to-noise ratio: > 65 dB (CCIR)/
(A-weighted) Input sensitivity:
AUX: 2 V
Music iLink: 1 V
Video
Signal system: PAL/NTSC
HDMI output: 480i/576i, 480p/576p, 720p,
1080i, 1080p, 1080p24
Audio
S/PDIF Digital audio input:
Coaxial: IEC 60958-3
Optical: TOSLINK
Sampling frequency:
MP3: 32 kHz, 44.1 kHz, 48 kHz
WMA: 44.1 kHz, 48 kHz
Constant bit rate:
MP3: 32 kbps - 320 kbps
WMA: 48 kbps - 192 kbps
Radio
Russia, India
China
Media formats
AVCHD, BD, BD-R/ BD-RE, BD-Video,
DVD-Video, DVD+R /+RW, DVD-R/-RW, DVD+R/-R DL, CD-R/CD-RW, Audio CD, Video CD/SVCD, Picture fi les, MP3 media, WMA media, DivX Plus HD media, USB storage device
File formats
Audio: .aac, .mka, .mp3, .wma, .wav
Video: .avi, .divx, .mp4, .mkv, .asf, .mpg, .mpeg
Picture: .jpg, .jpeg, .gif, .png
CC
CC
Tuning range:
Europe/Russia/China: FM 87.5-
108 MHz (50 kHz) Asia Pacifi c/Latin America: FM 87.5-
108 MHz (50/100 kHz)
Signal-to-noise ratio: FM 50 dB Frequency response: FM 200 Hz-12.5 kHz
/ ±6 dB
USB
Compatibility: Hi-Speed USB (2.0)
Class support: USB Mass Storage Class (MSC) File system: FAT16, FAT32, NTFS
Maximum memory support: < 160 GB
1-4
Main unit
Power supply:
Europe/China/Russia/India: 220-
240 V~, 50 Hz Latin America/Asia Pacifi c: 110-240 V~,
50-60 Hz
Power consumption: 60 W
Standby power consumption:  0.9 W
Dimensions (WxHxD): 360 x 58 x 325 mm
Weight: 2.4 kg
Subwoofer
Output power: 50 W RMS (30% THD)
Impedance: 4 ohm
Speaker drivers: 133 mm (5.25”) woofer
Dimensions (W x H x D): 160 x 265 x 265 mm
Weight: 2.5 kg
Cable length: 3 m
Speakers
Centre speaker:
Output power: 50 W RMS (30% THD)
Speaker impedance: 4 ohm Speaker drivers: 1 x 63.5 mm (2.5”) woofer
Dimensions (W x H x D): 159 x 84.5 x 80 mm
Weight: 0.35 kg
Cable length: 2 m
Front/Rear speaker:
Output power: 4 x 50 W RMS (30% THD)
Speaker impedance: 4 ohm
Speaker drivers: 1 x 63.5 mm (2.5”) woofer Dimensions (WxHxD): 84.5 x159 x 80 mm
Weight (front speakers): 0.35 kg/each
Weight (rear speakers): 0.35 kg/each
Cable length (front speakers): 3 m
Cable length (rear speakers): 7 m
Remote control batteries
2 x AAA-R03-1.5 V
Laser
Laser Type (Diode): InGaN/AlGaN (BD),
AlGaInP (DVD/CD) Wave length: 405 +7 nm/-7 nm (BD), 655
+10 nm/-10 nm (DVD), 790 +10 nm/-20 nm (CD) Output power (Max. ratings): 20 mW (BD),
6 mW (DVD), 7 mW (CD)
1-5
HTS3541/93/98:
Product Specifications:
Note
Specifi cations and design are subject to change without notice.
Region codes
The type plate on the back or bottom of the home theater shows which regions it supports.
Country
Europe, United Kingdom
Asia Pacific, Taiwan, Korea
Latin America
DVD BD
AA
AA
File formats
Audio: .aac, .mka, .mp3, .wma, .wav
Video:
.avi, .divx, .mp4, .mkv, .asf, .wmv, .mpg, .mpeg
.rmvb, .rm
Picture: .jpg, .jpeg, .gif, .png
Amplifi er
Total output power: 300W RMS (30% THD)
Frequency response: 20 Hz-20 kHz / ±3 dB
Signal-to-noise ratio: > 65 dB (CCIR) / (A-weighted)
Input sensitivity:
AUX: 2 V
Music iLink: 1 V
Video
Signal system: PAL / NTSC
HDMI output: 480i/576i, 480p/576p, 720p, 1080i, 1080p, 1080p24
Audio
Australia, New Zealand
Russia, India
China
Media formats
AVCHD, BD, BD-R/ BD-RE, BD-Video, DVD-Video, DVD+R/+RW, DVD-R /-RW, DVD+R/-R DL, CD-R/CD-RW, Audio CD, Video CD/SVCD, Picture fi les, MP3 media, WMA media, DivX Plus HD media, USB storage device
CC
CC
S/PDIF Digital audio input:
Coaxial: IEC 60958-3
Optical: TOSLINK
Sampling frequency:
MP3: 32 kHz, 44.1 kHz, 48 kHz
WMA: 44.1 kHz, 48 kHz
Constant bit rate:
MP3: 32 kbps - 320 kbps
WMA: 48 kbps - 192 kbps
Radio
Tuning range:
Europe/Russia/China: FM 87.5-108
MHz (50 kHz) Asia Pacifi c/Latin America: FM 87.5-108
MHz (50/100 kHz)
Signal-to-noise ratio: FM 50 dB Frequency response: FM 200 Hz-12.5 kHz
/ ±6 dB
1-6
USB
Compatibility: Hi-Speed USB (2.0) Class support: USB Mass Storage Class
(MSC)
File system: FAT16, FAT32, NTFS
Maximum memory support: < 160 GB
Main unit
Power supply:
Europe/China/Russia/India: 220-240 V~, 50 Hz
Latin America/Asia Pacifi c: 110-240 V~,
50-60 Hz
Power consumption: 60 W
Standby power consumption:  0.9 W Dimensions (WxHxD): 360 x 58 x 325 mm
Weight: 2.40 kg
Subwoofer
Output power: 50 W RMS (30% THD)
Impedance: 4 ohm Speaker drivers: 133 mm (5.25”) woofer
Dimensions (WxHxD): 160 x 265 x 265 mm Weight: 2.50 kg
Cable length: 3 m
Remote control batteries
2 x AAA-R03-1.5 V
Laser
Laser Type (Diode): InGaN/AIGaN (BD), AIGaInP (DVD/CD) Wave length: 405 +7 nm/-7 nm (BD), 655
+10 nm/-10 nm (DVD), 790 +10 nm/-20 nm (CD)
Output power (Max. ratings): 20 mW (BD), 6 mW (DVD), 7 mW (CD)
Speakers
Center speaker:
Output power: 50 W RMS (30% THD)
Speaker impedance: 4 ohm
Speaker drivers: 1 x 63.5 mm (2.5”) woofer
Dimensions (WxHxD): 159 x 84.5 x 80 mm Weight: 0.35 kg
Cable length: 2 m
Front/Rear speaker:
Output power: 4 x 50 W RMS (30% THD)
Speaker impedance: 4 ohm
Speaker drivers: 1 x 63.5 mm (2.5”) woofer
Dimensions (WxHxD): 84.5 x159 x 80 mm
Weight (front speakers): 0.35 kg/each Weight (rear speakers): 0.35 kg/each
Cable length (front speakers): 3 m
Cable length (rear speakers): 7 m
1-7
Safety instruction, Warning & Notes
Safety instruction
1. General safety
Safety regulations require that during a repair:
. Connect the unit to the mains via an isolation transformer.
. Replace safety components indicated by the symbol
only by components identical to the original ones. Any
other component substitution (other than original type)
may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, you must
return the unit in its original condition. Pay, in particular,
attention to the following points:
. Route the wires/cables correctly, and fix them with the
mounted cable clamps.
. Check the insulation of the mains lead for external
damage.
. Check the electrical DC resistance between the mains
plug and the secondary side:
1) Unplug the mains cord, and connect a wire between
the two pins of the mains plug.
2) Set the mains switch the “on” position (keep the
mains cord unplug).
3) Measure the resistance value between the mains
plug and the front panel, controls, and chassis
bottom.
4) Repair or correct unit when the resistance
measurement is less than 1M
5) Verify this, before you return the unit to the
customer/user (ref. UL-standard no. 1492).
6) Switch the unit “off”, and remove the wire between
the two pins of the mains plug.
¡
.
2.Laser safety
This unit employs a laser. Only qualified service personnel
,
may remove the cover, or attempt to service this device
(due to possible eye injury).
Laser device unit
Type : Semiconductor laser GaAlAs
Wavelength : 650nm (DVD)
: 780nm (VCD/CD)
Output power : 7mW (DVD)
: 10mW (DVD /CD)
Beam divergence: 60 degree
Note: Use of controls or adjustments or performance of
procedure other than those specified herein, may result in
hazardous radiation exposure. Avoid direct exposure to
beam.
Warning
1-8
1.General
. All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD). Careless handing during
repair can reduce life drastically. Make sure that, during
repair, you are at the same potential as the mass of the
set by a wristband with resistance. Keep components and
tools at this same potential. Available ESD protection
equipment:
1) Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable)
4822 310 10671.
2) Wristband tester 4822 344 13999.
. Be careful during measurements in the live voltage
section. The primary side of the power supply , including
the heat sink, carries live mains voltage when you
connect the player to the mains (even when the player is
“off”!). It is possible to touch copper tracks and/or
components in this unshielded primary area, when you
service the player. Service personnel must take
precautions to prevent touching this area or components
in this area. A “lighting stroke” and a stripe-marked
printing on the printed wiring board, indicate the primary
side of the power supply.
. Never replace modules, or components, while the unit is
“on”.
2. Laser
. The use of optical instruments with this product, will
increase eye hazard.
. Only qualified service personnel may remove the cover
or attempt to service this device, due to possible eye
injury.
. Repair handing should take place as much as possible
with a disc loaded inside the player.
. Text below is placed inside the unit, on the laser cover
shield:
CAUTION: VISIBLE AND INVISIBLE LASER
RADIATION WHEN OPEN, AVOID EXPOSURE
TO BEAM.
Notes: Manufactured under licence from Dolby
Laboratories. The double-D symbol is trademarks of Dolby
Laboratories, Inc. All rights reserved.
1-9
Solder Joint
Service Hints
CAUTION:
CHARGED CAPACITORS ON THE SERVO BOARD MAY DAMAGE THE DRIVE ELECTRONICS WHEN CONNECTING A NEW DRIVE. THAT`S WHY, BESIDES THE SAFETY MEASURES LIKE
· SWITCH OFF POWER SUPPLY
· ESD PROTECTION ADDITIONAL ACTIONS MUST BE TAKEN BY THE PERAIR TECHNICAN
1. How to replace a defective loader?
Step1: Dismantling the loader to access the ESD protection point; Step2: Remove the solder joint on the ESD protection point;
NOTICE: REMOVE THE SOLDER JOINT AS THE WHITE ARROW DIRECTION IN ABOVE PICTURE
Step3: Connect the 4PIN cable with the base. (Figure 2/3) Step4: Take a label (can be reused) to cover the pane to prevent dust and touching the protection point (Figure 4)
1. Loader 2. 4pin base 3. Insert 4pin cable
1-10
Note: The ESD protection point needs to be soldered if:
1). it is still under good condition;
2). It is defective but need to sent back for failure analysis to support back charging evidence. This is also applicable to all partnership workshops.
2. Reference about the loader:
DESCRIPTION POSITION
BLU-RAY LOADER L9829+414H08 OPU LOADER LABEL LABEL 4PIN CONNECTOR L=260MM 4P
1). The ASSY-loader includes three components, as below picture:
The loader
The label
The cable
The ASSY-loader
2). top and bottom pictures :
TOP Bottom
Notes
Lead-Free requirement for service
1-11
INDENTIFICATION:
Regardless of special logo (not always indicated)
One must treat all sets from 1.1.2005 onwards, according next rules.
Important note: In fact also products a little older can also be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
x Use only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solder-paste is
required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste within
workshops should be avoided because paste is not easy
to store and to handle.
x Use only adequate solder tools applicable for lead-free
solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 400°C,
o To stabilize the adjusted temperature at the
solder-tip
o To exchange solder-tips for different applications.
x Adjust your solder tool so that a temperature around
360°C
– 380°C is reached and stabilized at the solder
joint. Heating-time of the solder-joint should not exceed
~ 4 sec. Avoid temperatures above 400°C otherwise
wear-out of tips will rise drastically and flux-fluid will be
destroyed. To avoid wear-out of tips switch off un-used
equipment, or reduce heat.
x Mix of lead-free solder alloy / parts with leaded solder
alloy / parts is possible but PHILIPS recommends
strongly to avoid mixed
solder alloy types (leaded and lead-free). If one cannot
avoid, clean carefully the
solder-joint from old solder alloy and re-solder with new
solder alloy (SAC305).
x Use only original spare-parts listed in the
Service-Manuals. Not listed standard-material
(commodities) has to be purchased at external
companies.
x Special information for BGA-ICs:
- always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for
de-soldering always use highest lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called
‘dry-packaging’ (sealed pack including a silica gel
pack) to protect the IC against moisture. After
opening, dependent of MSL-level seen on
indicator-label in the bag, the BGA-IC possibly
still has to be baked dry. This will be
communicated via AYS-website.
Do not re-use BGAs at all.
x For sets produced before 1.1.2005, containing
leaded soldering-tin and components, all needed
spare-parts will be available till the end of the
service-period. For repair of such sets nothing
changes.
x On our website:
www.atyourservice.ce.Philips.com
You find more information to:
BGA-de-/soldering (+ baking instructions)
Heating-profiles of BGAs and other ICs used in
Philips-sets
You will find this and more technical information
within the “magazine”, chapter “workshop news”.
For additional questions please contact your local
repair-helpdesk.
2-1
EN Before using your product, read all accompanying safety
information
DA Læs alle medfølgende sikkerhedsoplysninger, inden du
tager produktet i brug
DE Lesen Sie vor Verwendung dieses Produkts alle
begleitenden Sicherheitsinformationen
EL ƑƱƩƭ ƷƱƧƳƩƬƯưƯƩƞƳƥƴƥ ƴƯ ưƱƯƺƼƭ, ƤƩơƢƜƳƴƥ ƼƫƥƲ ƴƩƲ
ươƱƥƷƼƬƥƭƥƲ ưƫƧƱƯƶƯƱƟƥƲ ơƳƶƜƫƥƩơƲ
ES Antes de usar el producto, lea toda la información de
seguridad adjunta
FI Lue kaikki turvallisuustiedot ennen tuotteen käyttöä FR Avant d’utiliser votre produit, lisez l’intégralité des
consignes de sécurité jointes
IT Prima di utilizzare il prodotto, leggere tutte le relative
informazioni sulla sicurezza
NL Lees voordat u het product gaat gebruiken eerst alle
bijbehorende veiligheidsinformatie
NO Les all vedlagt sikkerhetsinformasjon før du bruker
produktet
PT Antes de utilizar o produto, leia todas as informações de
segurança que o acompanham
SV Innan du använder produkten ska du läsa all tillhörande
säkerhetsinformation
TR Ürününüzü kullanmadan önce ilgili tüm güvenlik bilgilerini
okuyun
CS Pŏed použitím produktu si pŏeĈtĖte doprovodné
bezpeĈnostní informace
HU A termék használata elʼntt alaposan olvassa el a mellékelt
biztonsági tudnivalókat
PL Przed rozpoczĔciem korzystania z produktu naleůy
zapoznaĂ siĔ z informacjami dotyczĀcymi bezpieczeļstwa
RO Înainte de a utiliza acest produs, citiŗi toate informaŗiile de
siguranŗþ care îl însoŗesc
SK Pred použitím produktu si preĈítajte všetky sprievodné
bezpeĈnostné informácie
User manual
/55 only
UK only
Adaptador fornecido como acessório não deverá ser usado nas redes elétricas do
*
Brasil, seu uso é destinado exclusivamente a outros países da América Latina.
1
2-2
EN Connect the home theater DA Tilslut hjemmebiografen DE Anschließen des Home
Entertainment-Systems
EL ƓƵƭƤƝƳƴƥ ƴƯ home cinema ES Conecta el sistema de cine en casa FI Kotiteatterin liitännät FR Connecter les enceintes au Home Cinéma IT Collegamento del sistema Home Theater NL Sluit de home cinema aan
STS3001
FRONT
FRONT
RIGHT
LEFT
FRONT
CENTER
REAR
RIGHT
REAR
LEFT
SUB
WOOFER
NO Koble til hjemmekinoanlegget PT Efectuar as ligações ao sistema de cinema em casa SV Anslut hemmabiosystemet TR Ev sinemasını baĚlayın CS Pŏipojte domácí kino HU A házimozi csatlakoztatása PL PodãĀczanie zestawu kina domowego RO Conectaŗi sistemul home theater SK Pripojenie k domácemu kinu
SUB
WOOFER
FRONT
LEFT
FRONT
CENTER
FRONT
RIGHT
FRONT
RIGHT
FRONT
LEFT
FRONT
CENTER
REAR
RIGHT
REAR
LEFT
REAR
LEFT
REAR RIGHT
SUB
WOOFER
HDMI OUT (ARC)
2-3
HDMI (ARC)
AC MAINS~
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ANTENNA
X2
2-4
EN Switch on the home theater DA Tænd for hjemmebiografen DE Einschalten des Home
Entertainment-Systems
EL ƆƭƥƱƣƯưƯƩƞƳƴƥ ƴƯ home cinema ES Enciende el sistema de cine en casa FI Virran kytkeminen kotiteatteriin FR Mettre sous tension le Home Cinéma IT Accensione del sistema Home Theater NL Schakel de home cinema in
1
NO Slå på hjemmekinoanlegget PT Ligar o sistema de cinema em casa SV Sätt på hemmabiosystemet TR Ev sinemasını açın CS ZapnĖte domácí kino HU A házimozi bekapcsolása PL WãĀczanie zestawu kina domowego RO Porniŗi sistemul home theater SK Zapnutie domáceho kina
2
3
2-5
EN Complete the fi rst time setup DA Fuldfør den indledende opsætning DE Abschließen der Ersteinrichtung EL ƐƫƯƪƫƧƱƾƳƴƥ ƴƧ ƱƽƨƬƩƳƧ ƣƩơ ưƱƾƴƧ ƶƯƱƜ ES Finaliza la confi guración inicial FI Ensiasennuksen suorittaminen loppuun FR Effectuer la confi guration initiale IT Completamento della confi gurazione iniziale NL Voltooi de eerste installatie
1
NO Fullføre den første konfi gureringen PT Executar a confi guração inicial SV Slutför förstagångsinställningen TR īlk kullanım öncesi kurulumunu tamamlayın CS DokonĈili jste nastavení pŏi prvním zapnutí HU Az elsʼn üzembe helyezés PL Pierwsza konfi guracja RO Realizaŗi prima confi gurare SK DokonĈenie prvého nastavenia
HDMI
2
3
4
HOME THEATER
5
6
HOME THEATER
TV
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2-6
EN Use your home theater DA Brug af din hjemmebiograf DE Verwenden des Home
Entertainment-Systems
EL ƗƱƧƳƩƬƯưƯƩƞƳƴƥ ƴƯ home cinema ES Uso del sistema de cine en casa FI Kotiteatterin käyttäminen FR Utiliser votre Home Cinéma IT Utilizzo del sistema Home Theater NL Uw home cinema bedienen NO Bruke hjemmekinoanlegget
PT Utilizar o sistema de cinema em casa SV Använda hemmabiosystemet TR Ev sinema sisteminin kullanılması CS Použití domácího kina HU A házimozi használata PL Korzystanie z zestawu kina domowego RO Utilizaŗi sistemul home theater SK Používanie domáceho kina
1
2
3
1
2
2-7
1
MUSIC
iLINK
1
3
2
2
3
2-8
HTS3541/05/12/51/55/78/79/93/98/X78:
Your home theatre
Congratulations on your purchase, and welcome to Philips! To fully benefi t from the support that Philips offers, register your home theatre at www. philips.com/welcome.
Main unit
Disc compartment
a b
Display panel
( Open/Close )
c
Open or close the disc compartment, or eject the disc.
d
e
f
( Play/Pause )
Start, pause or resume play.
SOURCE
Select an audio or video source for the home theatre.
( Standby-On )
Switch the home theatre on or to standby.
Remote control
This section includes an overview of the remote control.
1
2
3
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15
16 17
18
19
4
5
6
7
8
9
10
11
12
13
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