Philips HB 580-A Service Manual

Domestic Appliances and Personal Care

Service

HB 580/A

SUNSTUDIO

COMBI

Solarium

GENERAL

The full-body solarium HB 580/A is equipped with a 30 minute timer. After the pre-set tanning time, the appliance automatically switches off. The facial tanner (HP 400 lamps) can be switched on in two steps (180/260W) by means of switch SK 1/SK 2.

After the facial tanner has been switched off, it can only be switched on again after the lamp has cooled down for 3 minutes!

It has ten fans - five in the canopy and four in the couch and one in the control unit - for adequate cooling of the equipment during operation and two fans for body cooling. If malfunctions occur, thermal switch (SK7/SK10) will prevent the temperature from rising to an unacceptable level. The power supply will only be switched on via the relays (Re1/Re2) after the timer has been set.

When choosing a place for the appliance, make sure there is enough free space around the appliance to guarantee proper cooling.

This solarium has to be connected to 3-phase mains.

TECHNICAL DATA

Operating voltage : 3 x 230V, 50Hz Power consumption : approx. 3850W Ballast canopy : 2 x 100W

: 4 x 80W Ballast couch : 14 x 100W Ballast power unit : 6 x 100W

: 8 x 80W Starter canopy : 14 x S12

: 2 x MagneTek ZG 4,5D Starter couch : 14 x S12 Lamp canopy 6 x Cleo Performance 100W

: 8 x Cleo Performance 80W

: 2 x HP 400 Lamp couch : 14 x Cleo Performance 100W Timer : 30 min. Safety class : double insulation Test mark : CE Length of mains cord : approx. 3m Irradiation field : approx. 185 x 80 cm Dimensions : approx. 208 x 101 x 91 cm

( L x W x H )

Published by Philips Domestic Appliances and Personal Care Printed in The Netherlands Copyright reserved Subject to modification

99/11 - 00/10

4322 277 00343

SAP coding HB 580

Service Information

DISASSEMBLY

Canopy

Use an appropriate knife to carefully remove the two decorative caps that cover the plastic rivets (7) from the end covers of the lamp housing (35 +

40) and then lever the rivets out of the lamp housing with the knife.

Use an appropriate screwdriver to carefully remove the 5 screw covers (34) and to loosen the screws (36).

Now the end covers can be removed from the lamp housing.

Unscrew the body cooling fan on the left side of the canopy and take it out. Remove the screws. Pull the ornamental/retaining strips (3) of the acrylic sheet (44) up and snap them out.

Lift the acrylic sheet from the appliance together with a second person. The TL’s (41 + 42), the starter (18) and the safety switch of the lamp filter (60) are now accessible. To remove the cover of the lamp housing (38), first remove the decorative caps of the four plastic rivets (37) with a suitable knife.

Be careful: prevent scratches on the cover!

Then pull the cover of the lamp housing out of the grooves of the housing parts (39 + 43). Lift the cover off the housing parts together with a second person and place it on a soft surface behind the appliance in such a way that the connecting cable (48) is not subjected to a too high mechanical load.

Now all the other parts of the lamp housing of the canopy are accessible and can be disassembled. Before the HP 400 lamps can be taken out, the reflector (58) and the filter unit (59) have to be loosened and removed. To disassemble the two upper fans (23), first remove the two ballasts and then lift the fans with the fan holders out of the housing so that the fixing screws can be loosened.

Mark the position of the filter holders before disassembly to make sure that they can be assembled in exactly the same position when reassembling the lamp housing, which is necessary to ensure that the rivets of the cover of the lamp housing (38) can be reinserted without a problem. To disassemble switches SK 1-4 (55, 56, 57), the housing part (43) must be pushed inwards and downwards and kept apart with a suitable object. The housing part (43) is highly flexible.

Appliances from the first series have another rivet in their housing part (43) that must be removed before the housing can be pushed down. This rivet must not be replaced.

To disassemble the gas pressure springs (53), fold the canopy up and have a second person lock it in this position. Push housing part (43) inwards and downwards and keep it apart with a suitable object. Remove the spring retainer cover (54) with a suitable screwdriver and then loosen the retaining nut. The gas pressure spring can now be removed from the appliance. Always use a new spring retainer cover (54) when reassembling the appliance! To disassemble the body cooling fans (64), take the two housing halves (63) apart after loosening four screws. The fans that have already been unscrewed can now be disassembled further.

Couch

Use an appropriate knife to carefully remove the two decorative caps that cover the plastic rivets (7) from the end covers of the lamp housing (6 + 11). Then lever the rivets out of the lamp housing with the knife. Use an appropriate screwdriver to carefully remove the 4 screw covers (34) and to loosen the screws (36). Now the end covers can be removed from the lamp housing (6 + 11).

Pull the ornamental/retaining strips (3) of the acrylic sheet (10) up and snap them out. Lift the acrylic sheet off the couch to gain access to the TL’s (2), and starters (18). To replace the remote control (33), unsolder connecting cable (32) from the remote control PCB.

To disassemble the cover of the lamp housing (13), pull the connecting cable (48) of the canopy out of the socket in the couch.

Lift the canopy off the couch together with a second person. Place the canopy on a soft surface.

Then lift the couch off its frame together with a second person and place the couch on a soft surface with the lamps pointing downwards.

Loosen the screws located in the cover of the lamp housing next to the studs (8). Pull the cover out of the grooves of the housing part (12) and lift it together with a second person off the rest of the housing and put it on a soft surface. Now all the other parts of the lamp housing of the couch are accessible and can be disassembled.

ASSEMBLY

Canopy

When assembling the acrylic sheet (44), make sure the ornamental/retaining strips (3) have been snapped in properly.

Always use a new spring retainer (54) when reassembling the gas pressure springs (53)!

When assembling the housing part (43), make sure the housing part has been properly snapped in behind the metal strip.

Couch

When assembling the acrylic sheet (10), make sure the ornamental/retaining strips (3) have been snapped in properly. When assembling the cover of the lamp housing (13), please make sure that the small housing cover (45) permitting entry of the mains cable and other connectors laps properly over the cover of the housing.

SERVICE TIPS

• If a fuse blows when you switch on the appliance, this is usually caused by a fuse that acts too quickly. In such a case, use of a slow 16A safety fuse is recommended on account of the high starting current.

• The fuse may also be activated as a result of a defective ballast or an overloaded circuit.

GL GN WT BR

YELLOW GREEN WHITE BROWN

• If one or more TL’s have broken down, you can track down the failure cause by exchanging parts (ballasts, starters, lamps). If these parts are OK, the wiring must be checked, especially the connections to the lamp holders.

• An unusually early blackening of the end of the TL’s points to a wiring fault or a defective starter.

• The plug-in connections of the wires can be detached by means of a paper clip.

• Thermal switch (49) switches the HP 400 lamp off at a temperature of approx. 75°C. After the lamp has cooled down (i.e. after approx. 15 minutes), the HP 400 lamp will automatically come on again.

• If the thermal switch turns the HP 400 lamp off repeatedly, check if the rpm of the fan isn’t too low. Put some thin oil on the bearings.

• When exchanging the HP 400 lamp, make sure you do not touch the new lamp with your bare hands, as finger prints could burn in and reduce the lamp’s performance. If you touch the lamp surface by accident, clean it with pure alcohol.

• New HP400 lamps may show colour differences. This is not a defect, but a characteristic phenomenon of lamps of this type. The discolourations disappear after a short period of use.

• If the glass pane with metal frame (59) have been disassembled, the HP 400 lamp cannot be started, as in that case microswitch (60) will be open.

• After repair, always check whether the glass pane with metal frame has been properly mounted.

• Always use protecting goggles when looking in the direction of burning lamps.

• The acrylic sheets can be cleaned with a moist cloth and some washing-up liquid. Avoid the use of alcohol, alcohol-based cleaners, petrol, acetone or abrasives! These substances can cause irreparable damage to the sheets.

• Disposal of used-up or broken lamps

Used-up or broken lamps are chemical waste and must be disposed of in the appropriate manner.

output in output in

UVX 36 meter distance in cm mW/cm

mW/cm2

NEW MIN

(approx) (approx)

Couch 2.5 cm from acrylic sheet couch 10.0 6.3 Canopy 30 cm from acrylic sheet couch 10.0 6.3 Canopy beneath the facial tanner 30 cm from acrylic sheet couch 6.1 3.9

Note: Switch SK1/SK2 of HP lamp (facial tanner) in position 2.

IRRADIANCE

The measuring data indicated below were established with help of an UVX 36 meter and may only be checked with this equipment, since the values measured are relative values. The measurements must be taken after approx. 5 minutes in the centre of the irradiation field and at the distance indicated. The following aspects must be checked or the following preliminary measurements must be taken:

• Mains voltage: 3 x 230V

• Room temperature approx.: 22-28°C

• Check the fans for failure-free operation as optimal irradiation is only guaranteed at the correct operating temperatures.

• Clean the reflectors, the lamps, the acrylic sheets and the glass pane.

With regard to the minimum irradiation indicated below, you should bear in mind that this is not an absolute value at which the lamps must be replaced. Depending on the skin type, the tanning session may also be extended so that the lamps can be used a little longer.

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