Philips BDP-9100 Service Manual

Service Manual

Service

Blu-ray Disc Player

BDP 9100/12

1.1

3139 785 34881

Published by LO-YY 0921 AV System Printed in The Netherlands Subject to modification

Service Service

Service

BDP5000/12 & BDP7300/12/51/93/98

©

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by LO-YY 0913 AV System Printed in The Netherlands Subject to modification

GB

Version 1.1

3139 785 34861

CONTENT

1 Technical Specifications and Connection Facilities 1-1 PCB Location 02 1-2 BDP-9100 Specification 03 2 Safety Information and General Notice 2-1 Safety Instructions 04 2-2 Laser Beam Safety Precautions 06 3 Quick Start Guide 3-1 Quick Start Guide 08 4 Mechanical Instructions 4-1 Dismantling Door of Driver (Loader) 11 4-2 Dismantling Front Panel 12 4-3 Dismantling Rear Panel 13 4-4 Dismantling Driver (Loader) 14 4-5 Dismantling Digital Board 15 4-6 Dismantling Analog Board 16 4-7 Dismantling PSU Board 17

Page

5 Firmware Upgrading Procedure 5-1 Upgrade Firmware of System and Loader 18 5-2 Service Diagnostics Process 24 6 Functional Test & Trouble Shooting Procedures 6-1 Flow Chart on How to Filter between Working and Defective Sets 26 6-2 Trouble Shooting 27 7 Block Diagram 7-1 Block diagram 31 7-2 7-3 7-4 7-5 7-6 8 Exploded View 8-1 BDP-9100 Exploded View 50 8-2 Packing Exploded View 51 9 Service Parts & Screws List

Front Board Diagrams Digital Board Diagrams Analog Board Diagrams Standby Board Diagrams PSU Board Diagrams

32

34

43 47 48

9-1 Parts & Screws List of BDP-9100 52 10 Revision List 10-1 Revision List 54

1

Technical Specifications & Connection Facilities

(

1. Technical Specifications and Connection Facilities

1-1.PCB Locations

Analog

Board

Digital

Board

PSU

Board

BD

DRIVER

(LOADER)

Standby Board

Behind the Front Cabinet)

Front Board

2

Rev. A

Technical Specifications & Connection Facilities

1-2 BDP 9100 Specifications

1-2-1 Playback Media

BD-Video, DVD-Video, DVD+/- R, DVD +/- RW, CD -R/CD-RW, Audio CD, Video CD/SVCD, Picture CD, MP3 –CD, MP3-DVD, WMA-CD, DivX (Ultra), USB flash driver

1-2-2 Video

Signal system: PAL/NTSC Composite video output: 1 Vp-p (75 ohm) Component video output:

z Y: 1 Vp-p ( 75 ohm ) z Pb: 0.7 V-pp ( 75 ohm ) z Pr: 0.7 V-pp ( 75 ohm )

HDMI output: 480p/576p/720p/1080i/1080p

1-2-3 Audio

2 channel analogue output

z Audio Front L+R: 2Vrms (>1kohm)

5.1 channel analogue output

z Audio Front L+R: 2Vrms (>1kohm) z Audio Surround L+R: 2Vrms

(>1kohm)

z Audio Center: 2Vrms (>1kohm) z Audio Subwoofer: 1.15 Vrms

(>1kohm)

Digital output: 0.5 Vp-p (75 ohm )

z Optical / Coaxia

HDMI output: Sampling Frequency:

z MP3 : 32 / 44.1 / 48 KHz z WMA: 44.1 / 48 KHz

Constant bit rate:

z MP3 : 112 – 320 Kbps z WMA: 48 – 192 Kbps

1-2-4 USB

Compatibility: Hi-Speed USB 2.0 Class Support:

z UMS (USB mass Storage Class) z MTP (Media Transfer protocol)

1-2-5 Main Unit

Power supply rating: 110-240 V ~AC 50Hz Power consumption: 30 W Power consumption in standby mode:

0.2W

3

Rev. A

Safety Information & General Notice

2. Safety Information & General Notice

2-1 Safety Instructions

2-1-1 General Safety

Safety regulations are strongly required during repair action:

• Using isolation transformer to connect unit and mains.

• Replace safety components which have symbol as same type as original one. Any other substitution component may cause risk of fire or electrical short circuit issue.

Safety regulations are required after repair. You must return the unit back to original condition and pay attention at the following points:

• Route the wires/cables correctly, and fix them with the mounted cable clamps.

• Check the insulation of the mains lead for external damage.

• Check the electrical DC resistance between the mains plug and the secondary side:

1. Unplug the mains cord, and connect a wire between the two pins of the mains plug.

2. To set the mains switch to the ‘on’ position (keep the mains cord unplugged!).

3. Measure the resistance value between the mains plug and the front panel, controls, and chassis

bottom.

4. Repair or correct unit when the resistance measurement is less than 1 M .Ω

5. Verify this, before you return the unit to the customer/user

6. Switch the unit ‘off’, and remove the wire between the two pins of the mains plug.

Laser Safety

The BD Driver is a laser device. Only allowed qualified service personnel to remove the cover and repair action, because it might cause eye damage.

Laser Device Unit

Type : Semiconductor laser GaAlAs

Wavelength : 775-805 nm (CD)

: 640-663 nm (DVD) : 400-410 nm (Blu-ray)

Output Power : 7 mW (CD)

: 7 mW (DVD) : 20mW (Blu-ray)

Beam divergence : 60 degree

on it only allowed to change the component

REV. A

4

Safety Information & General Notice

2-1-2 Warnings

General

• All components which have been set on PCB board such as IC or Semiconductor are very

sensitive to static discharges (ESD damage. Therefore, profession service man are not only to keep them at the same potential as the mass of the set by a wristband with resistance but also have to keep components and tools at this same potential while assembling or disassembling parts.

• Be careful during measurements in the live voltage section. The primary side of the power supply,

including the heats ink, carries live mains voltage when you connect the player to the mains (even when the player is ‘off’!). It is possible to touch copper tracks and/or components in this unshielded primary area, when you service the player. Service personnel must take precautions to prevent touching this area or components in this area. A ‘lightning stroke’ and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply.

• Never replace modules or components, while the unit is set at ‘on’ position.

Laser

• The laser products which been used at BD Player driver will cause eyes damage.

• Only qualified service engineer can remove the cover of laser product and maintain this device.

• Repair handling should put a disc inside the player.

). Careless handling during repair can cause component

REV. C

5

Safety Information & General Notice

2-2 LASER BEAM SAFETY PRECAUTIONS

This BD player uses a pickup which will emits laser beam.

Do not look laser beam which comes from pickup directly

The laser beam will be emitted from pickup as shown above figure. Please be sure, there are more then 30 cm away between your eyes and pickup lens, while laser equipment is turned on. Do not look laser beam directly.

CAUTION: Use of controls and adjustments, or doing procedures other than those specified here in, may result in hazardous radiation exposure.

REV. A

6

Safety Information & General Notice

Driver

Mechanism

Assy.

Laser

Pickup

Turntable

Driver

Mechanism

Assy.

Laser Beam

Radiation

Tray Dish

Mechanism of BD Driver

REV. C

7

Quick Start Guide

8

3. QUICK START GUIDE

3-1 Quick Start Guide

The following excerpt of the Quick Start Guide serves as an introduction to the set. The complete Direction for Use can be downloaded in different languages from the internet site of Philips Consumer Care Center: www.p4c.philips.com

9

Quick Start Guide

9

BDP9100

10

Quick Start Guide

1

10

11

Mechanical Instructions

4 .Mechanical Instructions

4-1 Dismantling Door of Driver Loader

1) Up-side-down BD Player

2) Insert a stick into the slot which has been created at the bottom and moving the

stick to reverse direction to unlock loader’s tray. See figure 4-1-1

(Bottom of BD Player)

Action 1

Action 2

Action 3

Figure 4-1-1: Unlock Tray of Loader

3) Pull out the tray of Loader and remove the door on the up direction.

See figure 4-1-2

Figure 4-1-2: Removing Door

REV. A

11

Mechanical Instructions

4-2 Dismantling Front panel

1) Firstly remove DVD door. ( see Figure 4-1-1 &4-1-2)

2) Unlock 6 top cover screws and then remove Top cover

3) Finally, remove 7 hooks (See Figure 4-2-1 & Figure 4-2-2)

6 screws of top cover

( Hooks )

(Top cover direction)

(Door out direction)

3

Figure 4-2-1

(Hooks)

Figure 4-2-2

REV. A

12

Mechanical Instructions

4-3 Dismantling Rear panel

1) Remove top cover (see Figure 4-2-1)

2) For BDP7300, Remove 9 screws of rear panel. (Figure 4-3-1)

9 screws of rear panel

Figure 4-3-1 Rear panel of BDP 7300

3) For BDP5000, Remove 7 screws of rear panel. (Figure 4-3-1)

7 screws of rear panel

Figure 4-3-2 Rear panel of BDP 5000

REV. A

13

Mechanical Instructions

4-4 Dismantling DRIVER (LOADER)

1) Remove Door. (See Figure 4-1-1)

2) Remove Cover. ( See Figure 4-2-1)

3) Unscrew 4 screws and 2 cables. (See Figure 4-4-1 )

4) Remove Driver

4 screws of BD Player

PSU connector

Figure 4-4-1 Remove Driver

Digital board connector

REV. A

14

Mechanical Instructions

4-5 Dismantling Digital board

1) Detach 3 FFC Cables and 3 connecters. (See Figure 4-5-1)

2) Unscrew 6 screws of Digital Board

3) Remove HDMI screw at Real panel. (See Figure 4-5-2 )

Screw 1 & 2

PSU connector

Driver connector

FFC cable 1

FFC cable 3

PSU connector

FFC cable 2

Screw 3

Screw 4, 5, 6

Figure 4-5-1 Digital board

HDMI Screw

Figure 4-5-2

REV. A

15

Mechanical Instructions

4-6 Dismantling Analog board

1) Remove 2 FFC cables and unscrew 6 screws on Analog board. (See figure 4-6-1)

2) Remove Real panel :

2-1) For BDP-7300 (See Figure 4-3-1)

2-2) For BDP-5000 (See Figure 4-3-2)

FFC cable 1

FFC cable 2

6 screws of

Analog Board

Figure 4-6-1 Analog board

REV. A

16