PHILIPS DVP3120-05, DVP3120-12, DVP3120-51, DVP3120-55, DVP3120-94 Service Manual

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DVD Player

DVP3120(K)

DVP3120/05/12/51/55/94/75 DVP3120K/55

Service

Service Manual

TABLE OF CONTENTS

All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by TCL-HY 0707 Service Audio Printed in The Netherlands Subject to modification

Version 1.0

. Technical Specifications……………………………………...................1-2

. Safety Instruction, Warning & Notes….……………………….....….....1-3

. Mechanical and Dismantling Instructions………….............................2-1

. Region Code, Software Version& Upgrades……………....................

. Trouble Shooting Chart………………………………………….……….

. Wiring Diagram………………………………………..…....….…..….….5-1

. Electrical Diagrams and Print-layouts..….……………..…….......….…6-1

. Set Mechanical Exploded View & Electrical Part list.……….....….…..7-1

. Electrical Parts List…………………………………………....….....…....8-1

. Revision List………………………………………………….…..….........9-1

Page

.3-1 .4-1

CLASS 1

LASER PRODUCT

3139 785 324XX

PHILIPS

Technical Specifications

TV standard (PAL/50Hz) (NTSC/60Hz)

Number of lines 625 525 Playback Multi standard (PAL/NTSC)

Video performance

Video DAC 12 bit, 108MHz YPbPr 0.7Vpp ---- 75 ohm Video output 1Vpp ----- 75 ohm

RGB︵SCART︶ 0.7Vpp ---- 75 ohm (For Europe Version )

Video format

Digital Compression MPEG 2 for DVD,SVCD MPEG 1 for VCD

DVD 50Hz 60Hz

Horiz resolution 720 pixels 720 pixels Vertical resolution 576lines 480 lines

VCD 50Hz 60Hz

Horiz. resolution 352 pixels 352 pixels Vertical resolution 288lines 240 lines

Audio format

Digital MPEG/AC-3/ Compressed PCM Digital

Analogue Sound Stereo Dolby surround compatible downmix from Dolby Digital multi-channel sound

16, 20, 24bits

fs, 44.1, 48, 96kHz

MP3(ISO 9660) 96,112,128,256kbps

& variable bit rate fs,32,

44.1,48 kHz

1-2

Audio performance

DA converter 24bits, 192KHz DVD fs 96kHz 4Hz----44kHz

fs 48kHz 4Hz----22kHz

SVCD fs 48kHz 4Hz----22kHz fs 44.1kHz 4Hz----20kHz CD/ VCD fs 44.1kHz 4Hz----20kHz Signal-Noise (1kHz) >90dB Dynamic Range (1kHz) >80dB Cross talk (1kHz) >70dB Distortion/Noise (1kHz) >65dB MPEG MP3 MPEG Audio L3

Connections

Scart Output Euroconnector (For Europe version) YPbPr output Cinch 3x Video output Cinch( yellow) Audio output (L+R ) Cinch (white/red) Digital output 1 coaxial IEC60958 for CDDA/ LPCM IEC61937 for MPEG1/2,

Dolby Digital

Cabinet

Dimensions (w X h X d) 360 x 37 x 235 mm 360 x 37 x 209 mm (For DVP3120 /05/12/55)

Weight Approximately 2 kg

Power consumption

Power supply Rating 110V-240V;

50/60HZ Power consumption <10W Power consumption in standby mode <1W

Specifications subject to change without prior notice.

1-3

Safety instruction, Warning & Notes

Safety instruction

1. General safety

Safety regulations require that during a repair: . Connect the unit to the mains via an isolation transformer.

. Replace safety components indicated by the symbol ,

only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.

Safety regulations require that after a repair, you must return the unit in its original condition. Pay, in particular, attention to the following points: . Route the wires/cables correctly, and fix them with the

mounted cable clamps.

. Check the insulation of the mains lead for external

damage.

. Check the electrical DC resistance between the mains

plug and the secondary side:

1) Unplug the mains cord, and connect a wire between the two pins of the mains plug.

2) Set the mains switch the “on” position (keep the mains cord unplug).

3) Measure the resistance value between the mains plug and the front panel, controls, and chassis bottom.

4) Repair or correct unit when the resistance measurement is less than 1M

5) Verify this, before you return the unit to the customer/user (ref. UL-standard no. 1492).

6) Switch the unit “off”, and remove the wire between the two pins of the mains plug.

2.Laser safety

This unit employs a laser. Only qualified service personnel may remove the cover, or attempt to service this device (due to possible eye injury). Laser device unit Type : Semiconductor laser GaAlAs Wavelength : 650nm (DVD) : 780nm (VCD/CD) Output power : 7mW (DVD) : 10mW (DVD /CD) Beam divergence: 60 degree Note: Use of controls or adjustments or performance of procedure other than those specified herein, may result in hazardous radiation exposure. Avoid direct exposure to beam.

Warning

1.General

. All ICs and many other semiconductors are susceptible to

electrostatic discharges (ESD). Careless handing during repair can reduce life drastically. Make sure that, during repair, you are at the same potential as the mass of the set by a wristband with resistance. Keep components and tools at this same potential. Available ESD protection equipment:

1) Complete kit ESD3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671.

2) Wristband tester 4822 344 13999.

. Be careful during measurements in the live voltage

section. The primary side of the power supply , including the heat sink, carries live mains voltage when you connect the player to the mains (even when the player is “off”!). It is possible to touch copper tracks and/or components in this unshielded primary area, when you service the player. Service personnel must take precautions to prevent touching this area or components in this area. A “lighting stroke” and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply.

. Never replace modules, or components, while the unit is

“on”.

1-4

2. Laser

. The use of optical instruments with this product, will

increase eye hazard.

. Only qualified service personnel may remove the cover

or attempt to service this device, due to possible eye injury.

. Repair handing should take place as much as possible

with a disc loaded inside the player.

. Text below is placed inside the unit, on the laser cover

shield:

CAUTION: VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN, AVOID EXPOSURE TO BEAM.

1-5

Notes

Lead-Free requirement for service INDENTIFICATION:

Regardless of special logo (not always indicated)

One must treat all sets from 1.1.2005 onwards, accordin g next rules.

Important note be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able

o To reach at least a solder-temperature of 400°C, o To stabilize the adjusted temperature at the

o To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature around 360°C joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

• Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).

: In fact also products a little older can also

solder-tip

– 380°C is reached and stabilized at the solder

• Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies.

• Special information for BGA-ICs:

- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use highest lead-free temperature profile, in case of doubt)

- lead free BGA-ICs will be delivered in so-called ‘dry-packaging’ (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. This will be communicated via AYS-website. Do not re-use BGAs at all.

• For sets produced before 1.1.2005, containing leaded soldering-tin and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.

• On our website:

www.atyourservice.ce.Philips.com You find more information to:

BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-sets

You will find this and more technical i nformation

within the “magazine”, chapter “workshop news”. For additional questions please contact your local repair-helpdesk.

2-1

Mechanical and Dismantling Instructions

Dismantling Instruction

The following guideline is a general instruction for how to dismantle the player, Detailed operation done according the set unit.

Step1: Remove 5 screws around the Top Cover, then remove the Top Cover (Figure 1).

Step2: If it is necessary to dismantle Loader or Front Panel, It should be remove the Front door assembly first. (Figure 2)

Note: Make sure to operate gently otherwise the guider would be damaged.

Please kindly note that dismantle the front door assembly carefully to avoid damage tray and the front door assembly.

Figure 1

Figure 2

2-2

Mechanical and Dismantling Instructions

Dismantling Instruction

Step3: If the tray can’t open in normal way, you can make it through the instruction as below (Figure 3).

Note: Make sure to operate gently otherwise the guider would be damaged.

Step4: Dismantling Loader, disconnect the 3 connectors aiming in the below figure, and remove 1 screw around the Loader. (Figure 4)

Push the guider until the tray out. Make sure to operate gently to avoid dama

ehappening.

Figure 3

CON 1

CON 2

CON 3

Figure 4

2-3

Mechanical and Dismantling Instructions

Dismantling Instruction

Step5: Dismantling Front Panel, disconnect the 3 connector, then release the snaps on the both sides of Front Panel and bottom

cabinet , then gently pull the Panel out from the set. (Figure 5 & 6 & 7)

CON 4

Figure 5

Snap 1

Snap 2

Figure 6

Figure 7

2-4

Mechanical and Dismantling Instructions

Dismantling Instruction

Step6: Dismantling Main Board, first disconnect the 1 connector, then remove 4 screws to remove the Main board. (Figure 8)

Step7: Remove the 2 screws on Power Board to dismantle the Power Board. (Figure 9)

Figure 8

CON 6

Figure 9

Software upgrade

Preparation to upgrade software

1) Start the CD Burning software and create a new CD project (Data Disc) with the following setting:

Label: DVP312X (No need the label name)

File Name: DVPXXXX_XX.BIN

Power on the set and open the tray, then press <5><5>

to check the File Name.

Note: It is required capital letter for the File System

name

2) Burn the data onto a blank CDR

A. Procedure for software upgrade:

1) Power on the set and insert the prepared Upgrade CDR.

2) The set will starts reading disc & response with the following display TV screen: Upgrade File DETECTED Upgrade? Press Play TO START.

3) Press <OK> button to confirm, then screen will display : Files coping… UPGRADING…

4) The upgraded disc will automaticall y out when files coping complete, then take out the disc.

5) About 1 minute later, the tray will automatically close when upgrading complete.

3-1

B. Read out the software versions to confirm upgrading

1) Power on the set and press <Setup> button on the remote control.

2) Press<1><3><7><9>button to check the software information. The software version and other information are display on the TV screen as follows: Version XX.XX.XX.XX (Main version) SUB-VER XX.XX.XX.XX (software version of

application software) 8032 XX.XX.XX.XX Servo XX.XX.XX.XX (software version of

Servo) RISC XX.XX.XX.XX DSP XX.XX.XX.XX Region Code X

Caution: The set must not be power off during upgrading, Otherwise the Main board will be damaged entirely.

4-1

Spindle motor does not move

Motor no move

Remark: Trouble shooting chart for

DVP3120/51/55/94/75, DVP3120K/55

Trouble shooting chart

Check the FFC connection between 24P and the loader.

Correct connection

Yes

Check whether “RFA5V” (+5V) voltage is normal.

Check the RFA5V power supply

Yes

Check whether laser voltage (2V for VCD & 2.2V for DVD) on Collector of Q7 and Q8

Check/Replace Q7、Q8.

Yes

1. Whether voltage on pin 44 of U1 varies between 0 and 3.3V (3.3V for VCD and 0V for DVD),

2. Whether peripheral components are eroded or badly soldered.

Check/ Replace U1.

Yes

Have no to focus

1. Check U1 42pin FOO signals

2.If there are F+, F-, T+ and Tsignals output from U2.

Check/Replace the loader

Yes

The power can not be on or off

The power can’t be

on or off

Check the power supply on the power board is normal.

Yes

Check if the CON301 on the front board to CN5 on the decoder board is in good contact.

Yes

Whether the connection to K301 is broken.

Yes

Whether there is 0V and

3.3V voltage difference on Pin 100 PCON

of U1.

Yes

4-2

Repair the power board

Check/Correct connection

Correct the connection

Replace U1.

Trouble shooting chart

Remark: Trouble shooting chart for DVP3120/51/55/94/75, DVP3120K/55

4-3

All output voltages on the power board is 0V or deviated.

All output voltages on the power board is 0V or deviated

Yes

Check whether F1 is blown

Yes

Replace F1

Check whether there is 300V on C4.

Yes

Replace C4 if D1, D2, D3, D4 are normal.

Check whether 100KHz oscillating signal on Pin6 of U1

U1(PIN 3 - RC waveform)

Yes

Check if +5V, +12V, -12V are short.

Check whether the components in the short-circuit voltage are defected or eroded.

Yes

Trouble shooting chart

Remark: Trouble shooting chart for DVP3120/51/55/94/75, DVP3120K/55

Check/ replace U1.

U1(PIN 8 - Drain waveform)

Check whether U2 are eroded.

Disc cannot be read.

Yes

Check the FFC connection between 24P and the loader.

Yes

Check whether there is laser voltage (1.9V for VCD and 2.3V for DVD) on Collector of Q7 &Q8

Yes

4-4

Remark: Trouble shooting chart for

DVP3120/51/55/94/75, DVP3120K/55

Check the loaded circuit

1.Check voltage on pin 44 of U1 varies between 0 and 3.3V: Æ3.3V for VCD

Æ0V for DVD

2.Check whether peripheral components are eroded or defect

Trouble shooting chart

Check U1, U2, and peripheral components are eroded or badly soldered.

Re-solder or replace the defective parts

Yes

Check if there is RFO signal on pin17 of CN3. (The normal RFO signal is a clear reticulated wave)

Check U1 and peripheral components

Yes

Check the connection between U1

Correct connection

Yes

Replace U1 or loader.

4-5

Only DVD disc or only disc except DVD can be played

Only DVD disc, or only disc exce

t DVD can be Played.

Check the FFC connection between 24

in and the loader.

Check the loaded circuit

Yes

Check laser voltage (2V) output on Collector of Q7, if pin 22 of U1 is at low level.

Check the solder status on U1 and peripheral components

Yes

Check whether there is voltage variance on

in 22 of U1.

check if bad solder exist on U1 and peripheral components

Yes

Check whether pin 1 to pin38 of U1 and peripheral components are badly soldered

defected

Yes

Check Q4, Q5, Q6 whether in good condition

Correct connection

Yes

Change U2 or the loader.

Trouble shooting chart

Remark: Trouble shooting chart for DVP3120/51/55/94/75, DVP3120K/55

Replace the bad spare parts

Distorted audio and loud noise

Distorted audio and

loud noise

Yes

Check he power supply voltages +12V and -12V to the operation amplifying L7 andR19 are normal

Yes

Check whether the muting transistors Q12, Q15, are normal

4-6

Trouble shooting chart

Remark: Trouble shooting chart for DVP3120/51/55/94/75, DVP3120K/55

Replace R9 and R14

Replace Q12, Q15

Yes

Checking the U1 leads the feet has no to break to open

Correct connection

Yes

Check whether the U7 or U1 power supply normal

Check U1, U7

Yes

Replace U1, U7

4-7

Abnormal color of video picture

Abnormal color of

video

icture

Yes

Check whether the 27MHz output signal is normal.

Check Y1, R19, C32 and C33

Yes

Check whether the 3.3V and 2.5V power supply voltages on the decoder board are normal.

Check other of power supply electric circuit

Yes

Check whether the video filter network circuit is normal.

Correct the connection

Yes

Change U1

Trouble shooting chart

Remark: Trouble shooting chart for DVP3120/51/55/94/75, DVP3120K/55

+ 38 hidden pages