Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Platform Supply 42”: SRP List71
Small Signal Board(B1-B12) 79-117 120-125
SRP List Explanation117
SSB: SRP List Part 1118
SSB: SRP List Part 2119
External I/O Panel: Externals A(BE1) 126128
External I/O Panel: Externals B(BE2) 127128
Side I/O Panel (Top)(D) 129130
Side I/O Panel (Entry)(D) 131132
Control Board (Top)(E) 133133
Control Board (Entry)(E) 134134
LED Panel (Top)(J) 135136
LED Panel (Entry)(J) 137138
Standby & Audio Panel: Connections(SA1) 139142-144
Standby & Audio Panel: Standby(SA2) 140142-144
Standby & Audio Panel: Audio(SA3) 141142-144
8. Alignments145
9. Circuit Descriptions, Abbreviation List, and IC Data
Sheets150
Abbreviation List170
IC Data Sheets173
10. Spare Parts List186
11. Revision List201
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Published by EL 0666 BG CD Customer ServicePrinted in the NetherlandsSubject to modificationEN 3122 785 15910
Page 2
EN 2BJ2.4U/BJ2.5U LA1.
Technical Specifications, Connections, and Chassis Overview
1.Technical Specifications, Connections, and Chassis Overview
Index of this chapter:
1.1 Technical Specifications
1.2 Connection Overview
1.3 Chassis Overview
Notes:
•Data below can deviate slightly from the actual situation,
due to the different set executions
•Specifications are indicative (subject to change).
1.1Technical Specifications
1.1.1Vision
Display type: LCD
Screen size: 37” (94 cm), 16:9
Resolution (HxV pixels): 1366(*3)x768p
Min. contrast ratio: 800:1 (37”)
Min. light output (cd/m
Viewing angle (HxV degrees): 176x176
Tuning system: PLL
TV Color systems: ATSC
: Memory Stick
: Microdrive (upto 2GB)
: SD / mini SD Card
: Multi Media Card
: Smart Media Card
:MP3
:MP3-pro
: Slideshow (.alb)
: USB2.0 (480 Mbps)
Page 3
Technical Specifications, Connections, and Chassis Overview
1.2Connection Overview
Figure 1-1 Side and rear I/O connections 42” models
EN 3BJ2.4U/BJ2.5U LA1.
G_15910_027.eps
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Note: The following connector color abbreviations are used
(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy=
Grey, Rd= Red, Wh= White, and Ye= Yellow.
1.2.1Side Connections
Headphone (Output)
Bk - Headphone 32 - 600 ohm / 10 mW ot
Cinch: Video CVBS - In, Audio - In
Rd - Audio R 0.5 V
Wh - Audio L 0.5 V
Ye - Video CVBS 1 V
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
/ 75 ohm jq
PP
SVHS (Hosiden): Video Y/C - In
1 - Ground Y Gnd H
2 - Ground C Gnd H
3 - Video Y 1 V
4 - Video C 0.3 V
/ 75 ohm j
PP
P / 75 ohm j
PP
USB2.0
1234
E_06532_022.eps
300904
Figure 1-2 USB (type A)
1-+5Vk
2 - Data (-)jk
3 - Data (+)jk
4 - GroundGndH
1.2.2Digital Media Reader with USB2.0 (for 42” sets)
In 42” sets, a 6-in-1 card reader unit is available, which is
connected via USB to the Small Signal Board (see also par.
“Technical Specifications” -> “Multimedia”).
This unit also contains two USB2.0 connectors.
1.2.3Rear Connections
POD: CableCARD Interface
68p - See diagram B10A jk
Service Connector (UART)
1 - UART_TX Transmit k
2 - Ground Gnd H
3 - UART_RX Receive j
HDMI 1 & 2: Digital Video, Digital Audio - In
19
182
1
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Figure 1-3 HDMI (type A) connector
1 - D2+ Data channel j
2 - Shield Gnd H
3 - D2- Data channel j
4 - D1+ Data channel j
5 - Shield Gnd H
6 - D1- Data channel j
7 - D0+ Data channel j
8 - Shield Gnd H
9 - D0- Data channel j
10 - CLK+ Data channel j
11 - Shield Gnd H
12 - CLK- Data channel j
13 - n.c.
14 - n.c.
15 - DDC_SCL DDC clock j
16 - DDC_SDA DDC data jk
17 - Ground Gnd H
18 - +5V j
19 - HPD Hot Plug Detect j
20 - Ground Gnd H
Aerial - In
-- F-type (US) Coax, 75 ohm D
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EN 4BJ2.4U/BJ2.5U LA1.
Technical Specifications, Connections, and Chassis Overview
AV1 Cinch: Video YPbPrHV- In
Gn - Video Y 1 V
Bu - Video Pb 0.7 V
Rd - Video Pr 0.7 V
Bk - H-sync 0 - 5 V jq
/ 75 ohm jq
PP
/ 75 ohm jq
PP
/ 75 ohm jq
PP
Bk - V-sync 0 - 5 V jq
AV1 Cinch: Video CVBS - In, Audio - In
Ye - Video CVBS 1 V
Wh - Audio L 0.5 V
Rd - Audio R 0.5 V
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
DIGITAL AUDIO Cinch: S/PDIF - In
Bk - Coaxial 0.2 - 0.6V
/ 75 ohm jq
PP
AV1 S-Video (Hosiden): Video Y/C - In
1 - Ground Y Gnd H
2 - Ground C Gnd H
3 - Video Y 1 V
4 - Video C 0.3 V
/ 75 ohm j
PP
P / 75 ohm j
PP
AV2 S-Video (Hosiden): Video Y/C - In
1 - Ground Y Gnd H
2 - Ground C Gnd H
3 - Video Y 1 V
4 - Video C 0.3 V
/ 75 ohm j
PP
P / 75 ohm j
PP
1.3Chassis Overview
AV2 Cinch: Video CVBS - In, Audio - In
Ye - Video CVBS 1 V
Wh - Audio L 0.5 V
Rd - Audio R 0.5 V
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
AV3 Cinch: Video YPbPr - In
Rd - Video Pr 0.7 V
Bu - Video Pb 0.7 V
Gn - Video Y 1 V
/ 75 ohm jq
PP
/ 75 ohm jq
PP
/ 75 ohm jq
PP
DIGITAL AUDIO Cinch: S/PDIF - Out
Bk - Coaxial 0.4 - 0.6V
/ 75 ohm kq
PP
MONITOR OUT Cinch: Video CVBS - Out, Audio - Out
Ye - Video CVBS 1 V
Wh - Audio L 0.5 V
Rd - Audio R 0.5 V
/ 75 ohm kq
PP
/10 kohm kq
RMS
/ 10 kohm kq
RMS
GEMSTAR Mini Jack: Remote Control - In/Out
1 - Ground Gnd H
2 - RXD j
3-TXD k
4-IR-OUT k
5 - RXD k
AMBI LIGHT PANEL
AL
PLATFORM SUPPLY
AP
& AUDIO PANEL
SMALL SIGNAL BOARD
B
CONTROL BOARD
E
LED PANEL
J
Figure 1-4 PWB/CBA locations
AMBI LIGHT PANEL
SDI PDP
POWER SUPPLY
SIDE I/O PANEL
EXTERNAL I/O PANEL
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BE
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Safety Instructions, Warnings, and Notes
2.Safety Instructions, Warnings, and Notes
EN 5BJ2.4U/BJ2.5U LA2.
Index of this chapter:
2.1 Safety Instructions
2.2 Warnings
2.3 Notes
2.1Safety Instructions
Safety regulations require the following during a repair:
•Connect the set to the Mains/AC Power via an isolation
transformer (> 800 VA).
•Replace safety components, indicated by the symbol h,
only by components identical to the original ones. Any
other component substitution (other than original type) may
increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, the set must be
returned in its original condition. Pay in particular attention to
the following points:
•Route the wire trees correctly and fix them with the
mounted cable clamps.
•Check the insulation of the Mains/AC Power lead for
external damage.
•Check the strain relief of the Mains/AC Power cord for
proper function.
•Check the electrical DC resistance between the Mains/AC
Power plug and the secondary side (only for sets that have
a Mains/AC Power isolated power supply):
1. Unplug the Mains/AC Power cord and connect a wire
between the two pins of the Mains/AC Power plug.
2. Set the Mains/AC Power switch to the "on" position
(keep the Mains/AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
Mains/AC Power plug and the metal shielding of the
tuner or the aerial connection on the set. The reading
should be between 4.5 Mohm and 12 Mohm.
4. Switch "off" the set, and remove the wire between the
two pins of the Mains/AC Power plug.
•Check the cabinet for defects, to prevent touching of any
inner parts by the customer.
2.2Warnings
•All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD w). Careless handling
during repair can reduce life drastically. Make sure that,
during repair, you are connected with the same potential as
the mass of the set by a wristband with resistance. Keep
components and tools also at this same potential. Available
ESD protection equipment:
– Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable) 4822
310 10671.
– Wristband tester 4822 344 13999.
•Be careful during measurements in the high voltage
section.
•Never replace modules or other components while the unit
is switched "on".
•When you align the set, use plastic rather than metal tools.
This will prevent any short circuits and the danger of a
circuit becoming unstable.
2.3Notes
2.3.1General
•Measure the voltages and waveforms with regard to the
chassis (= tuner) ground (H), or hot ground (I), depending
on the tested area of circuitry. The voltages and waveforms
shown in the diagrams are indicative. Measure them in the
Service Default Mode (see chapter 5) with a color bar
signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated
otherwise) and picture carrier at 475.25 MHz for PAL, or
61.25 MHz for NTSC (channel 3).
•Where necessary, measure the waveforms and voltages
with (D) and without (E) aerial signal. Measure the
voltages in the power supply section both in normal
operation (G) and in stand-by (F). These values are
indicated by means of the appropriate symbols.
•The semiconductors indicated in the circuit diagram and in
the parts lists, are interchangeable per position with the
semiconductors in the unit, irrespective of the type
indication on these semiconductors.
•Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic” and the “double-D symbol”, are
trademarks of Dolby Laboratories.
2.3.2Schematic Notes
•All resistor values are in ohms, and the value multiplier is
often used to indicate the decimal point location (e.g. 2K2
indicates 2.2 kohm).
•Resistor values with no multiplier may be indicated with
either an "E" or an "R" (e.g. 220E or 220R indicates 220
ohm).
•All capacitor values are given in micro-farads (µ= x10
nano-farads (n= x10
•Capacitor values may also use the value multiplier as the
decimal point indication (e.g. 2p2 indicates 2.2 pF).
•An "asterisk" (*) indicates component usage varies. Refer
to the diversity tables for the correct values.
•The correct component values are listed in the Spare Parts
List. Therefore, always check this list when there is any
doubt.
2.3.3Rework on BGA (Ball Grid Array) ICs
General
Although (LF)BGA assembly yields are very high, there may
still be a requirement for component rework. By rework, we
mean the process of removing the component from the PWB
and replacing it with a new component. If an (LF)BGA is
removed from a PWB, the solder balls of the component are
deformed drastically so the removed (LF)BGA has to be
discarded.
Device Removal
As is the case with any component that, is being removed, it is
essential when removing an (LF)BGA, that the board, tracks,
solder lands, or surrounding components are not damaged. To
remove an (LF)BGA, the board must be uniformly heated to a
temperature close to the reflow soldering temperature. A
uniform temperature reduces the risk of warping the PWB.
To do this, we recommend that the board is heated until it is
certain that all the joints are molten. Then carefully pull the
component off the board with a vacuum nozzle. For the
appropriate temperature profiles, see the IC data sheet.
Area Preparation
When the component has been removed, the vacant IC area
must be cleaned before replacing the (LF)BGA.
Removing an IC often leaves varying amounts of solder on the
mounting lands. This excessive solder can be removed with
either a solder sucker or solder wick. The remaining flux can be
removed with a brush and cleaning agent.
After the board is properly cleaned and inspected, apply flux on
the solder lands and on the connection balls of the (LF)BGA.
Note: Do not apply solder paste, as this has been shown to
result in problems during re-soldering.
-9
), or pico-farads (p= x10
-12
-6
),
).
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EN 6BJ2.4U/BJ2.5U LA2.
Safety Instructions, Warnings, and Notes
Device Replacement
The last step in the repair process is to solder the new
component on the board. Ideally, the (LF)BGA should be
aligned under a microscope or magnifying glass. If this is not
possible, try to align the (LF)BGA with any board markers.
So as not to damage neighbouring components, it may be
necessary to reduce some temperatures and times.
More Information
For more information on how to handle BGA devices, visit this
URL: www.atyourservice.ce.philips.com (needs subscription,
not available for all regions). After login, select “Magazine”,
then go to “Repair downloads”. Here you will find Information
on how to deal with BGA-ICs.
2.3.4Lead-free Solder
Philips CE is producing lead-free sets (PBF) from 1.1.2005
onwards.
Identification: The bottom line of a type plate gives a 14-digit
serial number. Digits 5 and 6 refer to the production year, digits
7 and 8 refer to production week (in example below it is 1991
week 18).
MODEL :
PROD.NO:
32PF9968/10
AG 1A0617 000001
220-240V 50/60Hz
VHF+S+H+UHF
S
MADE IN BELGIUM
~
128W
BJ3.0E LA
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avoid mixed regimes. If this cannot be avoided, carefully
clear the solder-joint from old tin and re-solder with new tin.
•Use only original spare-parts listed in the Service-Manuals.
Not listed standard material (commodities) has to be
purchased at external companies.
•Special information for lead-free BGA ICs: these ICs will be
delivered in so-called "dry-packaging" to protect the IC
against moisture. This packaging may only be opened
shortly before it is used (soldered). Otherwise the body of
the IC gets "wet" inside and during the heating time the
structure of the IC will be destroyed due to high (steam-)
pressure inside the body. If the packaging was opened
before usage, the IC has to be heated up for some hours
(around 90°C) for drying (think of ESD-protection!).
Do not re-use BGAs at all!
•For sets produced before 1.1.2005, containing leaded
soldering tin and components, all needed spare parts will
be available till the end of the service period. For the repair
of such sets nothing changes.
In case of doubt whether the board is lead-free or not (or with
mixed technologies), you can use the following method:
•Always use the highest temperature to solder, when using
SAC305 (see also instructions below).
•De-solder thoroughly (clean solder joints to avoid mix of
two alloys).
Caution: For BGA-ICs, you must use the correct temperatureprofile, which is coupled to the 12NC. For an overview of these
profiles, visit the website www.atyourservice.ce.philips.com
(needs subscription, but is not available for all regions)
You will find this and more technical information within the
"Magazine", chapter "Repair downloads".
For additional questions please contact your local repair help
desk.
Figure 2-1 Serial number example
Regardless of the special lead-free logo (which is not always
indicated), one must treat all sets from this date onwards
according to the rules as described below.
P
b
Figure 2-2 Lead-free logo
Due to lead-free technology some rules have to be respected
by the workshop during a repair:
•Use only lead-free soldering tin Philips SAC305 with order
code 0622 149 00106. If lead-free solder paste is required,
please contact the manufacturer of your soldering
equipment. In general, use of solder paste within
workshops should be avoided because paste is not easy to
store and to handle.
•Use only adequate solder tools applicable for lead-free
soldering tin. The solder tool must be able:
– To reach a solder-tip temperature of at least 400°C.
– To stabilize the adjusted temperature at the solder-tip.
– To exchange solder-tips for different applications.
•Adjust your solder tool so that a temperature of around
360°C - 380°C is reached and stabilized at the solder joint.
Heating time of the solder-joint should not exceed ~ 4 sec.
Avoid temperatures above 400°C, otherwise wear-out of
tips will increase drastically and flux-fluid will be destroyed.
To avoid wear-out of tips, switch “off” unused equipment or
reduce heat.
•Mix of lead-free soldering tin/parts with leaded soldering
tin/parts is possible but PHILIPS recommends strongly to
2.3.5Alternative BOM identification
In September 2003, Philips CE introduced a change in the way
the serial number (or production number, see Figure 2-1) is
composed. From this date on, the third digit in the serial
number (example: AG2B0335000001) indicates the number of
the alternative BOM (Bill of Materials used for producing the
specific model of TV set). It is possible that the same TV model
on the market is produced with e.g. two different types of
displays, coming from two different O.E.M.s.
By looking at the third digit of the serial number, the service
technician can see if there is more than one type of B.O.M.
used in the production of the TV set he is working with. He can
then consult the At Your Service Web site, where he can type
in the Commercial Type Version Number of the TV set (e.g.
28PW9515/12), after which a screen will appear that gives
information about the number of alternative B.O.M.s used.
If the third digit of the serial number contains the number 1
(example: AG1B033500001), then there is only one B.O.M.
version of the TV set on the market. If the third digit is a 2
(example: AG2B0335000001), then there are two different
B.O.M.s. Information about this is important for ordering
the correct spare parts!
For the third digit, the numbers 1...9 and the characters A...Z
can be used, so in total: 9 plus 26 = 35 different B.O.M.s can
be indicated by the third digit of the serial number.
2.3.6Practical Service Precautions
•It makes sense to avoid exposure to electrical shock.
While some sources are expected to have a possible
dangerous impact, others of quite high potential are of
limited current and are sometimes held in less regard.
•Always respect voltages. While some may not be
dangerous in themselves, they can cause unexpected
reactions that are best avoided. Before reaching into a
powered TV set, it is best to test the high voltage insulation.
It is easy to do, and is a good service precaution.
Page 7
3.Directions for Use
You can download this information from the following websites:
•Figures below can deviate slightly from the actual situation,
due to the different set executions.
•Follow the disassemble instructions in described order.
4.2Service Positions
For easy servicing of this set, there are a few possibilities
created:
•The buffers from the packaging.
•Foam bars (created for service).
•Aluminium service stands (created for Service).
Figure 4-1 Cable dressing
4.2.1Foam Bars
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Figure 4-2 Foam bars
The foam bars (order code 3122 785 90580 for two pieces) can
be used for all types and sizes of Flat TVs. By laying the TV
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Mechanical Instructions
EN 9BJ2.4U/BJ2.5U LA4.
face down on the (ESD protective) foam bars, a stable situation
is created to perform measurements and alignments.
By placing a mirror under the TV, you can monitor the screen.
4.2.2Aluminium Stands
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Figure 4-3 Aluminium stands (drawing of MkI)
The new MkII aluminium stands (not on drawing) with order
code 3122 785 90690, can also be used to do measurements,
alignments, and duration tests. The stands can be
(dis)mounted quick and easy by means of sliding them in/out
the "mushrooms". The new stands are backwards compatible
with the earlier models.
Important: For (older) FTV sets without these "mushrooms", it
is obligatory to use the provided screws, otherwise it is possible
to damage the monitor inside!.
Caution: never disconnect the speakers with a playing set,
because otherwise the class-D audio amplifiers could be
damaged.
4.3.3Control Panel
The Control Panel can be taken out by removing the two T10
screws [1] that hold the plastic frame. See Figure “Control
panel removal”. The cable can not be disconnected from the
assy at this moment.
11
Figure 4-5 Control panel removal
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4.3Assy/Panel Removal
4.3.1Rear Cover
Disconnect the Mains/AC Power cord before you remove the
rear cover!
See figure “Rear Cover removal” for details.
1. Place the TV set upside down on a table top, using the
foam bars (see part “Foam Bars”).
Caution: do not put pressure on the display, but let the
monitor lean on the front cover.
2. Remove the stand.
3. Remove mushrooms [1].
4. Remove screws [2].
5. Lift the Rear Cover from the TV. Make sure that wires and
flat foils are not damaged while lifting the rear cover.
2
2
2
2
2
2
1
2
2
The assy is packed into two plastic frames. To unpack the
inner frame, lift the two clamps [1] of the outer frame and take
the inner frame out. See Figure “Control panel frame removal”.
11
12
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Figure 4-6 Control panel frame removal
2
2
To take the assy out of the inner frame, lift the two clamps of
the frame [2] and slightly pull the assy out. Only now the cable
can be disconnected.
When defective, replace the whole unit.
2
2
2
2
2
2
2
2
2
2
Figure 4-4 Rear Cover removal
4.3.2Speakers
After removing the rear cover, you gain access to the speakers.
2
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4.3.4Side I/O Panel
1. Remove the rear cover, as described previously.
2. Release clamp [1] and slide the PWB out of its casing.
3. Unplug connector [2] from the panel.
1
Mechanical Instructions
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Figure 4-9 Memory Card reader / USB connector
1
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Figure 4-7 Side I/O Panel 1/2
2
Figure 4-8 Side I/O Panel 2/2
4.3.5Memory Card reader / USB connector
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4.3.6Sanken Display Supply Panel
1. Mark connector [1] to avoid erroneous re-assembly.
2. Unplug connectors [1][2] from the panel.
3. Remove screws [3].
4. Take the panel out (it hinges on the right side).
3
2
1
3
2
3
3
2
3
3
3
2
3
1. Remove the rear cover, as described previously.
2. Release clamps [1] and slide the unit out of its plastic
frame.
3. Unplug the USB connector from the SSB panel, and the
power cable from the platform PSU.
33
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Figure 4-10 Sanken Display Supply Panel
The Sanken Display Supply Panel comes as a buy-in panel
and is a black-box for Service. When defective, replace the
whole panel.
Page 11
4.3.7Platform Supply Panel
See figure “Supply Panel” for details.
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Mechanical Instructions
66
666
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2
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1
3
2
1
2
1
2
Figure 4-11 Supply Panel
1. Unplug connectors [1].
2. Remove screws [2].
3. Take the panel out (it hinges at the left side).
4.3.8Small Signal Board (SSB) and Main I/O Panel
Caution: it is absolutely mandatory to remount all different
screws at their original position during re-assembly. Failure to
do so may result in damaging the SSB.
2
2
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666
Figure 4-13 Bottom SSB shield
For removing Rear I/O Panel (see figure “Rear I/O”):
1. Unplug connector [9].
2. Remove screws [10].
3. Remove the panel from the set.
7
8
10
Figure 4-14 Rear I/O panel
4.3.9Subframe Lift
Before the LCD Display Panel, the AmbiLight Diffusor Frame
and/or the LED Panel can be taken out, the Subframe must be
lifted.
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10
10
9
10
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1. Unplug connector [1]. See figure “Rear SSB shield”.
2. Unplug USB connector [2].
3. Remove black clip from LVDS connector.
4. Carefully unplug the fragile LVDS connector.
5. Remove screws [5] and [6]. See figure “Bottom SSB
shield”.
6. Remove rear and bottom shield.
7. Unplug connectors [7].
8. Remove screws [8].
9. Remove SSB from the set.
2
4
555
3
5
5
5
1
5
5
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Figure 4-12 Rear SSB shield
5
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1
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Figure 4-15 SSB lift -1-
1. Remove screws [1].
2. Lift the SSB without unplugging the connectors; put the
SSB upwards-down.
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EN 12BJ2.4U/BJ2.5U LA4.
3
1. Remove screws [3].
2. Place the SSB back in its original position.
3
Figure 4-16 SSB lift -2-
5
Mechanical Instructions
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3
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1. Pull Side I/O Panel / Memory Card Reader / USB
Connector downwards and place it in the centre of the set.
2. Mark connector [8] on right AmbiLight Inverter Panel to
avoid erroneous re-assembly. Unplug connector.
3. Unplug connectors [9].
4. Unplug LVDS connector from LCD Panel. Caution: this is
a very fragile connector!
5. Release horizontal cable that leads from left to right
AmbiLight Inverter Panel from its clamps.
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6
4
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Figure 4-17 Subframe lift -1-
1. Unplug speakers.
2. Unplug two most right connectors [4] on the SSB.
3. Unplug connector 1M10 [5] on Platform Supply Panel that
leads to left AmbiLight Inverter Panel.
4. Unplug connector 1M59 [6] on SSB that leads to left
AmbiLight Inverter Panel.
5. Remove right vertical bracket as described in section
“AmbiLight Inverter Panel”.
8
Figure 4-19 Subframe lift -3-
22
2
1
1
2
2
2
2
1
1
2
G_15910_023.eps
2
2
230606
Figure 4-20 Subframe lift -4-
1. Carefully lift the subframe from the set.
2. Remove remaining left vertical bracket. During reassembly, reconnect the earth-cable.
3. Remove T15 tapping screws that hold horizontal brackets
[1].
4. Remove T10 parker screws [2].
5. Take out both horizontal brackets.
9
Figure 4-18 Subframe lift -2-
G_15910_021.eps
230606
4.3.10 Speaker Compartment
See figure “Speaker Compartment” for details.
Page 13
Mechanical Instructions
EN 13BJ2.4U/BJ2.5U LA4.
2
1
2
2
11
Figure 4-21 Speaker Compartment
1. Remove screws [1] inside the frame and on the outer rim
that are indicated with an arrow.
2. Push back the clamps [2] and take out the frame.
4.3.11 AmbiLight Diffusor Frame
Before the AmbiLight lamp units can be removed, the
AmbiLight diffusor frame must be lifted. Before this, the
speaker frame must be removed, as described earlier in this
chapter. See figure “AmbiLight diffusor frame removal” for
details.
2
1
G_15910_024.eps
230606
1
1
1
1
1
1
2
G_15910_025.eps
230606
Figure 4-22 AmbiLight Diffusor frame removal
1. Remove tapping T10 screws [1] that are indicated with an
arrow.
2. Release earth-cable and cable that leads to the LED Panel
from its clamps [2].
3. Carefully lift the plastic frame from the set. See Figure
“AmbiLight diffusor frame lift”.
Figure 4-23 AmbiLight diffusor frame lift
Now the AmbiLight lamp units can be removed from the frame.
Each of them is fixed with T10 parker screws: both on the inside
and on the outside of the frame.
G_15960_104.eps
070306
Page 14
EN 14BJ2.4U/BJ2.5U LA4.
4.3.12 LED Panel
1. After the AmbiLight diffusor frame has been removed, the
LED Panel is accessible.
2. Remove the T10 mounting screws that hold the panel.
3. Take out the panel.
When defective, replace the whole unit. Reconnect the earthcable during re-assembly.
4.3.13 LCD Panel
When the AmbiLight Diffusor frame has been lifted, the LCD
Panel can be removed from the set.
4.4Set Re-assembly
To re-assemble the whole set, execute all processes in reverse
order.
Notes:
•While re-assembling, make sure that all cables are placed
and connected in their original position. See figure "Cable
dressing".
•Pay special attention not to damage the EMC foams on the
SSB shields. Ensure that EMC foams are mounted
correctly.
Mechanical Instructions
Page 15
Service Modes, Error Codes, and Fault Finding
5.Service Modes, Error Codes, and Fault Finding
EN 15BJ2.4U/BJ2.5U LA5.
Index of this chapter:
5.1 Test Points
5.2 Service Modes
5.3 Stepwise Start-up
5.4 Service Tools
5.5 Error Codes
5.6 The Blinking LED Procedure
5.7 Protections
5.8 Fault Finding and Repair Tips
5.9 Software Upgrading
5.1Test Points
As most signals are digital, it will be almost impossible to
measure waveforms with a standard oscilloscope. Therefore,
waveforms are not given in this manual. Several key ICs are
capable of generating test patterns, which can be controlled via
ComPair. In this way it is possible to determine which part is
defective.
Perform measurements under the following conditions:
•Service Default Mode.
•Video: Color bar signal.
•Audio: 3 kHz left, 1 kHz right.
5.2Service Modes
Service Default Mode (SDM) and Service Alignment Mode
(SAM) offer several features for the service technician, while
the Customer Service Mode (CSM) is used for communication
between a Customer Helpdesk and a customer.
There is also the option of using ComPair, a hardware interface
between a computer (see requirements below) and the TV
chassis. It offers the ability of structured troubleshooting, test
pattern generation, error code reading, software version
readout, and software upgrading.
Minimum requirements for ComPair: a Pentium processor,
Windows 95/98, and a CD-ROM drive (see also paragraph
“ComPair”).
in the channel map and could be different from the one
corresponding to the physical channel 3.
•All picture settings at 50% (brightness, color, contrast).
•All sound settings at 50%, except volume at 25%.
•All service-unfriendly modes (if present) are disabled, like:
– (Sleep) timer.
– Child/parental lock.
– Picture mute (blue mute or black mute).
– Automatic volume levelling (AVL).
– Auto switch "off" (when no video signal was received
for 10 minutes).
– Skip/blank of non-favorite pre-sets.
– Smart modes.
– Auto store of personal presets.
– Auto user menu time-out.
How to Activate SDM
Use one of the following methods:
•Use the standard RC-transmitter and key in the code
“062596”, directly followed by the “MENU” button.
Note: It is possible that, together with the SDM, the main
menu will appear. To switch it "off", push the “MENU”
button again.
•Short for a moment the two solder pads [1] on the SSB,
with the indication “SDM”. They are located outside the
shielding. Activation can be performed in all modes, except
when the set has a problem with the Stand-by Processor.
See figure “SDM service pads”.
1
5.2.1Service Default Mode (SDM)
Purpose
•To create a pre-defined setting, to get the same
measurement results as given in this manual.
•To override SW protections (only applicable for protections
detected by stand-by processor) and make the TV start up
to the step just before protection (a sort of automatic
stepwise start up). See paragraph “Stepwise Start Up”.
•To start the blinking LED procedure (not valid in protection
mode).
Specifications
Table 5-1 SDM default settings
RegionFreq. (MHz)
Europe, AP-PAL/Multi475.25PAL B/G
NAFTA, AP-NTSC, LATAM61.25 (ch. 3) NTSC M
•Tuning frequency 61.25 MHz for NTSC: The TV shall tune
to physical channel 3 only if channel 3 is an analog channel
or if there is no channel 3 installed in the channel map. If
there is a digital channel installed in channel 3, then the
frequency to which the set will tune, would be as specified
Default
system
G_15930_084.eps
190606
Figure 5-1 SDM service pads
After activating this mode, “SDM” will appear in the upper right
corner of the screen (if you have picture).
How to Navigate
When you press the “MENU” button on the RC transmitter, the
set will toggle between the SDM and the normal user menu
(with the SDM mode still active in the background).
How to Exit SDM
Use one of the following methods:
•Switch the set to STAND-BY via the RC-transmitter.
•Via a standard customer RC-transmitter: key in “00”sequence.
Page 16
EN 16BJ2.4U/BJ2.5U LA5.
Service Modes, Error Codes, and Fault Finding
5.2.2Service Alignment Mode (SAM)
Purpose
•To perform (software) alignments.
•To change option settings.
•To easily identify the used software version.
•To view operation hours.
•To display (or clear) the error code buffer.
How to Activate SAM
Via a standard RC transmitter: key in the code “062596”
directly followed by the “INFO” button. After activating SAM
with this method a service warning will appear on the screen,
you can continue by pressing the red button on the RC.
Contents of SAM:
•Hardware Info.
– A. VIPER SW Version. Displays the software version
of the VIPER software (main software) (example:
BJ24U-1.2.3.4_12345 = AAAAB_X.Y.W.Z_NNNNN).
•AAAA= the chassis name.
•B= the region: A= AP, E= EU, L= Latam, U = US.
•X.Y.W.Z= the software version, where X is the
main version number (different numbers are not
compatible with one another) and Y is the sub
version number (a higher number is always
compatible with a lower number). The last two
digits are used for development reasons only, so
they will always be zero in official releases.
•NNNNN= last five digits of 12nc code of the
software.
– B. SBY PROC Version. Displays the software version
of the stand-by processor.
– C. Production Code. Displays the production code of
the TV, this is the serial number as printed on the back
of the TV set. Note that if an NVM is replaced or is
initialized after corruption, this production code has to
be re-written to NVM. ComPair will foresee in a
possibility to do this.
•Operation Hours. Displays the accumulated total of
operation hours (not the stand-by hours). Every time the
TV is switched "on/off", 0.5 hours is added to this number.
•Errors. (Followed by maximal 10 errors). The most recent
error is displayed at the upper left (for an error explanation
see paragraph “Error Codes”).
•Defective Module. Here the module that generates the
error is displayed. If there are multiple errors in the buffer,
which are not all generated by a single module, there is
probably another defect.Take into account that not all
errors will create a defective module message.
•Reset Error Buffer. When you press “cursor right” and
then the “OK” button, the error buffer is reset.
•Alignments. This will activate the “ALIGNMENTS” submenu.
•Dealer Options. Extra features for the dealers.
•Options. Extra features for Service.
•Initialize NVM. When an NVM was corrupted (or replaced)
in the former EMG based chassis, the microprocessor
replaces the content with default data (to assure that the
set can operate). However, all preferences and alignment
values are gone now, and option numbers are not correct.
Therefore, this was a very drastic way. In this chassis, the
procedure is implemented in another way: The moment the
processor recognizes a corrupted NVM, the “initialize
NVM” line will be highlighted. Now, you can do two things
(dependent of the service instructions at that moment):
– Save the content of the NVM via ComPair for
development analysis, before initializing. This will give
the Service department an extra possibility for
diagnosis (e.g. when Development asks for this).
– Initialize the NVM (same as in the past, however now it
happens conscious).
Note: When you have a corrupted NVM, or you have replaced
the NVM, there is a high possibility that you will not have picture
any more because your display option is not correct. So, before
you can initialize your NVM via the SAM, you need to have a
picture and therefore you need the correct display option. To
adapt this option, use ComPair. The correct HEX values for the
options can be found in the table below.The display option
code (decimal) is also available on the option code sticker
located inside the TV mentioned by “Screen Diversity” e.g. 044.
Remark: use always 3 digits for the display option code, for “7”
=> “007”.
Note: Be very careful which display option code you choose,
make sure it’s the original one (“Screen Diversity” on the option
code sticker).In case the wrong display option code is used the
TV can start rebooting.
•Store. All options and alignments are stored when
screen, move the “CURSOR UP/DOWN” key to display the
next/previous menu items.
•With the “CURSOR LEFT/RIGHT” keys, it is possible to:
– (De) activate the selected menu item.
– (De) activate the selected submenu.
pressing “cursor right” and then the “OK”-button
•SW Maintenance.
– SW Events. Not useful for service purposes. In case of
specific software problems, the development
department can ask for this info.
– HW Events. Not useful for service purposes. In case of
specific software problems, the development
department can ask for this info.
How to Exit SAM
Use one of the following methods:
•Press the “MENU” button on the RC-transmitter.
•Switch the set to STAND-BY via the RC-transmitter.
Note: As long as SAM is activated, it is not possible to change
a channel. This could hamper the White Point alignments
because you cannot choose your channel/frequency any more.
How to Navigate
•In SAM, you can select the menu items with the “CURSOR
UP/DOWN” key on the RC-transmitter. The selected item
will be highlighted. When not all menu items fit on the
Workaround: after you have sent the RC code “062596 INFO”
you will see the service-warning screen, and in this stage it is
still possible to change the channel (so before pressing the
“OK” button).
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Service Modes, Error Codes, and Fault Finding
5.2.3Customer Service Mode (CSM)
Purpose
When a customer is having problems with his TV-set, he can
call his dealer or the Customer Helpdesk. The service
technician can then ask the customer to activate the CSM, in
order to identify the status of the set. Now, the service
technician can judge the severity of the complaint. In many
cases, he can advise the customer how to solve the problem,
or he can decide if it is necessary to visit the customer.
The CSM is a read only mode; therefore, modifications in this
mode are not possible.
How to Activate CSM
Key in the code “123654” via the standard RC transmitter.
Note: Activation of the CSM is only possible if there is no (user)
menu on the screen!
How to Navigate
By means of the “CURSOR-DOWN/UP” knob on the RCtransmitter, you can navigate through the menus.
Contents of CSM
•SW Version (example: BJ24U-1.2.3.4_12345). Displays
the built-in main software version. In case of field problems
related to software, software can be upgraded. As this
software is consumer upgradeable, it will also be published
on the Internet.
•SBY Processor Version. Displays the built-in stand-by
processor software version. Upgrading this software will be
possible via a PC and a ComPair interface (see chapter
Software upgrade).
•Set Type. This information is very helpful for a helpdesk/
workshop as reference for further diagnosis. In this way, it
is not necessary for the customer to look at the rear of the
TV.In case you have no picture, the set type and the serial
number are also located at the bottom of the front from the
TV.There you should find a sticker with the mentioned data
on it.Note that if an NVM is replaced or is initialized after
corruption, this set type has to be re-written to NVM.
ComPair will foresee a possibility to do this.
•Production Code. Displays the production code (the serial
number) of the TV. Note that if an NVM is replaced or is
initialized after corruption, this production code has to be
re-written to NVM. ComPair will foresee a possibility to do
this.
•Code 1. Gives the latest five errors of the error buffer. As
soon as the built-in diagnose software has detected an
error the buffer is adapted. The last occurred error is
displayed on the leftmost position. Each error code is
displayed as a 2-digit number. When less than 10 errors
occur, the rest of the buffer is empty (00). See also
paragraph Error Codes for a description.
•Code 2. Gives the first five errors of the error buffer. See
also paragraph Error Codes for a description.
•Headphone Volume. Gives the last status of the
headphone volume, as set by the customer. The value can
vary from 0 (volume is minimum) to 100 (volume is
maximum). Change via ”MENU”, “TV”, “SOUND”,
“HEADPHONE VOLUME”.
•Dolby. Indicates whether the received transmitter
transmits Dolby sound (“ON”) or not (“OFF”). Attention: The
presence of Dolby can only be tested by the software on
the Dolby Signaling bit. If a Dolby transmission is received
without a Dolby Signaling bit, this indicator will show “OFF”
even though a Dolby transmission is received.
•Sound Mode. Indicates the by the customer selected
sound mode (or automatically chosen mode). Possible
values are “STEREO” and “VIRTUAL DOLBY
SURROUND”. Change via “MENU”, “TV”, “SOUND”,
“SOUND MODE”. It can also have been selected
automatically by signaling bits (internal software).
•Tuner Frequency. Not applicable for US sets.
•Digital Processing. Indicates the selected digital mode.
Possible values are “STANDARD” and “PIXEL PLUS”.
Change via “MENU”, “TV”, “PICTURE”, “DIGITAL
PROCESSING”.
•TV System. Gives information about the video system of
the selected transmitter.
– M: NTSC M signal received
– ATSC: ATSC signal received
•Center Mode. Not applicable.
•DNR. Gives the selected DNR setting (Dynamic Noise
Reduction), “OFF”, “MINIMUM”, “MEDIUM”, or
“MAXIMUM”. Change via “MENU”, “TV”, “PICTURE”,
“DNR”
•Noise Figure. Gives the noise ratio for the selected
transmitter. This value can vary from 0 (good signal) to 127
(average signal) and to 255 (bad signal). For some
software versions, the noise figure will only be valid when
“Active Control” is set to “medium” or “maximum” before
activating CSM.
•Source. Indicates which source is used and the video/
audio signal quality of the selected source. (Example:
Tuner, Video/NICAM) Source: “TUNER”, “AV1”, “AV2”,
“AV3”, “HDMI 1”, “SIDE”. Video signal quality: “VIDEO”, “SVIDEO”, “RGB 1FH”, “YPBPR 1FH 480P”, “YPBPR 1FH
576P”, “YPBPR 1FH 1080I”, “YPBPR 2FH 480P”, “YPBPR
2FH 576P”, “YPBPR 2FH 1080I”, “RGB 2FH 480P”, “RGB
2FH 576P” or “RGB 2FH 1080I”. Audio signal quality:
“STEREO”, “SPDIF 1”, “SPDIF 2”, or “SPDIF”.
•Audio System. Gives information about the audible audio
system. Possible values are “Stereo”, ”Mono”, “Mono
selected”, “Analog In: No Dig. Audio”, “Dolby Digital 1+1”,
“Dolby Digital 1/0”, “Dolby Digital 2/0”, “Dolby Digital 2/1”,
“Dolby Digital 2/2”, “Dolby Digital 3/0”, “Dolby Digital 3/1”,
“Dolby Digital 3/2”, “Dolby Digital Dual I”, “Dolby Digital
Dual II”, “MPEG 1+1”, “MPEG 1/0”, “MPEG 2/0”. This is the
same info as you will see when pressing the “INFO” button
in normal user mode (item “signal”). In case of ATSC
receiving there will be no info displayed.
•Tuned Bit. Not applicable for US sets.
•Preset Lock. Indicates if the selected preset has a child
lock: “LOCKED” or “UNLOCKED”. Change via “MENU”,
“TV”, “CHANNELS”, “CHANNEL LOCK”.
•Lock After. Indicates at what time the channel lock is set:
“OFF” or e.g. “18:45” (lock time). Change “MENU”, “TV”,
“CHANNELS”, “LOCK AFTER”.
•TV Ratings Lock. Indicates the “TV ratings lock” as set by
the customer. Change via “MENU”, “TV”, “CHANNELS”,
“TV RATINGS LOCK”. Possible values are: “ALL”,
“NONE”, “TV-Y”, “TV-Y7”, “TV-G”, “TV-PG”, “TV-14” and
“TV-MA”.
•Movie Ratings Lock. Indicates the “Movie ratings lock” as
set by the customer. Change via “MENU”, “TV”,
“CHANNELS”, “MOVIE RATINGS LOCK”. Possible values
are: “ALL”, “NR”, “G”, “PG”, “PG-13”, “R”, “NC-17” and “X”.
•V-Chip Tv Status. Indicates the setting of the V-chip as
applied by the selected TV channel. Same values can be
shown as for “TV RATINGS LOCK”.
•V-Chip Movie Status. Indicates the setting of the V-chip
as applied by the selected TV channel. Same values can
be shown as for “MOVIE RATINGS LOCK”.
•Options 1. Gives the option codes of option group 1 as set
in SAM (Service Alignment Mode).
•Options 2. Gives the option codes of option group 2 as set
in SAM (Service Alignment Mode).
•AVL. Indicates the last status of AVL (Automatic Volume
Level): “ON” or “OFF”. Change via “MENU”, “TV”,
“SOUND”, “AVL”. AVL can not be set in case of digital
audio reception (e.g. Dolby Digital or AC3)
•Delta Volume. Indicates the last status of the delta volume
for the selected preset as set by the customer: from “-12”
to “+12”. Change via “MENU”, “TV”, “SOUND”, “DELTA
VOLUME”.
•HDMI key validity. Indicates the key’s validity.
•IEEE key validity. Indicates the key’s validity (n.a.).
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Service Modes, Error Codes, and Fault Finding
EN 19BJ2.4U/BJ2.5U LA5.
•POD key validity. Indicates the key’s validity, this will only
work with an authentic POD card.
•Digital Signal Quality. not applicable
How to Exit CSM
Press any key on the RC-transmitter (with exception of the
“CHANNEL +/-”, “VOLUME”, “MUTE” and digit (0-9) keys).
5.2.4Service Mode of Converter Boards for Ambi Light
Purpose
To switch on the lamps manually in case I
2
C-bus triggering
fails.
The Service Mode can be activated by disconnecting
connectors 1M59 and 1M49 and then by shorting for a moment
the two solder pads [1] on the Ambi Light Inverter Panel. See
figure “Service Mode pads AmbiLight panel”.
1
The microprocessor performs the following tasks:
•Dimming of Ambi Light by means of PWM.
•Translation of I
2
C-bus commands to PWM.
•Switches the Ambi Light board to protection if needed (in
case of protection only the lamps switch off, no set
protection is triggered).
There are two ways of protection: parallel arcing protection and
serial arcing protection.
Parallel arcing protection is performed by sensing the switching
frequency. In case of short circuit of the transformer output, this
frequency > 100 kHz and the board goes into protection.
Serial arcing protection is performed by detection of arc in
ground wire of the lamp units. In this case, the protection pulse
is transmitted via an opto-coupler.
Protection can be disabled by short-circuiting diode 6112 or
capacitor 2173 or by connecting pin 8 of the microprocessor to
ground.
Repair Tips
In case only one or no lamp unit at all works, probably the
+12Vb (12 - 13 V) is not available or the fuse is broken. Check
for broken MOSFETS or check if they are switched off properly
by the transistors connected to the PWM outputs of the
microprocessor.
In case the Ambi Light switches off after two seconds, serial
arcing or parallel arcing protection is active. Serial arcing
protection can be excluded by disconnecting the opto-coupler;
check for bad solder joints on transformer or lamp units.
Parallel arcing protection can be disabled by grounding pin 8 of
the microprocessor. Usually the switching frequency (normally
63 kHz) will then be too high. Possible causes are one
MOSFET of the converter has no gate drive or is broken, or
there is a short-circuit of the output of the transformer.
G_15950_049.eps
Figure 5-3 Service Mode pads AmbiLight panel
In this chassis, both single and double fitted boards can be
used. The double fitted boards are used in sets with 3 or 4
sided Ambi Light units whereas the single fitted boards are
used in sets with 2 sided Ambi Light units. A double fitted board
can drive 2 lamp units (6 lamps) and a single fitted board can
drive 1 lamp unit (3 lamps).
The double fitted boards are supplied by +12Va and +12Vb.
The microprocessor is supplied by +12Va.
Therefore, if only +12Va is available, lamp unit B will not work.
See figure “Building blocks of Converter Board” for details.
+12Va
Stab.
Board select
+5V
Inverters
µ
Processor
PWM out
+12Va
I²C
060406
Lamp unit A
5.3Stepwise Start-up
The stepwise start-up method, as known from FTL/FTP sets is
not valid any more. The situation for this chassis is as follows:
when the TV is in a protection state detected via the Stand-by
Processor (and thus blinking an error) and SDM is activated via
shortcutting the pins on the SSB, the TV starts up until it
reaches the situation just before protection. So, this is a kind of
automatic stepwise start-up. In combination with the start-up
diagrams below, you can see which supplies are present at a
certain moment.
Important to know here is, that if e.g. the 3V3 detection fails
(and thus error 11 is blinking) and the TV is restarted via SDM,
the Stand-by Processor will enable the 3V3, but will not go to
protection now. The TV will stay in this situation until it is reset
(Mains/AC Power supply interrupted).
The abbreviations “SP” and “MP” in the figures stand for:
•SP: protection or error detected by the Stand-by Processor.
•MP: protection or error detected by the VIPER Main Processor.
Protection
+12Vb (12
-13V)
Figure 5-4 Building blocks of Converter Board
Lamp unit B
G_15950_050.eps
060406
Page 20
EN 20BJ2.4U/BJ2.5U LA5.
Service Modes, Error Codes, and Fault Finding
Off
Mains
“off”
Mains
“on”
- WakeUp requested
- Acquisition needed
Stand-by
(Off St-by)
- POD Card remove
- Tact SW pushed
- No data Acquisition required
and no POD present
- Tact SW pushed
- WakeUp requested
- Acquisition needed
d
POD
Stand-by
On
Only applicable for sets with CableCARDTM slot (POD)
*
Figure 5-5 Transition diagram
No data Acquisition
required and
*
Stand-by
POD present
GoToProtec
Semi
GoToProtection
tion
WakeUp
requested
- St-by requested
- Tact SW pushed
WakeUp
requested
Protection
Active
GoToProtection
F_15400_095.eps
020206
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Service Modes, Error Codes, and Fault Finding
EN 21BJ2.4U/BJ2.5U LA5.
Off
Mains is applied
Standby Supply starts running.
+5V2, 1V2Stb, 3V3Stb and +2V5D become present.
In case of PDP 3V3 Vpr to CPU PDP becomes present.
st-by µP resets
All I/O lines have a “high” default state:
- Assert the Viper reset.
- Sound-Enable and Reset-Audio should remain “high”.
- NVM power line is “high”, no NVM communication possible.
Initialise I/O pins of the st-by µP, start keyboard scanning, RC
detection, P50 decoding. Wake up reasons are “off”.
In case of FHP PDP: Switch PDPGO “low”
CPUGO (inverse of the stby I/O line POD-MODE) and PDPGO
are then both “low” and the PDP is in the “low power” mode.
ECO Baby Jaguar??
No
Switch “low” the NVM power reset line. Add a 2ms delay
before trying to address the NVM to allow correct NVM
Switch “on” all supplies by switching LOW the POD-MODE
+5V, +8V6, +12VS, +12VSW and Vsound are switched on
initialization.
and the ON-MODE I/O lines.
Wait 50ms and then star t polling the detect-
5V, detect-8V6 and detect-12V every 40ms.
YesYes
Stand-by or
Protection
If the protection state was left by short circuiting the
SDM pins, detection of a protection condition during
startup will stall the startup. Protection conditions in a
playing set will be ignored. The protection mode will
not be entered.
- Switch Sound-Enable and Reset-Audio “high”.
They are “low” in the standby mode if the
standby mode lasted longer than 2s.
*
Auto Protection
Line High??
Switching the POD-MODE and the
Switching the POD-MODE
low in an FHP PDP set
makes the CPUGO go “high”
and starts the PDP CPU.
except in an FHP PDP Cold
Boot
“on” mode “low” in an SDI PDP se t
makes the PDP supplies go to the
*
“on” mode. Within 4 seconds, a
valid LVDS must be sent to the
display to prev ent protection.
(valid for V3 version)
*
The availab ility of the supplies is check ed through d etect signals (deliver ed by
dedicated detect-IC's) going to the st-by µP. These signals are available for
+12V, +8V6, +5V, +1V2 and +2V5. A low to high transition of the signals should
occur within a certain time after toggling the standby line. If an observers is
detected before the time-out elapses, of course, the process should continue in
order to minimize start up time.
action holder: MIPS
action holder: St-by
autonomous action
Audio Error
SP
*
detect-5V
received within
2900 ms after POD-MODE
Switching the PDPGO “high”
will give a visual artefa ct and
should only be done if really
necessary.
To part BTo part B
Only applicable for sets with CableCARDTM slot (POD)
*
toggle?
Yes
activate +5V supply detection algorithm
detect-12VSW received within
2900 ms after POD-mode
toggle?
Yes
activate +12VSW supply
detection algorithm
Enable the +1V2 supply (ENABLE-1V2)
Start polling the detect-1V2 every 40ms
No
*
Yes
No
FHP PDP Set?
Yes
Switch PDPGO high :
PDP should start: 5V, 8V6 and
12V are activated
detect-5V
received within
2900 ms after PDPGO
toggle?
+12V error
SP
No need to wait for the 8V6 detection at this point.
within 6300 ms after POD-mode toggle?
Startup shall not wait for this detection
detect-8V6 received
and continue startup.
No
+8V6 error
SP
No
+5V error
No
SP
*
Yes
activate +8V6 supply
detection algorithm
return
F_15400_096a.eps
230606
Figure 5-6 “Off” to “Semi Stand-by” flowchart (part 1)
Page 22
EN 22BJ2.4U/BJ2.5U LA5.
Service Modes, Error Codes, and Fault Finding
From part A
No
From part B
detect-1V2
received within
250ms?
Yes
Enable the supply for
+2.5V and +3.3V (ENABLE-3V3)
Start polling the detect-3V3 every 40ms
detect-3V3
received within
250 ms?
Yes
Activate supply detection algorithms for
+1V2 and +3V3
SUPPLY-FAULT I/O line
is High?
Yes
Enable the supply fault detection
interrup t
action holder: MIPS
action holder: St-by
autonomous action
No
+1.2V error
SP
No separate enable and
detect is present for the +2V5
supply in the Baby Jaguar.
+3.3V errorNo
SP
Supply fault errorNo
SP
No
No
Release viper reset
Feed warm boot script(2)
Set I²C slave address
of Standby µP to (A0h)
Detect EJTAG debug probe
(pulling pin of the probe interface to
ground by inserting EJTAG probe)
EJTAG pro be
connected ?
No
Cold boot?
Yes
Release viper reset
Feed cold boot script(1)
Release PNX2015 reset 100ms after
Viper reset is released
Bootscript ready
in 1250 ms?
Yes
Set I²C slave address
of Standby µP to (64h)
RPC start (comm. protocol)
Yes
Release viper reset
Feed initializing boot script (3)
disable alive mechanism
Release PNX2015 reset 100ms
after Viper reset is released
No
Flash to RAM image
transfer succeeded
within 30s?
Yes
Viper SW initialization
succeeded
within 20s?
Code = 5
Switch Viper in reset
No
Code = 53
To part CTo part CTo part CTo part C
F_15400_096b.eps
Figure 5-7 “Off” to “Semi Stand-by” flowchart (part 2)
260505
Page 23
Service Modes, Error Codes, and Fault Finding
EN 23BJ2.4U/BJ2.5U LA5.
From part BFrom part BFrom part B
Yes
from standby µP.
SDI PDP
Set?
No
FHP PDP
Set?
Switch “on” the LVDS output of
*
the PNX2015 with a correct
clock frequency within 4s after
Yes
switching the POD and “on”
mode to prevent PDP display
supply protection.
These LVDS items are
SDI V3 displ ay only ! !
Yes
Send ST BYEN = 1
to PDP displ ay (I²C)
PFCON = 1
VCCON = 1
Wait until Viper starts to
communicate
3-th try?
Yes
Log Code as
error code
SP
Wait 10ms
Switch the NVM reset
line HIGH.
Disable all supply related protections and
switch off the +2V5, +3V3 DC/DC converter.
Wait 5ms
switch off the remaining DC/DC
converters
Switch POD- MODE an d ON-MODE
I/O line “high”.
*
Enable Alive check mechanism
MIPS reads the wake up reason
Wait for the +8V6 to be detected if not yet present. (if
it does not come, the standby µP will enter a
protection mode, this is not a dead end here)
PWR-OK- PDP
received within 10s
after POD and “on” mode
toggle ?
Yes
Init SDI PDP
Switch LVDS back off if
end state is not the active
state.
Switch PDPGO “ low”
*
action holder: MIPS
action holder: St-by
autonomous action
No
Log display
error and enter
protection mode
SP
No
Start 4 seconds preheating timer in case of
a LPL scanning backlight LCD set.
AVIP needs to be started before the MPIF in order to have a good clock distribution.
AVIP default power-up mode is Standby. The Viper instructs AVIP via I²C to enable all the
PLLs and clocks and hence enter to Full Power mode.
Initialize PNX2015 HD subsystem
MPIFs should be initialized
MPIF should deliver 4 observers:
POR= 0; normal operation
MSUP = 1: Main supply is present
ASUP = 1; audio supply is present
ROK = 1; reference frequency is present (coming from AVIP)
All observers present with correct state?
Yes
Initialize tuners and HDMI
Initialize source selectio n
Initialize video processing ICs
- Spider (if available)
No
Init FHP PDP
Log appropriate
Observer error
Do not enter semi-standby state in case of an LPL
scanning backlight LCD set before 4 s preheating timer has
elapsed.
Only applicable for sets with CableCARDTM slot (POD)
*
Figure 5-8 “Off” to “Semi Stand-by” flowchart (part 3)
Initialize Columbus
Initialize 3D Combfilt er
Initialize AutoTV
Semi-Stand-by
F_15400_096c.eps
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EN 24BJ2.4U/BJ2.5U LA5.
Service Modes, Error Codes, and Fault Finding
action holder: MIPS
action holder: St-by
autonomous action
32" / 37" / 42" LCD LPL
Semi Standby
Wait until previous on-state is left more than 2
seconds ago. (to prevent LCD display problems)
Assert RGB video blanking
and audio mute
Initialize audio and video processing ICs and
functions according needed use case.
Wait until QVCP generates a valid LVDS output
clock.
Switch “on” 12V LCD supply
(LCD-Power-on)
Start to apply valid interface signals to the module (LVDS) within a time
frame of min. 17.5ms to max. 67.5ms after supply switch “on”.
In implementation, use 25ms, this makes it compatible with 37HD"Sharp
(t=17.5ms is the supply switch-on delay taken into account)
Wait 250ms (min. = 200ms)
Switch “off” RGB blanking
Switch “on” LCD lamp after valid, stable video, corresponding
to the requested output is delivered by the Viper
Switch Audio-Reset and sound enable “low” and demute
Switch off 12V LCD supply within a time frame of min.
0.5 ms to max. 50ms after LVDS switch off.
(Viper I/O: LCD_P WR_ON)
lines high
switch off LCD lamp
Mute al l video outputs
Switch off LVDS signal
(Viper I/O: PD-LVDS)
Semi Standby
Figure 5-11 “Active” to “Semi Stand-by” flowchart
F_15570_012.eps
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Service Modes, Error Codes, and Fault Finding
Semi Stand by
Delay transition until ramping down of ambient light is
finished. *)
EN 27BJ2.4U/BJ2.5U LA5.
action holder: MIPS
action holder: St-by
autonomous action
Switch ambient light to passive mode with RGB
values on zero. *)
transfer Wake up reasons to the
Stand by µP.
Images are re-transferred to DDR-RAM from
Flash RAM (verification through checksum)
MIPS image completes the application reload,
stops DDR-RAM access, puts itself in a
sleepmode and signals the standby µP when the
standby mode can be entered.
DDR-RAM is put in self refresh mode and the images
are kept in the hibernating DDR-RAM.
Wait 5ms
Switch Viper in reset state
*) If this is not performed and the set is
switched to standby when the ramping of
the EPLD is still ongoing, the lights will
remain lit in standby.
Important remark:
release reset audio and sound-
enable 10 sec after entering
standby to save power
Wait 10ms
Switch the NVM reset line HIGH.
Disable all supply related protections and switch off
the +2V5, +3V3 DC/DC converter.
Wait 5ms
switch off the remaining DC/DC converters
Switch OFF all supplies by switching HIGH the POD-
MODE and the ON-MODE I/O lines.
Stand by
For PDP this means CPUGO
becomes low.
G_15960_133.eps
100306
Figure 5-12 “Semi Stand-by” to “Stand-by” flowchart
Page 28
EN 28BJ2.4U/BJ2.5U LA5.
Service Modes, Error Codes, and Fault Finding
POD
transfer Wake up reasons to the
Stand by µP.
Images are re-transferred to DDR-RAM from
Flash RAM (verification through checksum)
MIPS image completes the application reload,
stops DDR-RAM access, puts itself in a
sleepmode and signals the standby µP when the
standby mode can be entered.
DDR-RAM is put in self refresh mode and the images
are kept in the hibernating DDR-RAM.
Wait 5ms
Switch Viper in reset state
action holder: MIPS
action holder: St-by
autonomous action
Wait 10ms
Switch the NVM reset line HIGH.
Disable all supply related protections and switch off
the +2V5, +3V3 DC/DC converter.
Wait 5ms
switch off the remaining DC/DC converters
Switch OFF all supplies by switching HIGH the POD-
MODE I/O line.
Important remark:
release reset audio and sound-
enable 2 sec after entering
standby to save power
Stand by
Figure 5-13 ”POD” to “Stand-by” flowchart
G_15960_136.eps
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Service Modes, Error Codes, and Fault Finding
Semi Stand by
EN 29BJ2.4U/BJ2.5U LA5.
action holder: MIPS
This state transition is entered when standby is requested
and an authenticated POD is present. When in semi-
action holder: St-by
autonomous action
standby, the CEservices will set the POD standby NV M
bit and ask infra to reboot. After the reboot, POD standby
will be entered. The Trimedia images are not started in
this case and CEsvc will ask infra to enter the Hardware
Reboot
Power-down HDMI and 1394 hardware by keeping
POWE RDOWN -1394 GPI O 0 line hi gh.
Set Viper HW blocks (TM1, TM2, MBS, VMSP1 and
VMSP2) t o power down mode .
H ibernate the PN X2015 m em ory and keep the
PNX2015 in reset state
POD standby state.
Disable +8V6 supply detection algorithm
Disable audi o protecti on algorithm
Switch OFF all supplies which are not needed in POD
standby by switching HIGH the ON-MODE I/O line.
POD standby
Figure 5-14 “Semi Stand-by” to “POD Stand-by” flowchart
G_15960_134.eps
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EN 30BJ2.4U/BJ2.5U LA5.
Service Modes, Error Codes, and Fault Finding
POD stand by
Switch “on” all supplies by switching “low”
the ON-MODE I/O line.
Full SSB power and the display related supplies
become available
+8V6
detected within
2000ms after ON-MODE
toggle?
Yes
activate +8V6 supply
detection algorithm
Wait 2000ms to allow main supply to
deliver full power.
Enable audio protection algorithm
SDI PDP
Set?
No
Yes
These LVDS items are
SDI V3 display only !!
action holder: MIPS
action holder: St-by
autonomous action
No
+8V6 error
SP
Switch “on” the LVDS output
the PNX2015 with a correct
clock frequency within 4s after
switching the POD and ON-
mode to prevent PDP display
supply protection.
PWR-OK-PDP
received within 5s after
POD and ONmode
toggle ?
Yes
Init SDI PDP
Switch LVDS back “off” if end
state is not the active state.
No
Log display error
and enter
protection mode
SP
Power-up HDMI and 1394 hardware by putting
POWERDOWN-1394 GPIO 0 line “low”.
Enable Viper HW blocks (TM1, TM2, MBS, VMSP1 and
VMSP2) which were in powerdown mode.
Release PNX2015 reset
(AVIPs must be started before the MPIFs in order to have a good clock distribution).
AVIP default power-up mode is Stand-by. The Viper instructs AVIP via I2C to enable all the
PLLs and clocks and hence enter to Full Power mode.
initialize PNX2015 HD subsystem
Initialize MPIFs
MPIF should deliver 4 observers:
POR= 0; normal operation
MSUP = 1: Main supply is present
ASUP = 1; audio supply is present
ROK = 1; reference frequency is present (coming from AVIP)
All observers present with correct state?
Yes
Initialize tuners and Hirate
Initialize source selection
No
appropriate Observer error
MP
Initialize video processing ICs
- Spider (if available)
Initialize Columbus
Initialize 3D Combfilter
Initialize AutoTV
Semi-Stand-by
Figure 5-15 “POD Stand-by” to “Semi Stand-by” flowchart
F_15400_101.eps
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Service Modes, Error Codes, and Fault Finding
EN 31BJ2.4U/BJ2.5U LA5.
action holder: MIPS
action holder: St-by
autonomous action
If needed to speed up this transition,
this block could be omitted. This is
depending on the outcome of the
safety investigations.
min. 0.5ms to max. 50ms after LVDS switch “off”. (for LCD sets)
MP
Log the appropriate error and
set stand-by flag in NVM
Redefine wake up reasons for protection
state and transfer to stand-by µP.
Switch “off” LCD lamp supply (for LCD sets)
Wait 250ms (min. = 200ms)
Switch “off” LVDS signal
Switch “off” 12V LCD supply within a time frame of
Ask stand-by µP to enter protection state
SP
Switch Viper in reset state
Wait 10ms
Switch the NVM reset line “high”.
Disable all supply related protections and switch “off”
the +2V5, +3V3 DC/DC converter.
Wait 5ms
Switch “off” the remaining DC/DC converters
Switch “off” all supplies by switching “high” the POD-
MODE and the ON-MODE I/O lines.
Flash LED in order to indicate
protection state.
*
Only applicable for sets with CableCARDTM slot (POD)
*
Figure 5-16 “Protection” flowchart
Protection
F_15400_102.eps
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Service Modes, Error Codes, and Fault Finding
5.4Service Tools
5.4.1ComPair
Introduction
ComPair (Computer Aided Repair) is a service tool for Philips
Consumer Electronics products. ComPair is a further
development on the European DST (service remote control),
which allows faster and more accurate diagnostics. ComPair
has three big advantages:
1. ComPair helps you to quickly get an understanding on how
to repair the chassis in a short time by guiding you
systematically through the repair procedures.
2. ComPair allows very detailed diagnostics (on I
is therefore capable of accurately indicating problem areas.
You do not have to know anything about I
yourself because ComPair takes care of this.
3. ComPair speeds up the repair time since it can
automatically communicate with the chassis (when the
microprocessor is working) and all repair information is
directly available. When ComPair is installed together with
the Force/SearchMan electronic manual of the defective
chassis, schematics and PWBs are only a mouse click
away.
Specifications
ComPair consists of a Windows based fault finding program
and an interface box between PC and the (defective) product.
The ComPair interface box is connected to the PC via a serial
(or RS-232) cable.
For this chassis, the ComPair interface box and the TV
communicate via a bi-directional service cable via the service
connector(s).
The ComPair fault finding program is able to determine the
problem of the defective television. ComPair can gather
diagnostic information in two ways:
•Automatically (by communicating with the television):
ComPair can automatically read out the contents of the
entire error buffer. Diagnosis is done on I
ComPair can access the I
ComPair can send and receive I
the microcontroller of the television. In this way, it is
possible for ComPair to communicate (read and write) to
devices on the I
2
C/UART buses of the TV-set.
•Manually (by asking questions to you): Automatic
diagnosis is only possible if the microcontroller of the
television is working correctly and only to a certain extent.
When this is not the case, ComPair will guide you through
the fault finding tree by asking you questions (e.g. Does the
screen give a picture? Click on the correct answer: YES /
NO) and showing you examples (e.g. Measure test-point I7
and click on the correct oscillogram you see on the
oscilloscope). You can answer by clicking on a link (e.g.
text or a waveform picture) that will bring you to the next
step in the fault finding process.
By a combination of automatic diagnostics and an interactive
question / answer procedure, ComPair will enable you to find
most problems in a fast and effective way.
Note: If you encounter any problems, contact your local
support desk.
5.4.2LVDS Tool
Introduction
This service tool (also called “ComPair Assistant 1“) may help
you to identify, in case the TV does not show any picture,
whether the Small Signal Board (SSB) or the display of a Flat
TV is defective.
Since 2004, the LVDS output connectors in our Flat TV models
are standardized (with some exceptions). With the two
delivered LVDS interface cables (31p and 20p) you can cover
most chassis (in special cases, an extra cable will be offered).
When operating, the tool will show a small (scaled) picture on
a VGA monitor. Due to a limited memory capacity, it is not
possible to increase the size when processing high-resolution
LVDS signals (> 1280x960). Below this resolution, or when a
DVI monitor is used, the displayed picture will be full size.
Generally this tool is intended to determine if the SSB is
working or not. Thus to determine if LVDS, RGB, and sync
signals are okay.
How to Connect
Connections are explained in the user manual, which is packed
with the tool.
Note: To use the LVDS tool, you must have ComPair release
2004-1 (or later) on your PC (engine version >= 2.2.05).
For every TV type number and screen size, one must choose
the proper settings via ComPair. The ComPair file will be
updated regularly with new introduced chassis information.
TO
I2C SERVICE
CONNECTOR
180804
How to Connect
This is described in the chassis fault finding database in
ComPair.
Caution: It is compulsory to connect the TV to the PC as
shown in the picture below (with the ComPair interface in
between), as the ComPair interface acts as a level shifter. If
one connects the TV directly to the PC (via UART), ICs will be
blown!
How to Order
•LVDS tool (incl. two LVDS cables: 31p and 20p):
3122 785 90671.
The error code buffer contains all detected errors since the last
time the buffer was erased. The buffer is written from left to
right, new errors are logged at the left side, and all other errors
shift one position to the right.
When an error has occurred, the error is added to the list of
errors, provided the list is not full or the error is a protection
error.
When an error occurs and the error buffer is full, then the new
error is not added, and the error buffer stays intact (history is
maintained), except when the error is a protection error.
To prevent that an occasional error stays in the list forever, the
error is removed from the list after 50+ operation hours.
When multiple errors occur (errors occurred within a short time
span), there is a high probability that there is some relation
between them.
Basically there are three kinds of errors:
•Errors detected by the Stand-by Processor. These
errors will always lead to protection and an automatic start
of the blinking LED for the concerned error (see paragraph
“The Blinking LED Procedure”). In these cases SDM can
be used to start up (see chapter “Stepwise Start-up”).
•Errors detected by VIPER that lead to protection. In this
case the TV will go to protection and the front LED will blink
at 3 Hz. Further diagnosis via service modes is not possible
here (see also paragraph “Error Codes” -> “Error Buffer” > “Extra Info”).
•Errors detected by VIPER that do not lead to protection. In this case the error can be read out via
ComPair, via blinking LED method, or in case you have
picture, via SAM.
5.5.2How to Read the Error Buffer
Use one of the following methods:
•On screen via the SAM (only if you have a picture). E.g.:
– 00 00 00 00 00: No errors detected
– 06 00 00 00 00: Error code 6 is the last and only
detected error
– 09 06 00 00 00: Error code 6 was first detected and
error code 9 is the last detected error
•Via the blinking LED procedure (when you have no
picture). See next paragraph.
•Via ComPair.
5.5.3How to Clear the Error Buffer
Use one of the following methods:
•By activation of the “RESET ERROR BUFFER” command
in the SAM menu.
•With a normal RC, key in sequence “MUTE” followed by
“062599” and “OK”.
•If the content of the error buffer has not changed for 50+
hours, it resets automatically.
5.5.4Error Buffer
In case of non-intermittent faults, clear the error buffer before
you begin the repair (before clearing the buffer, write down the
content, as this history can give you significant information).
This to ensure that old error codes are no longer present.
If possible, check the entire contents of the error buffer. In
some situations, an error code is only the result of another error
code and not the actual cause (e.g., a fault in the protection
detection circuitry can also lead to a protection).
There are several mechanisms of error detection:
•Via error bits in the status registers of ICs.
•Via polling on I/O pins going to the stand-by processor.
•Via sensing of analogue values on the stand-by processor.
•Via a “not acknowledge” of an I
2
C communication
Take notice that some errors need more than 90 seconds
before they start blinking. So in case of problems wait 2
minutes from start-up onwards, and then check if the front LED
is blinking.
Table 5-2 Error code overview
ErrorDescriptionError/ProtDetected by DeviceDefective moduleResult
1
I2C1
2
I2C2
2
3
I
C3
2
4
5VIPER does not bootPStby µPPNX8550/Protection + Error blin king
•Rebooting. When a TV is constantly rebooting due to
internal problems, most of the time no errors will be logged
or blinked. This rebooting can be recognized via a ComPair
interface and Hyperterminal (for Hyperterminal settings,
see paragraph “Stand-by software upgrade). You will see
that the loggings which are generated by the main software
keep continuing. In this case (rebooting) diagnose has to
be done via ComPair.
•Error 1 (I
2
C bus 1 blocked). When this error occurs, the
TV will go to protection and the front LED will blink error 1.
Now you can partially restart the TV via the SDM shortcut
pins on the SSB. Depending on the software version it is
possible that this error will not work correct: in some
software versions error 34 was blinking in stead of error 1.
•Error 2 (I
2
C bus 2 blocked). When this error occurs, the
TV will go to protection and the front LED will blink error 2.
Now you can partially restart the TV via the SDM shortcut
pins on the SSB. Due to hardware restriction (I
the fast I
2
C bus) it will be impossible to start up the VIPER.
2
C bus 2 is
When this error occurs, the TV will probably keep
rebooting. Further diagnose has to be done via ComPair.
•Error 3 (I
on I
2
C bus 3 blocked). There are only three devices
2
C bus 3: VIPER, Stand-by Processor, and NVM. The
Stand-by Processor is the detection device of this error, so
this error will only occur if the VIPER or the NVM is blocking
the bus. This error will also blink when the NVM gives no
acknowledge on the I
2
C bus (see error 44). Note that if the
12 V supply is missing, the DC/DC supply on the SSB will
not work. Therefore the VIPER will not get supplies and
could block I
an error 3.
•Error 4 (I
2
C bus 3. So, a missing 12 V can also lead to
2
C bus 4 blocked). When this error occurs, the
TV will go to protection and the front LED will blink error 4.
Now you can start up the TV via the SDM short-cut pins on
the SSB. The TV will start up and ignore the error.
Depending on the problem it is even possible that you have
picture.
•Error 5 (Viper does not boot). This error will point to a
severe hardware problem around the VIPER (supplies not
OK, VIPER completely dead, I
2
C link between VIPER and
Stand-by Processor broken, etc....).
•Error 12 (12 V error). Except a physical problem with the
12 V itself, it is also possible that there is something wrong
with the Audio DC Protection: see paragraph "Hardware
Protections" for this.
•Error 14 (Audio protection). The detection is done on the
audio board itself. Several items are monitored:
overvoltage, overcurrent, audio supply voltages and the
DC level on the speakers. If one of these items fails, the
audio protection will switch “off” the main supply. All
supplies will drop, the standby processor “thinks” there is a
mains dip, and will reboot. At the beginning of the boot
process, the audio-protection line is monitored: if this line is
“active”, the set will go to protection and will blink error 14.
•Error 27 (PNX2015 HD subsystem part). Diagnosing this
error will not be possibly via the normal error codes. In case
this device can not communicate with the Viper via I²C, it
will not be possible to initialize the tunnelbus. Hence the
software will not be able to start up, and will re-boot
constantly. Diagnosing these problems will only be
possible via ComPair. In theory it is possible that the error
is logged in the NVM (that’s why this error is still mentioned
here).
•Error 16. See remark for error 32.
•Error 17. See remark for error 32.
•Error 18(MPIF1). See also remark for error 32.
•Error 29 (AVIP 1). Same remark as for error 27.
•Error 31 (AVIP 2). Same remark as for error 27.
•Error 32 (MPIF1). Together with error 32, it is possible you
will see error 16,17 and 18 along. These errors are no
longer valid.
•Error 34 (Tuner 1). When this error is logged, it is not sure
that there is something wrong with the tuner itself. It is also
possible that there is something wrong with the
communication between channel decoder and tuner. See
schematic B2B.
•Error 37 (Channel decoder). This error will always log
error 34 (tuner) extra. This is due to the fact that the tuner
2
I
C bus is coming from the channel decoder.
•Error 44 (NVM). This error will probably never occur
because it is masked by error 3 (I
mechanism for error 3 checks on an I
2
C bus 3). The detection
2
C acknowledge of
the NVM. If NVM gives no acknowledge, the stand-by
software assumes that the bus is blocked, the TV goes to
protection and error 3 will be blinking.
•Error 46 (Pacific 3). When this errors occurs the TV will go
to stand-by. The reason for this is, when there is an
occasional boot problem of the Pacific, it will look like the
TV has started up in stand-by mode, and the customer can
switch it "on" again. When there is an actual problem with
or around the Pacific the TV will go to stand-by every time
you try to start up. So this behavior is an indication of a
Pacific problem.
•Error 53. This error will indicate that the VIPER has started
to function (by reading his boot script, if this would have
failed, error 5 would blink) but initialization was never
completed because of hardware peripheral problems
(NAND flash, ...) or software initialization problems.
Possible cause could be that there is no valid software
loaded (try to upgrade to the latest main software version).
Note that it takes 90 seconds before the TV goes to
protection in this case.
•Error 63 (POWER OK). When this error occurs, it means
that the POWER-OK line did not became “high”. This error
is only applicable for TV’s with a SDI display, a FHP display
or a Sharp full HD display. Depending on the software
version it is possible that the detection mechanism of this
error does not function and that the TV keeps rebooting.
5.6The Blinking LED Procedure
5.6.1Introduction
The blinking LED procedure can be split up into two situations:
•Blinking LED procedure in case of a protection detected by
the stand-by processor. In this case the error is
automatically blinked. This will be only one error, namely
the one that is causing the protection. Therefore, you do
not have to do anything special, just read out the blinks. A
long blink indicates the decimal digit, a short blink indicates
the units.
•Blinking LED procedure in the “on” state. Via this
procedure, you can make the contents of the error buffer
visible via the front LED. This is especially useful for fault
finding, when there is no picture.
When the blinking LED procedure is activated in the “on” state,
the front LED will show (blink) the contents of the error-buffer.
Error-codes > 10 are shown as follows:
5. When all the error-codes are displayed, the sequence
finishes with a LED blink of 3 s,
6. The sequence starts again.
Example: Error 12 9 6 0 0.
After activation of the SDM, the front LED will show:
1. 1 long blink of 750 ms (which is an indication of the decimal
digit) followed by a pause of 1.5 s,
2. 2 short blinks of 250 ms followed by a pause of 3 s,
3. 9 short blinks followed by a pause of 3 s,
4. 6 short blinks followed by a pause of 3 s,
5. 1 long blink of 3 s to finish the sequence,
6. The sequence starts again.
Page 35
Service Modes, Error Codes, and Fault Finding
EN 35BJ2.4U/BJ2.5U LA5.
5.6.2How to Activate
Use one of the following methods:
•Activate the SDM. The blinking front LED will show the
entire contents of the error buffer (this works in “normal
operation” mode).
•Transmit the commands “MUTE” - “062500” - “OK” with a normal RC. The complete error buffer is shown.
Take notice that it takes some seconds before the blinking
LED starts.
•Transmit the commands “MUTE” - “06250x” - “OK” with a normal RC (where “x” is a number between 1 and
5). When x= 1 the last detected error is shown, x= 2 the
second last error, etc.... Take notice that it takes some
seconds before the blinking LED starts.
5.7Protections
5.7.1Software Protections
Most of the protections and errors use either the stand-by
microprocessor or the VIPER controller as detection device.
Since in these cases, checking of observers, polling of ADCs,
filtering of input values are all heavily software based, these
protections are referred to as software protections.
There are several types of software related protections, solving
a variety of fault conditions:
•Protections related to supplies: check of the 12V, +5V,
+8V6, +1.2V, +2.5V and +3.3V.
•Protections related to breakdown of the safety check mechanism. E.g. since a lot of protection detections are
done by means of the VIPER, failing of the VIPER
communication will have to initiate a protection mode since
safety cannot be guaranteed anymore.
Remark on the Supply Errors
The detection of a supply dip or supply loss during the normal
playing of the set does not lead to a protection, but to a cold
reboot of the set.
Protections during Start-up
During TV start-up, some voltages and IC observers are
actively monitored to be able to optimize the start-up speed,
and to assure good operation of all components. If these
monitors do not respond in a defined way, this indicates a
malfunction of the system and leads to a protection. As the
observers are only used during start-up, they are described in
the start-up flow in detail (see paragraph “Stepwise Start-up").
5.8Fault Finding and Repair Tips
Read also paragraph "Error Codes" - "Extra Info".
5.8.1Exit “Factory Mode”
When an "F" is displayed in the screen's right corner, this
means that the set is in "Factory" mode, and it normally
happens after a new SSB has been mounted.
To exit this mode, push the "VOLUME minus" button on the
TV's keyboard control for 5 seconds and restart the set
5.8.2MPIF
Important things to make the MPIF work:
•Supply.
•Clock signal from the AVIP.
2
•I
C from the VIPER.
5.8.3AVIP
Important things to make the AVIP work:
•Supplies.
•Clock signal from the VIPER.
2
•I
C from the VIPER (error 29 and 31).
5.8.4PACIFIC 3
In case the Pacific fails, the TV will go to stand-by. The reason
for this is, when there is an occasional boot problem of the
Pacific, it will look like the TV has started up in stand-by mode,
and the customer can switch it "on" again. When there is an
actual problem with or around the Pacific the TV will go to
stand-by every time you try to start up. So this behavior is an
indication of a Pacific problem.
5.8.5Ambilight
Note: in case of Ambilight protection, the TV itself will not go to
protection, only the Ambilight board. When you disconnect the
TV from the mains and reconnect again, the Ambilights will
work again.
In case of multiple protections, check and replace the inverter
transformers and/or the lamp unit(s).
Protections on the ambilight boards:
5.7.2Hardware Protections
There are no real hardware protections in this chassis.
Although, in case of an audio problem, the audio protection
circuit will switch “off” the main supply. The stand-by
microprocessor will interpret this as a mains dip and will try to
start-up again.
In case of a TV with SDI display this will probably lead to
protection error 7 (8V6 error) and an internal error 11 (so it
looks like an overvoltage protection of the SDI supply itself).
In other cases it will lead to error 14 (audio protection).
Repair Tips
•It is also possible that you have an audio DC protection
because of an interruption in one or both speakers (the DC
voltage that is still on the circuit cannot disappear through
the speakers).
Parallel arcing protection.In normal operation the inverter
frequency is ±63 kHz. In case of short circuit of the transformer
output the frequency is >100 kHz. Protection is done via
sensing the switching frequency.
Serial arcing protection. The detection of the arcing is done
in the ground wire of lamp units. The µProcessor is counting the
protection pulses. When 50 pulses are counted within 2
seconds protection will be triggered.
5.8.6Sanken display supply
All 42” LCD sets for this chassis have a Sanken display supply.
If this supply fails there will be no error or protection because
there is no feedback foreseen from the supply towards the
SSB. The result of a failing Sanken display supply could be that
there is no picture, but that you will probably have sound and 1
out of 3 ambilights will still work (in case ambilight is switched
on).
Another result of a failing Sanken display is of course that the
set is completely dead.
When the primary circuit of the platform supply fails, there is a
high possibility that the main fuse of the Sanken display supply
will break. In this case the Sanken supply must not be replaced
Page 36
EN 36BJ2.4U/BJ2.5U LA5.
Service Modes, Error Codes, and Fault Finding
completely. That fuse can be ordered separately (2422 086
00689, Bel Fuse 5x20 HT 6A3 250V). For safety reasons,
make sure to use the correct fuse type.
5.8.7DC/DC Converter
Introduction
•The best way to find a failure in the DC/DC converters is to
check their starting-up sequence at power "on" via the
Mains/AC Power cord, presuming that the Stand-by
Processor is operational.
•If the input voltage of the DC/DC converters is around 12 V
(measured on the decoupling capacitors 2U17/2U25/
2U45) and the ENABLE signals are "low" (active), then the
output voltages should have their normal values.
•First, the Stand-by Processor activates the +1V2 supply
(via ENABLE-1V2).
•Then, after this voltage becomes present and is detected
OK (about 100 ms), the other two voltages (+2V5 and
+3V3) will be activated (via ENABLE-3V3).
•The current consumption of controller IC 7U00 is around 20
mA (that means around 200 mV drop voltage across
resistor 3U22).
•The current capability of DC/DC converters is quite high
(short-circuit current is 7 to 10 A), therefore if there is a
linear integrated stabilizer that, for example delivers 1.8V
from +3V3 with its output overloaded, the +3V3 stays
usually at its normal value even though the consumption
from +3V3 increases significantly.
•The +2V5 supply voltage is obtained via a linear stabilizer
made with discrete components that can deliver a lot of
current. Therefore, in case +2V5 (or +2V5D) is shortcircuited to GND, the +3V3 will not have the normal value
but much less. The +2V5D voltage is available in standby
mode via a low power linear stabilizer that can deliver up to
30 mA. In normal operation mode, the value of this supply
voltage will be close to +2V5 (20 - 30 mV difference).
•The supply voltages +5V and +8V6 are available on
connector 1M46; they are not protected by fuses. +12VSW
is protected for over-currents by fuse 1U04.
Fault Finding
•Symptom: +1V2, +2V5, and +3V3 not present (even for a
short while ~10ms).
power MOS-FETs) and enable signal ENABLE-1V2
(active low).
2. Check the voltage on pin 9 (1.5 V).
3. Check for +1V2 output voltage short-circuit to GND that
can generate pulsed over-currents 7-10 A through coil
5U03.
4. Check the over-current detection circuit (2U12 or 3U97
interrupted).
•Symptom: +1V2 present for about 100 ms. Supplies +2V5
and +3V3 not rising.
1. Check the ENABLE-3V3 signal (active "low").
2. Check the voltage on pin 8 (1.5 V).
3. Check the under-voltage detection circuit (the voltage
on collector of transistor 7U10-1 should be less than
0.8 V).
4. Check for output voltages short-circuits to GND (+3V3,
+2V5 and +2V5D) that generate pulsed over-currents
of 7-10 A through coil 5U00.
5. Check the over-current detection circuit (2U18 or 3U83
interrupted).
•Symptom: +1V2 OK, but +2V5 and +3V3 present for about
100 ms. Cause: The SUPPLY-FAULT line stays "low"
even though the +3V3 and +1V2 is available. The Stand-by
Processor is detecting that and switches all supply
voltages "off".
1. Check the value of +2V5 and the drop voltage across
resistor 3U22 (they could be too high)
2. Check if the +1V2 or +3V3 are higher than their normal
values. This can be due to defective DC feedback of
the respective DC/DC converter (3U18 or 3UA7).
•Symptom: +1V2, +2V5, and +3V3 look okay, except the
ripple voltage is increased (audible noise can come from
the filtering coils 5U00 or 5U03).
Cause: Instability of the frequency and/or duty cycle of one
or both DC/DC converters.
– Check resistor 3U06, the decoupling capacitors, the
AC feedback circuits (2U20 + 2U21 + 3U14 + 3U15 for
+1V2 or 2U19 + 2U85 + 3U12 + 3U13 for +3V3), the
compensation capacitors 2U09, 2U10, 2U23 and
2U73, and IC 7U00.
Note 1: If fuse 1U01 is broken, this usually means a pair of
defective power MOSFETs (7U01 or 7U03). Item 7U00 should
be replaced as well in this case.
Note 2: The 12V switch and 8V6 switch (see "DC/DC
CONNECTIONS" schematic) are not present on board: they
are bypassed by jumpers.
5.9Software Upgrading
5.9.1Introduction
The set software and security keys are stored in a NAND-Flash
(item 7P80), which is connected to the VIPER via the PCI bus.
It is possible for the user to upgrade the main software via the
USB port. This allows replacement of a software image in a
standalone set, without the need of an E-JTAG debugger. A
description on how to upgrade the main software can be found
in chapter 3 "Directions For Use".
Important: When the NAND-Flash must be replaced, a new
SSB must be ordered, due to the presence of the security
keys!!! See table “SSB service kits” for the order codes.
Perform the following actions after SSB replacement:
1. Set the correct option codes (see sticker inside the TV).
2. Update the TV software (see chapter 3 for instructions).
3. Perform the alignments as described in chapter 8.
4. Check in CSM menu 5 if the HDMI and POD keys are valid.
The software image resides in the NAND-Flash, and is
formatted in the following way:
Partition 1
Trimedia2 image
Trimedia1 image
MIPS image
Partition 0
USB Download Application
uBTM (boot block)
Figure 5-18 NAND-Flash format
Executables are stored as files in a file system. The boot loader
(uBTM) will load the USB Download Application in partition 0
(USB drivers, bootscript, etc). This application makes it then
possible to upgrade the main software via USB.
Installing "Partition 0" software is possible via an external
EJTAG tool, but also in a special way with the USB stick (see
description in paragraph “Partition 0“).
Partition 1 (Customer)
To do a main software upgrade (partition 1) via USB, the set
must be operational, and the "Partition 0" files for the VIPER
must be installed in the NAND-Flash!
The new software can be uploaded to the TV by using a
portable memory device or USB storage compliant devices
(e.g. USB memory stick). You can download the new software
from the Philips website to your PC.
Partition 0 (Service)
If the "Partition 0" software is corrupted, the software needs to
be re-installed.
To upgrade this “USB download application” (partition 0 except
the bootblock), insert an USB stick with the correct software,
but press the “red” button on the remote control (in ”TV” mode)
when it is asked via the on screen text.
Caution:
•The USB download application will now erase both
partitions (except the boot block), so you need to reload the
main SW after upgrading the USB download application.
As long as this is not done, the USB download application
will start when the set is switched “on”.
•When something goes wrong during the progress of this
method (e.g. voltage dip or corrupted software file), the set
will not start up, and can only be recovered via the EJTAG
tool!
USB CUSTOMER
USB SERVICE
EJTAG
E_14700_082.eps
120505
5.9.4Stand-by Software Upgrade
It will be possible to upgrade the Stand-by software via a PC
and the ComPair interface. Check paragraph "ComPair" on
how to connect the interface. To upgrade the Stand-by
software, use the following steps:
1. Disconnect the TV from the Mains/AC Power.
2. Short circuit the SPI pins [2] on the SSB. They are located
outside the shielding (see figure “SPI service pads”).
3. Keep the SPI pins shorted while connecting the TV to the
Mains/AC Power.
4. Release the short circuit after approx. two seconds.
5. Start up HyperTerminal (can be found in every Windows
application via Programs -> Accessories ->
Communications -> HyperTerminal. Use the following
settings:
–COM1
– Bits per second = 19200 (9600*)
– Data bits = 8
– Parity = none
– Stop bits = 1
– Flow control = Xon / Xoff (none*).
*Note: when having problems with upgrading, use the
values between brackets.
6. Press “Shift U” on your PC keyboard. You should now see
the following info:
– PNX2015 Loader V1.0
– 19-09-2003
– DEVID=0x05
–Erasing
– MCSUM=0x0000
–=
7. If you do not see the above info, restart the above
procedure, and check your HyperTerminal settings and the
connections between PC and TV.
8. Via “Transfer” -> “Send text file ...”, you can send the
proper upgrade file to the TV (e.g. *.hex). This file will be
distributed via the Service Organization.
9. After successful programming, you must see the following
info (this can take several minutes!):
– DCSUM=0xECB3
–:Ok
– MCSUM=0xECB3
– Programming
– PCSUM=0xECB3
–Finished
10. If you do not see this info, restart the complete procedure.
11. Close HyperTerminal.
12. Disconnect and connect Mains/AC Power again.
2
5.9.3Manual Start of the Main Software Upgrade Application
Normally, the software upgrading procedure will start
automatically, when a memory device with the correct software
is inserted, but in case this does not work, it is possible to force
the TV into the software upgrade application. To do so:
•Disconnect the TV from the Mains/AC Power.
•Press the “OK” button on a Philips DVD RC-6 remote
control (it is also possible to use the TV remote in "DVD"
mode).
•Keep the “OK” button pressed while connecting the TV to
the Mains/AC Power.
•The software upgrade application will start.
•When a memory device with upgrade software is
connected, the upgrade process will start.
Figure 5-19 SPI service pads
F_15400_104.eps
110505
Page 38
Block Diagrams, Test Point Overviews, and Waveforms
6.Block Diagrams, Test Point Overviews, and Waveforms
Wiring Diagram 37” Entry
WIRING 37” LCD
8736
8302
STANDBY / AUDIO
SA
2P3
1736
8735
2P3
2P3
1735
1738
8317
39BJ2.4U/BJ2.5U LA6.
1306
1307
2P3
4P
8304
8309
8306
3P
1309
4P
1304
7P
1M02
RIGHT
SPEAKER
INVERTER
INV1
8319
B
7P
11P
1M46
1M02
1316
1U03
SSB
10P
1M03
3P
12P
1H07
14P
EJTAG
2P
1M63
9P
1319
4P
1M49
1739
14P
8352
12P
1D40
1304
1309
4P
3P
8303
USB
1H01
1M64
4P
4P
1M10
8346
31P
1G50
1E62
1M46
8150
20P
11P
8162
1305
1M03
1E40
40P
3P
LCD PANEL
10P
9P
1M52
8140
LV DS
11P
1M36
40P
8305
1E40
12P
1M20
LCD SUPPLY
A
2P
3P
1305
1306
8201
8336
8320
INVERTER
INV2
LEFT
SPEAKER
SIDE I/O
D
CONTROL BOARD
E
1M01
3P
8101
POD
1N62
1M15
3P
4P
Compair
Tu ne r
20P
BE
1E62
EXTERNAL
I/O
AC INLET
8195
8308
1308
2P
11P
1M36
1x
USB
1M01
3P
J
LED PANEL
12P
1M20
1H01
G_15910_001.eps
220606
Page 39
Block Diagrams, Test Point Overviews, and Waveforms
Wiring Diagram 42” Top A
WIRING 42” TOP A
40BJ2.4U/BJ2.5U LA6.
SUB
WOOFER
AMBI LIGHT UNIT RIGHT
8101
8549
4P
5P
3P
AMBILIGHT UNITAMBI LIGHT UNIT
1M39
1M59
1M49
AL
1M11
1M16
11P
3P
8559
8164
8103
8410
10P
10P
8402
2P3
1P02
AP
PLATFORM SUPPLY
1P10
2P
1M63
11P
1M46
1M03
2P3
1P22
8510
1M10
6P
8422
1M52
2P4
1738
8736
2P3
1736
2P3
1735
8302
9P
8142
8735
8539
6P
1M10
AMBI LIGHT
1M15
3P
LVD S
30P
8150
1M09
1M13
11P
6P
4P
1M08
8608
8610
8310
2P3
6P
1P06
10P
2P3
1M106P1M08
1P10
1P22
DISPLAY SUPPLY
INVERTER
2P3
1P06
AMBI LIGHT UNIT LEFT
11P
SIDE I/O
1M36
D
1M01
3P
CONTROL BOARD
E
6P
1M08
4P
1M09
6P
1M10
4P
1M49
AL
5P
1M59
3P
1M39
11P
1M13
3P
1M15
AMBI LIGHT
11P
1M11
3P
1M16
J
LED PANEL
1M21
3P
1M16
11P
1M46
B
8121
6P
10P
1M03
SMALL SIGNAL BOARD
SPEAKER RIGHTSPEAKER LEFT
4P5
1M59
5P
1D42
4P
USB
1H01
1M64
4P
1G50
Only For
USB 2.0
31P
8264
1E62
20P
1E40
40P
9P
1M52
8240
11P
1M36
40P
BE
1E40
3P
1M01
6P
1M21
8136
2P3
1P02
EXTERNALS
1N62
4P
8262
20P
1E62
AMBI LIGHT UNITAMBI LIGHT UNIT
1308
2P3
INLET
8408
5P
1P06
11P
1M11
3P
1M15
11P
1M13
3P
1M39
5P
1M59
4P
1M49
AMBI LIGHT
AL
6P
1M10
4P
1M09
6P
1M08
G_15910_002.eps
220606
Page 40
Block Diagrams, Test Point Overviews, and Waveforms
Wiring Diagram 42” Top B
WIRING 42”
TOP AMBI LIGHTTOP AMBI LIGHT
8402
8422
8508
41BJ2.4U/BJ2.5U LA6.
8539
AL
3P
11P
3P
11P
AMBI
LIGHT
1M16
1M11
1M15
1M13
1M39
1M59
1M49
1M10
1M09
1M08
2P3
1P02
3P
5P
4P
6P
4P
6P
8559
8410
AP
2P3
1P22
PLATFORM SUPPLY
LVDS
30P
10P
1P10
6P
1M10
6P
1M08
2P3
1P06
8508
8310
2P3
AL
6P
4P
6P
4P
4P5
3P
1M08
1M09
1M10
1M49
1M59
1M39
AMBI
LIGHT
1M13
1M15
1M11
1M16
11P
3P
11P
3P
DISPLAY SUPPLY
10P
8510
81468146
10P
11P
1M03
1P10
1M46
2P3
2P
1M63
9P
6P
1M52
1M10
1736
1735
2P3
8152
2P3
1P22
INVERTER
AMBI LIGHT UNIT RIGHT
CONTROL BOARD
E
1M01
3P
8101
J
LED PANEL
6P
1M21
8150
3P
1M01
8136
6P
1M21
2P3
1P02
8408
8736
8103
11P
10P
1M03
2P
1M63
1M46
B
SMALL SIGNAL BOARD
8121
8735
SPEAKER RIGHTSPEAKER LEFT
5P
1M59
5P
1D42
4P
USB
1H01
1M64
4P
1N62
8142
4P
1G50
Only For
USB 2.0
31P
8264
1E62
20P
1M52
1E40
40P
8262
9P
8240
11P
1M36
40P
1E40
BE
EXTERNALS
20P
1E62
1308
2P3
AMBI LIGHT UNIT LEFT
MEMORY
CARD READER
D
SIDE I/O
5P
11P
1M36
G_15910_026.eps
230606
Page 41
Block Diagrams, Test Point Overviews, and Waveforms
Block Diagram Display Supply 37” Entry
SUPPLY 37"
MAINS FILTER + STANDBY
A1
1308
1314
2
T5AH
1
5305
5306
MAINS
FILTER
1350
2
3
4
1
6307
GBJ6J
-
+
399V_HOT
6318
9311
2319
3318
25V_HOT
6315
6316
14
7307
TCET1102
2
3
RES
6317
6314
6304
A2
SUPPLY
5007
5008
25V_HOT
400V_HOT
399V_HOT
7011
7012
SOFT
START
CURRENT
PROTECTION
42BJ2.4U/BJ2.5U LA6.
CONNECTIONS
1304
44
33
22
11
SA1
1304
+12V_A
+12V_+24V
1316
1319
1M10
1
2
3
4
5
1
2
3
4
5
1
2
TO
DISPLAY
TO
DISPLAY
TO 1M10
AL
AMBI LIGHT
(OPTIONAL)
3057
14
7002
BIAS SUPPLY
3000
7001
MC34067P
11
OSCC
3007
7
ERROR
11
SOST
5
+
VREF
7004
7009
PROTECTION
VCC
CONTROL
OVER
VOLTAGE
15
14
OA
12
OB
10
FI
5017
5001
4
2
7007
6
7
7008
10
9
HIGH
SIDE
DRIVE
LOW
SIDE
DRIVE
2003
5009
60246025
7005
STP15NK50
7006
STP15NK50
PRINTED
COMPONENT
5010
400V_HOT
2059
5012
2060
TCET1102
2
3
7003
3031
5011
5025
5026
5002
DC_PROT
6019
STPS20L40CFP
2029
6021
6041
2045
3030
5021
7010
TS2431
2042
6031
3052
3025
2020
VS Voltage
Adj.
3026
+12V
+24Va
2022
+24Vb
6306
DF06M
6040
2512
2049
2009
6029
6030
2021
+12V_A
5507
STANDBY: LOW = ON
HIGH = STBY
7531
5020
5018
5019
7131
STANDBY
DC_PROT
VSND_POS
GND_SND
VSND_NEG
+5V2-RELAY-IO2_PWM
3534
VTUN
+11V
+12V
+8V6
+5V2
+5V_SW
1M02
3539
7
6
5
TO 1M02
4
SA3
3
AUDI O
2
1
1M03
TO 1M03
9
B01B
B5E
2
VIPER
5
1M46
8
1
2
11
9
4
TO 1M46
3
B01B
B1B
6
DC/DC
CONNECTIONS
7
5
5022
1007
T5A
HOT GROUND
COLD GROUND
2303
1315
T1A
+
-
1305
11
22
33
1306
11
22
SA2
1305
1306
N.C.
1307
1
2
3
4
STANDBY
+5V2
5504
CONTROL
7505/7509/7560
5505
Prot-OVV
PROT_AUDIOSUPPLY
SA2
SA1
7100
7101
7105
CONTROL
6153
3101
3104
3150
3127
3100
6150
STP15NK50
6151
7102
3155
5104
3V MAX
1V MAX STBY
3108
3156
COLD GROUND
HOT GROUND
6156
HOT GROUND COLD GROUND
5500
5
3
2
1
5105
14
7501
TCET1102
2
3
14
3157
2
3
6
7
8
10
3158
7150
TCET1102
5110
3128
PROT-OVV
6504
3509
6140
5103
3124
OVERVO LTAGE
PROTECTION
6122
7507
7506
7512
STANDBY
6107
2513
3113
7511
2141
5506
HOT GROUND COLD GROUND
G_15910_003.eps
220606
Page 42
Block Diagrams, Test Point Overviews, and Waveforms
Block Diagram Display Supply 42” Top
PLATFORM SUPPLY 42”
MAINS FILTER + STANDBY
AP1
FROM 1P22
DISPLAY
SUPPLY
FROM 1P02
DISPLAY
SUPPLY
HOT GROUND
COLD GROUND
1P22
1
2
1P02
2
1
6P066P10
6P05
1
GBL06
+
3
-
4
1P17
12
+5V2-NF
STANDBY
ON-OFF
AUDIO-PROT
DIM_CONTROL
POWER-GOOD
ON-OFF
BOOST
STANDBY
34
RES
+5V-SW
AP2
DIM_CONTROL
POWER-OK-PLATFORM
ON-OFF
+5V-SW
AP2
STANDBY
BOOST
POWER-GOOD
2
CONTROL
3P56
+T
1P03
F1A
AL-OFF
1P10
1
2
3
4
5
6
7
8
9
10
1M03
1
2
3
4
5
6
7
8
9
10
AP3
+DC-F
-DC-F
TO 1P10
DISPLAY
SUPPLY
TO 1M03
B5E
SSB
(BJ3.0)
9P63
FILTER
5F00
FILTER
1P16
14
2
RES
2
1
RES
3
AP2
+400V-F
3F04
(Only FJ3.0)
7P12
STANDBY
AP1
5F02
6F00
+AUX
3P13
5S05
+400V-F
AP2
+400V-F
V-CLAMP
6P02
7P27
TEA1506AT
SPMS
CONTROL
6
CTRL
2
VCC
7
DEM
RC FOR
DEMAGNETIZATION
7P26
SUPPLY FOR
CONTROLLER
5P25
14
DRAIN
11
DRIVER
9
INSENSE
7S10
TEA1533AT/N1
CONTROL
14
DRAIN
6
CTRL
2
VCC
7
DEM
RC FOR
DEMAGNETIZATION
7107
SUPPLY FOR
CONTROLLER
DRIVER
SPMS
ISENSE
5P26
3P04
3P33
STP6NK607
3P27
+AUX
11
9
3S17
3S22
3S29
43BJ2.4U/BJ2.5U LA6.
7P02
5PO7
3P50
3P16
6P27
+
2P06
5P04
7S02
STP6NK60
3S30
5P06
3S50
3108
6S12
HOT GROUND COLD GROUND
5P00
5
3
2
1
5P01
5
3
5P05
5P03
5S09
5S01
3S36
5
3
2
1
5S10
+AUX
HOT GROUND
2
1
3
3
14
2
5S00
14
2
7S04
COLD GROUND
6
7
8
9
10
6
7
8
9
10
7P11
7P16
6
7
8
9
10
7S03
TCET1102
K
A
5P10
5P11
5P12
5P13
3P613P49
R
5S12
5S03
Circuit
3S14
7P09
2S07
3P62
K
A
R
Feedback
2S04
6S01
2S13
6S07
2P12
3P12
3S28
3S19
6P13
6P11
6P12
3S24
3S23
1P06
T5A
1P07
T5A
+12V_NF
+8V6
+5V_SW
+5V2
+
2S41
+
2S50
7P20
STANDBY
7P23
STANDBY
3S21
5S11
5P20
5P19
1P30
T5A
POWER OK
7S31
STANDBY
+
2P49
7P18
+
2P50
AL-OFF
+
2P48
3P57
POWER-OK-PLATFORM
5P09
5P16
3P58
+12-15V
+12V_NF
+12VAL
7P14
STANDBY
+25VLP
+5V2-NF
+5V2
+5V_SW
-12-15V
+12V
+8V6
+5V-SW
AL-OFF
STANDBY
+8V6
+12V
+5V2
1M46
3
4
5
7
9
11
1M18
1
2
3
4
1M10
1
2
3
4
AMBI LIGHT
5
6
G_15910_004.eps
TO 1M46
B1B
SSB
(BJ3.0)
TO 1M10
AL
220606
Page 43
Block Diagrams, Test Point Overviews, and Waveforms
Display Supply (Sanken)
DISPLAY SUPPLY (SANKEN)
44BJ2.4U/BJ2.5U LA6.
AC-IN
Vin: 90 - 276 Vac
Freq: 48 - 65 Hz
1308
1P02
1P22
295v
1P051P06
295 +/- 5%
Ityp : 0.8A
Imax: 0.9A
Pmax: 264W
295v (Optional)
1M08
1M10
1P10
AC-IN FOR
PLATFORM-PSU
P: 15W
400V FOR
PLATFORM-PSU
P: 65W
PRIMARY SIDE
CONTROL:
1. DIM CONTROL
2. POWER GOOD
3.ON OFF
4. GND
5. PWM CONTROL
6. N.C.
7. STANDBY
8. N.C.
9. +5V2
AMBIENT LIGHT
12V +/- 5%
Ityp : 2.2A
Imax: 3A
Pmax: 36W
G_15990_179.eps
180506
Page 44
Block Diagrams, Test Point Overviews, and Waveforms
Block Diagram Platform Supply 42” Top
PLATFORM SUPPLY 42”
MAINS FILTER + STANDBY
AP1
FROM 1P22
DISPLAY
SUPPLY
FROM 1P02
DISPLAY
SUPPLY
HOT GROUND
COLD GROUND
1P22
1
2
1P02
2
1
6P066P10
6P05
1
GBL06
+
3
-
4
1P17
12
+5V2-NF
STANDBY
ON-OFF
AUDIO-PROT
DIM_CONTROL
POWER-GOOD
ON-OFF
BOOST
STANDBY
34
RES
+5V-SW
AP2
DIM_CONTROL
POWER-OK-PLATFORM
ON-OFF
+5V-SW
AP2
STANDBY
BOOST
POWER-GOOD
2
CONTROL
3P56
+T
1P03
F1A
AL-OFF
1P10
1
2
3
4
5
6
7
8
9
10
1M03
1
2
3
4
5
6
7
8
9
10
AP3
+DC-F
-DC-F
TO 1P10
DISPLAY
SUPPLY
TO 1M03
B5E
SSB
(BJ3.0)
9P63
FILTER
5F00
FILTER
1P16
14
2
RES
2
1
RES
3
AP2
+400V-F
3F04
(Only FJ3.0)
7P12
STANDBY
AP1
5F02
6F00
+AUX
3P13
5S05
+400V-F
AP2
+400V-F
V-CLAMP
6P02
7P27
TEA1506AT
SPMS
CONTROL
6
CTRL
2
VCC
7
DEM
RC FOR
DEMAGNETIZATION
7P26
SUPPLY FOR
CONTROLLER
5P25
14
DRAIN
11
DRIVER
9
INSENSE
7S10
TEA1533AT/N1
CONTROL
14
DRAIN
6
CTRL
2
VCC
7
DEM
RC FOR
DEMAGNETIZATION
7107
SUPPLY FOR
CONTROLLER
DRIVER
SPMS
ISENSE
5P26
3P04
3P33
STP6NK607
3P27
+AUX
11
9
3S17
3S22
3S29
45BJ2.4U/BJ2.5U LA6.
7P02
5PO7
3P50
3P16
6P27
+
2P06
5P04
7S02
STP6NK60
3S30
5P06
3S50
3108
6S12
HOT GROUND COLD GROUND
5P00
5
3
2
1
5P01
5
3
5P05
5P03
5S09
5S01
3S36
5
3
2
1
5S10
+AUX
HOT GROUND
2
1
3
3
14
2
5S00
14
2
7S04
COLD GROUND
6
7
8
9
10
6
7
8
9
10
7P11
7P16
6
7
8
9
10
7S03
TCET1102
K
A
5P10
5P11
5P12
5P13
3P613P49
R
5S12
5S03
Circuit
3S14
7P09
2S07
3P62
K
A
R
Feedback
2S04
6S01
2S13
6S07
2P12
3P12
3S28
3S19
6P13
6P11
6P12
3S24
3S23
1P06
T5A
1P07
T5A
+12V_NF
+8V6
+5V_SW
+5V2
+
2S41
+
2S50
7P20
STANDBY
7P23
STANDBY
3S21
5S11
5P20
5P19
1P30
T5A
POWER OK
7S31
STANDBY
+
2P49
7P18
+
2P50
AL-OFF
+
2P48
3P57
POWER-OK-PLATFORM
5P09
5P16
3P58
+12-15V
+12V_NF
+12VAL
7P14
STANDBY
+25VLP
+5V2-NF
+5V2
+5V_SW
-12-15V
+12V
+8V6
+5V-SW
AL-OFF
STANDBY
+8V6
+12V
+5V2
1M46
3
4
5
7
9
11
1M18
1
2
3
4
1M10
1
2
3
4
5
6
TO 1M46
B1B
SSB
(BJ3.0)
TO 1M10
AL
AMBI LIGHT
G_15910_005.eps
220606
Page 45
Block Diagrams, Test Point Overviews, and Waveforms
SRP (Service Reference Protocol) is a software tool that creates a list with all references to signal lines. The list contains
references to the signals within all schematics of a PWB. It replaces the text references currently printed next to the signal
names in the schematics. These printed references are created manually and are therefore not guaranteed to be 100%
correct. In addition, in the current crowded schematics there is often none or very little place for these references.
Some of the PW
reference list for a schematic, or there will be printed references in the schematic.
1.2. Non-SRP Schematics
There are several different signals available in a schematic:
1.2.1.Power Supply Lines
All power supply lines are available in the supply line overview (see chapter 6). In the schematics (see chapter 7) is not
indicated where supplies are coming from or going to.
It is however indicated if a supply is incoming (created elsewhere), or outgoing (created or adapted in the current schematic).
Outgoing Incoming
1.2.2. Normal Signals
For normal signals, a schematic reference (e.g. B14b) is placed next to the signals.
B14b
1.2.3. Grounds
For normal and special grounds (e.g. GNDHOT or GND3V3 etc.), nothing is indicated.
1.3. SRP Schematics
SRP is a tool, which automatically creates a list with signal references, indicating on which schematic the signals are used.
A reference is created for all signals indicated with an SRP symbol, these symbols are:
namename
namename
name
name
Remarks:
• When there is a black dot on the "signal direction arrow" it is an SRP symbol, so there will be a reference to the signal
• All references to normal grounds (Ground symbols without additional text) are not listed in the reference list, this to keep
• Signals that are not used in multiple schematics, but only once or several times in the same schematic, are included
Additional Tip:
When using the PDF service manual file, you can very easily search for signal names and follow the signal over all the
schematics. In Adobe PDF reader:
• Select the signal name you want to search for, with the "Select text" tool.
• Copy and paste the signal name in the "Search PDF" tool.
• Search for all occurrences of the signal name.
• Now you can quickly jump between the different occurrences and follow the signal over all schematics. It is advised to
PS. It is recommended to use at least Adobe PDF (reader) version 6.x, due to better search possibilities in this version.
71BJ2.4U/BJ2.5U LA7.
B schematics will use SRP while others will still use the manual references. Either there will be an SRP
+5V+5V
signal_name
+5V+5V
namename
Bi-directional line (e.g. SDA) into a wire tree.
Signal line into a wire tree, its direction depends on the circuit (e.g. ingoing for PDP, outgoing for LCD sets).
name in the SRP list.
it concise.
in the SRP reference list, but only with one reference.
"zoom in" to e.g. 150% to see clearly, which text is selected. Then you can zoom out, to get an overview of the complete
schematic.
Power supply line.
Stand alone signal or switching line (used as less as possible).