Philips Delta Schematic

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Subject: Power Supply DELTA date September 2011

Theo Heijnen Consumer Care
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Overview

Article Id Description 2722 171 90337 MOD PSL 32 DPS-93BP A B 2722 171 90338 MOD PSL 42 DPS-139AP A B
2722 171 90339 MOD PSL 47 DPS-186FP A B
2722 171 90311 MOD PSU DPS-300AP-59 A B
8204 001 56651 MOD PSL DPS-318AP B
Remarks
Blockbuster - 32PFL66X6H/T/M/K /
Sundance - 42PFL74X6/H/T/M/K /
Infinity - 42/47PFL7XX6 / Infinity -
42PDL7906H/T/M/K
58PFL9955H/D & 9956H/T
46PFL9706H/T/M/K &
52PFL9606H/T/M/K
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Block Diagram

Protection for Output
@ OVP/OCP/Short/OPP
PS-on/off
Standby-3.3Vdc (0.2A)
AC input
Protection for BULK CAP
( LED Integrated Power Supply )
EMI Filter
OVP/output OPP
PFC
IC801
NCP1608
Main Power
IC901
ICE3BS03LJG
IC702
DDA009
LED Driver
Feedback
Sense Protection
for Line@ Open/
Short//OVP/UC
12Vdc (2A)
24Vdc5B(0.65A)
Main power Feedback
T wo light bar 118Vdc
BL_Dimming
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Output & Load condition

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Schematics_1/2

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Schematics_2/2

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EMI CIRCUIT

EMI stage
Key components for EMI solution: CX1& CX2 FL1 & FL2
V aristor Z1 is used to to protect against high-voltage transients and surges.
NTC1 is a negative temperature coefficient resistor in series with the line to limit the inrush current when PSU first turn on.
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PFC CIRCUIT

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FLYBACK CIRCUIT_1/2

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FLYBACK CIRCUIT_2/2

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FLYBACK CIRCUIT_2/2

Notes: IC902 is used to set the AC Brown In/ Out point and discharge time. The trigger point is 1.28v f or Brown/I n and 1.16V for B rown out.
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DC_output F/B Circuit

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V
out_3.3V
V
out_12V
V
V
ref
ref
*(R
*(R
+R
917
958
912
+R
918
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+R
+R
913
913
)/R
)/R
913
913
+V
F_D922
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TURN_ON CIRCUIT_1/2

C974 is the key component
to set main power turn on delay time, because Q918 will not be turned on till the voltage of C974 is charged to V
GS_TH
.
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Power saving circuit

Q911 will be off under standby mode, so that the power saving performance would be better because there’s no power loss on R905A/B. R905A/B are used to stabilize the output @ light load condition.
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LED DRIVER_1/3

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LED DRIVER_2/3

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LED Conn.

A1
A2
OCD
VLED: 55,8V (typ) ILED: 240 mA (typ)
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LED DRIVER_3/3

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Notes
1. Visual inspection should be the first step you do once received a defect. That’s to check components missing/ burnt or mechanical damage issues.
2. The second step is, check k ey components by using di gital multimeter. Locations show as below: F1/BD1/R945/Q901/Q701A/B……
3. If there’s no abnormal found, then we can power up the PSU to check Standby output, enable STANDBY to check main output and BL-ON to check LED
4. Check L800/T901/IC3 if no 3.3Vsb signal
5. If 12v/24v stays low after main power on, check Bulk voltage and IC901, including voltage of VCC/FB, waveforms of Gate/CS pins.
6. As for LED stage, mostly the problem will be founded had relationship with protection such as OC/OV/UC/Brown out, and it’s easy to be confirmed by disabling the protection one by one.
7. Never forget that the PSU ( B ul k capacitor) must be discharged aft er power
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Timing sequence
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Fault finding circuit instruction_1/9

Fault finding circ uit inst ruc tion – OVP function_PFC stage
Note: An internal comparator connected to IC801 FB pin provides the OVP protection. A resistor divider scales the output voltage to Vref to maintain regulation, IC801 Will be disabled when the pin voltage freater than Vovp. The OV P fea ture pr otects the PFC stage against excessive output overshoots that may damage the system.
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Fault finding circuit instruction_2/9

Fault finding circ uit inst ruc tion – OVP function_Flyback stage
Ovp section
Note: The voltage from the auxiliary winding w ill be applied to IC901 pin 1 after a time delay, there’s an internal Zero-Crossing detector us ed for s witch-on determination. By comparing the voltage Vz c w ith an internal preset threshold which is about 3.7V, the output over voltage detection is realized.
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Fault finding circuit instruction_3/9

Fault finding circ uit inst ruc tion – OVP function_ LED driver
Note: IC702 pin17 is the feedback for the voltage amplifier, connected to the output voltage sense resistor divider(R786/787/788. This signal is compared to an internal 4V voltage amplifier reference to limit output voltage in an over voltage condition or LED string
open condition
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Fault finding circuit instruction_4/9

Fault finding circ uit inst ruc tion – OCP function_PFC s ta ge
Note: The CS pin limits the cycle-by-cycle current through the power switch. When the CS voltage exceeds Vlim which is about 0.5V, the drive turns off. The R816 programs the peak current.
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Fault finding circuit instruction_5/9

Fault finding circ uit inst ruc tion – OCP function_ FLYBACK stage
Note: The CS pin limits the cycle-by-cycle current through the power switch.
When the CS voltage exceeds Vlim which is about 1V, the drive turns off. The R903 programs the peak current.
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Fault finding circuit instruction_6/9

Fault finding circ uit inst ruc tion – OCP function_ LED driver
Note: Output Current sense Imput monitor s the LED current. As for the fee dback i nput
for the current amplifer, OC pin is connecte d to the trans former . This signal is compared to the current reference by the current amplifier to regula te the LED current, the regulation range is limited by the internal clamp (0.7V~2.8V)
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Fault finding circuit instruction_7/9

Fault finding circ uit inst ruc tion – UC Protect function_ LE D driver
Note: UC1/UC2 pin are used to monitor output current/voltage signal, w hen the UC1/UC2 voltage is below the OVREF (two times V source charges the UCDLY pin, when the UCDLY is above 4.5V a 20uA current source charges the LATCH pin. And the controller will latch off when the LATCH voltage reaches
3V .
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OVPADJ
), a fault condition exists and a 2.5uA current
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Fault finding circuit instruction_8/9

Fault finding circuit instruction – Brown IN/OUT_AC input
Note: C963A/C963B/R934/IC902 are used to set Bro wn in/out poi nt. The PSU will be Disabled if IC902 pin6<1.16V, and enabled if IC902 pin6>1.28V.
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Fault finding circuit instruction_9/9

Fault finding circuit instruction – Brown OUT_LED driver
Note: BRNO pin is used to detect low BULK voltage condition. The controller will be disabled if BRNO>3V, and enabled if BRNO<2.5V.
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Connector information

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PSU Fault condition & Fall-off sumary

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PSU Fault condition & Fall-off
sumary
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