Copyright 2008 Koninklijke Philips Electronics N.V.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Keyboard Control Panel(E)4848
Inverter Panel(I)4950
IR LED Panel(J)5151
8. Alignments53
9. Circuit Descriptions, Abbreviation List, and IC Data
Sheets54
Abbreviation List55
IC Data Sheets58
10. Spare Parts List & CTN Overview66
11. Revision List66
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Published by JY 0871 BU TV Consumer CarePrinted in the NetherlandsSubject to modificationEN 3122 785 17952
Page 2
EN 2TCM2.0E LA1.
Technical Specifications, Connections, and Chassis Overview
1.Technical Specifications, Connections, and Chassis Overview
Index of this chapter:
1.1 Technical Specifications
1.2 Connection Overview
1.3 Chassis Overview
Notes:
•Figures can deviate due to the different set executions.
•Specifications are indicative (subject to change).
Technical Specifications, Connections, and Chassis Overview
1.2Connection Overview
EN 3TCM2.0E LA1.
COMMON INTERFACE
HDMI 1
HDMI 2VGA PCEXT 1
Note: The following connector colour abbreviations are used
(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy=
Grey, Rd= Red, Wh= White, and Ye= Yellow.
1.2.1Side connections
EXT 2: Cinch: Video CVBS - In, Audio - In
Ye - Video CVBS 1 V
Wh - Audio L 0.5 V
Rd - Audio R 0.5 V
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
EXT 2: S-Video (Hosiden): Video Y/C - In
1-Ground Y Gnd H
2-Ground C Gnd H
3-Video Y 1 V
4-Video C 0.3 V
/ 75 ohm j
PP
P / 75 ohm j
PP
EXT 2: Mini Jack: Audio Head phone - Out
Bk - Head phone 32 - 600 ohm / 10 mW ot
EXT 2: Common Interface
68p - See diagram B05 jk
1.2.2Rear Connections
USB2.0
EXT 3
YPrPb
VGA
LR
AUDIOSPDIF
Figure 1-1 Rear and side I/O connections
1-D2+ Data channel j
2-Shield Gnd H
3-D2- Data channel j
4-D1+ Data channel j
5-Shield Gnd H
6-D1- Data channel j
7-D0+ Data channel j
8-Shield Gnd H
9-D0- Data channel j
10 - CLK+ Data channel j
11 - Shield Gnd H
12 - CLK- Data channel j
13 - n.c.
14 - n.c.
15 - DDC_SCL DDC clock j
16 - DDC_SDA DDC data jk
17 - Ground Gnd H
18 - +5V j
19 - HPD Hot Plug Detect j
20 - Ground Gnd H
VGA PC: Video RGB - In and Service UART
S-VIDEO
TV (75Ω)
1
6
11
L AUDIO R
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CVBS
EXT 2
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15
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Figure 1-4 VGA Connector
1 2 3 4
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Figure 1-2 USB (type A)
1-+5V k
2-Data (-) jk
3-Data (+) jk
4-Ground Gnd H
HDMI 1 & 2: Digital Video, Digital Audio - In
19
18 2
1
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Figure 1-3 HDMI (type A) connector
1-Video Red 0.7 V
2-Video Green 0.7 V
3-Video Blue 0.7 V
/ 75 ohm j
PP
/ 75 ohm j
PP
/ 75 ohm j
PP
4-n.c.
5-Ground Gnd H
6-Ground Red Gnd H
7-Ground Green Gnd H
8-Ground Blue Gnd H
9-+5V_dc +5 V j
10 - Ground Sync Gnd H
11 - n.c.
12 - DDC_SDA DDC data j
13 - H-sync 0 - 5 V j
14 - V-sync 0 - 5 V j
15 - DDC_SCL DDC clock j
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EN 4TCM2.0E LA1.
Technical Specifications, Connections, and Chassis Overview
EXT 3: Cinch: Video YPbPr - In, Audio - In
Gn - Video Y 1 V
Bu - Video Pb 0.7 V
Rd - Video Pr 0.7 V
Wh - Audio L 0.5 V
Rd - Audio R 0.5 V
EXT 3: Mini Jack: VGA Audio - In
Bk - Audio L/R 0.5 V
EXT 1: Video RGB/YC - In, CVBS - In/Out, Audio - In/Out
20
21
Figure 1-5 SCART connector
1-Audio R 0.5 V
2-Audio R 0.5 V
3-Audio L 0.5 V
4-Ground Audio Gnd H
/ 75 ohm jq
PP
/ 75 ohm jq
PP
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
2
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RMS
RMS
RMS
1
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/ 1 kohm k
/ 10 kohm j
/ 1 kohm k
1.3Chassis Overview
5-Ground Blue Gnd H
6-Audio L 0.5 V
7-Video Blue/C-out 0.7 V
8-Function Select 0 - 2 V: INT
4.5 - 7 V: EXT 16:9
9.5 - 12 V: EXT 4:3 j
9 - Ground Green Gnd H
10 - Easylink P50 0 - 5 V / 4.7 kohm jk
11 - Video Green 0.7 V
12 - n.c.
13 - Ground Red Gnd H
14 - Ground P50 Gnd H
15 - Video Red/C 0.7 V
16 - Status/FBL 0 - 0.4 V: INT
1 - 3 V: EXT / 75 ohm j
17 - Ground Video Gnd H
18 - Ground FBL Gnd H
19 - Video CVBS 1 V
20 - Video CVBS/Y 1 V
21 - Shield Gnd H
Aerial - In
-- IEC-type (EU) Coax, 75 ohm D
Cinch: S/PDIF - Out
Bk - Coaxial 0.4 - 0.6V
/ 10 kohm j
RMS
/ 75 ohm jk
PP
/ 75 ohm j
PP
/ 75 ohm j
PP
/ 75 ohm k
PP
/ 75 ohm j
PP
/ 75 ohm kq
PP
SMALL SIGNAL BOARD
B
A(1)
MAIN POWER SUPPLY
Figure 1-6 PWB/CBA locations (26" model)
INVERTER PANEL
(OPTONAL)
KEYBOARD
CONTROL PANEL
STANDBY POWER
SUPPLY UNIT
(OPTIONAL)
IR LED PANEL
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Safety Instructions, Warnings, and Notes
2.Safety Instructions, Warnings, and Notes
EN 5TCM2.0E LA2.
Index of this chapter:
2.1 Safety Instructions
2.2 Warnings
2.3 Notes
2.1Safety Instructions
Safety regulations require the following during a repair:
•Connect the set to the Mains/AC Power via an isolation
transformer (> 800 VA).
•Replace safety components, indicated by the symbol h,
only by components identical to the original ones. Any
other component substitution (other than original type) may
increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, the set must be
returned in its original condition. Pay in particular attention to
the following points:
•Route the wire trees correctly and fix them with the
mounted cable clamps.
•Check the insulation of the Mains/AC Power lead for
external damage.
•Check the strain relief of the Mains/AC Power cord for
proper function.
•Check the electrical DC resistance between the Mains/AC
Power plug and the secondary side (only for sets that have
a Mains/AC Power isolated power supply):
1. Unplug the Mains/AC Power cord and connect a wire
between the two pins of the Mains/AC Power plug.
2. Set the Mains/AC Power switch to the “on” position
(keep the Mains/AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
Mains/AC Power plug and the metal shielding of the
tuner or the aerial connection on the set. The reading
should be between 4.5 MΩ and 12 MΩ.
4. Switch “off” the set, and remove the wire between the
two pins of the Mains/AC Power plug.
•Check the cabinet for defects, to prevent touching of any
inner parts by the customer.
2.2Warnings
•All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD w). Careless handling
during repair can reduce life drastically. Make sure that,
during repair, you are connected with the same potential as
the mass of the set by a wristband with resistance. Keep
components and tools also at this same potential.
•Be careful during measurements in the high voltage
section.
•Never replace modules or other components while the unit
is switched “on”.
•When you align the set, use plastic rather than metal tools.
This will prevent any short circuits and the danger of a
circuit becoming unstable.
2.3Notes
2.3.1General
•Measure the voltages and waveforms with regard to the
chassis (= tuner) ground (H), or hot ground (I), depending
on the tested area of circuitry. The voltages and waveforms
shown in the diagrams are indicative. Measure them in the
Service Default Mode (see chapter 5) with a colour bar
signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated
otherwise) and picture carrier at 475.25 MHz for PAL, or
61.25 MHz for NTSC (channel 3).
•Where necessary, measure the waveforms and voltages
with (D) and without (E) aerial signal. Measure the
voltages in the power supply section both in normal
operation (G) and in stand-by (F). These values are
indicated by means of the appropriate symbols.
2.3.2Schematic Notes
•All resistor values are in ohms, and the value multiplier is
often used to indicate the decimal point location (e.g. 2K2
indicates 2.2 kΩ).
•Resistor values with no multiplier may be indicated with
either an “E” or an “R” (e.g. 220E or 220R indicates 220 Ω).
•All capacitor values are given in micro-farads (μ=× 10
nano-farads (n =× 10
•Capacitor values may also use the value multiplier as the
decimal point indication (e.g. 2p2 indicates 2.2 pF).
•An “asterisk” (*) indicates component usage varies. Refer
to the diversity tables for the correct values.
•The correct component values are listed in the Spare Parts
List. Therefore, always check this list when there is any
doubt.
2.3.3BGA (Ball Grid Array) ICs
Introduction
For more information on how to handle BGA devices, visit this
URL: www.atyourservice.ce.philips.com (needs subscription,
not available for all regions). After login, select “Magazine”,
then go to “Repair downloads”. Here you will find Information
on how to deal with BGA-ICs.
BGA Temperature Profiles
For BGA-ICs, you must use the correct temperature-profile,
which is coupled to the 12NC. For an overview of these profiles,
visit the website www.atyourservice.ce.philips.com (needs
subscription, but is not available for all regions)
You will find this and more technical information within the
“Magazine”, chapter “Repair downloads”.
For additional questions please contact your local repair help
desk.
2.3.4Lead-free Soldering
Due to lead-free technology some rules have to be respected
by the workshop during a repair:
•Use only lead-free soldering tin Philips SAC305 with order
code 0622 149 00106. If lead-free solder paste is required,
please contact the manufacturer of your soldering
equipment. In general, use of solder paste within
workshops should be avoided because paste is not easy to
store and to handle.
•Use only adequate solder tools applicable for lead-free
soldering tin. The solder tool must be able:
– To reach a solder-tip temperature of at least 400°C.
– To stabilize the adjusted temperature at the solder-tip.
– To exchange solder-tips for different applications.
•Adjust your solder tool so that a temperature of around
360°C - 380°C is reached and stabilized at the solder joint.
Heating time of the solder-joint should not exceed ~ 4 sec.
Avoid temperatures above 400°C, otherwise wear-out of
tips will increase drastically and flux-fluid will be destroyed.
To avoid wear-out of tips, switch “off” unused equipment or
reduce heat.
•Mix of lead-free soldering tin/parts with leaded soldering
tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully
clear the solder-joint from old tin and re-solder with new tin.
-9
), or pico-farads (p =× 10
-12
-6
),
).
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EN 6TCM2.0E LA3.
2.3.5Alternative BOM identification
It should be noted that on the European Service website,
“Alternative BOM” is referred to as “Design variant”.
The third digit in the serial number (example:
AG2B0335000001) indicates the number of the alternative
B.O.M. (Bill Of Materials) that has been used for producing the
specific TV set. In general, it is possible that the same TV
model on the market is produced with e.g. two different types
of displays, coming from two different suppliers. This will then
result in sets which have the same CTN (Commercial Type
Number; e.g. 28PW9515/12) but which have a different B.O.M.
number.
By looking at the third digit of the serial number, one can
identify which B.O.M. is used for the TV set he is working with.
If the third digit of the serial number contains the number “1”
(example: AG1B033500001), then the TV set has been
manufactured according to B.O.M. number 1. If the third digit is
a “2” (example: AG2B0335000001), then the set has been
produced according to B.O.M. no. 2. This is important for
ordering the correct spare parts!
For the third digit, the numbers 1...9 and the characters A...Z
can be used, so in total: 9 plus 26= 35 different B.O.M.s can be
indicated by the third digit of the serial number.
Identification: The bottom line of a type plate gives a 14-digit
serial number. Digits 1 and 2 refer to the production centre (e.g.
AG is Bruges), digit 3 refers to the B.O.M. code, digit 4 refers
to the Service version change code, digits 5 and 6 refer to the
production year, and digits 7 and 8 refer to production week (in
example below it is 2006 week 17). The 6 last digits contain the
serial number.
Directions for Use
MODEL :
PROD.NO:
2.3.6Board Level Repair (BLR) or Component Level Repair
(CLR)
If a board is defective, consult your repair procedure to decide
if the board has to be exchanged or if it should be repaired on
component level.
If your repair procedure says the board should be exchanged
completely, do not solder on the defective board. Otherwise, it
cannot be returned to the O.E.M. supplier for back charging!
2.3.7Practical Service Precautions
•It makes sense to avoid exposure to electrical shock.
•Always respect voltages. While some may not be
32PF9968/10
AG 1A0617 000001
Figure 2-1 Serial number (example)
While some sources are expected to have a possible
dangerous impact, others of quite high potential are of
limited current and are sometimes held in less regard.
dangerous in themselves, they can cause unexpected
reactions that are best avoided. Before reaching into a
powered TV set, it is best to test the high voltage insulation.
It is easy to do, and is a good service precaution.
MADE IN BELGIUM
220-240V 50/60Hz
~
VHF+S+H+UHF
BJ3.0E LA
S
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3.Directions for Use
You can download this information from the following websites:
•Figures below can deviate slightly from the actual situation,
due to the different set executions.
•Follow the disassemble instructions in described order.
They apply mostly to the 26" model unless otherwise
specified, but the described method is comparable for the
other screen sizes.
Figure 4-1 Cable dressing (20" model)
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EN 8TCM2.0E LA4.
Mechanical Instructions
4.2Service Positions
For easy servicing of this set, there are a few possibilities
created:
•The buffers from the packaging.
•Foam bars (created for Service).
4.2.1Foam Bars
1
Required for sets
1
42"
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Figure 4-2 Cable dressing (26" model)
The foam bars (order code 3122 785 90580 for two pieces) can
be used for all types and sizes of Flat TVs. See figure “Foam
bars” for details. Sets with a display of 42” and larger, require
four foam bars [1]. Ensure that the foam bars are always
supporting the cabinet and never only the display.
Caution: Failure to follow these guidelines can seriously
damage the display!
By laying the TV face down on the (ESD protective) foam bars,
a stable situation is created to perform measurements and
alignments. By placing a mirror under the TV, you can monitor
the screen.
Figure 4-3 Foam bars
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4.3Assy/Panel Removal
4.3.1Stand
1. Refer to next figure.
2. Place the TV set upside down on a table top, using the
foam bars (see section “Service Position”).
3. Remove the screws that secure the stand and remove the
stand.
Mechanical Instructions
EN 9TCM2.0E LA4.
1
1
Figure 4-4 Stand
4.3.2Rear Cover
Warning: Disconnect the mains power cord before you remove
the rear cover.
1. Refer to next figures.
2. Place the TV set upside down on a table top, using the
foam bars (see section “Service Positions”).
3. Remove the screws that secure the rear cover. The screws
are located at the sides.
Be careful: Some models (mainly the smaller screen
sizes) use latches for securing the rear and front cover
together (see figure “Front cover latch location”). These
must be unlocked first before you can open the TV-set!
To open them, use e.g. a (plastic) putty knife. Insert the tool
into the gap between the front and rear cover (be extremely
careful not to scratch or dent the cabinet when inserting the
tool).
Gently release the internal latches. Note: You will hear little
popping sounds as the latches release and the rear cover
moves away from the front cover.
4. Now the rear cover could be lifted but the SSB and power
supply panel(s) are mounted in the rear cover and still
connected to the LCD panel and other boards. Those
cables should be released first!
5. To release the LVDS cable lift the back cover a few
centimetres and move it downwards the set. Now unplug
the LVDS connector [2].
Caution: be careful, as this is a very fragile connector!
6. Remove the screw [3].
7. Now the rear cover can be lifted to gain access to the
speaker cables and the IR/LED panel cable. Release the
connectors [4].
1
1
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Figure 4-5 Front cover latch location [1/2]
Side
Side
Top
Figure 4-6 Front cover latch location [2/2]
2
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3
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060808
Figure 4-7 LVDS release
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EN 10TCM2.0E LA4.
Mechanical Instructions
4
Figure 4-8 Speaker and IR/LED panel cable release
4.3.3Keyboard Control Board
1. Refer to next figure.
2. Unscrew two screws[1]
3. Unplug connector [2] and remove the board.
When defective, replace the whole unit
1
4
4
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2222
11
Figure 4-10 IR/LED Board and Speakers
4.3.5Power Supply Board
Due to different set executions this chassis is supplied with one
or two power supply boards and figures may differ.
Caution: it is absolutely mandatory to remount all different
screws and cables at their original position during re-assembly.
Failure to do so may result in damaging the power supply.
1. Refer to next figure.
2. Unplug all the connectors [1].
3. Remove the fixation screws [2]
4. Remove the main power supply board.
5. Unplug all the connectors [3].
6. Remove the fixation screws [4]
7. Remove the stand-by power supply board.
2
2
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2
1
Figure 4-9 Keyboard control board
4.3.4IR/LED Board and Speakers
1. Refer to next figure.
2. Remove the screws [1] and remove the IR/LED board.
3. Remove the screws [2] and remove the speakers.
When defective, replace the whole unit.
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1
1
2
2
Figure 4-11 Power Supply Unit(s)
4
4
3
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4
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4.3.6Inverter Board (19", 20", and 22" versions)
Due to different set executions this chassis some versions are
supplied with an inverter board. Figures may differ.
1. Refer to next figure.
2. Unplug all connectors [1].
3. Release the clips [2]
4. Take out the inverter board.
Mechanical Instructions
2
EN 11TCM2.0E LA4.
2
4
4
3
2
1
2
Figure 4-12 Inverter Board
1
1
2
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Figure 4-14 SSB
4.4Set Re-assembly
To re-assemble the whole set, execute all processes in reverse
order.
Notes:
•While re-assembling, make sure that all cables are placed
and connected in their original position. See figure “Cable
dressing”.
•Pay special attention not to damage the EMC foams at the
SB shields. Make sure, that EMC foams are put correctly
on their places.
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4.3.7Small Signal Board (SSB)
Caution: it is absolutely mandatory to remount all different
screws at their original position during re-assembly. Failure to
do so may result in damaging the SSB.
Removing the SSB
1. See next figures.
2. Remove the screws [1] from the SSB connector plate.
3. Remove the screws [2] from the SSB.
4. On the outside of the set, lift the rear cover near the tuner
connector approximately 3 mm in the indicated direction
and keep it lifted, while
5. On the inside of the set, slide the metal plate in the
indicated direction.
6. Gently lift the board from the rear cover.
7. Now unplug the LVDS connector [3].
Caution: be careful, as this is a very fragile connector!
Unplug the rest of the cables [4].
1 1
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Figure 4-13 SSB connector plate
Page 12
EN 12TCM2.0E LA5.
Service Modes, Error Codes, and Fault Finding
5.Service Modes, Error Codes, and Fault Finding
Index of this chapter:
5.1 Test Points
5.2 Service Modes
5.3 Error Codes
5.5 Service Tools
5.1Test Points
This chassis is NOT equipped with test points in the service
printing. No test points are mentioned in the service manual.
5.2Service Modes
The Service Mode feature is split into different parts:
•Service Alignment Mode (SAM).
•Service Default Mode (SDM).
•Customer Service Mode (CSM).
SDM and SAM offer features, which can be used by the Service
engineer to repair/align a TV set. Some features are:
•Activates the blinking LED procedure for error identification
when no picture is available (SDM).
•Make alignments (e.g. white tone), (de)select options,
enter options codes, reset the error buffer (SAM).
•Display information (“SAM” indication in upper right corner
of screen, error buffer, software version, options and option
codes, sub menus).
The CSM is a Service Mode that can be enabled by the
consumer. The CSM displays diagnosis information, which the
customer can forward to the dealer or call centre. In CSM
mode, “CSM”, is displayed in the top right corner of the screen.
The information provided in CSM and the purpose of CSM is to:
•Increase the home repair hit rate.
•Decrease the number of nuisance calls.
•Solved customers' problem without home visit.
5.2.1Service Alignment Mode (SAM)
How to Enter
To enter SAM, use the following method:
•Press on the remote control the code “062596” directly
followed by the “INFO” key.
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Figure 5-2 SAM menu, Clear
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Figure 5-3 SAM menu, RGB Align
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050808
After entering SAM, the following screen is visible, the values
can be adjusted according to the requested (see Chapter 8).
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Figure 5-1 SAM menu, System Information
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Figure 5-4 SAM menu, NVM Editor
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Figure 5-5 SAM menu, NVM Update
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Service Modes, Error Codes, and Fault Finding
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Figure 5-6 SAM menu, Clear OAD
EN 13TCM2.0E LA5.
How to Activate CSM
Key in the code “123654” via the standard RC transmitter.
Contents of CSM
050808
How to EXIT
Put set in <stand-by> by using the remote control.
5.2.2Service Default Mode (SDM)
Purpose
•To create a pre-defined setting, to get the same
measurements as given in this manual.
•To override SW protections.
•To start the blinking LED procedure.
How to enter
To enter SAM, use the following method:
•Press on the remote control the code “062596” directly
followed by the “MENU” key.
After entering SDM, the following screen is visible.
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Figure 5-7 SDM menu
From top to bottom, it gives the following information:
•Operation hours
•Software version
•Error buffer display.
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Figure 5-8 CSM Menu -1-
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Figure 5-9 CSM Menu -2-
Menu Explanation
1. Model Number. Type number and region.
2. Production Serial Number. Product serial no.
3. SW Version. Software cluster and version is displayed (TC
= TCL, M2 = MTK2, E = Europe, 0.49 = software version).
4. Codes. Error buffer contents.
5. SSB. SSB serial number.
6. DISPLAY. Display type.
7. NVM Version. NVM version.
8. Key (HDCP) HDMI. Shows valid or invalid HDCP key when
HDMI connected. Else blank.
9. DigitalSignal Quality. Quality of antenna signal in %.
10. Audio System. Audio system (Mono/Stereo/NICAM)
11. n.a.
12. Video Format. Video format.
13. Stand-by μP SW ID. SW version Stand-by
microprocessor.
5.2.3Customer Service Mode (CSM)
Purpose
When a customer is having problems with his TV-set, he can
call his dealer or the Customer Help desk. The service
technician can then ask the customer to activate the CSM, in
order to identify the status of the set. Now, the service
technician can judge the severity of the complaint. In many
cases, he can advise the customer how to solve the problem,
or he can decide if it is necessary to visit the customer. The
CSM is a read only mode; therefore, modifications in this mode
are not possible.
How to exit
Press “MENU” on the RC-transmitter.
Page 14
EN 14TCM2.0E LA5.
Service Modes, Error Codes, and Fault Finding
5.2.4Blinking LED Procedure
The software is capable of identifying different kinds of errors.
Because it is possible that more than one error can occur over
time, an error buffer is available which is capable of storing the
last five errors that occurred. This is useful if the OSD is not
working properly.
Errors can also be displayed by the blinking LED procedure.
The method is to repeatedly let the front LED pulse with as
many pulses as the error code number, followed by a period of
1.5 seconds in which the LED is “off”. Then this sequence is
repeated.
Any RC command terminates the sequence. Error code LED
blinking is in white colour.
Example: the contents of the error buffer is “013 007 000 000
000”.
After entering SDM, the following occurs:
•1 long blink of 5 seconds to start the sequence
•1 medium blink of 3 seconds and then 3 short blinks
followed by a pause of 1.5 seconds
•7 short blinks followed by a pause of 1.5 seconds
•1 long blink of 1.5 seconds to finish the sequence.
The sequence starts again with 12 short blinks.
5.4Fault Finding
5.3Error Codes
The error code buffer contains all errors detected since the last
time the buffer was erased. The buffer is written from left to
right. When an error occurs that is not yet in the error code
buffer, it is displayed at the left side and all other errors shift one
position to the right.
Basically there are six kind of errors:
Code Description Detection method Type
0no error
3μP ControlI
4General I
bus Error
7TunerI
8Demodulator I
10MT8295I
13HDMI switch I
2
C-busError log +
2
C
I2C-busProtection +
2
C-busError log +
2
C-busError log +
2
C-busError log +
2
C-busError log +
blinking in SDM
spontaneous
blinking in SDM
blinking in SDM
blinking in SDM
blinking in SDM
No Picture, no sound, no Black light, Fuse Broken
For P804 ,Pin 8~11
is 12V& Pin2~3 of
is 5v
, OK?
NONO
Check PSU
YESYES
For Q800,pin5~6
of is 5V & pin7~8
is12V , OK?
Check Pin 10 Of
U810. is it 3.3v?
Is
U800~U808&U2
01 OK?
NO
Replace the bad
one of
u800~u808&U201
YES
Check
LQFP jointing of
U203
Check
X200,C221,C222,C
23,L214 & IIC Bus
Check jointing of
U204,R271~R288,R
248~R260.
YES
YES
Figure 5-10 No picture, no sound, no backlight, fuse broken (19", 20", and 22" sets)
I_17950_009.eps
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Page 15
Service Modes, Error Codes, and Fault Finding
EN 15TCM2.0E LA5.
No Picture, no sound, no Black light, Fuse Broken
Pin 8~11 of P804 is
12V, OK?
NONO
Pin2~3 of P804 is
5v&Pin 1 is 5v,OK?
YES
Check Main
Check sub PSU
PSU
YESYES
pin4~5 is 5V &
pin7~8 is12V of
U505 OK?
U800~U808&U2
Is
01 OK?
NO
Check Pin 4 Of
UM01 is 3.3v
NO
Replace the
bad one of
u800~u808&U2
01
for standby
Figure 5-11 No Picture, no sound, no backlight, fuse broken (26" sets)
YES
Check
LQFP jointing of
U203
YES
Check
X200,C221,C222,C
23,L214 & IIC Bus
YES
Check jointing of
U204,R271~R288
,R248~R260.
I_17950_010.eps
080508
No Picture, Black light & Sound OK
Check the
output voltage
of Q203. is it
OK?
Yes
Check
waveform of
L200~L209 is
OK?
No
Is
Pin220,229,238
of U203 shorted
to earth?
No
Yes
No
Check the
voltage of
C of Q204.
check the
cable to panel
check Pin
221~228&Pin
230~242 of U203
Yes
Replace Q203
I_17950_011.eps
080508
Figure 5-12 No Picture, Backlight & Sound OK
Page 16
EN 16TCM2.0E LA5.
Service Modes, Error Codes, and Fault Finding
Picture OK, No sound
Check the voltage of
No
Pin 3,13 of u600,is it 12v?
Yes
Check stby
Pin 7 & Mute Pin6 of U600,is it OK?
Yes
Check the wave of
pin186,185 of
U203,is it OK?
No
TV source
Yes
No
R & L speaker
Check the wave
of Pin of source
input,such as
pin170~177.
Yes
Check IF circuit
or Replace
Replace
U100
Figure 5-13 Picture OK, No sound
Check Q800
Check
u203
NO
Yes
Check C of Q602 is
5V,B of Q602 is Low
OK?
Yes
Check
Pin 7 of U600 is
6V
No
Check
the input circuit
No
NO
Change the
damage
component
Replace U600
I_17950_012.eps
080508
Colour system is
Right & another
channel colour is
right ?
No
Reset
To
Local system
Yes
No colour
Dose the TV
signal too weak?
YES
Check
Tuner Input
cable & antenna
Figure 5-14 No colour
NO
Check
Pin 17 of U100
OK?
YES
Check E2PROM
U205
YES
Fine Frequency
NO
Check
U100
I_17950_013.eps
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Page 17
Service Modes, Error Codes, and Fault Finding
5.5Service Tools
5.5.1ComPair
Introduction
ComPair (Computer Aided Repair) is a Service tool for Philips
Consumer Electronics products. and offers the following:
1. ComPair helps you to quickly get an understanding on how
to repair the chassis in a short and effective way.
2. ComPair allows very detailed diagnostics and is therefore
capable of accurately indicating problem areas. You do not
have to know anything about I
yourself, because ComPair takes care of this.
3. ComPair speeds up the repair time since it can
automatically communicate with the chassis (when the uP
is working) and all repair information is directly available.
4. ComPair features TV software upgrade possibilities.
Specifications
ComPair consists of a Windows based fault finding program
and an interface box between PC and the (defective) product.
The (new) ComPair II interface box is connected to the PC via
an USB cable. For the TV chassis, the ComPair interface box
and the TV communicate via a bi-directional cable via the
service connector(s).
2
C or UART commands
EN 17TCM2.0E LA5.
How to Connect
This is described in the ComPair chassis fault finding database.
TO TV
UART SERVICE
CONNECTOR
2
I
C
TO
RS232 /UART
ComPair II
RC in
Optional
Switch
PowerModeLink/
Activity
UART SERVICE
CONNECTOR
RC out
TO
TO
I2C SERVICE
CONNECTOR
Multi
function
PC
ComPair II Developed by Philips Brugge
Optional power
HDMI
2
I
C only
5V DC
E_06532_036.eps
150208
Figure 5-15 ComPair II interface connection
Caution: It is compulsory to connect the TV to the PC as
shown in the picture above (with the ComPair interface in
between), as the ComPair interface acts as a level shifter. If
one connects the TV directly to the PC (via UART), ICs will be
blown!
How to Order
ComPair II order codes:
•ComPair II interface: 312278591020.
•For latest software see Philips Service website.
•ComPair UART interface cable: 312278591070.
Note: If you encounter any problems, contact your local
support desk.
Page 18
EN 18TCM2.0E LA5.
Service Modes, Error Codes, and Fault Finding
5.6Software Upgrading
5.6.1Introduction
Software upgrading can be done by ComPair but this feature is
a back up solution in case the normal procedure via USB does
not work. Please use the USB upgrade method first.
When the software is programmed via USB, you need the
UPGRADE.PKG file on the USB stick. This file is available for
customers on the Consumer Care website.
When the software is programmed via ComPair, you need a
*.BIN file. This file is only available for service workshops on the
Servicer Network Support website.
The software upgrade feature does only work with the
ComPairII interface.
A newer version of software is
detected.
Do you want to upgrade?
YESNO
layout 1
An equal/older version of software is
detected.
Do you want to proceed?
Note: Should be done on ly if
necessary.
YESNO
layout 2
5.6.2Main Software Upgrade
In “normal” conditions, so when there is no major problem with
the TV, the main software and the default software upgrade
application can be upgraded with the “upgrade.pkg”. This
software can be downloaded (as ZIP file) from the Philips
Service website (an account is required). If named otherwise,
rename the unzipped file always to “upgrade.pkg“.
How to upgrade:
1. Copy the “upgrade.pkg” file to the root of your USB stick.
2. Insert the USB stick in the USB connector on the TV while
the TV is in “on” mode. The set will restart, and the
upgrading will start automatically (see flowchart below).
As soon as the programming is finished, you will get the
message that you can remove your USB stick and restart
the TV-set.
User software upgrade flow chart
Power off the set
Plug-in th e USB
stick
Power- on the set
Kindly remove the USB stick and
restart the set.
layout 3
Software update failed!
Would you like to try again?
YESNO
layout 4
Prompt user to
remove USB
and restart the
set
See layout 3
‘break-in’ and
check autorun fi le
Valid auto-r un
sw newer than
Prompt user to
See layout 1
N
Set re-start &
Proceed with sw
Y
Detect USB
file?
Y
Is USB sw
version > set
sw?
Y
Display USB
the TV sw.
confirm
Proceed?
Y
upgrade
Successful?
N
N
N
See layout 4
Is USB sw
version =< set
sw?
Y
Display USB
sw equal/older
than TV sw.
Prompt user to
confirm
See layout 2
Display
upgrade
progress
Prompt user to
try again?
N
End
End
N
Retry?
Figure 5-16 SW upgrade flowchart
Y
I_17920_046.eps
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Page 19
Block Diagrams, Test Point Overview, and Waveforms
_
_
19TCM2.0E LA6.
6.Block Diagrams, Test Point Overview, and Waveforms
•Connect the set to the mains via an isolation transformer
with low internal resistance.
•Allow the set to warm up for approximately 60 minutes.
•Measure voltages and waveforms in relation to correct
ground (e.g. measure audio signals in relation to
AUDIO_GND).
Caution: It is not allowed to use heatsinks as ground.
•Test probe: R
•Use an isolated trimmer/screwdriver to perform
alignments.
> 10 MΩ, Ci < 20 pF.
i
Table 8-2 Alignment for 26" with a colour analyser
When after an SSB or display exchange, the display option
code is not set properly; it will result in a TV with “no display” or
strange resolution.
Therefore, it is required to set this display option code after
such a repair.
To do so, press (slowly) the following key sequence on a
standard RC transmitter: “062598” directly followed by
“MENU” and “xxx”, where “xxx” is a 3 digit decimal value of
the panel type: see column “Display code” in table below.
When ready, the set will go to stand-by.
After this, perform a cold start.
LCD Panel:Display Code:
AUO 19”096
CMO 19” - M190Z1-L01094
LG 20” - LC201V02-SDD1093
AUO 22”097
CMO 22” - M220Z1-L03022
AUO 26” - T260XW03 V3030
AUO 26” VM098
CMO 26”095
8.2Hardware Alignments
Not applicable.
8.3Software Alignments
8.3.1White Balance Adjustment (VGA Mode)
Only VGA input requires colour temperature adjustment as all
other inputs or relative ones. Both WARM and COOL colour
coordinates are also relatives to NORMAL colour temperature
mode ones.
Equipment requirements: Colour analyser (e.g Minolta CA-
210).
Pre conditions:
•Picture Preset: Standard.
•Black Expand: Off.
•Tone: Normal.
•Dynamic Contrast: Off.
Colour Temp Alignment
Apply a 1366×768@50Hz signal with white pattern, set
“brightness” at 100%, and “contrast” at 50%. Adjust the R, G,
and B sub-gain for the screen centre.
The 1931 CIE chromaticity (x, y) co-ordinates shall be:
Table 8-1 Alignment for 19", 20", and 22" with colour
Circuit Descriptions, Abbreviation List, and IC Data Sheets
9.Circuit Descriptions, Abbreviation List, and IC Data Sheets
Index of this chapter:
9.1 Introduction
9.2 Block Diagram
9.3 Abbreviation List
9.4 IC Data Sheets
9.1Introduction
This chassis is a digital derivative from the TCM1.0E LA
chassis and supports DVB-T reception. It uses the Mediatek
MT5335 main chip. It processes the following input/output
signals:
•Analog and digital RF signals (PAL B/G, D/K, I, SECAM B/
G, D/K, L/L’, DVB-T)
•SCART input signals (CVBS & RGB)
•CMP input signals (YPbPr)
•VGA input signals
•HDMI input signals, v1.2 compliant, with HDCP, audio
included as EIA-861B standard
•S-Video input
•Headphone output
•SPDIF output.
9.2Block Diagram
Notes:
•Only new circuits (circuits that are not published recently)
are described.
•Figures can deviate slightly from the actual situation, due
to different set executions.
The platform is also designed for the lowest power
consumption in off/stand-by mode (<0.3W) to fulfil new Philips
CE environment policy requirement.
The MT5335 is surrounded by a tuner, a video demodulator, a
HDMI interface, SDR and flash memory, an audio amplifier,
and optionally a stand-by microprocessor (26"). For the smaller
set versions also the inverter board is serviceable.
For the block diagram, refer also to chapter 6 “Block diagrams,
Test Point Overviews, and Waveforms”.
Figure 9-1 Block diagram
I_17951_012.eps
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Circuit Descriptions, Abbreviation List, and IC Data Sheets
EN 55TCM2.0E LA9.
9.3Abbreviation List
0/6/12SCART switch control signal on A/V
board. 0 = loop through (AUX to TV),
6 = play 16 : 9 format, 12 = play 4 : 3
Synchronization
DACDigital to Analogue Converter
DBEDynamic Bass Enhancement: extra
low frequency amplification
DDCSee “E-DDC”
D/KMonochrome TV system. Sound
DFIDynamic Frame Insertion
DFUDirections For Use: owner's manual
DMRDigital Media Reader: card reader
DMSDDigital Multi Standard Decoding
DNMDigital Natural Motion
DNRDigital Noise Reduction: noise
DRAMDynamic RAM
DRMDigital Rights Management
DSPDigital Signal Processing
DSTDealer Service Tool: special remote
DTCPDigital Transmission Content
DVB-CDigital Video Broadcast - Cable
DVB-TDigital Video Broadcast - Terrestrial
DVDDigital Versatile Disc
DVI(-d)Digital Visual Interface (d= digital only)
E-DDCEnhanced Display Data Channel
EDIDExtended Display Identification Data
EEPROMElectrically Erasable and
EMIElectro Magnetic Interference
EPLDErasable Programmable Logic Device
EUEurope
EXTEXTernal (source), entering the set by
FBLFast BLanking: DC signal
FDSFull Dual Screen (same as FDW)
FDWFull Dual Window (same as FDS)
FLASHFLASH memory
FMField Memory or Frequency
FPGAField-Programmable Gate Array
FTVFlat TeleVision
Gb/sGiga bits per second
G-TXTGreen TeleteXT
HH_sync to the module
HDHigh Definition
HDDHard Disk Drive
HDCPHigh-bandwidth Digital Content
HDMIHigh Definition Multimedia Interface
HPHeadPhone
IMonochrome TV system. Sound
2
CInter IC bus
I
2
I
DInter IC Data bus
2
SInter IC Sound bus
I
IFIntermediate Frequency
InterlacedScan mode where two fields are used
carrier distance is 6.5 MHz
reduction feature of the set
control designed for service
technicians
Protection; A protocol for protecting
digital audio/video content that is
traversing a high speed serial bus,
such as IEEE-1394
(VESA standard for communication
channel and display). Using E-DDC,
the video source can read the EDID
information form the display.
(VESA standard)
Programmable Read Only Memory
SCART or by cinches (jacks)
accompanying RGB signals
Modulation
Protection: A “key” encoded into the
HDMI/DVI signal that prevents video
data piracy. If a source is HDCP coded
and connected via HDMI/DVI without
the proper HDCP decoding, the
picture is put into a “snow vision” mode
or changed to a low resolution. For
normal content distribution the source
and the display device must be
enabled for HDCP “software key”
decoding.
carrier distance is 6.0 MHz
to form one frame. Each field contains
Page 56
EN 56TCM2.0E LA9.
Circuit Descriptions, Abbreviation List, and IC Data Sheets
half the number of the total amount of
lines. The fields are written in “pairs”,
causing line flicker.
IRInfra Red
IRQInterrupt Request
ITU-656The ITU Radio communication Sector
(ITU-R) is a standards body
subcommittee of the International
Telecommunication Union relating to
radio communication. ITU-656 (a.k.a.
SDI), is a digitized video format used
for broadcast grade video.
Uncompressed digital component or
digital composite signals can be used.
The SDI signal is self-synchronizing,
uses 8 bit or 10 bit data words, and has
a maximum data rate of 270 Mbit/s,
with a minimum bandwidth of 135
MHz.
ITVInstitutional TeleVision; TV sets for
hotels, hospitals etc.
JOPJaguar Output Processor
LSLast Status; The settings last chosen
by the customer and read and stored
in RAM or in the NVM. They are called
at start-up of the set to configure it
according to the customer's
preferences
LATAMLatin America
LCDLiquid Crystal Display
LEDLight Emitting Diode
L/L'Monochrome TV system. Sound
carrier distance is 6.5 MHz. L' is Band
I, L is all bands except for Band I
LORELOcal REgression approximation
noise reduction
LPLLG.Philips LCD (supplier)
LSLoudspeaker
LVDSLow Voltage Differential Signalling
MbpsMega bits per second
M/NMonochrome TV system. Sound
carrier distance is 4.5 MHz
MIPSMicroprocessor without Interlocked
Pipeline-Stages; A RISC-based
microprocessor
MOPMatrix Output Processor
MOSFETMetal Oxide Silicon Field Effect
Transistor, switching device
MPEGMotion Pictures Experts Group
MPIFMulti Platform InterFace
MUTEMUTE Line
NCNot Connected
NICAMNear Instantaneous Compounded
Audio Multiplexing. This is a digital
sound system, mainly used in Europe.
NTCNegative Temperature Coefficient,
non-linear resistor
NTSCNational Television Standard
Committee. Color system mainly used
in North America and Japan. Color
carrier NTSC M/N= 3.579545 MHz,
NTSC 4.43= 4.433619 MHz (this is a
VCR norm, it is not transmitted off-air)
NVMNon-Volatile Memory: IC containing
TV related data such as alignments
O/COpen Circuit
OSDOn Screen Display
OTCOn screen display Teletext and
Control; also called Artistic (SAA5800)
P50Project 50: communication protocol
between TV and peripherals
PALPhase Alternating Line. Color system
conditioner)
PIPPicture In Picture
PLLPhase Locked Loop. Used for e.g.
FST tuning systems. The customer
can give directly the desired frequency
PORPower On Reset, signal to reset the uP
Progressive ScanScan mode where all scan lines are
displayed in one frame at the same
time, creating a double vertical
resolution.
PTCPositive Temperature Coefficient,
non-linear resistor
PWBPrinted Wiring Board (same as “PCB”)
PWMPulse Width Modulation
QRCQuasi Resonant Converter
QTNRQuality Temporal Noise Reduction
QVCPQuality Video Composition Processor
RAMRandom Access Memory
RGBRed, Green, and Blue. The primary
color signals for TV. By mixing levels
of R, G, and B, all colors (Y/C) are
reproduced.
RCRemote Control
RC5 / RC6Signal protocol from the remote
control receiver
RESETRESET signal
ROMRead Only Memory
R-TXTRed TeleteXT
SAMService Alignment Mode
S/CShort Circuit
SCARTSyndicat des Constructeurs
d'Appareils Radiorécepteurs et
Téléviseurs
SCLSerial Clock I
SCL-FCLock Signal on Fast I
SDStandard Definition
SDASerial Data I
SDA-FDAta Signal on Fast I
2
C
2
C
2
C bus
2
C bus
SDISerial Digital Interface, see “ITU-656”
SDRAMSynchronous DRAM
SECAMSEequence Couleur Avec Mémoire.
Color system mainly used in France
and East Europe. Color carriers=
4.406250 MHz and 4.250000 MHz
SIFSound Intermediate Frequency
SMPSSwitched Mode Power Supply
SoCSystem on Chip
SOGSync On Green
SOPSSelf Oscillating Power Supply
S/PDIFSony Philips Digital InterFace
SRAMStatic RAM
SRPService Reference Protocol
SSBSmall Signal Board
STBYSTand-BY
SVGA800x600 (4:3)
SVHSSuper Video Home System
SWSoftware
SWANSpatial temporal Weighted Averaging
Circuit Descriptions, Abbreviation List, and IC Data Sheets
VV-sync to the module
VCRVideo Cassette Recorder
VESAVideo Electronics Standards
Association
VGA640x480 (4:3)
VLVariable Level out: processed audio
output toward external amplifier
VSBVestigial Side Band; modulation
method
WYSIWYRWhat You See Is What You Record:
record selection that follows main
picture and sound
WXGA1280x768 (15:9)
XTALQuartz crystal
XGA1024x768 (4:3)
YLuminance signal
Y/CLuminance (Y) and Chrominance (C)
signal
YPbPrComponent video. Luminance and
scaled color difference signals (B-Y
and R-Y)
YUVComponent video
EN 57TCM2.0E LA9.
Page 58
EN 58TCM2.0E LA9.
9.4IC Data Sheets
This section shows the internal block diagrams and pin layouts
of ICs that are drawn as "black boxes" in the electrical diagrams
(with the exception of "memory" and "logic" ICs).
9.4.1Diagram B, MT5133
Block Diagram
Circuit Descriptions, Abbreviation List, and IC Data Sheets
Pin Configuration
Figure 9-2 Block diagram & pin configuration
I_17950_048.eps
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Page 59
Circuit Descriptions, Abbreviation List, and IC Data Sheets
9.4.2Diagram B, MT5335
Block Diagram
TS
In
CVBS/
YC Input
Component
Analog
Input
HDMI
Rx
Tuner
In
Audio
Input
Panel
EN 59TCM2.0E LA9.
16-bit DDR
ARM
BIM
Audio DSP
Audio I/F
Audio DAC
SPDIF, I
9.4.3Diagram B, MT8295
2
TS
Demux
VADCx4
TV
Decoder
VDO-In
De-interlace
HDMI In
I/F
Audio
Demod
Audio In
JPEG,MPEG
2-D Graphic
Audio
ADC
Mix and Post
OSD
scaler
LVDS
Processing
DDR
DRAM
Controller
Vplane
scaler
DRAM Bus
IO Bus
CKGEN
JTAG
BScan
IrDA
PCRMS,SD,SM,xD
Serial IF
RTC
S
Figure 9-3 Block diagram
USB2.0
UART
Watchdog
Serial FlashServo ADC
PWM
NAND Flash
I_17950_049.eps
090508
Block Diagram
Figure 9-4 Block diagram
I_17950_050.eps
090508
Page 60
EN 60TCM2.0E LA9.
9.4.4Diagram B, SIL9185
Block Diagram
Circuit Descriptions, Abbreviation List, and IC Data Sheets
9.4.5Diagram B, TDA9886
TAGC
TOP
14 (15)
VIF2
2 (31)
1 (30)
VIF1
SIF2
24 (27)
23 (26)
SIF1
SUPPLYSIF-AGC
V
P
(1) Not connected for TDA9885.
Pin numbers for TDA9885HN and TDA9886HN in parenthesis.
C
VAGC(pos)
C
AGC(neg)
(1)
VAGC
C
BL
VIF-AGCTUNER AGC
VIF-PLL
SINGLE REFERENCE QSS MIXER
INTERCARRIER MIXER
AND AM DEMODULATOR
C
AGC
(6, 12, 13, 14, 17,
19, 25, 28, 29, 32)
13
n.c.AGND
VIF-PLL
VPLL
19 (21))32( 12)61( 51)71( 61)8( 9
OUTPUT
PORTS
Figure 9-5 Block diagram
filter
RC VCO
I
22 (24)3 (1)
DIGITAL VCO CONTROL AFC DETECTOR
TDA9885
TDA9886
MAD
2
C-BUS TRANSCEIVER
11 (10)
sound intercarrier output
external reference signal
or 4 MHz crystal
REFAFC
FM-PLL DEMODULATOR
12 (11)18 (20)20 (22)
7 (5)
SIOMADSDASCL
DGND
and MAD select
SOUND CARRIER
TRAPS
4.5 to 6.5 MHz
AUDIO PROCESSING
AND SWITCHES
NARROW-BAND
H_17370_074.eps
(18) 17
4 (2)10 (9)
LLPMF2PO1PO
FM-PLL
filter
100807
CVBS
video output: 2 V (p-p)
[1.1 V (p-p) without trap]
AUD
(7) 8
DEEM
(3) 5
AFD
(4) 6
I_17930_072.eps
audio output
de-emphasis
network
C
AF
250408
Figure 9-6 Block diagram
Page 61
Circuit Descriptions, Abbreviation List, and IC Data Sheets