Philips CDR775 Service Manual

Compact disc recorder CDR775
/00
OPEN / CLOSE
OPEN / CLOSE
OPEN / CLOSE
PLAY / PAUSE
PLAY / PAUSE
PLAY / PAUSE
STOP
STOP
STOP
ON / OFF
REC
RECORD
TYPE
EXT
EXT
FINALIZE
ERASEFINALIZE
ERASE
SOURCE
SOURCE
R
e c
o r
d a
b l
e
DOUBLE SPEED
EASY JOG
EASY JOG
STORE/
STORE/
5
CDR
REM
REC
TIME
TRACK
TOTAL
REM
T
RACK
2
3
MANUAL
I I
SHUFFLE
4
567
CD
R
W
8
9
1011
12
13
RECORD
CHANGER
CDR775 AUDIO CD RECORDER
DISPLAY
SCROLL
TIME
14
15
16
17
CD
RW
DJ MODE
REPEAT
1
SYNC
DIGITAL OPTICAL
ANALOG
PROG
5
CD
STEP
18
19
20
+
PROG
A-B
SHUFFLE
ALL REPEAT S
CAN
TRACK
PHONES
CANCEL/
CANCEL/
6
J
6
J
K
K
MENU
PLAY/PAUSE
MENU
PLAY/PAUSE
DELETE
DELETE
STOP
STOP
OPEN/CLOSE
AUDIO CD PLAYBACK
AUDIO CD PLAYBACK
IR SENSOR
OPEN/CLOSE
CL 96532086_000.eps
080999
ENTER
SERVICING
For servicing CDR775, the set can divided into three parts.
1. The display board (partly) 1 002, the I/O board 1004, the headphone board (partly) 1002, the IR board (partly) 1002, the ON/ OFF & Standby LED board (partly) 1002 and the CD-out board (partly) 1002 have to be repaired at component level. The power supply unit 1003 is available as spare part, but can also be repaired at component level.
2. The CDR module (containing the CDR loader 81, CDR main board 1001 and loader bracket 82, 83) will be exchanged completely in case of failure. This complete CDR module is available as spare part. Defective modules have to be returned for central repair.
3. The CD module (containing the CD loader 131, CD main board 1005 and loader bracket 132) is a new module with VAL1250 loader assy but also a separate CDM and separate loader parts will be available via service stock. The CD main board can be repaired at component level.
Also available: Circuit Description " The Basics of Compact Disc Recordable/Rewriteable". Service code number 4822 725 25242.
Contents Page
1. Technical Specifications 2
2. Warning and Servicing Hints 4
3. User Instructions 7
4. Mechanical Instructions 19 Wiring Diagram CDR 19 Wiring Diagram CD loader 20 Exploded View CDR 21 Exploded View CD loader 22 Dismantling Instructions 23
5. Electrical and Circuit Diagrams
Diagram PWB
Overall Blockdiagram 24 Display Board 26 26 IR / On/Off &Standby LED Board 27 27 Headphone / CD-out Board 28 28 I/O Board 29 30 Power supply unit 31 32 CD-Mainboard 1A 33 37/38 CD-Mainboard 1B 34 37/38 CD-Mainboard 1C 35 37/38 CD-Mainboard 2 36 37/38
6. Diagnostic Software 39
7. Faultfinding Trees 43
8. Faultfinding Guide 49
9. List of Abbreviations 65
10. Partslist (mechanical and electrical) 71
©
Copyright reserved 1999 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by RH 9969 Service DPS Hasselt Printed in the Netherlands Subject to modification 5 3104 125 40030
GB 2 CDR7751.
Technical Specifications CDR775
1. Technical Specifications CDR775
1.1 General
Mains voltage : all range version 84-
230V (/00, /01C, /06, / 13, /14)
: USA version 117V/
60Hz (/17) Mains frequency : 50-60 Hz Power consumption : 12W DC output : +5V ± 10%, 50mA
max.
1.2 Input/output
1.2.1 Line output (CDR & CD)
Output level\ : 2Vrms at 0dB Output resistance : 200
1.2.2 Line input
Input sensitivity : 500mVrms Input impedance : 50k Max. input voltage : 2.5Vrms
1.2.3 Digital output (CDR & CD)
Format : AES/EBU format
according IEC958
(consumer format) Sampling frequency : 44.1kHz Output resistance : 75
1.2.4 Digital input
Format : AES/EBU format
according IEC958
(consumer format) Sampling frequency : 32 to 48kHz Input resistance : 75
1.2.5 Optical input
Format : AES/EBU format
according IEC958
(consumer format) Sampling frequency : 32 to 48kHz
1.3 Audio performance
1.3.1 Cinch analog output (CDR play-back)
Output voltage : 2Vrms ± 2dB (0dB
signal) Frequency range F.R. : 20Hz < F.R.< 20kHz Amplitude linearity :± 0.3dB (typical ±
0.1dB)
Channel unbalance : < 0.3dB at 1kHz
(typical ± 0.2dB) Output resistance : 200 Phase non-linearity : < 0.2 deg at 1kHz Outband attenuation : 50dB above 30kHz Channel separation : > 90dB at 1kHz
(typical 110dB),
>85dB between 20Hz
and 20kHz (typical
S/N-ratio A-weighted : > 98dB (typical
S/N-ratio unweighted : > 95dB (typical 98dB) Dynamic range : > 92dB at 1kHz
THD+N : >85dB between 20Hz
1.3.2 Cinch analog input/output (monitor path CDR)
Measured with Audio precision system one. Input voltage is 1Vrms. Output voltage : 2Vrms ± 2dB (0dB
Frequency range F.R. : 20Hz < F.R.< 20kHz Amplitude linearity :± 0.3dB (typical ±
Channel unbalance : < 0.3dB at 1kHz
Output resistance : 200 Phase non-linearity : < 0.2 deg at 1kHz Outband attenuation : 50dB above 30kHz Channel separation : > 90dB at 1kHz
S/N-ratio A-weighted : > 90dB (typical 88dB) Dynamic range : > 85dB at 1kHz
THD+N : > 80dB between 20Hz
Intermodulation THD : > 80dB
1.3.3 Cinch analog output (CD play-back)
Output voltage : 2Vrms ± 2dB (0dB
Frequency range F.R. : 20Hz < F.R.< 20kHz Amplitude linearity :± 0.3dB (typical ±
Channel unbalance : < 0.3dB at 1kHz
Output resistance : 200 Phase non-linearity : < 0.2 deg at 1kHz Outband attenuation : 50dB above 30kHz Channel separation : > 90dB at 1kHz
S/N-ratio A-weighted : > 98dB (typical
S/N-ratio unweighted : > 94dB (typical 98dB) Dynamic range : > 92dB at 1kHz
THD+N : > 82dB between 20Hz
>93dB)
100dB)
(typical 96dB), > 90dB between 20Hz and 20kHz (typical 96dB)
and 20kHz (typical 91dB)
signal)
0.1dB)
(typical ± 0.2dB)
(typical 98dB), > 85dB between 20Hz and 20kHz (typical >92dB)
(typical 90dB)
and 20kHz (typical 82dB)
signal)
0.1dB)
(typical ± 0.2dB)
(typical 100dB), >85dB between 20Hz and 20kHz (typical >93dB)
100dB)
(typical 96dB), > 90dB between 20Hz and 20kHz (typical 96dB)
and 20kHz (typical 85dB)
Technical Specifications CDR775
1.3.4 Headphone output (all functions)
GB 3CDR775 1.
Output voltage : 3Vrms (0dB)/8-2000 S/N : > 80dB THD+N : > 78dB Channel separation : > 60dB between 20Hz
and 20kHz
1.4 Laser device
Material : GaAlAs Wave length : between 780 and
800nm (at 25°C)
Laser output : 1mW max. during
reading, 20mW max. during writing
Class : 3B
1.5 Dimensions and weight
Number and height of feet : 4x11mm foiled Apparatus tray closed (WxDxH) : 435x305x75mm
(without feet) Weight without packaging : 3.2kg Weight with packaging : 4.2kg
GB 4 CDR7752.
Warnings and Servicing Hints
2. Warnings and Servicing Hints
GB
WARNING
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
F
ATTENTION
Tous les IC et beaucoup d'autres semi­conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu'aucune précaution n'est prise a leur manipulation. Lors de réparations, s'assurer de bien être relié au même potentiel que la masse de l'appareil et enfiler le bracelet serti d'une résistance de sécurité. Veiller a ce que les composants ainsi que les outils que l'on utilise soient également a ce potentiel.
D
Alle IC und viele andere Halbleiter sind empfindlich gegen elektrostatische Entladungen (ESD). Unsorgfältige Behandlung bei der Reparatur kann die Lebensdauer drastisch vermindern. Sorgen sie dafür, das Sie im Reparaturfall über ein Pulsarmband mit Widerstand mit dem Massepotential des Gerätes verbunden sind. Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem Potential.
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified be used.
NL
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkelijke toestand wordt terug gebracht en dat onderdelen, identiek aan de gespecifieerde worden toegepast.
F
Les normes de sécurité exigent que l'appareil soit remis a l'état d'origine et que soient utilisées les pièces de rechange identiques à celles spécifiées.
WARNUNG
NL
WAARSCHUWING
Alle IC's en vele andere halfgeleiders zijn gevoelig voor elektrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
I
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevita potrebbe essere fortemente ridatta in caso di non osservazione della piu grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell'apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Originalzustand des Gerats darf nicht verandert werden. Fur Reparaturen sind Original-Ersatzteile zu verwenden.
I
Le norme di sicurezza esigono che l'apparecchio venga rimesso nelle condizioni originali e che siano utilizzati pezzi di ricambiago idetici a quelli specificati.
SHOCK, FIRE HAZARD SERVICE TEST: CAUTION: After servicing this appliance and prior to returning to customer, measure the resistance between
either primary AC cord connector pins (with unit NOT connected to AC mains and its Power switch ON), and the face or Front Panel of product and controls and chassis bottom, Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and verified before return to user/customer. Ref.UL Standard NO.1492.
NOTE ON SAFETY:
Symbol
: Fire or electrical shock hazard. Only original parts should be used to replace any part with symbol
Any other component substitution(other than original type), may increase risk or fire or electrical shock hazard.
“Pour votre sécurité, ces documents doivent être utilisés par des spécialistes agrées, seuls habilités à réparer votre appareil en panne.”
CL 96532086_021.eps
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Warnings and Servicing Hints
SERVICING HINTS
In the set, chip components have been applied. For disassembly and assembly check the figure below.
GB 5CDR775 2.
CL 96532086_022.eps
080999
GB 6 CDR7752.
Warnings and Servicing Hints
CL 96532086_023.eps
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User instructions
3. User instructions
GB 7CDR775 3.
GB 8 CDR7753.
User instructions
User instructions
GB 9CDR775 3.
GB 10 CDR7753.
User instructions
User instructions
GB 11CDR775 3.
GB 12 CDR7753.
User instructions
User instructions
GB 13CDR775 3.
GB 14 CDR7753.
User instructions
User instructions
GB 15CDR775 3.
GB 16 CDR7753.
User instructions
User instructions
GB 17CDR775 3.
Personal notes:
GB 18 CDR7753.
Personal notes:
User instructions
Mechanical instructions
4. Mechanical instructions
Wiring diagram
WIRING DIAGRAM CDR775
8006
3104 157 1099
1000
114
8001
3104 157 1124
I/O BOARD
3104 128 0599
8002
3104 157 10962
CD OUT
3104 128 0590
17
1502
11
0205
1
GB 19CDR775 4.
Pin 1 indicated by All Wires are 1/1, except flex 8001, 8005 and 8007
2
0206
1
POWER SUPPLY UNIT
8007
3104 157 1129
0101
8001 (at conn. 1400 of CDR main board)
1 GROUND 2 DIG_OUT_C 3 GROUND 4 EXT_DIG_IN 5 EXT_OPT_IN 6 GROUND 7D5V 8KILL 9LEFT_IN 10 GROUND 11 RIGHT_IN 12 RIGHT_OUT 13 GROUND 14 LEFT_OUT
8002
1 VDC2 2VFTD 3
VDC1
4 GROUND 5+5V 6+5V 7 GROUND 8 GROUND 9 GROUND 10 +12V 11 -8V
8003 (at conn. F934 of CDR main board)
1 VDC2 2
VFTD
3 VDC1 4 SYS_RESET 5IIC_DATA 6 GROUND 7IIC_CLK 8 DISPL_INT 9 GROUND 10 D5V
8004
3104 157 11002
13
1410
Connections delivered with CDR-loader assy
114
1400
Flex connected to CDM
F934
1000
130
MAIN BOARD CDR
3104 128 0586
1
3
1400
1
110
1500
11
1708
Flex connected to sledge motor
Flex connected to turn table motor
Cable connected to tray switch and tray motor
10
1
11
1
4
1
1220
1330
1200
122
8005
3104 157 1123
8003
3104 157 1122
1208
1
4
1002
Cable connected to tray switch and tray motor
122
MAIN BOARD CD
3104 128 0598
Flex connected to CDM panel
1000
116
Connections delivered with CD-loader assy
111
Flex connected
1006
to turn table motor
17
1209
1001
Cable connected to sledge motor
8004
1 LEFT_HP_OUT 2 GROUND
8006
1 ON! 2 OFF!
8009
1LED_ON 2 GROUND
3 RIGHT_HP_OUT
8008
1+5V 2
IR_IN
3 GROUND
8007 (at conn. 1209 of CD main board)
1 RIGHT_CD 2 GND 3 LEFT_CD 4 GND 5 DOBM_CD 6 GROUND
1
4
7 KILL
8005 (at conn. 1708 of CDR main board)
1 GROUND 2 DSA_DATA_CD 3 GROUND 4 DSA_STR_CD 5 DSA_ACK_CD 6 GROUND 7 D5V 8 12V_CD 9 GROUND 10 IIS_DATA_CD 11 IIS_WS_CD 12 GROUND 13 IIS_BCLK_CD 14 GROUND 15 DOBM_CD
TO FRAME
Texture indicates text on flex.
16 SYS-RESET 17 LEFT_IN_CD 18 GROUND 19 RIGHT_IN_CD 20 KILL 21 SYS_CLK_8W 22 GROUND
TO FRAME
HEADPHONE BOARD
3104 128 0590
ON/OFF & STBY LED
3104 128 0590
1302
2
1300
12
1
8009
3104 157 03881
1
1119
10
112
DISPLAY BOARD
3104 128 0590
1122
3
1121
8008
3104 157 11281
1200
1
3
IR BOARD
3104 128 0590
CL 96532086_001.eps
080999
Mechanical instructions
Wiring CD
WIRING DIAGRAM CD LOADER VAL1250
GB 20CDR775 4.
Flex from turn table motor
Tray
switch
Turn table
motor
Tray motor
Connector from tray motor and tray switch
Connection tray motor and tray switch
LOADER VAL1250
CDM VAM1250
OPU
LOADER VAL1250
Sledge motor
and switch
Flex from OPU
Flex from turn table motor
Connection sledge motor and sledge switch
Flex from OPU
1002
11
1006
1
MAIN BOARD CD
1001
14
16
1000
1
14
CDM VAM1250
22
1208
1
16
1210
1
7
1209
1
MAIN BOARD CD
To main board CDR
To CD out board
CONNECTOR 1006
1 HALL + 2 W­3 W+ 4 V+ 5 HALL­6 U+ 7 V­8 U­9 UCOIL 10 VCOIL 11 WCOIL
CONNECTOR 1000
1 VSUB 2 HFGND 3 VDD 4 RF 5 LDON 6 R2 7 R1 8 D4/D3 9 D2 10 D1 11 FTC 12 RW 13 FOC+ 14 FOC­15 RAD+ 16 RAD-
CONNECTOR 1002
1 HOMESW 2 SGND 3 TRAY+ 4 TRAY-
CONNECTOR 1001
1 HOMESW 2 SGND 3 SL­4 SL+
CONNECTOR 1209
1 AUDIO R (RIGHT_CD) 2 GND 3 AUDIO L (LEFT_CD) 4 GND 5 DOBM5_CD (DOBM_CD) 6 GND 7 KILL
CONNECTOR 1208
1 GND 2 CRIN (SYS_CLK_8W) 3 KILL 4 AUDIO R (RIGHT_IN_CD) 5 GND 6 AUDIO L (LEFT_IN_CD) 7 DSA_RST (SYS_RESET) 8 DOBM (DOBM_CD) 9 GND 10 SCLK (I2S_BCLK_CD) 11 GND 12 WCLK (I2S_WS_CD) 13 DATA (I2S_DATA_CD) 14 GND 15 +12V 16 +5V 17 GND 18 DSA_ACK (DSA_ACK_CD) 19 DSA_STROBE (DSA_STR_CD) 20 GND 21 DSA_DATA (DSA_DATA_CD) 22 GND
Connector from sledge motor and sledge switch
POSITION OF FLEX CONNECTIONS
CL 96532086_002.eps
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Mechanical instructions
Exploded view CDR775
EXPLODED VIEW CDR775
GB 21CDR775 4.
ON/OFF & STBY LED
LOADER ASSY CDR
MAIN BOARD CDR
MAIN BOARD CD
LOADER ASSY CD
CD OUT BOARD
I/O BOARD
POWER SUPPLY UNIT
HEADPHONE BOARD
IR BOARD
DISPLAY BOARD
DISPLAY ASSY
CL 96532086_003.eps
080999
Mechanical instructions
Exploded view CD
EXPLODED VIEW CD LOADER VAL1250
CLAMPER ASSY
SUSPENSION
RACK SPRING
GB 22CDR775 4.
CDM VAM1250
SCREW
SCREW
RACK
RUBBER
SWITCH
RUBBER
PLUG
TRAY GEARWHEEL
PLUG
TULE
RACK GEARWHEEL
MOTORSPRING
SUSPENSION
SUB CHASSIS
RUBBER
SUSPENSION
SUSPENSION
RUBBER
CHASSIS ASSY VAL1250
PULLEY WHEEL
TRAY HORIZONTAL
BELT
TRAY MOTOR ASSY
MOTORSPRING
CL 96532086_004.eps
080999
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