Philips 49PUH4900 Schematic

Colour Television Chassis

TPN15.2E

Contents Page Contents Page

1. Revision List 2

2. Technical Specs, Diversity, and Connections 2

3. Precautions, Notes, and Abbreviation List 5

4. Mechanical Instructions 9 Cable dressing (43" 4900 series) 9 Cable dressing (49" 4900 series) 10 Cable dressing (55" 4900 series) 10

5. Service Modes and Fault Finding 14

6. Alignments 22

7. Circuit Descriptions 24

8. IC Data Sheets 30

9. Block Diagrams Block diagram 4900 series 35

10. Circuit Diagrams and PWB Layouts Drawing PWB A 715G6677 PSU A 715G6973 PSU 42 46-47 B 715G7673 SSB 48 63-64 J 715G7459 IR/LED Panel 65 66 E 715G7088 Keyboard control panel 67 68

11. Styling Sheets 4900 series 43" 69 4900 series 49" 70 4900 series 55" 71

36 40-41

Published by CQZ/SC 1548 Quality Printed in the Netherlands Subject to modification EN 3122 785 19972

2015-Nov-27

2015 ©

TP Vision Netherlands B.V.

All rights reserved. Specifications are subject to change without notice. Trademarks are the property of Koninklijke Philips Electronics N.V. or their respective owners. TP Vision Netherlands B.V. reserves the right to change products at any time without being obliged to adjust earlier supplies accordingly. PHILIPS and the PHILIPS’ Shield Emblem are used under license from Koninklijke Phili ps Electronics N.V.

EN 2 TPN15.2E LA1.

1. Revision List

Manual xxxx xxx xxxx.0

• First release.

Revision List

• Chapter 6: Updated tables 6-2 White tone default settings and 6-3 Display code overview

Manual xxxx xxx xxxx.1

• Chapter 2: Updated table 2.1 Technical Specifications

• Chapter 5: Updated table 5-2 Factory mode overview

Manual xxxx xxx xxxx.2

• Chapter 2: Updated table 2.1 Technical Specifications

• Chapter 6: Updated tables 6-2 White tone default settings and 6-3 Display code overview

2. Technical Specs, Diversity, and Connections

Index of this chapter:

2.1 Technical Specifications

2.2 Directions for Use

2.3 Connections

2.4 Chassis Overview

Notes:

• Figures can deviate due to the different set executions.

Table 2-1 Described Model Numbers and Diversity

24 910 11

Mechanics

• Specifications are indicative (subject to change).

2.1 Technical Specifications

For on-line product support please use the links in Table 2-1. Here is product information available, as well as getting started, user manuals, frequently asked questions and software & drivers.

Schematics

CTN

43PUH4900/88 2-1 4-1 4-4 4-5 4-6 4-7 & 4-8 9.1 10.1 10.3 10.4 10.5 11.1 43PUT4900/12 2-1 4-1 4-4 4-5 4-6 4-7 & 4-8 9.1 10.1 10.3 10.4 10.5 11.1 43PUK4900/12 2-1 4-1 4-4 4-5 4-6 4-7 & 4-8 9.1 10.1 10.3 10.4 10.5 11.1 43PUT4900/60 2-1 4-1 4-4 4-5 4-6 4-7 & 4-8 9.1 10.1 10.3 10.4 10.5 11.1 49PUH4900/88 2-1 4-2 4-4 4-5 4-6 4-7 & 4-8 9.1 10.1 10.3 10.4 10.5 11.2 49PUT4900/12 2-1 4-2 4-4 4-5 4-6 4-7 & 4-8 9.1 10.1 10.3 10.4 10.5 11.2 49PUK4900/12 2-1 4-2 4-4 4-5 4-6 4-7 & 4-8 9.1 10.1 10.3 10.4 10.5 11.2 49PUT4900/60 2-1 4-2 4-4 4-5 4-6 4-7 & 4-8 9.1 10.1 10.3 10.4 10.5 11.2 55PUH4900/88 2-1 4-3 4-4 4-5 4-6 4-7 & 4-8 9.1 10.2 10.3 10.4 10.5 11.3 55PUT4900/12 2-1 4-3 4-4 4-5 4-6 4-7 & 4-8 9.1 10.2 10.3 10.4 10.5 11.3 55PUK4900/12 2-1 4-3 4-4 4-5 4-6 4-7 & 4-8 9.1 10.2 10.3 10.4 10.5 11.3 55PUT4900/60 2-1 4-3 4-4 4-5 4-6 4-7 & 4-8 9.1 10.2 10.3 10.4 10.5 11.3

Connection Overview

Wire Dressing

Stand Removal

Rear Cover Removal

SSB Removal

IR/LED Board Removal

Block Diagram

Power Supply

SSB

2.2 Directions for Use

Directions for use can be downloaded from the following websites:

http://www.philips.com/support http://www.p4c.philips.com

J (IR/LED )

E (Keyboard/Leading Edge)

Styling

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2.3 Connections

TV ANTENNA

VGA / DVI

AUDIO IN

DIGITAL

AUDIO OUT

RV.U

HDMI 1

ARC

HDM

HDMI3

USB2

L R

CVBS/Y Pb

USB1

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Side ConnectorsRear Connectors

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Technical Specs, Diversity, and Connections

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2.3.1 Side Connections

Figure 2-1 Connection overview

Note: The following connector colour abbreviations are used

(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, Ye= Yellow.

1 - Common Interface

68p- See figure 10-7-6

2 - HDMI 3: Digital Video - In, Digital Audio with ARC In/Out

Figure 2-2 HDMI (type A) connector

1 -D2+ Data channel j 2-Shield Gnd H 3 -D2- Data channel j 4 -D1+ Data channel j 5-Shield Gnd H 6 -D1- Data channel j 7 -D0+ Data channel j 8-Shield Gnd H 9 -D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink/CEC Control channel jk 14 - ARC Audio Return Channel k 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j

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20 - Ground Gnd H

3 - USB 2.0

1-+5V k 2 -Data (-) jk 3 -Data (+) jk 4 -Ground Gnd H

4 - Head phone (Output)

Bk -Head phone 80 - 600  / 10 mW

2.3.2 Rear Connections

5- TV ANTENNA - In

Signal input from an antenna, cable or satellite.

6 - HDMI 2: Digital Video - In, Digital Audio with ARC In/Out

1 -D2+ Data channel j 2 -Shield Gnd H

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Figure 2-3 USB (type A)

Figure 2-4 HDMI (type A) connector

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Technical Specs, Diversity, and Connections

3 -D2- Data channel j 4 -D1+ Data channel j 5-Shield Gnd H 6 -D1- Data channel j 7 -D0+ Data channel j 8-Shield Gnd H 9 -D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink/CEC Control channel jk 14 - ARC Audio Return Channel k 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H

7 - HDMI 1 ARC: Digital Video - In, Digital Audio with ARC In/Out

Figure 2-5 HDMI (type A) connector

8 - Service / UART

1 -Ground Gnd H 2 -UART_TX Transmit k 3 -UART_RX Receive j

9 - Cinch: Digital Audio - Out

BK - Coaxial 0.4 - 0.6V

/ 75 W kq

10 - USB1 2.0

Figure 2-6 USB (type A)

1-+5V k 2 -Data (-) jk 3 -Data (+) jk 4 -Ground Gnd H

11 - Audio - In: Left / Right, VGA

Bu -Audio L/R in 0.5 V

/ 10 kW jq

RMS

12 - EXT1: Video RGB/YC - In, CVBS - In/Out, Audio - In/Out

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Figure 2-7 SCART connector

1 -Audio R 0.5 V 2 -Audio R 0.5 V 3 -Audio L 0.5 V 4 -Ground Audio Gnd H

/ 1 k k

RMS

/ 10 k j

RMS

/ 1 k k

RMS

5 -Ground Blue Gnd H 6 -Audio L 0.5 V 7 -Video Blue/C-out 0.7 V

/ 10 k j

RMS

/ 75  jk

8 -Function Select 0 - 2 V: INT

4.5 - 7 V: EXT 16:9

9.5 - 12 V: EXT 4:3 j 9 -Ground Green Gnd H 10 - n.c. 11 - Video Green 0.7 V

/ 75  j

12 - n.c. 13 - Ground Red Gnd H 14 - Ground P50 Gnd H 15 - Video Red/C 0.7 V 16 - Status/FBL 0 - 0.4 V: INT

/ 75  j

1 - 3 V: EXT / 75  j 17 - Ground Video Gnd H 18 - Ground FBL Gnd H 19 - Video CVBS 1 V 20 - Video CVBS/Y 1 V 21 - Shield Gnd H

/ 75  k

/ 75  j

2.4 Chassis Overview

Refer to 9. Block Diagrams for PWB/CBA locations.

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Precautions, Notes, and Abbreviation List

3. Precautions, Notes, and Abbreviation List

Index of this chapter:

3.1 Safety Instructions

3.2 Warnings

3.3 Notes

3.4 Abbreviation List

3.1 Safety Instructions

Safety regulations require the following during a repair:

• Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).

• Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.

Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:

• Route the wire trees correctly and fix them with the mounted cable clamps.

• Check the insulation of the Mains/AC Power lead for external damage.

• Check the strain relief of the Mains/AC Power cord for proper function.

• Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):

1. Unplug the Mains/AC Power cord and connect a wire

between the two pins of the Mains/AC Power plug.

2. Set the Mains/AC Power switch to the “on” position

(keep the Mains/AC Power cord unplugged!).

3. Measure the resistance value between the pins of the

Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 M and 12 M.

4. Switch “off” the set, and remove the wire between the

two pins of the Mains/AC Power plug.

• Check the cabinet for defects, to prevent touching of any inner parts by the customer.

3.2 Warnings

• All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.

• Be careful during measurements in the high voltage section.

• Never replace modules or other components while the unit is switched “on”.

• When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.

3.3 Notes

3.3.1 General

• Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or 61.25 MHz for NTSC (channel 3).

• Where necessary, measure the waveforms and voltages with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.

3.3.2 Schematic Notes

• All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 k).

• Resistor values with no multiplier may be indicated with either an “E” or an “R” (e.g. 220E or 220R indicates 220 ).

• All capacitor values are given in micro-farads (10 nano-farads (n 10

• Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).

• An “asterisk” (*) indicates component usage varies. Refer to the diversity tables for the correct values.

• The correct component values are listed on the Philips Spare Parts Web Portal.

3.3.3 Spare Parts

For the latest spare part overview, consult your Philips Spare Part web portal.

3.3.4 BGA (Ball Grid Array) ICs

Introduction

For more information on how to handle BGA devices, visit this URL: http://www.atyourservice-magazine.com “Magazine”, then go to “Repair downloads”. Here you will find Information on how to deal with BGA-ICs.

BGA Temperature Profiles

For BGA-ICs, you must use the correct temperature-profile. Where applicable and available, this profile is added to the IC Data Sheet information section in this manual.

3.3.5 Lead-free Soldering

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free soldering tin. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: – To reach a solder-tip temperature of at least 400°C. – To stabilize the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch “off” unused equipment or reduce heat.

• Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin.

3.3.6 Alternative BOM identification

It should be noted that on the European Service website, “Alternative BOM” is referred to as “Design variant”.

The third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then

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-9

), or pico-farads (p 10

. Select

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Precautions, Notes, and Abbreviation List

result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number. By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number “1” (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a “2” (example: AG2B0335000001), then the set has been produced according to B.O.M. no. 2. This is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number.

Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production centre (e.g. SN is Lysomice, RJ is Kobierzyce), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in example below it is 2010 week 10 / 2010 week 17). The 6 last digits contain the serial number.

Figure 3-1 Serial number (example)

3.3.7 Board Level Repair (BLR) or Component Level Repair (CLR)

If a board is defective, consult your repair procedure to decide if the board has to be exchanged or if it should be repaired on component level. If your repair procedure says the board should be exchanged completely, do not solder on the defective board. Otherwise, it cannot be returned to the O.E.M. supplier for back charging!

3.3.8 Practical Service Precautions

• It makes sense to avoid exposure to electrical shock.

While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.

• Always respect voltages. While some may not be

dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.

3.4 Abbreviation List

0/6/12 SCART switch control signal on A/V

board. 0 = loop through (AUX to TV),

6 = play 16 : 9 format, 12 = play 4 : 3 format

AARA Automatic Aspect Ratio Adaptation:

algorithm that adapts aspect ratio to remove horizontal black bars; keeps the original aspect ratio

ACI Automatic Channel Installation:

algorithm that installs TV channels directly from a cable network by

means of a predefined TXT page ADC Analogue to Digital Converter AFC Automatic Frequency Control: control

signal used to tune to the correct

frequency AGC Automatic Gain Control: algorithm that

controls the video input of the feature

box AM Amplitude Modulation AP Asia Pacific AR Aspect Ratio: 4 by 3 or 16 by 9 ASF Auto Screen Fit: algorithm that adapts

aspect ratio to remove horizontal black

bars without discarding video

information ATSC Advanced Television Systems

Committee, the digital TV standard in

the USA ATV See Auto TV Auto TV A hardware and software control

system that measures picture content,

and adapts image parameters in a

dynamic way AV External Audio Video AVC Audio Video Controller AVIP Audio Video Input Processor B/G Monochrome TV system. Sound

carrier distance is 5.5 MHz BDS Business Display Solutions (iTV) BLR Board-Level Repair BTSC Broadcast Television Standard

Committee. Multiplex FM stereo sound

system, originating from the USA and

used e.g. in LATAM and AP-NTSC

countries B-TXT Blue TeleteXT C Centre channel (audio) CEC Consumer Electronics Control bus:

remote control bus on HDMI

connections CL Constant Level: audio output to

connect with an external amplifier CLR Component Level Repair ComPair Computer aided rePair CP Connected Planet / Copy Protection CSM Customer Service Mode CTI Color Transient Improvement:

manipulates steepness of chroma

transients CVBS Composite Video Blanking and

Synchronization DAC Digital to Analogue Converter DBE Dynamic Bass Enhancement: extra

low frequency amplification DCM Data Communication Module. Also

referred to as System Card or

Smartcard (for iTV). DDC See “E-DDC” D/K Monochrome TV system. Sound

carrier distance is 6.5 MHz DFI Dynamic Frame Insertion DFU Directions For Use: owner's manual DMR Digital Media Reader: card reader DMSD Digital Multi Standard Decoding DNM Digital Natural Motion

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Precautions, Notes, and Abbreviation List

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DNR Digital Noise Reduction: noise

reduction feature of the set DRAM Dynamic RAM DRM Digital Rights Management DSP Digital Signal Processing DST Dealer Service Tool: special remote

control designed for service

technicians DTCP Digital Transmission Content

Protection; A protocol for protecting

digital audio/video content that is

traversing a high speed serial bus,

such as IEEE-1394 DVB-C Digital Video Broadcast - Cable DVB-T Digital Video Broadcast - Terrestrial DVD Digital Versatile Disc DVI(-d) Digital Visual Interface (d= digital only) E-DDC Enhanced Display Data Channel

(VESA standard for communication

channel and display). Using E-DDC,

the video source can read the EDID

information form the display. EDID Extended Display Identification Data

(VESA standard) EEPROM Electrically Erasable and

Programmable Read Only Memory EMI Electro Magnetic Interference EPG Electronic Program Guide EPLD Erasable Programmable Logic Device EU Europe EXT EXTernal (source), entering the set by

SCART or by cinches (jacks) FDS Full Dual Screen (same as FDW) FDW Full Dual Window (same as FDS) FLASH FLASH memory FM Field Memory or Frequency

Modulation FPGA Field-Programmable Gate Array FTV Flat TeleVision Gb/s Giga bits per second G-TXT Green TeleteXT H H_sync to the module HD High Definition HDD Hard Disk Drive HDCP High-bandwidth Digital Content

Protection: A “key” encoded into the

HDMI/DVI signal that prevents video

data piracy. If a source is HDCP coded

and connected via HDMI/DVI without

the proper HDCP decoding, the

picture is put into a “snow vision” mode

or changed to a low resolution. For

normal content distribution the source

and the display device must be

enabled for HDCP “software key”

decoding. HDMI High Definition Multimedia Interface HP HeadPhone I Monochrome TV system. Sound

C Inter IC bus

D Inter IC Data bus

S Inter IC Sound bus

carrier distance is 6.0 MHz

IF Intermediate Frequency IR Infra Red IRQ Interrupt Request ITU-656 The ITU Radio communication Sector

(ITU-R) is a standards body

subcommittee of the International

Telecommunication Union relating to

radio communication. ITU-656 (a.k.a.

SDI), is a digitized video format used

for broadcast grade video.

Uncompressed digital component or

digital composite signals can be used.

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The SDI signal is self-synchronizing, uses 8 bit or 10 bit data words, and has a maximum data rate of 270 Mbit/s, with a minimum bandwidth of 135 MHz.

iTV Institutional TeleVision; TV sets for

hotels, hospitals etc.

LS Last Status; The settings last chosen

by the customer and read and stored in RAM or in the NVM. They are called at start-up of the set to configure it according to the customer's

preferences LATAM Latin America LCD Liquid Crystal Display LED Light Emitting Diode L/L' Monochrome TV system. Sound

carrier distance is 6.5 MHz. L' is Band

I, L is all bands except for Band I LPL LG.Philips LCD (supplier) LS Loudspeaker LVDS Low Voltage Differential Signalling Mbps Mega bits per second M/N Monochrome TV system. Sound

carrier distance is 4.5 MHz MHEG Part of a set of international standards

4. Mechanical Instructions

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CN601

CN401 CN701

CN8101

CN9303

CN403

MAIN POWER SUPPLY

(1054)

IR/LED BOARD

(1056)

SSB

(1053)

ECN701

ECN403

ECN601

ECN401

ECN601

LOUDSPEAKER

(1184)

LOUDSPEAKER

(1184)

CN201

KEYBOARD CONTROL

(1057)

CN01

Index of this chapter:

4.1 Cable Dressing

4.2 Service Positions

4.3 Assembly/Panel Removal (for 43"/49"/55"Pxx4x00)

4.4 Set Re-assembly

4.1 Cable Dressing

Mechanical Instructions

Notes:

• Figures below can deviate slightly from the actual situation, due to the different set executions.

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Figure 4-1 Cable dressing (43" 4900 series)

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CN601

CN401 CN701

CN8101

CN9303

CN403

MAIN POWER SUPPLY

(1054)

IR/LED BOARD

(1056)

SSB

(1053)

ECN701

ECN403

ECN401

ECN601

ECN401

ECN601

LOUDSPEAKER

(1184)

LOUDSPEAKER

(1184)

CN201

KEYBOARD CONTROL

(1057)

CN01

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CN601

CN401 CN701

CN8101

CN9101

CN403

MAIN POWER SUPPLY

(1054)

IR/LED BOARD

(1056)

SSB

(1053)

ECN701

ECN403

ECN601

ECN401

ECN601

ECN401

LOUDSPEAKER

(1184)

LOUDSPEAKER

(1184)

CN201

KEYBOARD CONTROL

(1057)

CN01

Mechanical Instructions

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Figure 4-2 Cable dressing (49" 4900 series)

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Figure 4-3 Cable dressing (55" 4900 series)

Mechanical Instructions

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4.2 Service Positions

For easy servicing of a TV set, the set should be put face down on a soft flat surface, foam buffers or other specific workshop tools. Ensure that a stable situation is created to perform measurements and alignments. When using foam bars take care that these always support the cabinet and never only the display. Caution: Failure to follow these guidelines can seriously damage the display! Ensure that ESD safe measures are taken.

4.3 Assembly/Panel Removal (for 43"/49"/55"Pxx4x00)

Instructions below apply to the 49PUH4900/88, but will be similar for other 43"/49"/55"PUx4900 series models.

4.3.1 Stand

Refer to Figure 4-4

1. Remove the fixation screws [1] that secure the stand

bracket. Refer to Figure 4-4

2. Take the stand bracket out from the set.

for details.

Figure 4-4 Stand removal

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Mechanical Instructions

4.3.2 Rear Cover

Refer to Figure 4-5 Warning: Disconnect the mains power cord before removing the rear cover.

for details.

1. Remove the fixation screws [2] and [3] that secure the rear cover. Refer to Figure 4-5

2. Gently lift the rear cover from the TV. Make sure that wires and cables are not damaged while lifting the rear cover from the set.

for details.

4.3.3 Keyboard Control unit

1. Unplug the connector from the keyboard control panel.

2. Remove the fixation screw that secure the keyboard

3. Gently take the keyboard out. When defective, replace the whole unit.

4.3.4 Small Signal Board (SSB)

Refer to Figure 4-6 Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB.

1. Release the clips from the LVDS connector that connect with the SSB[1]. Caution: be careful, as these are very fragile connectors!

2. Unplug all other connectors [2] .

3. Remove all the fixation screws from the SSB [3].

4. The SSB can now be shifted from side connector cover, then lifted and taken out of the I/O bracket. Refer to

Figure 4-6

for details.

Figure 4-5 Rear cover removal

Figure 4-6 SSB removal

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Mechanical Instructions

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4.3.5 IR/LED Board

Refer to Figure 4-7

1. Remove the fixation screws [1] from the stand bracket, pull out the assy from the set. Refer to Figure 4-7

2. Carefully Releas the cover secured by clips, then unplug the connector [2] from the IR/LED board. The IR/LED Board can now be lifted and taken out from the cover. Refer to Figure 4-8

and Figure 4-8 for details.

for details.

3. Take the speakers out. When defective, replace the both units.

4.3.8 LCD Panel

1. Remove the SSB as described earlier.

2. Remove the PSU as described earlier.

3. Remove the keyboard control panel as described earlier.

4. Remove the stand bracket as described earlier.

5. Remove the IR/LED as described earlier.

6. Remove the fixations screws that fix the metal clamps to the front bezel. Take out those clamps.

7. Remove all other metal parts not belonging to the panel.

8. Lift the LCD Panel from the bezel.

When defective, replace the whole unit.

4.4 Set Re-assembly

To re-assemble the whole set, execute all processes in reverse order.

Notes:

• While re-assembling, make sure that all cables are placed and connected in their original position. See Figure 4-1

Figure 4-3

• Pay special attention not to damage the EMC foams on the SSB shields. Ensure that EMC foams are mounted correctly.

Figure 4-7 IR/LED Board removal[1]

Figure 4-8 IR/LED Board removal[2]

4.3.6 Power Supply Unit (PSU)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the PSU.

1. Gently unplug all connectors from the PSU.

2. Remove all fixation screws from the PSU.

3. The PSU can be taken out of the set now.

4.3.7 Speakers

1. Gently release the tapes that secure the speaker cables.

2. Unplug the speaker connector from the SSB.

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Service Modes and Fault Finding

5. Service Modes and Fault Finding

Index of this chapter:

5.1 Test Points

5.2 Service Modes

5.3 Stepwise Start-up

5.4 Service Tools

5.5 Software Upgrading

5.6 The Blinking LED Procedure

5.7 Fault Finding and Repair Tips

5.1 Test Points

As most signals are digital, it will be difficult to measure waveforms with a standard oscilloscope. However, several key ICs are capable of generating test patterns, which can be controlled via ComPair. In this way it is possible to determine which part is defective.

Perform measurements under the following conditions:

• Service Default Mode.

• Video: Colour bar signal.

• Audio: 3 kHz left, 1 kHz right.

5.2 Service Modes

The Service Mode feature is split into five parts:

• Service Default Mode (SDM).

• Service Alignment Mode (SAM).

• Factory Mode.

• Customer Service Mode (CSM).

• Computer Aided Repair Mode (ComPair).

SDM, SAM and the Factory mode offer features, which can be used by the Service engineer to repair/align a TV set. Some features are:

• A pre-defined situation to ensure measurements can be made under uniform conditions (SDM).

• Activates the blinking LED procedure for error identification when no picture is available (SDM).

• Make alignments (e.g. White Tone), reset the error buffer (SAM and Factory Mode).

• Display information (“SDM” or “SAM” indication in upper right corner of screen, error buffer, software version, operating hours, options and option codes, sub menus).

The CSM is a Service Mode that can be enabled by the consumer. The CSM displays diagnosis information, which the customer can forward to the dealer or call centre. In CSM mode, “CSM”, is displayed in the top right corner of the screen. The information provided in CSM and the purpose of CSM is to:

• Increase the home repair hit rate.

• Decrease the number of nuisance calls.

• Solved customers’ problem without home visit.

ComPair Mode is used for communication between a computer and a TV on I engineer to quickly diagnose the TV set by reading and write in NVMs, communicate with ICs and the micro processor (PWM, registers, etc.), and by making use of a fault finding database. It will also be possible to up and download the software of the TV set via I be connected to the TV set via the ComPair connector, which will be accessible through the rear of the set (without removing the rear cover).

Note: For the new model range, a new remote control (RC) is used with some renamed buttons. This has an impact on the activation of the Service modes. For instance the old “MENU” button is now called “HOME” (or is indicated by a “house” icon).

5.2.1 General

Next items are applicable to all Service Modes or are general.

C /UART level and can be used by a Service

C with help of ComPair. To do this, ComPair has to

Life Timer

During the life time cycle of the TV set, a timer is kept (called “Op. Hour”). It counts the normal operation hours (not the Stand-by hours). The actual value of the timer is displayed in SDM and SAM in a decimal value. Every two soft-resets increase the hour by + 1. Stand-by hours are not counted.

Software Identification, Version, and Cluster

The software ID, version, and cluster will be shown in the main menu display of SDM, SAM and CSM. The screen will show: “AAAAB-X.YYY”, where:

• AAAA is the chassis name: TPN152E x.yy.

• B is the region indication: E = Europe, A = AP/China, U = NAFTA, L = LATAM.

• X is the main version number: this is updated with a major change of specification (incompatible with the previous software version). Numbering will go from 1 - 99 and AA - ZZ.

- If the main version number changes, the new version number is written in the NVM.

- If the main version number changes, the default settings are loaded.

• YYY is the sub version number: this is updated with a minor change (backwards compatible with the previous versions). Numbering will go from 000 - 999.

- If the sub version number changes, the new version number is written in the NVM.

- If the NVM is refreshed, the software identification, version, and cluster will also be written to NVM.

Display Option Code Selection

When after an SSB or display exchange, the display option code is not set properly, it will result in a TV with “no display”. Therefore, it is required to set this display option code after such a repair. To do so, press the following key sequence on a standard RC transmitter: “062598” directly followed by MENU and “xxx”, where “xxx” is a 3 digit decimal value of the panel type: see column “Display Code” in Table 6-3 accepted and stored in NVM, the set will switch to Stand-by, to indicate that the process has been completed. During this algorithm, the NVM-content must be filtered, because several items in the NVM are TV-related and not SSB related (e.g. Model and Prod. S/N). Therefore, “Model” and “Prod. S/N” data is changed into “See Type Plate”. In case a call centre or consumer reads “See Type Plate” in CSM mode.

5.2.2 Service Default Mode (SDM)

Purpose

Set the TV in SDM mode in order to be able to create a predefined setting for measurements to be made. In this platform, a simplified SDM is introduced (without protection override and without tuning to a predefined frequency).

Specifications

• Set linear video and audio settings to 50%, but volume to 25%. Stored user settings are not affected.

• All service-unfriendly modes (if present) are disabled, since they interfere with diagnosing/repairing a set. These service unfriendly modes are: – (Sleep) timer. – Blue mute/Wall paper. – Auto switch “off” (when there is no “ident” signal). – Hotel or hospital mode. – Child lock or parental lock (manual or via V-chip). – Skipping, blanking of “Not favourite”, “Skipped” or

“Locked” presets/channels.

– Automatic storing of Personal Preset or Last Status

settings.

. When the value is

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– Automatic user menu time-out (menu switches

back/OFF automatically.

– Auto Volume levelling (AVL).

How to Activate SDM

To activate SDM, use the following methods:

• Press the following key sequence on the RC transmitter: “062596”, directly followed by the “Home/Menu” button.

After activating this mode, “SDM” will appear in the upper left corner of the screen.

On Screen Menu

After activating SDM, the following items are displayed, with SDM in the upper right corner of the screen to indicate that the television is in Service Default Mode. Menu items and explanation:

• xxxxx Operating hours (in decimal).

• AAAAB-X.YYY See Software Identification, Version, and

Cluster for the software name definition.

• ERR Shows all errors detected since the last time the buffer was erased in format <xxx> <xxx> <xxx> <xxx> <xxx> (five errors possible).

• OP Used to read-out the option bytes. In this chassis two times eight option codes are used.

How to Navigate

As this mode is read only, there is nothing to navigate. To switch to other modes, use one of the following methods:

• Command MENU from the user remote will exit SDM.

• To prevent the OSD from interfering with measurements in SDM, use the command “Adjust” or “Options” (“STATUS” or “INFO” for NAFTA and LATAM) from the user remote. This will switch the OSD “off” while remaining in the SDM mode. The “SDM” OSD is remains visible in the upper right corner of the screen. To exit SDM switch to “Stand-by” mode.

• Press the following key sequence on the remote control transmitter: “062596” directly followed by the OK button to switch to SAM (do not allow the display to time out between entries while keying the sequence). Remarks: new remote

controls will not have I+ button, but an “INFO” button instead.

How to Exit SDM

• Switch the set to Stand-by, by pressing the standby button on the remote control transmitter or on the television set.

• Via a standard customer RC-transmitter: key in “00”-sequence. Note: If the TV is switched “off” by a power interrupt while in SDM, the TV will show up in the last status of SDM menu as soon as the power is supplied again. The error buffer will not be cleared.

5.2.3 Service Alignment Mode (SAM)

Purpose

• To modify the NVM.

• To perform alignments.

Specifications

• Operation hours counter (maximum five digits displayed).

• Software version and option settings display.

• Error buffer clearing.

• Option settings.

• Software alignments (White Tone).

• NVM Editor.

• Set screen mode to full screen (all content is visible).

How to Activate SAM

To activate SAM, use one of the following methods:

• Press the following key sequence on the remote control transmitter: “062596”, directly followed by the “INFO/OK” button. Do not allow the display to time out between entries while keying the sequence.

• Or via ComPair.

After entering SAM, the following items are displayed, with “SAM” in the upper right corner of the screen to indicate that the television is in Service Alignment Mode.

Table 5-1 SAM mode overview

Main Menu Sub-menu 1 Sub-menu 2 Description

System Information Op Hour e.g. 00082 This represents the life timer. The timer counts no rmal ope ration hou rs, but does no t

Clear Press [OK] to clean the Error Codes

RGB Align Warm R Gain To align the White Tone. See paragraph 6.3 Software Alignments

Upload to USB C opy Channel List to USB To upload several settings from the TV to an USB stick Download from USB Copy Channel List from USB To download several settings from the USB stick to the TV

immediately

G Gain B Gain

Normal R Gain

G Gain B Gain

Cool R Gain

G Gain B Gain

Store Store the RGB value

How to Navigate

• In the SAM menu, select menu items with the UP/DOWN keys on the remote control transmitter. The selected item will be indicated. When not all menu items fit on the screen,

count Stand-by hours. Erases the contents of the error buffer. Select this menu item and press the MENU

RIGHT key on the remote control. The content of the error buffer is cleared.

section for a detailed description

in the Alignments

• Press the following key sequence on the remote control transmitter: “062596” directly followed by the “Home/Menu” button to switch to SDM (do not allow the display to time out between entries while keying the sequence).

use the UP/DOWN keys to display the next/previous menu items.

• With the “LEFT/RIGHT” keys, it is possible to: – (De) activate the selected menu item. – (De) activate the selected sub menu. – Change the value of the selected menu item.

• When you press the MENU button once while in top level SAM, the set will switch to the normal user menu (with the

How to Store SAM Settings

To store the settings changed in SAM mode (except the RGB Align settings), leave the top level SAM menu by using the POWER button on the remote control transmitter or the television set. The mentioned exceptions must be stored separately via the STORE button.

SAM mode still active in the background).

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Service Modes and Fault Finding

How to Exit SAM

Use one of the following methods:

• Switch the set to STANDBY by pressing the mains button on the remote control transmitter or the television set.

• Via a standard RC-transmitter, key in “00” sequence.

Note: When the TV is switched “off” by a power interrupt while in SAM, the TV will show up in “normal operation mode” as soon as the power is supplied again. The error buffer will not be cleared.

5.2.4 Contents of the Factory mode:

Purpose

• To perform extended alignments.

Specifications

• Displaying and or changing Panel ID information.

Table 5-2 Factory mode overview

Default value

Item Item value

0 F/W VERSION Press OK Displays the software versions of the supplier, Flash PQ, Smart Picture, BL Dimming,

1 Board ID 715G6079-3in1 Dispaly the Board ID; be careful changing this, it can result in not correct displaying the screen! 2 PANEL_ID 5 4 2 Displays and changes the Panel ID wi th th e l ef t and ri g ht cu rso r ; be ca r efu l ch an gi ng this , it can

3 DB COPY TV to USB Press OK DB COPY TV to USB 4 DB READ USB to TV Press OK DB READ USB to TV 5 CLR_TEMP_R 115 128 73 Red colour temperature setting 6 CLR_TEMP_G 114 128 89 Green colour temperature setting 7 CLR_TEMP_B 128 128 128 Blue colour temperature setting 8 AUTO_COLOR Press OK PC: any pattern that has black and white, YPbPr: SMPTE bar (colour bar), any timing. 9 ADC_GAIN_R 0 Red ADC gain 10 ADC_GAIN_G 0 Green ADC gain 11 ADC_GAIN_B 0 Blue ADC gain 12 ADC_OFFSET_R 0 Red ADC offset 13 ADC_OFFSET_G 0 Green ADC offset 14 ADC_OFFSET_B 0 Blue ADC offset 15 VIRGING_MODE off Use this to return the set to virgin mode. Depends whether the set has been used already. 16 E_Fuse on E-fuse mode 17 ORT_MODE off ORT mode 18 AGEING MODE off Use this for aging a new LCD panel 19 AUD_LIMITE_MODE 1 Three modes,0: off, 1: adaptive mode, 2: fixed mode 20 AUD_THRESHOLD_BYTE1 100 Limit threshold 21 AUD_THRESHOLD_BYTE2 200 Limit threshold 22 AUD_THRESHOLD_BYTE3 100 Limit threshold 23 AUD_GAIN_LINEIN -9 -10 0 Line-in audio gain 24 AUD_GAIN_HDMI -10 -10 0 HDMI audio gain 25 AUD_GAIN_ATV -10 -10 10 Analogue TV audio gain 26 AUD_GAIN_DTV -10 -10 10 Digital TV audio gain 27 AUD_GAIN_USB 0 USB audio gain 28 TUNER_ID 0 Displays and changes the Tuner ID with the left and right cursor. Not to be changed when the

29 CIPLUS QUERY Press OK Shows the Validity of the CI+ key and the supplier information 30 CIPLUS UPDATE Press OK Used to enter a new CI+ code into the NVM. This can only be used when no CI+ code exists in

31 CI Key Type Selection ProductKey CI Key Type Selection 32 AQ_TABLE_INDEX 1 2 1 Audio Quality index 33 EDID UPDATE Press OK Used to enter a new EDID codes into the NVM 34 Vx1 SSC Ratio 0.4% LVDS SSC ratio 35 Vx1 SSC Freq 30KHz 30KHz off SSC LVDS SSC frequency 36 DDR MIU0 SSC Ratio 2% 2% 0% DDR MIU0 SSC ratio 37 DDR MIU0 SSC Freq 30KHz 30KHz off SSC DDR MIU0 SSC frequency 38 DDR MIU1 SSC Ratio 2% 2% 0% DDR MIU1 SSC ratio 39 DDR MIU1 SSC Freq 30KHz 30KHz off SSC DDR MIU1 SSC frequency 40 Panel H.Flip off off off Flip panel 41 Panel V.Flip off off off Flip panel 42 Panel ABSwap off off off ABSwap panel 43 Watchdog 5sec 5sec off Watchdog 44 Backlight PWM freq.(Hz) 150 150 150 Backlight PWM frequency 45 Backlight PWM Limit 2 2 20 Backlight PWM Limit 46 VGA_TxRx_Mode off off off VGA_TxRx_Mode 47 LVDS Driving 3 3 1 LVDS Driving

• Displaying and or changing Tuner ID information.

• Error buffer clearing.

• Various software alignment settings.

• Testpattern displaying.

• Public Broadcasting Service password Reset.

•etc.

How to Activate the Factory mode

To activate the Factory mode, use the following method:

• Press the following key sequence on the remote control transmitter: from the “menu/home” press “1999”, directly followed by the “Back/Return” button. Do not allow the display to time out between entries while keying the sequence.

After entering the Factory mode, the following items are displayed,

Description43" 49" 55"

Source Meter, the Picture Quality checksum, the Dimming library, the Source meter library, the Flash AQ, MCU and OAD software versions.

result in not correct displaying the screen!

tuner is replaced with the correct service part.

the NVM

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Default value

Item Item value

48 LVDS For mat VESA 8bit LVDS Format 49 Ziggo Aging Press OK Ziggo Aging 50 SPDIF On Enable/Disable SPDIF source 51 Standard PWM Gain 100 100 100 Standard PWM Gain 52 ECO PWM Gain 108 108 100 ECO PWM Gain 53 VGA port off off on Enable/Disable VGA port 54 Zero Detect Enable on on off Zero Detect Enable 55 Copy PQ table to TV Press OK Copy PQ table to TV 56 Copy AQ table to TV Press OK Copy AQ table to TV 57 Headphone on on on Enable/Disable Headphone source 58 EnhancedH/88 on on On EnhancedH/88 59 Joysticker Enable On On Off Joysticker Enable 60 Ambilight Enable Off Off Off Ambilight Enable 61 Lounge Light Enable Off Off Off Lounge Light Enable 62 FRC F/W Upgrade Press OK FRC F/W Upgrade 63 Satellite Tuner Slave Address Auto Auto 0xC6 TUNER Address 64 912_SSC_LVDS_PERCENT 0 Percent of 912_SSC_LVDS 65 912_SSC_LVDS_FREQ 0 912_SSC_LVDS_FREQ 66 912_LVDS_DRIVING 0 912_LVDS_DRIVING 67 912_LVDS_FORMAT JEDIA 8bit The format for 912_LVDS 68 EXIF_FACTORY Press OK Exits the Factory mode

Description43" 49" 55"

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How to Exit the Factory mode

Use one of the following methods:

• Select EXIT_FACTORY from the menu and press the “OK” button.

Note: When the TV is switched “off” by a power interrupt, or normal switch to “stand-by” while in the factory mode, the TV will show up in “normal operation mode” as soon as the power is supplied again. The error buffer will not be cleared.

5.2.5 Customer Service Mode (CSM)

Purpose

The Customer Service Mode shows information on the TVs operation settings.The call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set.This helps the call centre to diagnose problems and failures in the TV set before making a service call. The CSM is a read-only mode; therefore, modifications are not possible in this mode.

Specifications

• Ignore “Service unfriendly modes”.

• Line number for every line (to make CSM language independent).

• Set the screen mode to full screen (all contents on screen is visible).

• After leaving the Customer Service Mode, the original settings are restored.

• Possibility to use “CH+” or “CH-” for channel surfing, or enter the specific channel number on the RC.

• 1.2 Production code Displays the production code (the serial number) of the TV. Note that if an NVM is replaced or is initialized after corruption, this production code has to be re-written to NVM.

• 1.3 Installation date Indicates the date of the first installation of the TV. This date is acquired via time extraction.

• 1.4 SSB Gives an identification of the SSB as stored in NVM. Note that if an NVM is replaced or is initialized after corruption, this identification number has to be re-written to NVM. This identification number is the 12NC number of the SSB.

• 1.5 Display 12NC NVM read/write.

• 1.6 PSU 12NC NVM read/write.

• 2.1 Current Main SW Displays the built-in main software version. In case of field problems related to software, software can be upgraded. As this software is consumer upgradeable, it will also be published on the internet.

• 2.2 Standby SW Displays the built-in stand-by processor software version. Upgrading this software will be possible via USB.

• 2.3 Panel Code Displays the Display Code number.

•

2.4 NVM version D

etects and displays NVM version.

• 3.1 Signal Quality Analog/digital signal strength.

• 3.2 Child lock Not active / active. This is a combined item for locks. If any lock (channel lock, parental lock) is active, it is indicated as “active”.

• 3.3 HDCP keys Indicates the validity of the HDMI keys (or HDCP keys). In case these keys are not valid and the customer wants to make use of the HDMI functionality, the SSB has to be replaced.

How to Activate CSM

To activate CSM, press the following key sequence on a standard remote control transmitter: “123654” (do not allow the display to time out between entries while keying the sequence). After entering the Customer Service Mode, the following items are displayed.

Note: Activation of the CSM is only possible if there is no (user) menu on the screen!

Contents of CSM

• 1.1 Set Type This information is very helpful for a helpdesk/workshop as reference for further diagnosis. In this way, it is not necessary for the customer to look at the rear of the TV-set. Note that if an NVM is replaced or is initialized after corruption, this set type has to be re-written to NVM.

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How to Navigate

By means of the “CURSOR-DOWN/UP” knob (or the scroll wheel) on the RC-transmitter, can be navigated through the menus.

How to Exit CSM

To exit CSM, use one of the following methods.

• Press the MENU/HOME button on the remote control transmitter.

• Press the POWER button on the remote control transmitter.

• Press the POWER button on the television set.

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120224

Power Off

Standby Soft Mode

Power On

Semi- Standby

Standby

Switch

Off(Mains Power Plug)

Standby Soft Mode Command Received, previously in Standby

Soft Mode (Power tact switch)

TV Wakeup commands Received (TV Wakeup keys)

Digital background tasks started

Digital background tasks completed

Swith On, previously in

Standby/Semi- Standby (Mains Power Plug)

Standby Soft Mode

Command Received (Power tact

switch)

Switch Off (Mains Power Plug)

Switch Off

(Mains Power Plug)

Swith On, previously in Standby Soft Mode (Mains Power Plug)

Standby commands

Received (RC

Standby key)

Standby Soft Mode

Command Received, previously in Standby Soft Mode (Power tact switch)

TV Wakeup commands Received (TV Wakeup keys)

Switch On, previously in Power On Mode (Power tact switch)

Standby Soft Mode Command Received, (Power tact switch)

Switch Off (Mains Power Plug)

Switch On,previously in TV Operation Mode (Mains Power Plug)

5.3 Stepwise Start-up

Service Modes and Fault Finding

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Figure 5-1 Stepwise Start-up

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10000_036_090121.eps

091118

UART SERVICE

CONNECTOR

UART SERVICE

CONNECTOR

I2C SERVICE

CONNECTOR

TO TV

HDMI I

C only

Optional power

5V DC

ComPair II Developed by Philips Brugge

RC out

RC in

Optional

Switch

Power ModeLink/

Activity

ComPair II

Multi

function

RS232 /UART

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5.4 Service Tools

5.4.1 ComPair

Introduction

ComPair (Computer Aided Repair) is a Service tool for Philips Consumer Electronics products. and offers the following:

1. ComPair helps to quickly get an understanding on how to repair the chassis in a short and effective way.

2. ComPair allows very detailed diagnostics and is therefore capable of accurately indicating problem areas. No knowledge on I because ComPair takes care of this.

3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the micro processor is working) and all repair information is directly available.

4. ComPair features TV software up possibilities.

Specifications

ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The ComPair II interface box is connected to the PC via an USB cable. For the TV chassis, the ComPair interface box and the TV communicate via a bi-directional cable via the service connector(s). The ComPair fault finding program is able to determine the problem of the defective television, by a combination of automatic diagnostics and an interactive question/answer procedure.

How to Connect

This is described in the chassis fault finding database in ComPair.

C or UART commands is necessary,

5.5 Software Upgrading

5.5.1 Description

It is possible for the user to upgrade the main software via the USB port. This allows replacement of a software image in a stand alone set. A description on how to upgrade the main software can be found in the DFU or on the Philips website.

5.5.2 Introduction

Philips continuously tries to improve its products, and it’s recommend that the TV software is updated when updates are available. Software update files can be obtained from the dealer or can be downloaded from the following websites:

http://www.philips.com/support

Preparing a portable memory for software upgrade

The following requirements have to be met:

1. A personal computer connected to the internet.

2. An archive utility that supports the ZIP-format (e.g. WinZip for Windows or Stufflt for Mac OS).

3. A FAT formatted USB memory stick (preferably empty).

Note:

1. Only FAT/DOS-formatted memory sticks are supported.

2. Only use software update files that can be found on the

http://www.philips.com/support

5.5.3 Check the current TV software version

Before starting the software upgrade procedure, it is advised to check that what the current TV software:

1. Press the “1 2 3 6 5 4” button on the remote control to enter the CSM mode.

2. Use the up/down cursor keys to select “Current Main Software”.

If the current software version of the TV is the same as the latest update file found on http://www.philips.com/support not necessary to update the TV software.

web site.

, it is

Figure 5-2 ComPair II interface connection

Caution: It is compulsory to connect the TV to the PC as

shown in the picture above (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART), ICs can be blown!

How to Order

ComPair II order codes:

• ComPair II interface: 3122 785 91020.

• Software is available via the Philips Service web portal.

• ComPair UART interface cable for TPM10.1x xx. (using DB9 to 2mm pitch JST connector): 3122 785 90630.

Note: When you encounter problems, contact your local support desk.

5.5.4 Download the latest software

1. Open the internet page http://www.philips.com/support

2. Find information and software related to the TV.

3. Select the latest software update file and download it to the PC.

4. Insert the USB memory stick into one of the USB ports of the PC.

5. Decompress the downloaded ZIP file and copy it to the root directory of the USB flash drive.

5.5.5 Update the TV software

1. Turn the TV on and wait for it to boot completely.

2. Insert the USB memory stick that contains the software update files in one of the TV’s USB ports.

3. The TV will detect the USB memory stick automatically. Then a window jumps out as Figure 5-3 Note: If the USB flash drive is not detected after power up, disconnect it and re-insert it.

4. Select [Update] and press OK. See Figure 5-3

5. To proceed, In next menu select [Start] and press OK to start software updates. See Figure 5-4

6. Upgrading will now begins and the status of the updating progress will be displayed.

7. When the TV software is updated. Remove your USB flash drive, then select [Restart] and press OK to restart the TV.See Figure 5-5

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Figure 5-3 Update the TV software [1/3]

Figure 5-4 Update the TV software [2/3]

Service Modes and Fault Finding

• FUS_clustername_version.zip: Contains the file

• NVM_clustername_version.zip: Default NVM content.

5.5.7 How to Copy NVM Data to/from USB

When copying data to and from a USB memory stick, the folder “repair” is used. When inserting an empty USB memory stick, and downloading data to the stick, the TV will create this folder. When sending data from a USB memory stick to a TV, the intended data must be available in the “repair” folder. Note that when copying EDID data to the TV, all necessary EDID files must be in this folder. Service mode overview for your reference.

Table 5-3 Service mode overview

Service Modes Description

SAM Service alignment mode Factory Mode Used for extended alignments SDM Service default Mode CSM 3-page compact CSM pages. There will be CSM dump

USB SW upgradeable SW-upgrading of flash memories N T72666 can be done

NVM-Editor in SAM NVM-editor will function as in the past: Address and

Service Data New Service data in SAM for CTN, Prod. no., 12NC

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USB copy/paste in SAM Channel list, NVM data, Readable info, EDID UART logging There will be printout available in UART. No

Blind SAM RC sequence “062598” + “Menu” + “Panel code” Clear Buffer RC sequence “062599” + “OK” or via SAM

downloaded which is needed to upgrade the TV main software and the software download application.

Must be programmed via ComPair.

to USB-stick upon entering CSM-mode

via USB. The main SW can be upgr aded via th e ZIP file downloaded.

Value field is a decimal value via digit entry

programming with virtual keyboard

specifications of the printout, per MTK provision/definition.

19080_209_110324.eps

Figure 5-5 Update the TV software [3/3]

Note:

• Do not remove the USB flash drive during the software update.

• If a power failure occurs during the update, do not remove the USB flash drive from the TV. The TV will continue the software update as soon as the power comes up again.

• If an error occurs during the update retry the procedure or contact the dealer.

• We do not recommend downgrading to an older version.

• Once the upgrade is finished, use the PC to remove the TV software from the USB portable memory.

5.5.6 Content and Usage of the One-Zip Software File

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5.6 The Blinking LED Procedure

5.6.1 Introduction

The software is capable of identifying different kinds of errors. These errors can be displayed by the blinking LED procedure. It is a useful fuction if the OSD is not working properly. The method is to repeatedly let the front LED pulse with as many pulses as the error code number, followed by a period of

1.5 seconds in which the LED is “off”. Then this sequence is repeated. Example (1): error code 4 will result in four times the sequence LED “on” for 0.25 seconds / LED “off” for 0.25 seconds. After this sequence, the LED will be “off” for 1.5 seconds. Any RC command terminates the sequence. Error code LED blinking is in red color.

Below you find a content explanation of the One-Zip file, and instructions on how and when to use it. Only files that are relevant for Service are mentioned here.

• EDID_clustername.zip: Contains the EDID content of the different EDID NVMs. See ComPair for further instructions.

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Service Modes and Fault Finding

EN 21TPN15.2E LA 5.

5.7 Fault Finding and Repair Tips

Note:

• It is assumed that the components are mounted correctly with correct values and no bad solder joints.

• Before any fault finding actions, check if the correct options are set.

5.7.1 NVM Editor

In some cases, it can be convenient if one directly can change the NVM contents. This can be done with the “NVM Editor” in SAM mode. With this option, single bytes can be changed.

Caution:

• Do not change these, without understanding the function of each setting, because incorrect NVM settings may seriously hamper the correct functioning of the TV set!

• Always write down the existing NVM settings, before changing the settings. This will enable you to return to the original settings, if the new settings turn out to be incorrect.

5.7.2 Load Default NVM Values

It is possible to upload the default values to the NVM with ComPair in case the SW is changed, the NVM is replaced with a new (empty) one, or when the NVM content is corrupted. After replacing an EEPROM (or with a defective/no EEPROM), default settings should be used to enable the set to start-up and allow the Service Default Mode and Service Alignment Mode to be accessed.

5.7.10 Display option code

Attention: In case the SSB is replaced, always check the Panel Code in CSM, even when picture is available. Performance with the incorrect display option code can lead to unwanted side-effects for certain conditions.

5.7.3 No Picture

When you have no picture, first make sure you have entered the correct display code. See paragraph 6.4 Option Settings the instructions. See also Table 6-3

5.7.4 Unstable Picture via HDMI input

Check (via ComPair or factory mode) if HDMI EDID data is properly programmed.

5.7.5 No Picture via HDMI input

Check if HDCP key is valid. This can be done in CSM.

5.7.6 TV Will Not Start-up from Stand-by

Possible Stand-by Controller failure. Re-flash the software.

5.7.7 Audio Amplifier

The Class D-IC U606 has a powerpad for cooling. When the IC is replaced it must be ensured that the powerpad is very well pushed to the PWB while the solder is still liquid. This is needed to insure that the cooling is guaranteed, otherwise the Class D-IC could break down in short time.

for

5.7.8 CSM

When CSM is activated and there is a USB memory stick connected to the TV, the software will dump the complete CSM content to the USB memory stick. The file (Csm.txt) will be saved in the root of the USB memory stick.

5.7.9 Loudspeakers

Make sure that the volume is set to minimum during disconnecting the speakers in the ON-state of the TV. The audio amplifier can be damaged by disconnecting the speakers during ON-state of the set!

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EN 22 TPN15.2E LA6.

6. Alignments

Index of this chapter:

6.1 General Alignment Conditions

6.2 Hardware Alignments

6.3 Software Alignments

6.4 Option Settings

6.5 Reset of Repaired SSB

6.1 General Alignment Conditions

Perform all electrical adjustments under the following conditions:

• Power supply voltage: 90 - 264 V

• Connect the set to the mains via an isolation transformer with low internal resistance.

• Allow the set to warm up for approximately 15 minutes.

• Measure voltages and waveforms in relation to correct ground (e.g. measure audio signals in relation to AUDIO_GND). Caution: It is not allowed to use heat sinks as ground.

• Test probe: R

> 10 MW, Ci < 20 pF.

• Use an isolated trimmer/screwdriver to perform alignments.

, 50/ 60 ± 3 Hz.

Alignments

In case you have a colour analyser:

• Measure with a calibrated (phosphor- independent) color analyser (e.g. Minolta CA-210) in the centre of the screen. Consequently, the measurement needs to be done in a dark environment.

• Adjust the correct x, y coordinates (while holding one of the White point registers R, G or B on max. value) by means of decreasing the value of one or two other white points to the correct x, y coordinates (see Table 6-1 White D alignment

values). Tolerance: dx: ± 0.003, dy: ± 0.003.

• Repeat this step for the other colour Temperatures that need to be aligned.

• When finished return to the SAM root menu and press STANDBY on the RC to store the aligned values to the NVM.

Table 6-1 White D alignment values

Value Cool (11000 K) Normal (9000 K) Warm (6500 K)

x 0.276 0.287 0.313 y 0.282 0.296 0.329

6.2 Hardware Alignments

Not applicable.

6.3 Software Alignments

Put the set in SAM mode (see Chapter 5. Service Modes and

Fault Finding). The SAM menu will now appear on the screen.

Select RGB Align and go to one of the sub menus. The alignments are explained below. The following items can be aligned:

• White point.

To store the data:

• Press OK on the RC before the cursor is moved to the left.

• Select “Store” and press OK on the RC.

• Switch the set to stand-by mode.

For the next alignments, supply the following test signals via a video generator to the RF input:

• EU/AP-PAL models: a PAL B/G TV-signal with a signal strength of at least 1 mV and a frequency of 475.25 MHz

• US/AP-NTSC models: an NTSC M/N TV-signal with a signal strength of at least 1 mV and a frequency of

61.25 MHz (channel 3).

• LATAM models: an NTSC M TV-signal with a signal strength of at least 1 mV and a frequency of

61.25 MHz (channel 3).

6.3.1 RGB Alignment

Before alignment, set the picture as follows:

Picture Setting

Dynamic backlight Off Dynamic Contrast Off Color Enhancement Off Picture Format Unscaled Light Sensor Off Brightness 50 Color 0 Contrast 100

White Tone Alignment:

• Activate SAM.

• Select “RGB Align.” and choose a color temperature.

• Use a 100% white screen as input signal and set the following values: – “Red BL Offset” and “Green BL Offset” to “7” (if

present).

– All “White point” values initial to “128”.

If you do not have a colour analyser, you can use the default values. This is the next best solution. The default values are average values coming from production (statistics).

6.3.2 Display Adjustment

You can use the default values. The default values are average values coming from production.

• Enter SAM mode.

• Select a colour temperature (e.g. COOL, NORMAL, or WARM).

• Set the RED, GREEN and BLUE default values according to the values in Table 6-2

• When finished press OK on the RC, then press STORE to store the aligned values to the NVM.

• Restore the initial picture settings after the alignments.

Table 6-2 White tone default settings

Picture mode Screen size

Normal (9000K) 43PUH4900/88 128 122 124

43PUT4900/12 127 122 123 43PUK4900/12 128 121 122 43PUT4900/60 126 121 121 49PUH4900/88 128 113 115 49PUT4900/12 128 112 116 49PUK4900/12 126 111 116 49PUT4900/60 127 110 116 55PUH4900/88 91 99 128 55PUT4900/12 90 98 128 55PUK4900/12 92 97 125 55PUT4900/60 93 95 124

Cool (11000K) 43PUH4900/88 115 114 128

43PUT4900/12 116 115 127 43PUK4900/12 115 116 128 43PUT4900/60 116 116 127 49PUH4900/88 119 108 127 49PUT4900/12 118 106 125 49PUK4900/12 119 110 126 49PUT4900/60 117 110 127 55PUH4900/88 73 89 128 55PUT4900/12 74 90 127 55PUK4900/12 75 89 128 55PUT4900/60 76 90 126

Colour temperature

Red Green Blue

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