Philips AZ-4000 Service manual

Handling chip components ............................................................1-1

Technical specification...................................................................1-2

Service tools ..................................................................................1-2

Service measurement setup..........................................................1-3

Connections and controls......................................................2-1...2-2

Disassembly diagram ....................................................................3-1

Service Test Program....................................................................4-1

Pin description of ICs.............................................................4-2...4-3

Set block diagram..........................................................................5-1

Set wiring diagram.........................................................................5-2

FRONT BOARD

circuit diagram ..........................................................................6-1

layout diagram ..........................................................................6-1

LCD / KEY BOARD

circuit diagram ..........................................................................7-1

layout diagram ..........................................................................7-2

TUNER BOARD

circuit diagram ..........................................................................8-1

layout diagram ..........................................................................8-2

tuner adjustment table ..............................................................8-2

CD99/MP3 BOARD

circuit diagram I ........................................................................9-1

circuit diagram II .......................................................................9-3

layout diagram ..........................................................................9-4

MP3 DECODER BOARD

circuit diagram ........................................................................10-1

layout diagram ........................................................................10-2

AUDIO BOARD

circuit diagram ..............................................................11-1...11-2

layout diagram..............................................................11-3...11-4

OTHER BOARDS

Volume board .........................................................................12-1

CD Key board .........................................................................12-2

Power key board.....................................................................12-2

FM ant board ..........................................................................12-3

headphone jack board ............................................................12-3

Exploded view..............................................................................13-1

Mechanical partslist .....................................................................13-2

Electrical partslist.............................................................14-1...14-15

© 3140 785 22740

Published by YT 0209 Service Audio Printed in The Netherlands Subject to modification



MP3-CD Soundmachine

CLASS 1

LASER PRODUCT

AZ4000

all versions

TABLE OF CONTENTS

©

Copyright 2001 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.

HANDLING CHIP COMPONENTS

© WARNING

All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD). Careless handling during
repair can reduce life drastically.
When repairing, make sure that you are connected with the
same potential as the mass of the set via a wristband with
resistance. Keep components and tools at this potential.

f ATTENTION

Tous les IC et beaucoup d´autres semi-conducteurs sont
sensibles aux décharges statiques (ESD). Leur longévite
pourrait être considérablement écourtée par le fait qu´aucune
précaution nést prise à leur manipulation.
Lors de réparations, s´assurer de bien être relié au même
potentiel que la masse de l´appareil et enfileer le bracelet
serti d´une résistance de sécurité.
Veiller à ce que les composants ainsi que les outils que l´on
utilise soient également à ce potentiel.

d WARNUNG

Alle ICs und viele andere Halbleiter sind empfindlich
gegenüber elektrostatischen Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kann die
Lebensdauer drastisch reduzieren.
Sorgen Sie dafür, daß Sie im Reparaturfall über ein Puls­armband mit Widerstand mit dem Massepotential des
Gerätes verbunden sind.
Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem
Potential.

ñ WAARSCHUWING

Alle IC´s en vele andere halfgeleiders zijn gevoelig voor
electrostatische ontladingen (ESD).
Onzorgvuldig behandelen tijdens reparatie kan de levensduur
drastisch doen vermindern. Zorg ervoor dat u tijdens reparatie
via een polsband met weerstand verbonden bent met hetzelfde
potentiaal als de massa van het apparaat.
Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.

i AVVERTIMENTO

Tutti IC e parecchi semi-conduttori sono sensibili alle scariche
statiche (ESD).
La loro longevità potrebbe essere fortemente ridatta in caso di
non osservazione della più grande cauzione alla loro
manipolazione. Durante le riparationi occorre quindi essere
collegato allo stesso potenziale che quello della massa
delápparecchio tramite un braccialetto a resistenza.
Assicurarsi che i componenti e anche gli utensili con quali si
lavora siano anche a questo potenziale.

©

Safety regulations require that the set be restored to its
original condition and that parts which are identical with
those specified be used.
Safety components are marked by the symbol

i

Le norme di sicurezza estigono che l´apparecchio venga
rimesso nelle condizioni originali e che siano utilizzati i
pezzi di ricambiago identici a quelli specificati.
Componenty di sicurezza sono marcati con

ñ

Veiligheidsbepalingen vereisen, dat het apparaat in zijn
oorspronkeliijke toestand wordt teruggebracht en dat
onderdelen, identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool

s Varning !

Osynlig laserstrålning när apparaten är öppnad och
spärren är urkopplad. Betrakta ej strålen.

∂ Advarsel !

Usynlig laserstråling ved åbning når sikkerhedsafbrydere
er ude af funktion. Undgå udsaettelse for stråling.

ß Varoitus !

Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen !

f

"Pour votre sécurite, ces documents doivent être utilisés par
des spécialistes agréés, seuls habilités à réparer votre
appareil en panne".

ESD

SAFETY

d

Bei jeder Reparatur sind die geltenden Sicherheitsvor­schriften zu beachten. Der Originalzustand des Gerätes
darf nicht verändert werden. Für Reparaturen sind Original­ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol markiert.

f

Les normes de sécurité exigent que l`appareil soit remis
à l`état d`origine et que soient utilisées les pièces de
rechange identiques à celles spécifiées.
Les composants de sécurité sont marqués

CLASS 1

LASER PRODUCT

©

DANGER: Invisible laser radiation when open.

©

After servicing and before returning the set to customer
perform a leakage current measurement test from all
exposed metal parts to earth ground, to assure no
shock hazard exists.
The leakage current must not exceed 0.5mA.

AVOID DIRECT EXPOSURE TO BEAM.

1-1

SPECIFICATIONS

GENERAL

Mains voltage -/00 : 230 V

-/01/11

-/01/11

: 120 / 230 V

-/17 : 120 V

Mains frequency -/00 : 50 Hz

: 50 / 60 Hz

-/17 : 60 Hz

Battery mains : 12 V (R20 x 8)

remote : 3 V (R6 x 2)
Power consumption : 35 W
Dimension (W x H x D) : 520 x 160 x 296 mm
Weight : 5.7 Kg

AMPLIFIER

Output power mains : 2 x 6.5 W

battery : 2 x 6.5 W
Speaker impedance : 2 x 8 ohm, 16W Woofer

2 x 6 ohm, 8W Tweeter

Frequency response : 100 Hz - 10 kHz (±3dB)
Treble control : +8 / -14 dB @ 10 kHz

Bass control : +10 /-10 db @100 Hz

COMPACT DISC

Frequency response : 20 Hz - 20 kHz
S/N ratio : 60 dB
Distortion : 0.2%
Channel difference 1 kHz

1 kHz

:2 dB

Channel crosstalk 1 kHz : 40 dB
Laser wavelength : 780 ± 20 nm
Laser light power : < 0.3 mW

SPECIFICATIONS

TUNER - FM SECTION

Tuning range : 87.5 - 108 MHz
IF frequency : 10.7 MHz ± 0.03 MHz
Sensitivity : 18 dB at 26dB S/N
Selectivity : 24 dB at 300kHz
IF rejection : 85 dB
Image rejection : 24 dB

TUNER - AM SECTION

Tuning range MW : 531 - 1602 kHz

-/17 : 530 - 1700 kHz
LW : 153 - 279 kHz

Sensitivity MW : 3200 µV/m at 26dB S/N

LW : 5500 µV/m at 26dB S/N

Selectivity MW : 22 dB

LW : 29 dB

IF rejection MW : 60 dB

LW : 60 dB

Image rejection MW : 32 dB

LW : 38 dB

1-2

SERVICE TOOLS

Audio signal disc SBC 429.......................................................................4822 397 30184

Playability test disc SBC 444

...................................................................4822 397 30245

Test disc 5 (disc without errors ) +
Test disc 5A (disc with dropout errors, black spots and fingerprints)

SBC 426/426A.....................................................................4822 397 30096

Burn in test disc (65 min. 1kHz signal at -30 dB level without “pause”)

.....4822 397 30155

anti-static table mat

large 1200x650x1.25mm ! 4822 466 10953

small 600x650x1.25m! 4822 466 10958

anti-static wristband

4822 395 10223

connection box (3 press stud connections, 1MΩ)! 4822 320 11307
extendible cable (2m, 2MΩ, to connect wristband to connection box)! 4822 320 11305
connecting cable (3m, 2MΩ, to connect table mat to connection box)! 4822 320 11306
earth cable (1MΩ, to connect any product to mat or to connection box)! 4822 320 11308
KIT ESD3 (combining all 6 prior products - small table mat)! 4822 310 10671
wristband tester 4822 344 13999

AVAILABLE ESD PROTECTION EQUIPMENT

1-3

SERVICE MEASUREMENT

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

DUT

RF Generator

e.g. PM5326

S/N and distortion meter

e.g. Sound Technology ST1700B

Tuner SW

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

Ri=50Ω

Aerial replacement

Capacitor

R=50Ω

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

DUT

S/N and distortion meter

e.g. Sound Technology ST1700B

Frame aerial

e.g. 7122 707 89001

Tuner AM (MW,LW)

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.

RF Generator

e.g. PM5326

Ri=50Ω

Low pass filter 22kHz

L

R

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

S/N and distortion meter

e.g. Sound Technology ST1700B

DUT

CD

Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3)
L.P.F. = 13

th

order filter 4822 395 30204

2-1

CONTROLS

a

ll

P

R

O

G

R

A

M

C

D

M

O

D

E S

L

E

E

P

D

I

S

P

L

A

Y

S

E

A

R

C

H

P

R

E

S

E

T

/

A

L

B

U

M

ULTRA

BA

SS

MP

3

-C

D P

LA

Y

BA

CK

IR SENSOR

BAND

21 43 9 065 7 8 ! #@ ^ & *$ %

Top and front panels

1 BASS/ TREBLE –

enhances bass/treble response

2 SOUND CONTROL CENTRE/VOLUME – adjusts volume

level and digital equalizer settings

3 ULTRABASS – enhances bass response

4 p – 3.5 mm headphone socket

5 BAND – selects FM/ MW (AM)/ LW (some versions only)

waveband

6 POWER y – switches the set on/off

Note: The set can only be switched on using this button.

7 SOURCE – selects sound source for

CD or TUNER

8 MP3-CD/ CD door –

press door to open/ close

9 CD MODE – plays MP3-CD/ CD tracks/ CD/ a program in

random order

- repeats a track/ MP3-CD/ CD/ program

10 PROGRAM

MP3-CD/ CD: programs and reviews programmed tracks;
TUNER: programs tuner stations

11 PRESET / ALBUM -,

+

MP3 only: selects previous/next album
TUNER: selects a previous/next preset station

12 Telescopic aerial –

to improve FM reception

13 SEARCH ∞, §

MP3-CD/ CD: fast searches backwards, forwards within a track;

skips to previous/ next track
TUNER: tunes radio (manually: down, up);
automatic search tuning (down, up)

14 PLAY•PAUSE 2; –

starts or pauses MP3-CD/ CD playback

15 STOP 9 – stops MP3-CD/ CD playback; erases a MP3-CD/ CD

program

16 SLEEP – selects SLEEP function and adjusts the SLEEP time

17 DISPLAY

MP3-CD: shows various text and time information during

playback

TUNER: displays tuner information

18 IR SENSOR – infrared for remote control

Back & Bottom Panel

19 Battery door –

open to insert 8 x R-20, UM-1 or D-cells

20 AC MAINS – inlet for power cord

21 Voltage selector (some versions only) – adjust to match

the local voltage 110/220V before plugging in the set

2-2

Back Panel

17 Telescopic aerial – to improve FM reception

18 Voltage selector – (inside the battery compartment, not all

versions) adjust to match the local voltage 110/220V before
plugging in the set

19 AC MAINS – inlet for mains lead

20 Battery door – open to insert 6 x R-14, UM-2 or C-cells

Digital Remote Control

1 CD – selects MP3-CD/ CD sound source

2 y – switches the set off

Note: When the set is switched off, the remote control cannot
operate any commands. The set needs to be switched on first via the
set’s POWER y button.

333VOLUME 44– adjusts volume level

4 SHUFFLE – plays all MP3-CD/ CD tracks in random order

5 BASS – selects ULTRABASS on/off

6 2; – starts MP3-CD/ CD playback

– pauses MP3-CD/ CD playback

7 SEARCH 5, 6 –

search within MP3-CD/ CD track

8 BAND – selects FM/ MW (AM)/ LW (some versions only)

waveband

9 PRESET +, - (up, down)

MP3-CD: selects an album
TUNER: selects a preset radio station

10 TUNING ∞, § (down, up)– tunes to tuner stations

11 TUNER – selects tuner sound source

12 9 – stops MP3-CD/ CD playback;

– erases a MP3-CD/ CD program

13 ¡, ™ – skips to the beginning of a current track previous/

subsequent track

14 MUTE – interrupts/ resumes sound

15 REPEAT – repeats a track/ program/ entire MP3-CD/ CD

1

2
3

%

B

CD

VOLUM

E

SEARCH

PRESET

TUN

IN

G

DIGITAL

REMOTE

CONTROL

BAND

TUNER

REPEAT

M

UTE

BAS

S

SHUFFLE

3

4

$
#

!
0

@

4
5

7

6

8
9

For more information on operation instruction please visit Philips Audio internet site :
http://www.audio.philips.com

CONTROLS

@ 4 )

¡

(

4 - 14 - 1

DISASSEMBLY DIAGRAM

1. TO REMOVE TOP CABINET ASSEMBLY

A. Remove door-battery (433) and cover-bottom (507)
B. Remove screws
C. Remove screws

8

3x16 - 13 pcs

6

3x10 - 11 pcs

1B

3. TO REMOVE VAM2201/03

A. Remove screws
B. Remove screws
C. Remove screws

8

(3x)

6

3x10 - 6 pcs

6

3x10 - 3 pcs
CP/W2.5x10 - 4 pcs

!

or remove top cabinet(406)

3C

6

3B

11

(4x)

(3x)

6

(11x)

1A

2. TO REMOVE FRONT PANEL ASSEMBLY

A. Remove screws
B. Remove screws

C. Remove screws

6

3x10 - 8 pcs

4

2.5x10 - 6 pcs

3

2x10 - 6 pcs

1B

1A

6

3A

(6x)

1C

8

(10x)

4. TO DISASSEMBLY BOTTOM CABINET ASSY

A. Remove screws 7 3x12 - 16 pcs

4A

7

(

16x)

2A

4

(6x)

2B

3

(6x)

2C

6

(8x)

4 - 2 4 - 2

SERVICE TEST PROGRAM

N

SLEEP

button

pressed?

Y

Display shows all

segments and flags

for checking open circuits.

see figure 1

N

SLEEP button

pressed?

Y

Display shows figure 2.

STOP button

N

pressed?

Y

DISPLAY TEST

N

N

FOCUS search

objective moves up&down
disc motor for 300ms "on"

CD SERVO TEST

CD MODE button

pressed?

Y

Display shows

CD99MP3

PLAY button

pressed?

Y

Display shows

FOC ERR

FOCUS found?

Y

Display shows

FOC OK

disc motor turns.

STOP button pressed in any step returns
to begin of Service Testprogram.

SLIDE MOTOR test

NEXT button

pressed?

Slide moves

outside as

long as

is held

N

depressed.

N

Y

button

To enter Service

Testprogram hold

DISPLAY & UB buttons

depressed and

press POWER

Display shows
version number
of the µP - software.

S 37

PREV

button pressed?

Y

Slide moves

inside as

button

long as

is held

depressed.

Door switch is ignored → CD door can be opened.

*

In CD- and Tuner tests the sound settings Volume up/down,

*

DSC, IS and DBB function as in normal mode,
but flags will not be indicated on the display in all steps.

stands for Service mode

S

Slide servo, Radial servo, Focus servo, Disc motor
and Laser are switched off.
Mute is switched on via decoder IC.

DISC MOTOR test

N

PRESET-UP

button

pressed?

Y

Display shows:

N

CC CCW

Disc motor turns

clockwise

as long as button

is held depressed.

PRESET-DN

button

pressed?

Y

Display shows:

Disc motor turns

counter clockwise

as long as button

is held depressed.

FORMAT EEPROM

PROG button

pressed?

Y

Display shows

N

EPF

for 2s.

EEPROM is cleared and

default values are stored.

N

This test should be done at the

TUNER TEST

Display shows version

of tuner board as long as

any key will be pressed.

e.g.

Tuner is normal working
except for the PROGRAM
button.

SOURCE

button

pressed?

Y

EUR

N

Y

end of the production process
so that every set is customised
before leaving factory.

POWER

switched off?

Y

Exit Service Testprogram

N

fig. 1

shuffle

sleep

tuner

MP3CD

repeat

all

CD

program

stereo

N

PLAY button

pressed?

Y

Display shows

DISK OK

PLAY button

pressed?

Y

Display shows

RDL

release mute

STOP button

pressed?

Y

CD ERROR CODES

Error number Error type

E1000 Focus error

TUNER VERSIONS

N

REGION

&

SET VERSIONS

1)

To toggle frequency grid press CD MODE button for more than 5s in normal tuner mode

EUR USA OSE

EUROPE

FM/MW

/00 /05

USA

FM/MW

/17 /01 /11 /19

table 2

OVERSEAS

1)

Grid switchable

100/10kHz - 50/9kHz

FM/MW

(not in service testmode).
Display will show either or for 2 s.

GRID 9 GRID10

E1001 Radial error

E1002 Slide-in error

E1003

E1005 Jump error

E1006

E1007 PLL error

E1008

E1020 Focus search error

Triggered when the focus is lost during playing the CD.

Triggered when the radial servo is not on track for a certain time during playing the CD.

The sledge did not reach its inner position (innerswitch is closed) before approximately 6
seconds have pressed by - innerswitch or sledgemotor problem.

Slide-out error

The sledge did not come out of its inner position (innerswitch is open) before
approximately 300ms have passed by - innerswitch or sledgemotor problem.

Triggered when the jump destination could not be found within a certain time.

Subcode error

No valid subcode for a certain time during play.

The Phase-Lock-Loop could not lock within a certain time.

Turntable motor error

Generated when the CD could not reach 75% of speed during start-up within a certain
time. Discmotor problem.

The focus point has not been found within a certain time.

Error description

table 1

W

W

W

W

W

W

W

W

F

fig. 2

Error type:

W = Warning →

F = Fatal Error

→ set stops operation, message remains on the display.

set continues operation, message remains on the display until next error occurs
or any key is pressed.

4 - 34 - 3

Abb

Abb

Abbreviations and Pin-description of CD ICs Abbreviations and Pin-description of CD ICs

reviations and Pin-description of CD Ics

SERVO PROCESSOR SAA7325H

SYMBOL PIN DESCRIPTION

HFREF 1 comparator common mode input
HFIN 2 comparator signal input
ISLICE 3 current feedback output from data slicer
V
V
I

ref

V

SSA1
DDA1

RIN

4

(1)

5

6 reference current output pin
7 reference voltage for servo ADC's

analog ground 1
analog supply voltage 1

(1)

D1 8 unipolar current input (central diode signal input)
D2 9 unipolar current input (central diode signal input)
D3 10 unipolar current input (central diode signal input)
D4 11 unipolar current input (central diode signal input)
R1 12 unipolar current input (satellite diode signal input)
R2 13 unipolar current input (satellite diode signal input)
V

SSA2

14

analog ground 2

(1)

CROUT 15 crystal/resonator output
CRIN 16 crystal/resonator input
V

DDA2

17

analog supply voltage 2

(1)

LN 18 DAC left channel differential output - negative
LP 19 DAC left channel differential output - positive
V

neg

V

pos

20 DAC negative reference input

21 DAC positive reference input
RN 22 DAC right channel differential output - negative
RP 23 DAC right channel differential output - positive
SELPLL 24 selects whether internal clock multiplier PLL is used

reviations and Pin-description of CD Ics

SERVO PROCESSOR SAA7325H

SYMBOL PIN DESCRIPTION

RAB 41 microcontroller interface R/W and load control line input (4-wire bus mode)
SILD 42 microcontroller interface R/W and load control line input (4-wire bus mode)
STATUS 43 servo interrupt request line/decoder status register output (open-drain)
TEST3 44 test control input 3; this pin should be tied LOW
RCK 45 subcode clock input
SUB 46 P-to-W subcode bits output (3-state)
SFSY 47 subcode frame sync output (3-state)
SBSY 48 subcode block sync output (3-state)
CL11/4 49 11.2896 MHz or 4.2336 MHz (for microcontroller) clock output
V

SSD2

DOBM 51 bi-phase mark output (externally buffered; 3-state)
V

DDD1(P)

CFLG 53 correction flag output (open-drain)
RA 54 radial actuator output
FO 55 focus actuator output
SL 56 sledge control output
V

DDD2(C)

V

SSD3

MOTO1 59 motor output 1; versatile (3-state)
MOTO2 60 motor output 2; versatile (3-state)
V4 61 versatile output pin 4
V5 62 versatile output pin 5
V1 63 versatile intput pin 1
LDON 64 laser drive on output (open-drain)

50

52

57
58

(1)

(1)

(1)
(1)

digital ground 3

digital supply voltage 2 for periphery

digital supply voltage 3 for core
digital ground 4

TEST1 25 test control input 1; this pin should be tied LOW
CL16 26 16.9344 MHz system clock output

Note : All supply pins must be connected to the same external power supply voltage.
DATA 27 serial d4(1)ata output (3-state)
WCLK 28 word clock output (3-state)
SCLK 29 serial bit clock output (3-state)
EF 30 C2 error flag output (3-state)
TEST2 31 test control input 2; this pin should be tied LOW
KILL 32 kill output (programmable; open-drain)
V

SSD1

33

digital ground 2

(1)

V2/V3 34 versatile I/O: input versatile pin 2 or output versatile pin 3 (open-drain)
WCLI 35 word clock iutput (for data loopback to DAC)
SDI 36 serial data input (for data loopback to DAC)
SCLI 37 serial bit clock input (for data loopback to DAC)
RESET 38 power-on reset input (active LOW)
SDA 39 microcontroller interface data I/O line (open-drain output)
SCL 40 microcontroller interface clock line input

5 - 1 5 - 1

BLOCK DIAGRAM

Serial I/O

2

I C

CD99 MP3

MODULE

FM AM

ECO6

TUNER MODULE

Source
Selector

Ultrabass II

2

I C

ALC

Treble Bass

SOUND IC
TDA7468

POWER AMP

MUTE

Standby

Short circuit
protection - Speaker

8 OHM

8 OHM
Speaker

6 OHM

6 OHM
Speaker

LCD

+

LCD

DRIVER

Backlight

EEPROM

MPU

MICRO PROCESSER

IR
receiver

Keys

Mute

+A

Battery level
indicator

+B

5V

VOLTAGE

REGULATOR

BATTERY

DECTECTOR

ON/OFF

8V

VOLTAGE

REGULATOR

Mute

ELECTRONIC

ON/OFF

8X1.5 V
(DC)

Transformer

+A+8V

Voltage Selector
/01 Only

~

+

-

~

Mains

5 - 25 - 2

WIRING DIAGRAM

Voltage selector

for dual voltage version

Ant.

6 - 1 6 - 1

FRONT BOARD - CIRCUIT DIAGRAM

FRONT BOARD - CIRCUIT DIAGRAM

123456789101112131415161718192021222324

A

1421

FE-BT-VK-N

B

To / From

C

LCD BOARD

D

EEPROM_DATA

D_GND

EEPROM_CLK

BACK_LIGHT

D_GND

KEY_G1

KEY_G2

+C

+B

RC5

VSS

5427

T421

1

T422

2
3

T424

4

T428

5

T429

6

T430

7
8

T432

9

10

T434

11

5428

5429

5430

(5V7)

+C

D_GND

+B

D_GND

3943

1K

E

BACK LIGHT CONTROL

3438

5K6

6426
1N4148

6427

1N4148

4456

VSS

4458
4457

+B

3915
220R 3494

+C

3944

1K

D_GND

3945

1K

3421

1K

3422

1K

15

16

2

T57

RDCL

RDDA

DECODER

TEST

SYMBOL

DECODER

SELECTOR SWITCH

MODE

TEST LOGIC AND OUTPUT

CLOCK

AND SYNC

FIXED DIVIDER

REGENERATION

VARIABLE AND

VP1

VOLTAGE

REFERENCE

COMPARATOR

VDDA

VREF

CIN

5

3

7

2426
2u2

F

G

H

VOLUME BOARD

I

J

K

L

M

N

O

To / From

KEY_G3

SWPb
SWPa

BASS_LED

ROTARY 2

D_GND

ROTARY 1

RDS DECODER

2422
33p

3425

2K2

5426

AT-51

4M332

2421
100n

3426
220K

2423

+C

22p

1423

FE-ST-VK-N

VSS

+B

+C

3424
100R

12

14

OSCO

13

OSCI

1

2

3

4

5

6

7

8

9

10

7421
SAA6579T

1

QUAL

VDDD

BIT

QUALITY

AND

OSCILLATOR

RECONSTRUCTION

57 Khz

BANDPASS

ANTI-

ALIASING

MUX

4

2424
330p

7426

BC547B

<---20mA

T435

5431

T436
T437
T425

5432

T490
T438

5433

T439

T441

GENERATOR

DIVIDER

FILTER

(8th ORDER)

FILTER

SCOUT

8

3439
22R

DIFFERENTIAL

BIPHASE

COSTAS LOOP

CLOCKED

2425
560p

P

123456

VSSD

VSSA

3479
2K7

1421 B3

3944 I5

1422 B22

3945 I5

1423 G3

3946 J20

1424 H23

3947 J19

1425 G23

3950 J7

2421 K2

3951 J8

2422 M2

3952 K8
2423 M2
2424 O4
2425 O4
2426 O5
2428 N21
2431 C20
2432 C21
2433 F8
2434 F9
2436 B20
2437 B20
2438 D19
2439 G20
2440 G20
2441 G20
2442 G21
2443 I20
2444 I20
2445 I19
2446 I20
2447 K8
2448 H9
2449 K9
2450 E20
2451 C16
2452 B17
2453 B18
2454 I20
2455 K10
2457 K14
2458 H7
2459 L14
2460 F21
2463 B18
2466 J21
2468 B6
2469 B6
2470 D6
2471 L20
2472 L20
2473 L20
2474 J6
2475 J7
3397 B14
3398 K12
3399 K13
3413 E21
3414 C12
3421 J5
3422 J5
3424 K3
3425 L2
3426 L2
3433 M21
3434 M22
3435 M20
3436 F9
3437 F8
3438 F5
3439 F4
3442 K12
3443 C18
3444 C16
3445 C20
3446 C21
3447 D19
3448 D21
3449 C17
3450 E21
3451 E21
3452 E21
3453 F21
3454 B13
3455 B13
3456 B15
3458 C17
3459 A17
3460 B17
3461 D17
3462 J17
3463 F18
3464 F21
3465 B12
3466 C14
3468 C12
3469 B14
3470 G21
3471 H21
3472 H21
3473 G21
3474 I8
3475 F19
3477 B5
3478 B5
3479 C5
3480 C6
3481 F18
3482 E18
3484 G6
3485 E18
3486 E17
3487 C13
3489 A17
3490 C17
3491 D18
3492 C13
3493 B13
3494 I6
3496 D18
3497 N22
3498 N20
3499 F21
3900 D18
3901 E17
3902 E18
3908 C11
3910 E19
3911 G19
3915 I5
3926 J20
3928 F19
3929 D20
3930 D21
3932 K13
3934 J17
3935 H21
3936 D17
3937 G18
3941 C21
3942 D22
3943 C5

3956 I21

3957 J22

3958 K12

3959 K12

3962 J22

3964 D22

3965 K11

3966 K15

4421 I9

4425 D6

4426 D6

4432 K22

4456 H5

4457 H5

4458 H5

5422 G8

5423 K10

5424 K14

5425 K10

5426 L2

5427 B4

5428 B4

5429 C4

5430 C4

5431 H4

5432 H4

5433 I4

5434 C22

5435 H22

5436 I21

5437 I21

5438 I22

6424 K8

6425 K15

6426 F5

6427 F5

6428 K8

6429 C18

7421 J3

7423 M21

7424 F9

7426 F4

7427 I17

7431 H6

7434 K8

T421 B3

T422 B3

T424 B3

T425 H4

T426 C16

T427 K9

T428 C3

T429 C3

T430 C3

T432 C3

T434 D3

T435 G4

T436 H4

T437 H4

T438 I4

T439 I4

T441 I4

T442 I8

T443 K10

T444 K8

T445 L6

T446 K14

T447 K16

T448 K11

T449 B22

T450 C22

T451 C22

T452 C22

T453 C22

T454 D21

T455 D22

T457 D22

T458 D22

T459 C22

T460 E22

T461 E22

T462 E22

T463 E22

T464 E22

T465 F22

T466 G22

T467 H22

T468 H22

T469 H22

T470 H22

T472 M22

T489 C17

T490 H4

T491 I21

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

T426

2451
100n

( Sink )

P60

3459

3489

1K

1K

3460

1K

2452

10n

T489

3458
120K

3449
68K

3490

1K

3936

1K5

3461

10K
3901
330R
3486

3485

470R

470R

( I/O )

7427

TMP87CP71

34

3462

1K

3934
10K

6429

BZX79-B12

3491

1K

3496

1K5
3900
330R
3902

1K

P4068P4169P4270P4371P4472P4573P46

2453

3482
470R

KEY_G1

KEY_G2

KEY_G3

10n

2463

10n

3443
470R

TU_CLK

STEREO

EEPROM_DATA

EEPROM_CLK

DOORSW

TMS_DATA

TMS_CLK

TMS_IRQ

3481

470R

3463

1K

RDS_CLK

3937

10K

RDS_DATA

EEPROM_CLK

RESET

1422

T457

VSS

470R

3962
1K

Option

8

SDA

3957

4

3942

470R

5434

3964
470R

T466
T467
T468
T469
T470

5438

3434

15K

5

4432

3497

10
11
12
13
14
15
16
17
18

10
11
12

1K5

FE-ST-VK-N
1

2
3
4
5
6
7
8
9

1

2

1

2

3

4

5

6

7

8

9

Option

SWPa

GND
SWPb
CD_ON_OFF

MUTE
I2C_DATA
D_GND
I2C_CLK
+B(5V7)
GND
+A
PWRDWN
STANDBY
D_GND
TU_EN / MPX
TU_DATA
TU_CLK
/STEREO

1425
EH-S

DOORSW

RESET
D_GND
DATA
SICL
SILD

TMS_CLK
D_GND
TMS_DATA
TMS_IRQ
TMS_RESET
TMS_INT

To / From

FEATURE BOARD

1424

FE-BT-VK-N

To / From

CD99_MP3

T449

2437

2438

10n
3447
680K

3928
10K

+C

3911
10K

Option

+C

EEPROM_DATA

3910

10K

2445

470p

3445

1K

2431

EMC

100p

3929

4K7

+C

2450
470p

3475

10K

4n7

2439

2440

100p

2441

100p2443

100p

100p

220p

2454

2446

EMC

Option

3946

3947

10K

10K

3926

10K

2471
47p

47p

3435
15K

3498

1K5

+A

CD_ON_OFF

MUTE

I2C_DATA

I2C_CLK

PWRDWN

STANDBY

+C

TU_EN

DATA

TU_DATA

SICL

TU_CLK

SILD

STEREO

RDS_MPX

RESET

DATA

SICL

SILD
DOORSW

TMS_CLK

TMS_DATA

TMS_IRQ

TMS_RESET

TMS_INT

EEPROM

SWPa

2436
470p

3446

1K

2432

EMC

100p

3930
4K7

3448

39K

ESD

3451
470R
3453

1K

3464

1K5

100p

2442
100p

10n

2444

ESD

24732472
47p

+C

3433
220R

2428
100n

D_GND

SWPb

3941
470R

T454

+B

(5V7)

+A

3413

1K

3450

22K

3452

1K

3470

470R

3471

470R

3935
470R
T491

7423

M24C01W

1

E0

2

E1

3

E2

6

SCL

7

MODE|WC_

3499
10K

2460

D_GND

1n

2466
47p

3473

3956
1K

T459
T450
T451
T452
T453

T455

T458
T460
T461
T462
T463
T464
T465

1K

5435

3472
470R

5436

5437

T472

VCC

RC5

BAK_L

3477

1K

3478

1K

+Keys

3484
2K7

SWPb
SWPa

11

10

9

6

3480
2K7

4425

4426

7431

BC847B

BASS_LED

T445

EEPROM_DATA

EEPROM_CLK

2468 2469

22p

22p

2470

100p

BAK_L

+Keys

5K6

2474
100p

RDS_DATA

RDS_CLK

RDS_MPX

KEY_G1

KEY_G2

KEY_G3

BASS_LED

ROTARY2

ROTARY1

RC5

2475

100p

2458

15p

+C

3950

15K

BC847B

6424

BAV99

RESET

OPTION ( Provisional only )

7424

2433

BC847B

47p

3437

470K

FREQ_SHIFT

5422

OSC

CST 8M

3474
4K7

T442

+B

(5V7)

3951
100K

6428

7434

T444

2447
1u

3952
470R

BZX79-C3V3

4421

D_GND

3908
1K

3436
10K

2434
10n

14
13

2448
15p

VSS

66
15
33

VSS

T427

16

1011

31

P0632P07

P20

P21

P22

P2 P0 P3 P4P5

( I/O )

LOW FR

XOUT

HIGH FR

12

2449
100n

9

XIN

TEST
RESET_

VKK
VSS
VDD

5423

+Keys

T443

2455
47u

VSS

TIMING GENERATOR

STANDBY CONTROLLER

SYSTEM CONTROLLER

( Open drain output )

5425
220u

( Tri-state I/O ) ( Tri-state I/O )

GENERATOR

CLOCK

( Source )

P9564P9665P97

3965

15R

<---16mA

P91

P9261P9362P94

63

T448

+C

MUTE

STANDBY

25

P0026P0127P0228P0329P0430P05

ALU

5960

3958

1K

3398
3K3

PWRDWN

CD_ON_OFF

3414
1K

3465

3455

1K

1K

3487

470R

3468

P1

FLAGS RBS

PSW

( Source ) ( Source )

3442

3959

470R

Option

TMS_INT

TMS_RESET

ROTARY1

ROTARY2

1K

3493

3492

33K

P1012P113P124P135P146P157P168P17

TIMER

WATCHDOG

TIMER

TIME BASE

STACK POINTER DATA MEMORY

VFT DRIVE CIRCUIT

P81

P8253P8354P8455P8556P8657P8758P90

5152

3399

3932

10K

1K

10K

BASS_LED

+C

TU_EN

I2C_CLK

I2C_DATA

3454

470R

1K

3466

470R

24 67

P35

P36

P37

( Sink )

( Open drain output )

TC1

TC2 HSO

COUNTERS

TIMER/
16-BIT

INTERRUPT CONTROLLER

REGISTER BANKS

( Open drain output ) ( Open drain output )( Open drain output )

P7548P7649P7750P80

(5V1)

+C

T446

2457

2459

2223

47

3469
1K

22n

22n

P34

EMC

5424

21

2u2

3397
10K

20

P33

( I/O )

TC3 TC4

COUNTERS

TIMER/

8-BIT

P7245P7346P74

3966

10R

TU_DATA

3456
1K

1K

3444

79

80

78

17

P53

P54

P55

P3018P3119P32

( Open drain

output )

( Sink )

SIO

INTERFACES

SERIAL

( Source )

P71

4344

+B

6425

1N4148

P5076P5177P52

( I/O )

6-BIT AD CONV

INST. DECODER

INST. REGISTER

PROGRAM MEMORY

P4

PROGRAM COUNTER

KEY SCAN CONTROL

P6P7P8P9

( I/O )( I/O )( I/O ) ( Ouput )

P6237P6338P6439P6540P6641P6742P70

(5V7)

T447

7475

P47

( Open drain output )

P61

3536

P

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

6 - 26 - 2

FRONT BOARD - LAYOUT DIAGRAM
(SOLDER SIDE)

FRONT BOARD - LAYOUT DIAGRAM
(COMPONENT SIDE)

2421 D6
2422 C6
2423 C6
2424 D6
2425 D6
2428 B6
2431 C4
2432 C3
2433 B4
2434 B4
2436 B4
2437 B4
2438 C2
2439 C3
2440 A6

2441 C1
2442 C1
2443 B5
2444 A2
2445 B6
2446 C6
2448 B4
2449 D4
2450 C4
2451 B5
2452 B5
2453 B5
2454 B6
2457 C2
2458 B4

2459 C2
2460 C1
2463 A6
2466 C6
2468 B6
2469 B6
2470 B4
2471 C3
2472 C3
2473 C3
2474 B4
2475 B4
3397 C3
3398 C6
3399 C5

3413 C3
3414 C4
3421 D6
3422 C6
3424 D6
3425 C6
3426 C6
3433 B6
3434 B6
3435 B6
3436 B4
3437 B4
3442 C6
3444 B5
3445 D1

3446 D1
3447 C2
3449 C3
3450 C1
3451 C1
3452 C1
3453 C1
3454 C4
3455 B4
3456 C3
3458 D3
3459 B5
3460 B5
3461 B4
3462 D4

123456

3463 C4
3464 D1
3465 B4
3466 C4

3468 B4
3469 C4
3473 A2
3474 B4
3475 A6
3479 A5
3480 A5
3481 C5
3482 B6
3484 B2
3485 B5

3486 B5
3487 B4
3489 B5
3490 B5
3491 B5
3492 B4
3493 B4
3494 A1
3496 B5
3497 B6
3498 B6
3499 D1
3900 C3
3901 C4
3902 C4

3908 C4
3910 C2
3911 A2
3915 B1
3926 A3
3928 A6
3929 C3
3930 C3
3932 C6
3934 D5
3935 A2
3936 B5
3937 D5
3941 D1
3942 D1

3943 A5
3946 A3
3947 A3
3950 B3
3951 B3
3956 A2
3957 A2
3958 C6
3959 C6
3962 C6
3964 D1
4421 C6
4425 A5
4426 A5
4429 A4

4430 B6
4432 A2
4436 C3
4437 B4
4440 A3
4441 A3
4442 B6
4443 B2
4447 B6
4449 B6
4455 A1
4456 B2
4457 C1
4458 C1
5423 D4

5427 A4
5428 A4
5429 A4
5430 A5
5431 A1
5432 B1
5433 B1
5434 D1
5435 A1
5436 A2
5437 A2
5438 A2
6424 B3
7421 D6
7423 A6

7424 B4
7427 C5
7431 A1
7434 B3

1421 A2
1422 C6
1423 A6
1424 A5
1425 A5
2426 D1
2447 B3
2455 C3
3438 A4
3439 A4

3443 D4
3448 C6
3470 A6
3471 A6
3472 A6
3477 A1
3478 A1
3944 B6
3945 B5
3952 B4

1 2 3456

123456

3965 C5
3966 C5
5422 B3
5424 C5
5425 C4
5426 C1
6425 C6
6426 A4
6427 A4
6428 A4

6429 D4
7426 A3
9429 B4
9431 B5
9432 D6
9433 C4
9434 D5
9435 B1
9436 B2
9437 A2

9438 A4
9439 A5
9440 C5
9441 C4
9442 A2
9443 D6
9444 A1
9445 B3
9446 B3
9447 C4

9448 B6
9449 C5
9450 A2
9451 C5
9452 A3
9453 C4
9454 C4
9455 D5
9456 A4
9457 B4

9458 A5
9459 A5
9461 B4
9462 A6
9463 C5
9464 D5
9465 C5
9466 A5
9467 B5
9468 C5

9470 B6
9471 A4
9473 D4
9474 B6
9475 D4
9476 C4
9477 D1
9478 D3
9479 D3

A

B

C

D

3494

3446

3445

3915

4458

4457

3964

3941

4455

3942

3452
3453

3451

2460

3450

3464

3499

2442

2441

5436

5437

5438

3447

2438

4432

3911

3935

3957

3956

4456

2444

3484
4443

3473

3910

2457

2459

3926
3946

3929

4436

4440 3947

3930

4441

3397

2439

2472

2473

3458

3449

3950

3900

2432

3413

2471

3456

3951

3902

3469
3466

3463

3901

3454

2450

3437

2431

3414

3908

2437
2436

2458

3437

2434

2449

2433

4429

3474

2448

3465

3468

3436

2475

3462

3461

3455

4437

2474

3492

3493

3487

2470

2451

2452

3943

3479

3480

3444

4425

3459

3489

4426

3490

3460

3936

3937

3486

3491

3934

3485

3496

3399

3481

3959

2443

3482

4421
3958

3442

3422

3928

3475

2440

2463

3932

3421

4430
2445

4447
4442

4449

2466

3497

2454
2446

3398

3962

3498
3435

3434

2468

2469

2424

3424

2428

3433

2421

3425

A

A

A

B

2422

24233426

2425

C

D

B

C

D

B

C

D

123456

123456

7 - 1 7 - 1

LCD / KEY BOARD

CIRCUIT DIAGRAM

LCD / KEY BOARD - CIRCUIT DIAGRAM

-

12345678910111213141516

A

LCD / KEY BOARD

B

C

D

E

F

G

H

5406
220u

3919

1K

BP015BP114BP216BP3

VDD

3406
100R

44

13

BACKPLANE

GENERATOR

5

2406
100n

42

43

1K

3920

3921

OUTPUTS

LCD

VOLTAGE

SELECTOR

BIASLCD

3407
12K

1K

RRR

VLCD

12

3922
1K

3408
6K8

17 18

S0

403938

19

S2

S1

2409

10n

37

20

21

S3

S4

7406

PCF8576T

SHUFFLE

SLEEP
TUNER

87654

22

S523S624S725S826S9

MP3CD

REPEATALL

CD

PROGRAM

STEREO

RDS

89

1234567891011121314151617181920212223

2

1

CLK

Option

3955

10K

3

SYNC

OSC

3

4

3954
33K

6

3953
150K

201918

29

27

S1230S1331S1432S1533S1634S1735S1836S19

S1028S11

TIMING BLINKER

OSCILLATOR

INPUT

FILTERS

SCL1SDA

VSS

2

11

34 35 36 37 38 394 40 41 42 43 445672 202122232425262728293 30 31 32 331 10111213141516171819

252627282930313233343536373839404141424344

24

1716151413

DISPLAY SEGMENT OUTPUTS

POWER­ON
RESET

12C BUS

CONTROLLER

SA0

10

121110921222324252627

37

S2038S2139S22 S23

DISPLAY LATCH

SHIFT REGISTER

DISPLAY

CONTROLLER

COMMAND
DECODER

LCD DRIVER

40 41

S2442S25

7408
TTD5695

3635343332

28

43

S26

S2745S2846S29

44

47

S3048S3149S3250S3351S3452S3553S3654S37 S38

INPUT DISPLAY

SELECTOR SELECTOR

RAMBANK
24x4 BITS

DATA
POINTER

OUTPUT

BANK

SUB­ADDRESS
COUNTER

A08A1

7

313029

A2

9

55 56

S39

A

B

C

D

E

G

H

1408 K6
1409 K7
1410 L8
1411 K8
1412 K8
1413 L7
1414 L6
1415 L6
1418 L8
1427 H3
1428 K6
1430 I13
2406 H6
2407 L10
2408 L14
2409 H7
2410 I14
3406 G6
3407 G6
3408 H7
3409 K6
3410 K7
3411 K7
3412 K8
3415 L6
3418 K10
3419 K13
3420 L13
3917 I14
3919 C6
3920 C6
3921 D6
3922 D7
3923 I7
3924 I8
3925 K14
3953 G9
3954 H8
3955 H8
3960 L7
3961 L7
4406 K5
4407 L5
5406 G5
7406 F7
7407 K10
7408 A13
T409 I4
T410 K13

F

T411 K10
T413 I4
T414 J4
T415 J4
T416 I4
T417 J4
T418 I4
T419 K4
T484 I4
T485 J4
T486 J4
T487 I13
T488 I13

M

1427

FE-ST-VK-N

+C

I

To / From

FRONT BOARD

J

EEPROM_DATA

D_GND

EEPROM_CLK

BACK_LIGHT

+B

RC5

D_GND

KEY_G1

VSS

KEY_G2

K

L

T416

1

T418

2

T484

3

T409

4

T413

5

T414

6

T415

7

T485

8

T417

9

T486

10

T419

11

4406

4407

3409

1K2 1K8

1428 1409

PRE-DWN BAND

SER-DWN

3415

1K2

1408

PRE-UP

1415
SER-UP

3410

3960

1K8

3923

1K

3924

1K

KEY GROUP 1

2K2

PRG

14131414
SLEEP

1411

CD

KEY GROUP 2

3961

2K2

1410

RDS

34123411
4K7

T411

3418

7407

100R

2407
4u7

TSOP2236

INP

PIN

AGC

CTRL

CIRCUIT

BAND

PASS

1412

1418
PH-S

1

2

+B

IR RECEIVER

DEM

To / From

1430
EH-B

T487

1

T488

2

BACK LIGHT

2VS

T410

1OUT

3GND

3419

10K

*

*

3420
100K

Value Re-adjust

*

*

3925

1K

2408
1n

3917

10R

+B

4V

0V

2410
10n

Communication

I

J

K

L

CD_KEY BOARD

123

VSS

4 5 6 7 8 9 10 11 12 13 14 15 16

M

7 - 27 - 2

LCD / KEY BOARD - LAYOUT DIAGRAM

LCD / KEY BOARD - LAYOUT DIAGRAM

123456789

A

B

A

B

123456789

123456789

A

B

4411

3921

3922

3925

2408

3419

3420

2410

3961

3920

3919

3406

3960

4406

2406

4407

3415

3923

3924

3955

3954

4410

3953

3407

3408

2409

3409

3410

3412

3411

A

B

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