Philips F-2200 User Manual
F-2200 Series Vortex
Flow Meter Installation and
Operation Guide
For software version CF 4.7 and higher
12-15-08
1500 North Belcher Road • Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699
www.onicon.com • sales@onicon.com
SAFETY INFORMATION
i
This meter was calibrated at the factory before shipment. To ensure correct use of the meter, please read
this manual thoroughly.
Regarding This Manual:
• This manual should be passed on to the end user.
• Before use, read this manual thoroughly to comprehend its contents.
• The contents of this manual may be changed without prior notice.
• All rights reserved. No part of this manual may be reproduced in any form without
ONICON’s written permission.
• ONICON makes no warranty of any kind with regard to this material, including, but not
limited to, implied warranties of merchantability and suitability for a particular purpose.
• All reasonable effort has been made to ensure the accuracy of the contents of this manual.
However, if any errors are found, please inform ONICON.
• ONICON assumes no responsibilities for this product except as stated in the warranty.
• If the customer or any third party is harmed by the use of this product, ONICON assumes no
responsibility for any such harm owing to any defects in the product which were not
predictable, or for any indirect damages.
Safety Precautions:
The following general safety precautions must be observed during all phases of installation,
operation, service, and repair of this product. Failure to comply with these precautions or with
speci c WARNINGS given elsewhere in this manual violates safety standards of design, manufacture,
and intended use of the product. ONICON Incorporated assumes no liability for the customer’s
failure to comply with these requirements. If this product is used in a manner not speci ed in this
manual, the protection provided by this product may be impaired.
The following symbols are used in this manual:
WARNING
!
Messages identi ed as WARNING contain information regarding the personal safety of individuals
involved in the istallation, operation or service of theis product.
CAUTION
!
Messages identi ed as CAUTION contain information regarding the potential damage to the product
or other ancillary products.
Messages identi ed as IMPORTANT NOTICE contain information critical to the proper operation of
the product.
F-2200 Series Vortex Flow Meter Installation and Operation Guide • Revised 12/08
IMPORTANT NOTICE
3
F-2200 Series Vortex Flow Meter Installation and Operation Guide
Addendum
December 12, 2008
The drawing below illustrates the proper method for insulating the ow meter.
CAUTION
!
Insulating the entire neck of the ow meter will increase heat transfer to the electronics enclosure
and may in some cases cause premature failure of the electronics.
F-2000 SERIES STEAM FLOW METER WITH INSULATION DETAIL
F-2200 Series Vortex Flow Meter Installation and Operation Guide • Revised 12/08
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TABLE OF CONTENTS
1.0 INTRODUCTION ..............................................................................................................7
1.1 Purpose of This Guide .............................................................................................. 7
1.2 Principal of Operation .............................................................................................. 7
1.3 Features and Speci cations ...................................................................................... 7
1.4 Additional Required Materials ................................................................................. 9
1.5 Working Environment ............................................................................................... 9
1.6 Serial Number ........................................................................................................... 9
2.0 UNPACKING .................................................................................................................... 10
2.1 Checking That You Have Received Everything ..................................................... 10
3.0 INSTALLATION INFORMATION ................................................................................... 11
3.1 Site Selection ........................................................................................................... 11
3.1.1 Flow direction and meter position .............................................................. 11
3.1.2 Maximum allowable difference between inside of meter body and
the connecting pipe ...................................................................................... 12
3.1.3 Straight, unimpeded inlet and outlet runs .................................................. 13
3.1.4 Minimizing pipe vibration ........................................................................... 14
3.1.5 Locating the meter in a pipeline that runs parallel to a wall ..................... 14
3.1.6 State of medium ........................................................................................... 14
3.1.6.1 Liquid Applications ..................................................................... 14
3.1.6.2 Steam or compressed gas applications ........................................ 14
3.2 Mechanical Installation .......................................................................................... 15
3.2.1 Orient the display for convenient viewing ................................................. 15
3.2.1.1 Liquid applications ...................................................................... 15
3.2.1.2 Steam or compressed gas applications ........................................ 16
3.2.2 Flanged type connections to ANSI B16.5 (Schedule 40) ............................ 16
3.2.3 Temperature Measurements ......................................................................... 17
3.3 Wiring Terminations ............................................................................................... 17
4.0 START-UP & TROUBLESHOOTING .............................................................................. 18
4.1 Start Up .................................................................................................................... 18
4.2 Measurement Mode ................................................................................................. 18
4.3 Operating the Display ............................................................................................. 19
4.4 Error Handling ......................................................................................................... 20
4.5 Troubleshooting Hints............................................................................................. 21
5.0 FLOW STRAIGHTENER CATALOG SHEET .................................................................. 22
F-2200 Series Vortex Flow Meter Installation and Operation Guide • Revised 12/08
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F-2200 Series Vortex Flow Meter Installation and Operation Guide • Revised 12/08
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SECTION 1.0: INTRODUCTION
We, at ONICON INCORPORATED, would like to thank you for purchasing our F-2200 Series Vortex Flow
Meter. As our valued customer, our commitment to you is to provide fast reliable service and assistance,
while continuing to offer you new products to meet your growing ow measurement needs.
1.1 PURPOSE OF THIS GUIDE
The purpose of this guide is to provide installation and commissioning procedures and basic
operating and servicing instructions for ONICON F-2200 Series Vortex Flow Meters.
WARNING
!
Only quali ed service personnel should attempt to install or service this equipment. Serious injury
may result from the improper installation or use of this equipment.
1.2 PRINCIPAL OF OPERATION
ONICON F-2000 series vortex ow meters utilize Karman’s vortex street principal to detect changes
in velocity in the medium owing around the titanium shedder bar and through the meter body. A
volumetric ow rate is then derived by utilizing the known cross-sectional area of the meter body
and the average velocity of the medium. When provided with optional temperature and/or pressure
compensation the F-2000 series ow meters are capable of calculating the required density
corrections necessary to provide direct mass ow measurement of liquids, steam or gases.
1.3 FEATURES AND SPECIFICATIONS
CONSTRUCTION
Meter body:
Casting: 316 stainless steel for diameters up to 4”
304 stainless steel for 6” and 8” diameters
Shedder bar: Unalloyed titanium
Shedder bar seal: Ni plated Inconnel
Damper pin o-ring:
Viton for, non-steam, -4° to 356° F
Kalrez 4079 for, non-steam, -4° to 428° F
Paro uor for steam, -4° to 464° F
Electronics enclosure:
Enclosure material: Die-cast aluminum
Enclosure viewing window: Tempered glass,
UV blocking
CALIBRATION
Each meter undergoes a 5 point velocity calibration
from 0-250 ft/sec
PROGRAMMING
Each meter is programmed at the factory based on application speci c data provided by the
customer. Field re-programmable via keypad, with coded access for security.
F-2200 Series Vortex Flow Meter Installation and Operation Guide • Revised 12/08
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ACCURACY
Volumetric ow
±1% of reading accuracy (±2% for ¾” & smaller sizes)
Mass ow
±1.5% of reading accuracy (±2.5% for ¾” & smaller sizes)
OPERATING TEMPERATURE RANGE
Media temperature
25° to 464° F
Ambient temperature
0° to 132° F
DISPLAY / USER INTERFACE
16x64 dot matrix LCD with 3 button keypad and magnetic pin programming
OUTPUT SIGNALS
Rate: 4-20mA, loop-powered
Supply voltage range: 14-36 VDC
Minimum load resistance: 100 ohms
Maximum load resistance is calculated as follows:
Max load = Vs – 12V Where Vs = supply voltage
0.020A
Total: Scaled output pulse, programmable
Optically isolated open collector, 0.5 hz maximum
Rating: 5-36 VDC, 100mA maximum
SUPPLY VOLTAGE:
14-36 VDC
PROCESS CONNECTIONS:
Standard: ANSI #300 anges
Optional: ANSI #600 anges
APPROVALS
Safety: Conforms to CE mark as per LVD, PED and EMC Directive
Enclosure: Conforms to IP 65 and IP 67
F-2200 Series Vortex Flow Meter Installation and Operation Guide • Revised 12/08
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