Philips HTS3172/98/93, HTS3021/98, HTS3021/94 Service Manual

DVD Home Theater System
Service
HTS3172
/98/93
Service Manual
C
hapter
©
Copy
right 2009 Philips Consumer Electroni
cs B.V. Eindhoven, The Netherlands
Al
l rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by LM0909 Service Audio Printed in
The Netherlands Subject to modification
Ver
sion 1.0
GB
3139 785 3
482 0
LASER BEAM SAFETY PRECAUTIONS................................................................................................1-2
STANDARD NOTES FOR SERVICING........................................................................ .................1-3
SAFETY AND IMPORTANT NOTICE......................................................................................................1-7
LOCATION OF PCB BOARDSVERSION VARIATION ............... ............................. .........................2-1
REMOTE CONTROL........................................................................................…………...…...................2-2
OPERATING CONTROLS AND FUNCTIONS ............ ............................. ..................……...............…..2-3
SPECIFICATIONS ............................................ ............................. .............................................................3-1
MEASUREMENT SETUP………………...................................................................................................... 3-2 .
SYSTEM,REGION CODE,ETC..SETTING PRODURE............................................ ....................3-3
RETURN UNIT TEST FLOW............. .. .................................................................. .................................. ...3-4
MAIN UNIT REPAIR CHART....................................................................……………................………3-5
DISASSEMBLY INSTRUCTIONS ................ .............................. ......................................... .....................4
BLOCK WIRING DIAGRAM.....................................................................................................................5
AMPLIFIER BOARD
LED + KEY BOARD&DECODE BOARD&POWER BOARD......................6
MECHANICAL EXPLODE VIEWPART LIST......................................................................................11
PACKAGING EXPLODED VIEW…………………….....…………………………….....…...........…….10
............
...........
REVISION LIST………………………………………………….....……………………………..............12
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam. CAUTION: Use of controls and adjustments, or doing procedures other than tho se specified herein, may result in hazardous radiation exposure.
CAUTION
LASER RADIATION
WHEN OPEN. DO NOT
STARE INTO BEAM.
Location: Top of DVD mechanism.
1 - 2
STANDARD NOTES FOR SERVICING
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.
2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
IDENTIFICATION:
Regardless of special logo (not always indicated
One must treat all sets from 1.1.2005 onwards, according next rules.
)
Important note: In fact also products a little older can also be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder paste is required, please contact the manufacturer of your solder-equipment. In general use of solder paste within workshops should be avoided because paste is not easy to store and to handle.
Use only adequate solder tools applicable for leadfree solder alloy. The solder tool must be able
To reach at least a solder-temperature of
400°C,
To stabilize the adjusted temperature at
the solder-tip
To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature around 360°C - 380°C is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.
Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).
Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies. Special information for BGA-ICs:
- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for desoldering always use highest lead-free
1 - 3
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicatorlabel in the bag, the BGA-IC possibly still has to be baked dry. This will be communicated via AYS-website. Do not re-use BGAs at all.
For sets produced before 1.1.2005, containing leaded soldering-tin and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.
On our website
www.atyourservice.ce.Philips.com
more information to:
BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-sets. You will find this and more technical information within the “magazine”, chapter “workshop news”. For additional questions please contact your local repair-helpdesk.
you find
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.
2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
With Soldering Iron:
1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
2. Remove the flat pack-IC with tweezers while applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will
2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
1 - 4
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
With Iron Wire:
1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig.S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.
2. Installation
1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.
2. The “●” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.
1 - 5
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate with proper grounding (1 M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
Instructions for Handling Semiconductors
Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body.
1 - 6
Safety and important notice
W
arning
Risk of overheating! Never install the Home
Theater Syste
m in a con ned space. Always leave a space of at least 4 inches around the Home Theater System for ventilation. Ensure curtains or other objects never cover the ventilation slots on the Home Theater System.
• Never place the Home Theater System, remote control or batteries near naked ames or other heat sources, including direct sunlight.
• Only use this Home Theater System indoors. Keep this Home Theater System away from water, moisture and liquid- lled objects.
• Never place this Home Theater System on other electrical equipment.
• Keep away from this Home Theater System during lightning storms.
• Where the mains plug or an appliance coupler is used as the disconnect device, the disconnect device shall remain readily operable.
• Visible and invisible laser radiation when open. Avoid exposure to beam.
Recy
cle notice
This electronic equipment contains a large
number of materials that can be recycled or reused if disassembled by a specialized company. If you are disposing of an old machine, please take it to a recycling center. Please observe the local regulations regarding disposal of packaging materials, exhausted batteries and old equipment.
Co
pyright notice
This product incorporates copyright protection technology that is protected by method claims of certain U.S. patents and other intellectual property rights owned by Macrovision Corporation and other rights owners. Use of this copyright protection technology must be authorised by Macrovision Corporation, and is intended for home and other limited viewing uses only unless otherwise authorised by Macrovision Corporation. Reverse engineering or disassembly is prohibited.
About Progressive Scan
Consumers should note that not all high de nition television sets are fully compatible with this product and may cause artifacts to be displayed in the picture. In case of 525 or 625 progressive scan picture problems, it is recommended that the user switch the connection to the ‘standard de nition’ output. If there are questions regarding our TV set compatibility with this model 525p and 625p DVD player, please contact our customer service center.
1 - 7
LOCA
TION OF PCB BOARDS
VERSION V
ARIA T ION:
HTS3172
T
ype/Versions
Features
/93 /98
Output Pow
er-200W
Χ Χ
V
oltage(220V-240V)
Χ Χ
MP3 Link
Χ Χ
SER
VICE SCNARIO MATRIX:
HTS3172
T
ype/Versions
Board in used
/93 /98 DECODE board C C POWER board C C AMP
board C C
LED board
C C
KEY
board C C
*C=Com ponent Level Repair
KEY
BOARD
LED BOARD
POWER BOAR
D
AM
P BOARD
DECODE BOARD
2 - 1
(Open/Close )
• Opens or closes the disc compartment.
Source buttons
• AUDIO SOURCE : Selects an audio input source.
• RADIO : Switches to FM band.
• USB : Switches to the USB source.
• DISC : Switches to the disc source.
SETUP
• Accesses or exits the setup menu.
(Navigation buttons )
• Navigates through the menus.
• Press left and right for fast backward or forward search.
• In radio mode, press up and down to tune the radio frequency.
• In radio mode, press left or right to
start auto search.
INFO
• For discs, displays information about the current status or the disc.
For slideshows, displays a thumbnail
view of photo
les.
(Play/Pause )
• Starts, pauses or resumes disc play.
• In radio mode, automatically tunes
radio stations during
rst-time setup.
(Stop )
Stops disc play.
• In radio mode, erases the current preset radio station.
SURR (Surround Sound)
• Switches to supported surround sound or stereo sound.
AUDIO SYNC
• Selects an audio language or channel on a disc.
• Press and hold to access the setting for audio sync, then press VOL +/- to
set the audio delay time.
Numeric buttons
• Selects an item to play.
SUBTITLE
• Selects the subtitle language on a disc.
VOCAL
• Changes the audio channel of a karaoke disc.
MIC (VOL +/-)
• Increases or decreases microphone
volume.
REPEAT / PROGRAM
• Selects or turns off repeat or shuf
e
mode.
• In radio mode, resets the list of preset stations: press to manually
reset; press and hold to automatically
reset.
OK
•Con
rms an entry or selection.
BACK
• Returns to a previous screen.
• For DVD, goes to the title menu.
• For VCD version 2.0 or SVCD with PBC turned on, returns to the menu
during playback.
(Previous/Next )
• Skips to the previous or next title, chapter, or track.
(Mute )
• Mutes or restores audio output.
VOL +/-
• Increases or decreases volume.
SOUND
• Selects a prede
ned sound effect.
ZOOM
• Zooms in or out of the picture.
• Fits the picture format to the TV
screen.
KARAOKE
• Accesses or exits the karaoke menu.
Your Home
Englis
h
Standby-On
Turns on the Home Theater System or switches to standby mode.
(
)
Remote Control
2 - 2
OPERATING
CONTROLS AND FUNCTIONS
Front Panel
Back Panel
MAINS~(AC Power
cord) Connect to a standard AC outlet
AUDI
O IN Connect the audio cables(not supplied) to the AUDIO IN_AUX1 jacks
ANTENNA Connec
t the FM antenna to
the FM 75Ωjack
SPEAKERS Connec
t the Speakers
to the matching jacks
VIDEO Con
nect a composite video
cable to the video jack
VIDEO O
UT
Connect the component video cable(not
supplied) to the Y Pb Pr jacks
VOLUME
Increas
es or
decreases volume.
Displa
y Panel
Disc T
ray
Standb
y-On
T
urns on the player or
switches to standby mode
SOURCE
Selects
a media to play or listen to
audio from the connected device.
Open/Close
Opens or closes the disc
com
partment.
USB
Connects
a USB
supported device
St
op
Stops playback
Play
/Pause
starts or pa
uses
playback
MP3 LINK
Connects
a portable
audio player
MIC
Connects
a microphone
2 - 3
SPECIFICATIONS
AMPLIFIER
Total output power :
- Home Theatre mode .................................... ............... 200 W
Frequency
Response .........................………….180Hz – 18kHz / ±3 dB
Signal-to-Noise Ratio ..........................................>- 60 dB (A-weighted)
Input Sensitivity
- AUX1………........................................................................500 mV
- AUX2……………… .......................................................... 500 mV
- MP3 LINK .......................................................................... 500 mV
RADIO
Tuning Range ...........................................................FM 87.5-108
MHz
..................................................................................................(50 kHz)
.......................................................................................26 dB Quieting
Sensitivity ...........................................................................FM 22 dBf,
IF Rejection Ratio .................................................................FM 50 dB
Signal-to-Noise Ratio ...........................................................FM 30 dB
Harmonic Distortion ..................................................... FM Mono 3%
.................................................................................................. FM 3%
Frequency Response ............................... FM 180 Hz–10 kHz / ±3 dB
Stereo Separation ................................................... FM 26 dB (1 kHz)
Stereo Threshold ...............................................................FM 23.5 dB
DISC
Laser Type ......................................................... …...Semiconductor
Disc Diametre .................................................................12cm / 8cm
Video Decoding .....................................MPEG-1 / MPEG-2 /DivX
..................................................................................... / DivX Ultra
Video DAC .............................................................12 Bits,108MHz
Signal System ............................................................PAL / NTSC
Video S/N ............................................................................ 56 dB
Audio DAC............................................................. 24bits/96KHz
Frequency Response ............................. 4 Hz–20 kHz (44.1 kHz)
................................................................ ..4 Hz–22 kHz (48 kHz)
.................................................................. 4 Hz–44 kHz (96 kHz)
PCM ........................................................................... IEC 60958
Dolby Digital .......................................... IEC 60958, IEC 61937
MAIN UNIT
Power
Supply
-For China……………………………………….. 220 - 230 V~50Hz;
-For Asia Pacific……………………………...110 - 240 V~50-60Hz
Standby power consumption...........................................................<1W
Power Consumption ........................................................ 50 W
Dimensions ............................................... 360 x 48 x 332 (mm)
...................................................................................(w x h x d)
Weight ..............................................................................2.64 kg
SPEAKERS
System ..................... ............................. ........ Full range satellite
Sp
eaker impedance ............................8 ohm(centre),4 ohm(Front/Rear)
Speaker drivers .................................................... 3” full range speaker
Frequency response ...................................................150 Hz – 20 kHz
Dimensions:
-Center……………………………………..266.6 x102.3 x78 (mm)
-Front………………………………………...100 x284.5 x78 (mm)
-Rear…………………………………………. 100 x 100x 75 (mm)
...............................................................................................(w x h x d)
Weight:
-Center…………………………………………………..…0.68kg
-Front………………………………………………. .0.66 kg/each
-Rear………………………………………………….0.38 kg/each
USB
Co
mpatibility .......................................................... USB
Class support ......................................... UMS(USB Mass storage Class)
File system........................................FAT12,FAT16,FAT32
SUBWOOFER
Impedance ............................... ... ... ... .................................8 oh m
Speaker drivers ........................................ 165mm (6.5”) woofer
Frequency response ..........................................45Hz – 150 Hz
Dimensions ........................................ 162.5x 362.5 x 369 (mm)
...................................................................................(w x h x d)
Weight ............................................................................4.53kg
Laser specification
Type..............................................Se
miconductor laser GaAlAs(CD)
Wave length................................. 645-665nm (DVD) 770-800nm(CD)
Ou
tput power ........................................6Mw(DVD) 7Mw(VCD/CD)
Beam divergence........................................ 60 degrees
.
3 - 1
MEAS
UREMENT SETUP
Tuner FM
DU
T
B
andpass
20Hz-15kHz
LF Voltm
eter
RF Generator
e.
g. PM5326
e.g. 7122 707 48001
e.g. PM2534
S/
N and distortion meter
e.g. Sound Technology ST1700B
Use a b
andpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
CD
Use
Audio Signal Disc
(replaces test disc 3)
DU
T
L
R
SBC4
29 4822 397 30184
S/
N and distortion meter
e.
g. Sound Technology ST1700B
LEVEL
METER
e.g
. Sennheiser UPM550
with F
F-filter
Ri=7
5Ω
3 - 2
System , Region Code , etc. Setting Produre
1)System Reset
a) Press “SETUP“ button on RC,TV will show setup menu
b) Select the menu using the and on RC
c) Go preference page to do system reset
2)Region Code Change
a) In open model, press”9” “9“ “9“ “9“ on R/C,then input desired
number to change region code :
1 USA
2 EU
3 AP
4 Australia ,NZ , Latam
5 Russia , INDIA
6 CHINA
3)Version Control Change
a) In open model, press “1“ “5“ “9“ on RC
c) Press and “ok” button to con rm
d) TV will show message as below:
7) Upgrading new sofeware
a) Copy “sofeware  les” into a CD-R or USB flash drive.
b) Insert the CD-R disc or USB flash drive.
c) Press DISC or USB, the system will identify the update file autometically.
d) VFD will show
“Updating“ until update is complete.
* the system will switch off to standby automatically after update is complete.
e) OSD will show:
Current model
HTS3172/98
Ver18.04.2M _ 090211_0 region
: 3
Servo: AE.56.00.00
8032: 05.00.04.06 RISC: 05.02.00.24
IF current model does not match you set use down arrow
key on the remote to change
OK
CAUTION!
This information is confi dential and may not be distributed.Only a qualifi ed se rvice person should reprogram the Region Code.
4)Password Change
a) Press “SETUP“ button on R/C,TV will show setup menu
b) Select the menu using the and on RC
c) Go preference page select “password“ to change
* 136900 is default password supplied.
5)Check on the Sofeware Version
TV will show the version on screen.
6)Trade model
a) Press “Open/Close “ button on RC
b) Press “2” “5” “9” on R/C,VFD will display “TRA ON “ or “TRA
OFF“
b) Press and select version you want using
a) Press “SETUP“ button on R/C,TV will show setup menu
b) Select the menu using the and on RC
c) Go preference page select “Version Info“.
/93
3 - 3
3 - 4
F
AII F
unction NO Working
Check AII S
ystem, AII Coble
is Loose or bad: INT
RE-insert and
fix the
cable
Panel st
and LED show
working or Not
Check Ba
ck Power PCB
F901 Bad cause Damage
Change F901
Check Con902
pin1
+5V affirm Correct
Rep
air between T901
Circuit
Check control PCB IC901 an
d their conjoint
Part
Check CON
903 PIN2
M5V affirm Correct
Check Sw
itch power
Supply Circuit
Check Rep
air U102,U104,U105,U106 Circuit
B
Power suppl
y NO
Working
+27V V
oltage No
Output
Check F901 Bad Cause Damage
Check ic901 W
orking Or Not
Check po
wer Transformer Working Or Not
ALL
voltage No
output
+5V V
oltage No
Output
+/-12v V
oltage No
Output
Check cn801 vcc Voltage=27V
Check D91
1 D912
and its conjoint part
Check D908 D
910
and its conjoint part
Check Q901 and
its
conn circuit
Rep
air The Part
R
epair The part
Check Rep
air D905 and
conn circuit
C
Check D916 an
d its
conjoint part
ALL
Function No
Sound
Check ic801a ic801b pin 23 Voltage is 3.3v
Check IC801A
IC801B
Voltage correct is ok
See Content
s B
Check rep
air D916 and its
conjoint part
Check r
epair Q804=3.3V
and its conjoint part
DVD Audio no
t
sound
Check open/close and disc change w
orking or not
Re-insert and
fix the
cable
Hae picture out
put Yes
or No
Check IC u102 AND con100 its conjoint part
Check cn102 cn101and cn105 to dvd loader, cable loose or bad int
Check U102 and their cojoint part
Check cn102 to DVD loader loose or b
ad not
Check ic804 their conjoint p
art
Check rep
air Between
ic801
Aux
/TV in No
Sound
T
uner NO Sound
Check U109 an
d its conjoint
part offirm working
Check rep
air Between L131=5V and their conjoint part
Check U107 U
108 and its
conjoint part offirm working
Check U107 U1
08 PIN7=-5.1
pin16=+5V
Check betwe
en U102 PIN162 163 164 and their cojoint part
Check cn1
11
pin9=9V
According AUX/
TV
REPAIR
Check IC1
12 PIN4=-12V PIN8=+12V and other conjoint part
Check u102 PI
N198 199 200
and pin201 other conjoint part
Alternate tune
r
Check D101 V
oltage=10.1v
Check Q101
and
their conjoint part
Check servo pcb Check U100 PIN
2 1V8
Check U101 PIN2 3V3
D
Check U102 PIN109,210,2
11and
214 its conjoint part
AII Function NO Working
Power supply NO working
ALL Function NO Sound
Aux/TV in NO Sound
Tuner NO Sound
YES
not bad
no
ok
not
ok
not
not
ok
not
YES
ALL
voltage No
output
YES
wo
rkin
g
not
not
notnot
not
not
not
y
es
y
es
not
not
not
not
ok
ok
ok
YES
YES
not
not
ok
not
ok
not
not
not
D
DVD Audio NO Sound
MAIN UN
IT REPAIR CHART
B
C
3 - 5
DISASSEMBL
Y INSTRUCTIONS
1. Disassemb
ly Flowchart
Thi
s flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When
reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.
Top Case
Lo
ader
Board
Led
Board
Fr
ont
Panel
Po
wer
Board
Board
Am
plifier
Board
Tu
ner
De
code
Key
4 - 1
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