Philips DS61 User Manual

LUXEON Rebel ES
Superior efficacy Leading lumen output Ultimate design flexibility
LUXEON® Rebel ES
Leading efficacy and light output, maximum design flexibility.
Introduction
LUXEON
Tested and binned at 700 mA, confidently design LUXEON Rebel ES into high lumen
applications or create more energy efficient devices using the same emitter. Luminaire
manufacturers and designers count on LUXEON Rebel ES for quality, reliability and
in-device performance.
• Broad portfolio of emitters for indoor and outdoor applications
• CCT and CRI combinations to support a wide range of applications
• Highest lumens per watt and lumens per dollar
• Lowest forward voltage
• Industry Standard ANSI color binning
• Superior >125lm/W efficacy enables efficient and sustainable applications
• Industry leading lumen maintenance
®
Rebel ES gives you the flexibility you need for designing luminaires and lamps.
• Complete design resources available to support your application development
Table of Contents
General Product Information .................................................................................................................................... 3
Product Nomenclature ........................................................................................................................................ 3
Average Lumen Maintenance Characteristics ................................................................................................. 3
Environmental Compliance ................................................................................................................................. 3
Product Selection
Product Selection for LUXEON Rebel ES.......................................................................................................4
Optical Characteristics Electrical Characteristics
Absolute Maximum Ratings ................................................................................................................................ 7
JEDEC Moisture Sensitivity ................................................................................................................................. 7
Reflow Soldering Characteristics Mechanical Dimensions
Pad Configuration .............................................................................................................................................. 10
Solder Pad Design ...............................................................................................................................................10
Relative Spectral Distribution vs. Wavelength Characteristics Typical Light Output Characteristics Typical Forward Current Characteristics Typical Luminous Efficacy Current Derating Curves Typical Radiation Patterns Emitter Pocket Tape Packaging
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Emitter Reel Packaging Product Binning and Labeling Luminous Flux Bins
4100K Neutral-White Bin Structure .............................................................................................................. 26
5650K Cool-White Bin Structure ................................................................................................................... 27
LUXEON Rebel ES ANSI 1/4th Quadrant Color Bin Structure ANSI 1/4th quadrant color bin structure for LXW9-PW27, LXW9-PW30, LXW8-PW35,
LXW8-PW40 and LXW8-PW50 emitters ....................................................................................................29
LUXEON Rebel ES ANSI 1/4th Quadrant Bin Structure
ANSI 1/4th quadrant bin structure for LXH7-PW40 emitter ..................................................................32
Forward Voltage Bins
LUXEON Rebel ES Datasheet DS61 20110511 2
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General Product Information
Product Nomenclature
LUXEON Rebel ES is tested and binned at 700 mA, with current pulse duration of 20 ms. All characteristic charts where the thermal pad is kept
at constant temperature (25ºC typically) are measured with current pulse duration of 20 ms. Under these conditions, junction temperature and
thermal pad temperature are the same.
The LUXEON Rebel ES family of emitters contain a series of LEDs designed for Illumination applications.
The part number designation for the LXML series is explained as follows: L X M L - A B C B
Where:
A — designates radiation pattern (value P for Lambertian)
B — designates color (W for White)
C — designates color variant (C for Cool-White, N for Neutral-White)
D — designates test current (value 2 for 700 mA)
The part number designation for the LXW8 series is explained as follows: L X W A - B C D E
Where:
A — designates minimum CRI performance (value 8 = 80 minimum and 9 = 90 minimum)
B — designates radiation pattern (value P for Lambertian)
C — designates color (value W = White)
D & E — designates nominal ANSI CCT (value 27 = 2700K, 30 = 3000K, 35 = 3500K, 40 = 4000K and 50 = 5000K)
The part number designation for the LXH7 series is explained as follows: L X H A - B C D E
Where:
A — designates minimum CRI performance (value 7 = 70 minimum)
B — designates radiation pattern (value P for Lambertian)
C — designates color (value W = White)
D & E — designates nominal ANSI CCT (value 40 = 4000K)
Therefore products tested and binned at 700 mA follow the part numbering scheme: L X M L - P W x 2, L X W x - P W x x and L X H 7 - P W x x
Average Lumen Maintenance Characteristics
Lumen maintenance for solid state lighting devices (LEDs) is typically defined in terms of the percentage of initial light output remaining after a
specified period of time. Philips Lumileds projects that LUXEON Rebel ES products will deliver, on average, 70% lumen maintenance (L70) at 50,000
hours of operation at a forward current of 1000 mA. This projection is based on constant current operation with junction temperature maintained
at or below 135°C. This performance is based on independent test data, Philips Lumileds historical data from tests run on similar material systems,
and internal LUXEON reliability testing. Observation of design limits included in this data sheet is required in order to achieve this projected lumen
maintenance.
Environmental Compliance
Philips Lumileds is committed to providing environmentally friendly products to the solid-state lighting market. LUXEON Rebel ES is compliant to
the European Union directives on the restriction of hazardous substances in electronic equipment, namely the RoHS and REACH directives. Philips
Lumileds will not intentionally add the following restricted materials to the LUXEON Rebel ES: lead, mercury, cadmium, hexavalent chromium,
polybrominated biphenyls (PBB) or polybrominated diphenyl ethers (PBDE).
LUXEON Rebel ES Datasheet DS61 20110511 3
Product Selection
Product Selection for LUXEON Rebel ES Thermal Pad Temperature = 25°C
Table 1.
Performance at Test Current
Minimum Luminous Nominal CCT/ Flux Test Current Color Part Number Minimum CRI Typical CRI (lm)
4100K Neutral-White LXML-PWN2 60 65 200 700
5650K Cool-White LXML-PWC2 60 70 200 700
2700K LXW9-PW27 90 95 120 700
3000K LXW9-PW30 90 95 120 700
3500K LXW8-PW35 80 85 160 700
4000K LXH7-PW40 70 75 180 700
4000K LXW8-PW40 80 85 170 700
5000K LXW8-PW50 80 85 180 700
Notes for Table 1:
1. Minimum luminous flux performance within published operating conditions. Philips Lumileds maintains a tolerance of ± 6.5% on luminous flux
measurements.
[1] [2]
(mA)
Typical Luminous Flux Characteristics at 350 mA, 700 mA and 1000 mA for LUXEON Rebel ES, Thermal Pad Temperature = 25ºC
Table 2.
Typical Luminous Typical Luminous Typical Luminous
Flux (lm) Flux (lm) Flux (lm) Nominal CCT/ Part @ 350 mA @ 700 mA @ 1000 mA Color Number Forward Current Forward Current Forward Current
4100K Neutral-White LXML-PWN2 130 230 310
5650K Cool-White LXML-PWC2 135 235 320
2700K LXW9-PW27 75 135 184
3000K LXW9-PW30 81 145 197
3500K LXW8-PW35 103 185 252
4000K LXH7-PW40 114 205 279
4000K LXW8-PW40 106 190 258
5000K LXW8-PW50 111 200 272
LUXEON Rebel ES Datasheet DS61 20110511 4
Optical Characteristics
LUXEON Rebel ES at Test Current
[1]
Thermal Pad Temperature = 25°C
Table 3.
Typical Total Typical Color Temperature CCT Angle Nominal CCT/ Part (degrees) (degrees) Color Number Minimum Typical Maximum u
4100K Neutral-White LXML-PWN2 3500 K 4100 K 4500 K 160 120
5650K Cool-White LXML-PWC2 4500 K 5650 K 10000 K 160 120
2700K LXW9-PW27 2580 K 2725 K 2870 K 160 120
3000K LXW9-PW30 2870 K 3045 K 3220 K 160 120
3500K LXW8-PW35 3220 K 3465 K 3710 K 160 120
4000K LXH7-PW40 3710 K 3985 K 4260 K 160 120
4000K LXW8-PW40 3710 K 3985 K 4260 K 160 120
5000K LXW8-PW50 4745 K 5028 K 5311 K 160 120
Notes for Table 3:
1. Test current is 700 mA for all LXML-PWx2, LXWx-PWxx and LXH7-PWxx emitters.
2. CCT ±5% tester tolerance.
3. Total angle at which 90% of total luminous flux is captured.
4. Viewing angle is the off axis angle from lamp centerline where the luminous intensity is ½ of the peak value.
[2]
Included Viewing
[3]
Angle
2u 1/2
0.90V
[4]
LUXEON Rebel ES Datasheet DS61 20110511 5
Electrical Characteristics
Electrical Characteristics at 700 mA for LUXEON Rebel ES Thermal Pad Temperature = 25ºC
Table 4.
Typical Temperature Typical
Coefficient of Thermal Forward Resistance Forward Voltage Vf
[1]
Voltage Nominal CCT/ Part (V) (mV/°C) Thermal Pad (°C/W) Color Number Min. Typ. Max. DVF / DTJ Ru
4100K Neutral-White LXML-PWN2 2.5 3.0 3.5 -2.0 to -4.0 6
5650K Cool-White LXML-PWC2 2.5 3.0 3.5 -2.0 to -4.0 6
2700K LXW9-PW27 2.5 3.0 3.5 -2.0 to -4.0 6
3000K LXW9-PW30 2.5 3.0 3.5 -2.0 to -4.0 6
3500K LXW8-PW35 2.5 3.0 3.5 -2.0 to -4.0 6
4000K LXH7-PW40 2.5 3.0 3.5 -2.0 to -4.0 6
4000K LXW8-PW40 2.5 3.0 3.5 -2.0 to -4.0 6
5000K LXW8-PW50 2.5 3.0 3.5 -2.0 to -4.0 6
Notes for Table 4:
1. Philips Lumileds maintains a tolerance of ±0.06V on forward voltage measurements.
2. Measured between 25°C = TJ = 110°C at If = 700 mA.
[2]
Junction to
J-C
Typical Electrical Characteristics at 350 mA, 700 mA and 1000 mA for LUXEON Rebel ES, Thermal Pad Temperature = 25ºC
Table 5.
Typical Forward Typical Forward Typical Forward
Voltage Vf (V) Voltage V Nominal CCT/ Part @ 350 mA @ 700 mA @ 1000 mA Color Number Forward Current Forward Current Forward Current
4100K Neutral-White LXML-PWN2 2.85 3.00 3.10
5650K Cool-White LXML-PWC2 2.85 3.00 3.10
2700K LXW9-PW27 2.85 3.00 3.10
3000K LXW9-PW30 2.85 3.00 3.10
3500K LXW8-PW35 2.85 3.00 3.10
4000K LXH7-PW40 2.85 3.00 3.10
4000K LXW8-PW40 2.85 3.00 3.10
5000K LXW8-PW50 2.85 3.00 3.10
Note for Table 5:
- Philips Lumileds maintains a tolerance of ±0.06V on forward voltage measurements.
LUXEON Rebel ES Datasheet DS61 20110511 6
(V)
f
Voltage V
(V)
f
Absolute Maximum Ratings
Table 6.
Parameter 4100K Neutral-White, 5650K Cool-White, 2700K, 3000K, 3500K, 4000K and 5000K
DC Forward Current (mA) 1000 mA
Peak Pulsed Forward Current (mA)
Average Forward Current (mA) 1000 mA
ESD Sensitivity < 8000V Human Body Model (HBM)
Class 3A JESD22-A114-E
LED Junction Temperature
Operating Case Temperature at 700 mA -40°C - 135°C
Storage Temperature -40°C - 135°C
Soldering Temperature JEDEC 020c 260°C
Allowable Reflow Cycles 3
Autoclave Conditions 121°C at 2 ATM
100% Relative Humidity for 96 Hours Maximum
Reverse Voltage (Vr) LUXEON Rebel ES LEDs are not designed to be driven in reverse bias
Notes for Table 6:
1. Proper current derating must be observed to maintain junction temperature below the maximum.
2. Maximum Rating of 1200 mA Peak Pulsed Forward Current can be applied for device operation not to exceed 60 seconds (cumulative time).
[2]
1200 mA
[1]
150°C
JEDEC Moisture Sensitivity
Table 7.
Soak Requirements
Level Floor Life Standard
Time Conditions Time Conditions
1 unlimited [ 30°C / 168h 85°C / 85%
85% RH + 5 / -0 RH
LUXEON Rebel ES Datasheet DS61 20110511 7
Reflow Soldering Characteristics
JEDEC 020c
Temperature Profile for Table 8.
Table 8.
Profile Feature Lead Free Assembly
Average Ramp-Up Rate (Ts
Preheat Temperature Min (Ts
Preheat Temperature Max (Ts
Preheat Time (ts
min
Temperature (TL) 217°C
Time Maintained Above Temperature (TL) 60 - 150 seconds
Peak / Classification Temperature (TP) 260°C
Time Within 5°C of Actual Peak Temperature (tP) 20 - 40 seconds
Ramp - Down Rate 6°C / second max
Time 25°C to Peak Temperature 8 minutes max
to Tp) 3°C / second max
max
) 150°C
min
) 200°C
max
to ts
) 60 - 180 seconds
max
Notes for Table 8:
- All temperatures refer to the application Printed Circuit Board (PCB), measured on the surface adjacent to the package body.
- For additional information on thermal measurement guidelines please refer to Application Brief AB33.
LUXEON Rebel ES Datasheet DS61 20110511 8
Mechanical Dimensions
Figure 1. Package outline drawing.
Notes for Figure 1:
- Do not handle the device by the lens—care must be taken to avoid damage to the lens or the interior of the device that can be damaged by
excessive force to the lens.
- Drawings not to scale.
- All dimensions are in millimeters.
- The thermal pad is electrically isolated from the anode and cathode contact pads.
LUXEON Rebel ES Datasheet DS61 20110511 9
Pad Configuration
PAD
3
1 2
TOP
Note for Figure 2:
- The Thermal Pad is electrically isolated from the Anode and Cathode contact pads.
3
2 1
BOTTOM
Figure 2. Pad configuration.
Solder Pad Design
1
2
3
FUNCTION
CATHODE
ANODE
THERMAL
Figure 3. Solder pad layout.
Note for Figure 3:
- The photograph shows the recommended LUXEON Rebel ES layout on Printed Circuit Board (PCB). This design easily achieves
a thermal resistance of 7K/W.
- Application Brief AB32 provides extensive details for this layout. Printed Circuit Board layout files (.dwg) are available at
www.philipslumileds.com and www.philipslumileds.cn.com.
LUXEON Rebel ES Datasheet DS61 20110511 10
Relative Spectral Distribution vs. Wavelength Characteristics
LXML-PWN2 (4100K) Neutral-White at Test Current, Thermal Pad Temperature = 25°C
1
1
1
1
ibution
0.8
0.8
0.8
0.8
0.6
0.6
0.6
pectral Power Distribution
0.4
0.4
0.4
0.2
0.2
Relative Spectral Power Distribution
Relative Spectral Power Distribution
0
0
350 400 450 500 550 600 650 700 750 800
350 400 450 500 550 600 650 700 750 800
Wavelength nm
Figure 4. Color spectrum of LXML-PWN2 emitter, integrated measurement.
LXML-PWC2 (5650K) Cool-White at Test Current, Thermal Pad Temperature = 25°C
1
1
1
1
0.8
0.8
0.8
0.8
tribution
0.6
0.6
0.6
0.4
0.4
0.4
Spectral Power Distribution
0.2
0.2
Relative Spectral Power Distribution
Relative Spectral Power Distribution
0
0
350 400 450 500 550 600 650 700 750 800
350 400 450 500 550 600 650 700 750 800
Wavelength nm
Figure 5. Color spectrum of LXML-PWC2 emitter, integrated measurement.
LUXEON Rebel ES Datasheet DS61 20110511 11
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