Philips AZ-5140 Service Manual

VCD MP3 CD Soundmachine

AZ5140

all versions

TABLE OF CONTENTS

Handling Chip Components and Safety ..........................1 - 1

Information about lead-free soldering..............................1.-.2

Technical Specification & Service tools...........................2 - 1

Service Measurement......................................................2 - 2

Connections and controls....................................3 - 1 to 3 - 3

Disassembly Diagram......................................................4 - 1

Block Diagram .................................................................5 - 1

Wiring Diagram................................................................6 - 1

Tuner Board

Circuit Diagram........................................................7 - 1

Layout Diagram.......................................................7 - 2

LCD Board

Circuit Diagram........................................................8 - 1

Layout Diagram.......................................................8 - 2

VIDEO CD

Main Board

Circuit Diagram (AMP part).....................................9 - 1

Circuit Diagram (Tuner part)....................................9 - 2

Layout Diagram...........................................9 - 3 to 9 - 4

Tape Board

Circuit Diagram......................................................10 - 1

Layout Diagram.....................................................10 - 2

Exploded Views Diagram

Cabinet .................................................................11 - 1

Mechanical Partslist.......................................................12 - 1

Electrical Partslist............................................12 - 2 to 12 - 6

Revision list....................................................................13 - 1

All rights reserved. No part of this publication may be reproduced, stored in a r system or transmitted, in any form or by any means, electronic, mechanical, pho or otherwise without the prior permission of Philips.

Published by LX 0638 Service Audio Printed in The Netherlands Subject to modification

etrieval

tocopying,

Version1.22

CLASS 1

LASER PRODUCT

HANDLING CHIP

COMPONENTS

WARNING

All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wristband with resistance. Keep components and tools at this potential.

ATTENTION

Tous les IC et beaucoup d´autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévite pourrait être considérablement écourtée par le fait qu´aucune précaution nést prise à leur manipulation. Lors de réparations, s´assurer de bien être relié au même potentiel que la masse de l´appareil et enfileer le bracelet serti d´une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l´on utilise soient également à ce potentiel.

WARNUNG

Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kann die Lebensdauer drastisch reduzieren. Sorgen Sie dafür, daß Sie im Reparaturfall über ein Pulsarmband mit Widerstand mit dem Massepotential des Gerätes verbunden sind. Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem Potential.

WAARSCHUWING

Alle IC´s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen vermindern. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.

AVVERTIMENTO

Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparationi occorre quindi essere collegato allo stesso potenziale che quello della massa delápparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.

Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified be used. Safety components are marked by the symbol

Le norme di sicurezza estigono che l´apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambiago identici a quelli specificati. Componenty di sicurezza sono marcati con

Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkeliijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast. De Veiligheidsonderdelen zijn aangeduid met het symbool

Varning !

Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.

. Advarsel !

Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.

ß Varoitus !

Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen !

"Pour votre sécurite, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".

ESD

SAFETY

Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Originalzustand des Gerätes darf nicht verändert werden. Für Reparaturen sind Originalersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol markiert.

Les normes de sécurité exigent que l`appareil soit remis à l`état d`origine et que soient utilisées les pièces de rechange identiques à celles spécifiées. Les composants de sécurité sont marqués

CLASS 1

LASER PRODUCT

DANGER: Invisible laser radiation when open.

After servicing and before returning the set to customer perform a leakage current measurement test from all exposed metal parts to earth ground, to assure no shock hazard exists. The leakage current must not exceed 0.5mA.

AVOID DIRECT EXPOSURE TO BEAM.

1 - 1

1 - 2

INFORMATION ABOUT LEAD-FREE SOLDERING

Philips CE i

s producing lead-free sets from 1.1.2005 onwards.

IDENTIFICATION:

Regardless of special logo (not always indicated) one must treat all sets from 1 Jan 2005 onwards, according next rules:

Example S/N:

Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the y

ear, digit 7&8 is the week number,

so in this case 2005 wk12 So from 0501 onwards = from 1 Jan 2005 onwards

Im por

tant note

In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder-alloys ( leaded/ lead -free). So best to always use SAC3 05 and the higher temperatures belong to t his.

Due to lead-free

technology some rules have to be respected by the workshop during a repair:

• Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able

o To reach at least a solder-temperature of 40 o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications.

•

Adjust your solder tool so that a temperature around

− is reached and stabilized at the solder joint. Heating-time of the

solder-joint should not ex

ceed ~ 4 sec. Avoid temperatures above 400 otherwise wear-out of tips will rise drastically and flux-fluid

will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

• Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).

• Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies.

• Special information for BGA-ICs:

- alwa

ys use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free

temperature profile, in case of doubt)

- lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do not re-use BGAs at all.

• For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.

• On our website www.atyourservice.ce.Philips.com

you find more information to:

∗

BGA-de-/soldering (+ baking instructions)

∗

Heating-profiles of BGAs and other ICs used in Philips-sets

You will find this and more technical information within the "magazine", chapter "workshop news".

For additional questions please contact your local repair-helpdesk.

SERVICE INSTRUCTION

1. Unplug the AC Power cord and connect a wire between the two pins of the AC Power plug.

2. Set the AC Power switch to the "on" position (keep the AC Power cord unplugged!).

3. Measure the resistance value between the pins of the AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be larger than 4.5 Mohm (For U.S. it should be between

4.2 Mohm and 12 Mohm).

4. Switch "off" the set, and remove the wire between the two pins of the AC Power plug.

Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:

· Route the wire trees correctly and fix them with the mounted cable clamps.

· Check the insulation of the AC Power lead for external damage.

· Check the strain relief of the AC Power cord for proper function.

· Check the electrical DC resistance between the AC Power Plug and the secondary side (only for sets which have a AC Power isolated power supply):

• Check the cabinet for defects, to avoid touching of any

inner parts by the customer.

-/93

2 - 2

SER

VICE MEASUREMENT

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

DUT

RF Generator

e.g. PM5326

S/N and distortion meter

e.g. Sound Technology ST1700B

Tuner SW

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

Ri=50Ω

Aerial replacement

Capacitor

R=50Ω

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

DUT

S/N and distortion meter

e.g. Sound Technology ST1700B

Frame aerial

e.g. 7122 707 89001

Tuner AM (MW,LW)

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage.

RF Generator

e.g. PM5326

Ri=50Ω

Low pass filter 22kHz

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

S/N and distortion meter

e.g. Sound Technology ST1700B

DUT

Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3) L.P.F. = 13

order filter 4822 395 30204

3 - 1

VIDEO

OUT

AUDIO

OUT

9 0 !

1 2

5 6

CONTROLS

1 Source selector - power on/off switch and to

select source of sound source:

CD•VCD/MW/FM/T

APE.

2 VOLUME - to adjust volume level. 3 LIFT - OPEN - to open the CD door.

Cassette keys:

; - to interrupt recording or playback. 9/- to stop the tape and to open the cassette

holder

5 /6 - to fast wind/rewind the tape. 1 - to start playback. 0 - to start recording.

5 2; - to start or interrupt CD playback.

9 - to stop playback

/ §

- to skip or search a passage or a track

6 REPEA

T - to repeat a track/programme/entire

CD playback

7 TUNING - to tune to radio stations

iR - infrared sensor for remote control

9 DBB

(Dynamic Bass Boost) - for a more

vivid bass response.

0 SHUFFLE - to play all tracks in random order ! LCD Display - to show the VCD, MP3 functions

and disc status.

Telescopic aerial - to improve FM radio reception

VIDEO/AUDIO OUT - connect to the TV or VCR VIDEO/AUDIO IN

$ AC MAINS

~ - socket for mains lead

% Battery door - to open the battery

compartment

Remote Control

. . . . . . . . . . . . . . . . . . . .

1 pc

Mains Cord

. . . . . . . . . . . . . . . . . . . . . . .

1 pc

Audio / V

ideo Cable

. . . . . . . . . . . . . . . .

1 pc

1 OSD - to switch on/off the on screen display on

the TV screen.

2 PBC (PLAYBACK CONTROL) - to switch on or

off PBC mode (for VCD version 2.0 only).

3 DIGITS 0 - 9

for CD/VCD/MP3-CD - to select a track number.

(numbers consisting more than 2 figures must be keyed in within 2 seconds)

4 RETURN - to return to the previous MENU level

during playback (for VCD with PBC on).

5 RESUME - to resume playback in stop mode.

6 STOP 9

- to stop playback or to clear a programme.

7 ZOOM

for VCD only

. . . . . . . to zoom in or zoom out

picture.

8 GOTO - to start playback at any chosen time on

the disc (for CD/VCD operation only and PBC mode is off).

REMOTE CONTROL

SUPPLIED ACCESSORIES

BACK P

ANEL

TOP AND FRONT P

ANEL

CONNECTIONS AND CONTROLS

3 - 2

POWER SUPPL

IMPORT

ANT!

•

For best CD/MP3-CD/VCD playback, please plug in your set to an AC power supply where convenient.

•

If operated in DC mode, see below approximate playtime. (Playtime is also varied from different brand batteries) :

•

The CD part of this system also serves as a Video

CD player if you connect it to your

TV set.

•

Before viewing the Video

CD, ensure that the set is switched to corresponding PAL or

NTSC system of your TV set (exception Multi-system TV).

Whenever convenient, use the mains supply if you want to conserve battery life. The battery supply will be switched off when the set is connected to the mains.

Make sure you remove the plug from the

set and wall outlet before inserting batteries.

Batteries

Open the battery compartment and insert six batteries, type R14, UM2 or C-cells, (preferably alkaline) with the correct polarity as indicated by the "

" and "-" symbols inside the

compartment.

Remote control

Open the battery door and insert two batteries, type AAA, R03 or UM4 (preferably alkaline).

Replace the compartment door

, making sure the batteries are

firmly and correctly in place.

Remove the batteries if they are exhausted or if they will not be used for a long period. – The incorrect use of batteries can cause electrolyte leakage and will corrode the compartment

or cause the batteries to burst. Therefore: – Do not mix battery types, e.g. alkaline with zinc carbonate. – When inserting new batteries, replace all at the same time. – Remove the batteries if the set is not to be used for a long time.

Note :

–The battery supply is switched off when the set is connected to the mains.

TV screen is disabled during CD / MP3-CD playing if your AZ5140 is battery powered.

Batteries contain chemical substances, so they should be disposed of properly.

6 x 1.5V R14/ UM2/ C CELL

TTERIES (NOT SUPPLIED)

Battery type Playtime

Alkaline approximate 9 hrs

Zinc Cartonate approximate 45 minutes

CONNECTIONS AND CONTROLS

REMOTE CONTROL

9 2;

- to start or interrupt playback.

for

MP3-CD only

. . . . to select previous/next

title.

for CD/VCD . . . . . . . . to search backward/

forward track.

ALB

UM+

for MP3-CD only

. . . . to select previous / next

album

0 5 / 6 (for CD/VCD/MP3-CD)

- to search back or forward.

! SHUFFLE - When in CD/VCD mode, press to

start or stop shuffle play mode (for VCD, only available in PBC off mode)

@ REPEAT

for MP3-CD to repeat a track, or

whole disc.

for CD/VCD . . . . . . . .to repeat a disc track or

the whole disc.

# A - B - to playback a certain scene or passage

repeatedly (for CD/VCD operation only).

$ R/L/ST - to select channel left / channel right /

stereo sound, or to select a language in a bilingual VCD.

% SLOW - to watch a VCD at a slower speed (for

VCD operation only).

^ PROG

for CD/VCD/MP3-CD to programme disc

tracks.

& VIEW - to scan through a VCD with 9 pictures

display on TV screen.

* NTSC/PAL - to select the video output for

NTSC or PAL system.

( MIX/SEL - to select disc format (CD / MP3-CD)

in a mixed mode disc.

* (

3 - 3

TROUBLESHOOTING

Problem

Solution

CD/VCD OPERA

TION

"NO DISC" is displayed

–

Insert a disc.

–

Check if the disc is inserted upside down.

–

Wait until

the moisture condensation at the lens has

cleared.

–

Replace or clean the disc, see "Maintenance"

–

Use a readable disc or correct recorded format MP3-CD.

No picture on TV screen

–

Connect the cable between the system and TV

No colour on TV

–

Change the system to the respective P

AL or

NTSC setting.

RADIO RECEPTION

Radio reception is poor

–

If the signal is too weak, adjust the antenna for better reception.

–

Increase the distance between the Receiver and your TV or VCR.

TAPE OPERA

TION/RECORDING

Recording or playback cannot be made

–

Clean deck parts, see "Maintenance".

–

Use only NORMAL (IEC I) tape.

–

Apply a piece of adhesive tape over the missing tab space.

GENERAL

The system does not react when buttons

–

Slide the source sector to T

APE/OFF. Remove and pressed/set does not work/no display on reconnect the AC power plug for 30 seconds and LCD. switch on the set again.

Sound cannot be heard or is of poor

–

Adjust the volume.

quality

–

Make sure the MP3-CD was recorded within 32-320 kbps (128kbps preferably) with sampling frequencies at 8 - 48 kHz (44.1kHz preferably).

The remote control does not function

–

Reduce the distance between the remote control

properly

and the system.

–

Insert the batteries with their polarities (+/- signs) aligned as indicated.

–

Replace the batteries.

–

Point the remote control in the direction of the system's IR sensor

If a fault occurs, first check the points listed below before taking the set for repair. If you are unable to remedy a problem by following these hints, consult your dealer or service centre.

WARNING:

Do not open the set as there is a risk of electric shock. Under no circumstances should you try to repair the set yourself, as this will invalidate the guarantee.

CONNECTIONS AND CONTROLS

GENERAL

OPERATION

Check if the mains voltage as shown on the type plate (on the bottom of the set) corresponds to your local mains voltage. If it does not, consult your dealer or service organization.

Connect the mains lead to the AC MAINS

socket and the wall socket. ™ The set is now ready for use.

To switch off the mains supply completely

, pull the mains plug out of the wall socket.

™ Disconnect the mains lead when you change over to battery supply, or to protect the set

during heavy thunderstorms.

The type plate is located on the bottom of the set.

To switch on the set, adjust the source selector

Adjust the sound using the VOLUME and DBB controls.

To switch off the set, adjust the source selector to the

TAPE/OFF position, with the cassette keys released.

Set the source selector to FM or MW.

Adjust

the sound using the VOLUME controls and the DBB

switch.

Tune to a radio station using the TUNING knob. – For FM, pull out the telescopic aerial. T

o improve FM-reception, incline and turn the aerial. Reduce its length if the FM-signal is too strong (very close to a transmitter).

– For MW, the set is provided with a built-in aerial, so the

telescopic aerial is not needed. Direct the aerial by turning the whole set.

To switch off, set the source selector to the T

APE/OFF

position (with the cassette keys released).

RADIO RECEPTION

GENERAL OPERA

TION

MAINS

4 - 14 - 1

A.Remove Back Cabinet

A1 remove screws M3x30 (5pcs) A2 remove screws

T3x7.5 (1pcs)

D.Remove Motherboard

D remove screws M3x11 (6pcs)

E.Remove T

uner board

E remove screws M3x10 (5pcs)

.Remove Tuner Slider Assy and then remove cd cover

F remove screws M3x10 (5pcs) G remove screws M3x10 (5pcs)

H.Remove CD Motor

H remove screws M3x10 (4pcs)

I.Detach The T

op Cover

I remove screws M3x15 (2pcs)

J.Remove the

Tape & Speaker

J1 remove screws M3x10 (4pcs) J2 remove screws M3x8 (1pcs) K remove screws M3x8 (8pcs)

L.Remove the Key Cover

L remove screws M3x8 (4pcs)

M.Remove the Key Board

M remove screws M2.6x7 (5pcs)

B.Remove T

op Cover

A1 remove screws M3x10 (3pcs)

C.Remove The

Handle

(press the two ribs vertical direction, and then slide)

F H

DISASSEMBLY DIAGRAM

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