Philips FWV-182 Service Manual

Version 1.0

FWV182

Service Manual

MP3 VCD Mini System

all versions

Published by LX 0607 Service Audio Printed in The Netherlands Subject to modification

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

TABLE OF CONTENTS

Handling chip components ............................................................1-1

Information about lead-free soldering............................................1-2

Technical specification...................................................................2-1

Service tools..................................................................................2-1

Service measurement setup..........................................................2-2

Connections and controls......................................................3-1...3-3

Maintenance and troubleshooting .................................................3-4

Disassembly diagram............................................................4-1...4-2

Set block diagram..........................................................................5-1

Set wiring diagram.........................................................................5-2

FRONT BOARD

circuit diagram ..........................................................................6-1

layout diagram...................................................................6-2 6-3

VCD BOARD

circuit diagram ..........................................................................7-1

layout diagram..........................................................................7-2

POWER BOARD

circuit diagram ..........................................................................8-1

layout diagram..........................................................................8-2

VOL SELECT AND ANT BOARD

layout diagram..........................................................................9-1

MAIN BOARD

circuit diagram(tuner part).......................................................10-1

circuit diagram(tape part)........................................................10-2

circuit diagram ........................................................................10-3

layout diagram................................................................10-4 10-5

Exploded view diagram................................................................11-1

Mechanical partslist.....................................................................11-2

Electrical partslist...............................................................12-1...12-6

VIDEO CD

CLASS 1

LASER PRODUCT

1 - 1

HANDLING CHIP COMPONENTS

1 - 2

INFORMATION ABOUT LEAD-FREE SOLDERING

Philips CE is producing lead-free sets from 1.1.2005 onwards.

IDENTIFICATION:

Regardless of special logo (not always indicated) one must treat all sets from 1 Jan 2005 onwards, according next rules:

Example S/N:

• Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able

• Adjust your solder tool so that a temperature around

• Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed

• Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at

• Special information for BGA-ICs:

• For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts

• On our website www.atyourservice.ce.Philips.com

o To reach at least a solder-temperature of 40 o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications.

solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400 otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).

external companies.

- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free temperature profile, in case of doubt)

- lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do not re-use BGAs at all.

will be available till the end of the service-period. For repair of such sets nothing changes.

BGA-de-/soldering (+ baking instructions)

∗

Heating-profiles of BGAs and other ICs used in Philips-sets

∗

Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number, so in this case 2005 wk12

So from 0501 onwards = from 1 Jan 2005 onwards

Im portant note you avoid mixing solder-alloys ( leaded/ lead -free). So best to always use SAC305 and the higher temperatures belong to this.

Due to lead-free technology some rules have to be respected by the workshop during a repair:

: In fact also product s of year 2004 must be treated in this way as long as

− is reached and stabilized at the solder joint. Heating-time of the

you find more information to:

For additional questions please contact your local repair-helpdesk.

You will find this and more technical information within the "magazine", chapter "workshop news".

SERVICE INSTRUCTION

Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:

· Route the wire trees correctly and fix them with the mounted cable clamps.

· Check the insulation of the AC Power lead for external damage.

· Check the strain relief of the AC Power cord for proper function.

· Check the electrical DC resistance between the AC Power Plug and the secondary side (only for sets which have a AC Power isolated power supply):

1. Unplug the AC Power cord and connect a wire between the two pins of the AC Power plug.

2. Set the AC Power switch to the "on" position (keep the AC Power cord unplugged!).

3. Measure the resistance value between the pins of the AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be larger than 4.5 Mohm (For U.S. it should be between

4.2 Mohm and 12 Mohm).

4. Switch "off" the set, and remove the wire between the two pins of the AC Power plug.

• Check the cabinet for defects, to avoid touching of any

inner parts by the customer.

2 - 1

TECHNICAL SPECIFICATIONS

GENERAL

Mains voltage Mains frequency Battery

Power consumption

Dimension (W x H x D) Weight (with/without speaker)

-/55/98

remote

normal 60 W

Standby

120/230V

50/60 Hz

3 V (AAA x 2)

: :< 15 W

: 265 x 310 x 384 mm : 10/5.1 Kg

AMPLIFIER

Output power : 2 x 25 W Speaker impedance Frequency response Signal to Noise ratio

2 x 6 ohm

: :

125 Hz - 16 kHz (±3dB)

> 65 dBA

TUNER - FM SECTION

Tuning range : 87.5 - 108 MHz IF frequency Sensitivity Selectivity IF Rejection Image Rejection Distortion Tuning Grid

300kHz : > 1 0 dB

: 10.7 MHz ± 0.02 MHz :< 28 dBf

:> 50 dB :> 20dB :< 3 % :

50K Hz

TUNER - AM SECTION

Tuning range :

Tuning Grid IF frequency Sensitivity

Selectivity S9/300kHz IF rejection Distortion Image rejection

515 - 1650 kHz

9K Hz

455 kHz ± 3 kHz ≤ 4.0 mV/m

: :> 10 dB :

:> 24 dB :< 5% :

:> 28 dB

AUDIO CASSETTE RECORDER

Number of tracks : 2 stereo Tape speed : 4.76 cm/sec +3.5/-2.5% Wow & flutter : < 0.4 % JIS Fast wind/rewind C60 : 170 sec. Frequency response P/B : 125 - 8000 Hz S/N ratio : 45 dBA

VIDEO PERFORMANCE

Number of progarmmable track 20 Channel sepatation 1 kHz : >50 dB

S/N ratio Frequency response : 125-16000Hz

MPEG1 : VCD version 2.0 MPEG1 Layer 3 : MPEG AUDIO MP3-CD bit rate : 32 - 256 kbps

:> 62 dBA

SERVICE TOOLS

Audio signal disc SBC 429.......................................................................4822 397 30184

Playability test disc SBC 444 Test disc 5 (disc without errors ) + Test disc 5A (disc with dropout errors, black spots and fingerprints)

SBC 426/426A.....................................................................4822 397 30096

Burn in test disc (65 min. 1kHz signal at -30 dB level without “pause”)

...................................................................4822 397 30245

.....4822 397 30155

AVAILABLE ESD PROTECTION EQUIPMENT

anti-static table mat

anti-static wristband connection box (3 press stud connections, 1MΩ) 4822 320 11307 extendible cable (2m, 2MΩ, to connect wristband to connection box) 4822 320 11305 connecting cable (3m, 2MΩ, to connect table mat to connection box) 4822 320 11306 earth cable (1MΩ, to connect any product to mat or to connection box) 4822 320 11308 KIT ESD3 (combining all 6 prior products - small table mat) 4822 310 10671 wristband tester 4822 344 13999

large 1200x650x1.25mm 4822 466 10953

small 600x650x1.25m 4822 466 10958

4822 395 10223

2 - 2

ERVICE MEASUREMENT

Tuner SW

RF Generator

e.g. PM5326

Aerial replacement

DUT

Capacitor

Ri=50Ω

R=50Ω

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

S/N and distortion meter

e.g. Sound Technology ST1700B

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

Tuner AM (MW,LW)

RF Generator

e.g. PM5326

Ri=50Ω

DUT

Frame aerial

e.g. 7122 707 89001

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

S/N and distortion meter

e.g. Sound Technology ST1700B

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage.

Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3) L.P.F. = 13

order filter 4822 395 30204

DUT

Low pass filter 22kHz

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

S/N and distortion meter

e.g. Sound Technology ST1700B

3 - 1

CONNECTION AND CONTROLS

™

≤

∞

•

≥

‚

(

‡

ﬂ

›

ﬁ

‹

⁄

)

ﬂ

0&%

6^5

3 - 2

CONNECTION AND CONTROLS

Controls

SLOW

≥

MUTE

– watches the VCD at a slower speed.

– mutes or restores sound.

ª SLEEP

•

– activates / deactivates or sets sleep timer

stopped (for VCD with PBC switched off).

CLOCK SET

⁄

– enters clock setting mode

º TIMER

– activates or deactivates the timer function

– switches to clock display mode

¤ RESUME

– continues playback again from where you have

(for CD/VCD operation only and PBC mode is

GOTO

– star ts playback at any chosen time on the disc

‹

off).

PBC (Playback Control)

›

only)

– switches on or off the PBC mode (for VCD 2.0

display mode.

DISPLAY (OSD)

for VCD/CD/MP3-CD…selects disc information

ﬁ

REPEAT

ﬂ

SHUFFLE

‡

– repeats a track / CD program / entire disc.

selectes PAL or NTSC.

– plays tracks in a random order

° PAL/NTSC

– *VCD

DIM

Notes for remote control:

– First, select the source you wish to

control by pressing one of the source select

KEY

vocal range

– turns on/off the dim mode.

– changes the VCD key tone level to suit your

‚

= ECHO

– adjusts the VCD echo level for Karaoke after

inserting the microphone.

– selects MIC ON or OFF.

S T for example).

keys on the remote control (VCD/ CD or

TUNER, for example).

– Then select the desired function ( ,

% OPEN•CLOSE

– opens or closes the disc tray.

^ MIC IN

– connects microphone.

& MIC VOLUME

– adjsuts the mixing level for Karaoke.

Controls on the system and

remote control

STANDBY ON y

– switches the system on or to standby mode.

Controls (illustrations on page 3&4)

2 Display screen

•

RECORD ... starts recording.

PLAY 2 ............ starts playback.

* n

– connects headphones.

( TUNING

– tunes to a lower or higher radio frequency.

) Ta pe deck operations

TUNER, TAPE or AUX.

for Tuner ............. selects waveband : FM or MW.

– views the current status of the system.

3 SOURCE

– selects the respective sound source : VCD/CD

4 BAND

compartment.

5 6

SEARCH / fast rewinds/winds the tape.

STOP•OPEN

5 PROGRAM (PROG)

;

................................. stops the tape; opens the tape

PA USE ....... interrupts recording or playback.

/ (ALBUM 3/4)

for MP3-CD .....selects previous/next album.

for VCD/CD/MP3-CD......programs disc tracks.

6 ALBUM-/+ 1

number. (numbers consisting more than 2 figures

must be keyed in within 2 seconds)

¡ Numeric Keypad (0-9)

–for CD/VCD/MP3-CD - to select a track

for Clock/Timer adjusts the hour s.

fast reverses/forwards the disc.

*for VCD/CD/MP3-CD....................(on the set only)

– selects disc format (CD/MP3-CD) from a mixed

™ MIX SEL

™

for VCD/CD/MP3 CD.....selects a desired track/

preset.

7 TITLE-/+ / (4 / ¢)

DIGEST

≤

playback.

for VCD/CD/MP3-CD.....starts or interrupts

RETURN

– scans through a VCD or a specific track.

∞

for VCD/CD/MP3-CD…stops playback or clears

9 9

(REPEAT A - B is not possible for

mode disc.

REPEAT A - B

repeatedly.

MP3-CD)

– plays a certain scene or passage of a CD/VCD

for Clock/Timer adjusts the minutes.

only) fast reverses/forwards the disc.

*for VCD/CD/MP3-CD....................(on the remote

playack (for VCD with PBC on)

– returns to the previous MENU level during

a program.

or switches between mono or stereo mode

§ AUDIO/VOCAL

– fades out the original vocal from a Karaoke VCD

0 CLOCK/TIMER

– sets the clock/timer function.

! VOLUME (VOL +/-)

during audio disc playback.

suond, or selects a luanguage in a billingual VCD.

– selects channel left / channel right / stereo

– increases or decreases the volume.

@ DBB (Dynamic Bass Boost)

– enhances the bass.

# Disc tray

$ iR sensor

– infrared sensor for remote control.

3 - 3

CONNECTION AND CONTROLS

Preparations

Note:

– If you are connecting equipment with a mono

output (a single audio out terminal), connect it to

the AUX left terminal. Alternatively, you can use a

“single to double” cinch cable (the output sound

still remain mono).

Inserting batteries into the

Remote Control

Insert two batteries (type R06 or AA) into the

remote control with the correct polarity as

indicated by the + and - symbols inside the

battery compar tment.

CAUTION!

– Remove batteries if they are exhausted

or not to be used for a long time.

– Do not use old and new or different

types of batteries in combination.

– Batteries contain chemical substances, so

they should be disposed off properly.

reception.

Adjust the FM antenna for optimal FM stereo

Television

Connect the speaker wires to the SPEAKERS

terminals, right speaker to "R" and left speaker to

C Speakers Connection

FM wire

antenna

"L", colored (marked) wire to "+" and black

speaker terminals.

Connecting other equipment to your

system

Connect the audio left and right OUT terminals

of a TV, VCR, Laser Disc player, DVD player or

VCR or other radiation source.

Position the antenna as far as possible from a TV,

CD Recorder to the AUX terminals.

FM Antenna

antenna since it is fixed to the main unit.

It is unnecessary to connect the FM pigtail

– Do not connect speakers with an impedance

lower than the speakers supplied. Please refer to

(unmarked) wire to "-".

wire into the terminal as shown.

Notes:

–For optimal sound performance, use the

supplied speakers.

– Do not connect more than one speaker to any

one pair of

the SPECIFICATIONS section of this manual.

Fully inser t the stripped portion of the speaker

(left)

Speaker

VOLTAGE

SELECTOR

110V-

127V

220V-

R L

AUX/CDR

LINE OUT

240V

MW Antenna

Connect the supplied MW loop antenna to the

“AM antenna” terminal. Adjust the position of

B Antennas Connection

SPEAKERS 6!&

VIDEO OUT

AM ANTENNA

FM ANTENNA

Connect the VIDEO OUT terminal at the rear

of the system to the TV or VCR VIDEO IN for

viewing or recording.

Optional connection

The optional equipment and connecting cords

D Video Out Connection

Fix the claw

to the slot

the antenna for optimal reception.

VOLTAGE

SELECTOR

110V-

127V

220V-

240V

are not supplied. Refer to the operating

instructions of the connected equipment for

MW ANTENNA

details.

Preparations

antenna

MW loop

Speaker

(right)

AC power cord

Rear connections

The type plate is located at the rear of the

system.

Before connecting the AC power cord to the

wall outlet, ensure that the following are done;

Voltage Selector, set the VOLTAGE

SELECTOR to the local power line

– If your system is equipped with a

A Pow er

voltage.

WARNING!

– All other connections have been made.

–For optimal performance, use only the

original power cable.

–Never make or change any connections

with the power switched on.

To avoid overheating of the system, a safety

circuit has been built in. Therefore, your

system may switch to Standby mode

automatically under extreme conditions. If

this happens, let the system cool down

before reusing it (not available for all versions).

3 - 4

MAINTENANCE AND TROUBLESHOOTING

Solution

If the signal is too weak, adjust the antenna or

connect an external antenna for better

reception.

Increase the distance between the Mini HiFi

System and your TV or VCR.

Clean deck parts, see “Maintenance”.

Use only normal (IEC I) tape for recording.

Apply a piece of adhesive tape over the missing

tab space.

Remove and reconnect the AC power plug and

switch on the system again.

Adjust the volume.

Disconnect the headphones.

Check that the speakers are connected correctly.

Check if the stripped speaker wire is clamped.

Check the speaker connections and location.

Select the source (VCD/CD or TUNER, for

example) before pressing the function button

Reduce the distance between the remote

control and the system.

Insert the batter y with its polarities (+/– signs)

(, 4, ¢ ).

aligned as indicated.

Replace the battery.

Point the remote control directly toward IR

sensor on the front of the system.

Set the clock correctly.

If a recording is in progress, stop the recording.

Power has been interrupted or the power cord

has been disconnected. Reset the clock/timer.

Problem

Radio reception is poor.

Tr oubleshooting

Maintenance

C after every 50 hours of

A, the capstan(s) B, and

Cleaning the Heads and the Tape Paths

clean the heads

pressure roller(s)

tape operation.

Caution: Do not rotate the heads during

To ensure good recording and playback quality,

Recording or playback cannot be made.

cleaning.

cleaning fluid or alcohol.

cleaning tape once.

Use a cotton swab slightly moistened with

You can also clean the heads by playing a

The system does not react when buttons

are pressed.

Sound cannot be heard or is of poor

quality.

A A B C

The left and right sound outputs are

reversed.

The remote control does not function

properly.

Demagnetising the heads

dealer.

Use a demagnetising tape available at your

The timer is not working.

Tr oubleshooting

The Clock/Timer setting is erased.

Solution

Insert a disc.

Check if the disc is inserted upside down.

Wait until the moisture condensation at the lens

has cleared.

Replace or clean the disc, see “Maintenance”.

Use a finalised CD-RW or CD-R.

Connect the cable betwen the system and TV.

Change the system to the respective PAL or

NTSC setting.

Cleaning the Cabinet

detergent solution. Do not use a solution

containing alcohol, spirits, ammonia or abrasives.

Cleaning Discs

clean it with a cleaning cloth.

Use a soft cloth slightly moistened with a mild

When a disc becomes dir ty,

Wipe the disc from the centre

out.

benzene, thinner, commercially

available cleaners, or antistatic

spray intended for analogue records.

Cleaning the disc lens

Do not use solvents such as

After prolonged use, dirt or dust may

accumulate at the disc lens. To ensure good

playback quality, clean the disc lens with Philips

CD Lens Cleaner or any commercially available

cleaner. Follow the instructions supplied with

cleaner.

WARNING

Under no circumstances should you try to repair the system yourself, as this will

invalidate the warranty. Do not open the system as there is a risk of electric shock.

If a fault occurs, first check the points listed below before taking the system for repair. If

you are unable to remedy a problem by following these hints, consult your dealer or

Philips for help.

Problem

“NO DISC” is displayed.

No picture on TV screen.

No colour on TV.

4 - 14 - 1

DISASSEMBLY DIAGRAM

Dismantling of the Cassette Cover

1) Loosen 4 screws to remove the Cassette Deck.

2)Loosen 4 screws to remove the Cassette Keys .

Dismantling of the VCD Module

1) Loosen 4 screws to remove the Cover T op of the set.

2) Loosen 2 screws to remove the Panel Left and 2 screws to remove the Panel Right of the set.

Connect AC power cord first, open the CD tray and remove VCD Door as shown in the diagram below.

4) Remove screws M3x10 - 4pcs.

3) Push the catch outside and take out damper gear assembly as indicated.



.  4)  

Remove the Cassette Cover

as indicated.

4 - 2 4 - 2

DISASSEMBLY DIAGRAM

Dismantling of Rear Portion

A Remove the back panel : A1 Remove screws M3x12 (4pcs) A2 Remove screws M3x10 (14pcs)

B Remove Left and Right panel : B1 Remove screws M3x10 (2pcs) B2 Remove screws M3x10 (2pcs)

B1 B2

Dismantling of the Front Cabinet and PCB Boards

C Remove Front Cabinet:

Remove screws M3x10 (2pcs)

D Remove screws M3x10 (12pcs) - VCD Board E Remove screws M3x10 (3pcs) - Main Board

F Remove screws M3x10 (13pcs) - Front Board

+ 23 hidden pages

Philips FWV-182 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual