Philips 32PFL3406D/78, 32PFL3606D/78, 32PFL5606D/77, 40PFL5606D/77, 32PFL5606D/78 Service Manual

...

Color Television Chassis

L11M1.1L

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110329

Contents Page

1. Revision List 2

2. Technical Specifications and Connections 2

3. Precautions, Notes, and Abbreviation List 6

4. Mechanical Instructions 10

5. Service Modes, Error Codes, and Fault Finding 19

6. Alignments 25

7. Circuit Descriptions 28

8. IC Data Sheets 36

9. Block Diagrams Wiring Diagram 32" (Thriller) 45 Wiring Diagram 40" (Thriller) 46 Wiring Diagram 32" (Berlinale) 47 Wiring Diagram 40" (Berlinale) 48 Block Diagram Video 3939 123 65052 49 Block Diagram Audio 3939 123 65052 50

B01 313912365231 76 B02 313912365231 77 B03 313912365231 79 B04 313912365231 80 B05 313912365231 84 B06 313912365231 86 B07 313912365231 90 313912365231 SSB Layout 91 E 272217190347 Leading Edge Module 93 E 272217190276 KEYBOARD 95 J 272217190275 IR/LED 96 T01 313912365071 98 313912365071 TCON Layout 104

11. Styling Sheets Styling Sheet Thriller 32" 105 Styling Sheet Thriller 40" 106

Revision List

EN 2 L11M1.1L LA1.

1. Revision List

Manual xxxx xxx xxxx.0

• First release.

Manual xxxx xxx xxxx.1

• Chapter 2: Table 2-1

updated (added Berlinale CTNs).

• Chapter 4: added wiring diagrams; see section 4.1

• Chapter 6: added white tone alignment data, see section

6.3

• Chapter 7: added Berlinale architecture diagrams; see section 7.1

2. Technical Specifications and Connections

Index of this chapter:

2.1 Technical Specifications

2.2 Directions for Use

2.3 Connections

Notes:

• Figures can deviate due to the different set executions.

• Specifications are indicative (subject to change).

2.1 Technical Specifications

For on-line product support please use the links in Table 2-1. Here is product information available, as well as getting started, user manuals, frequently asked questions and software & drivers.

Table 2-1 Described Model Numbers and Diversity

CTN Styling

SSB 2 4 9 10

3139 123 xxxxx

Connection Overview

Mechanics Block Diagrams Schematics

Wire Dressing

Assembly Removal

LCD Removal

Wiring Diagram

Video

Audio

Control & Clock

I2C

Supply lines

B01 (DC-DC)

B02 (Tuner & Dig. Dem.)

B03 (Class D & mute)

B04 (Power, DDR, LVDS)

B05 (HDMI, USB)

B06 (analog I/O, VGA)

B07 (Hospitality)

E (Keyboard/Leading Edge)

J (IR/LED)

T01 (LVDS Display, TCON

32PFL3406D/78 Thriller

11-1

65052 2-1 4-1 4.3 4.3.2 9-1 9-5 9-6 9-7 9-8 9-9 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-18 10-19 -

32PFL3606D/78 Thriller

11-1

65052 2-1 4-1 4.3 4.3.2 9-1 9-5 9-6 9-7 9-8 9-9 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-18 10-19 -

Technical Specifications and Connections

EN 3L11M1.1L LA 2.

2.3 Connections

Figure 2-1 Connection overview Thriller (xxPFL3x06/xx)

SROTCENNOC EDISSROTCENNOC RAER

DIGITAL

AUDIO OUT

AUDIO IN

DVI/ VGA

SERV.U

R L Pr Pb Y

CVI 1

BOTTOM REAR CONNECTORS

VGA

HDMI 1

(ARC)

R L Pr Pb Y

CVI 2

ANTENNA

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4 5 6 7

8 9 10 11

SIDE CONNECTORS

REAR CONNECTORS

Technical Specifications and Connections

EN 4 L11M1.1L LA2.

Note: The following connector color abbreviations are used

(according to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, Ye= Yellow.

2.3.1 Side Connections

1 - USB2.0

Figure 2-3 USB (type A)

1-+5V k 2 - Data (-) jk 3 - Data (+) jk 4 - Ground Gnd H

2 - AV IN: Cinch: Video CVBS - In, Audio - In

Ye - Video CVBS 1 V

/ 75 ohm jq

Wh - Audio L 0.5 V

RMS

/ 10 kohm jq

Rd - Audio R 0.5 V

RMS

/ 10 kohm jq

3 - HDMI: Digital Video, Digital Audio - In

Figure 2-4 HDMI (type A) connector

2.3.3 Bottom Connections

8 - CVI-2: Cinch: Video YPbPr - In, Audio - In

Wh - Audio - L 0.5 V

RMS

/ 10 k jq

Rd - Audio - R 0.5 V

RMS

/ 10 k jq

Rd - Video Pr 0.7 V

/ 75  jq

Bu - Video Pb 0.7 V

/ 75  jq

Gn - Video Y 1 V

/ 75  jq

9 - HDMI1 Audio Return Channel: Digital Video, Digital Audio - In

Figure 2-5 HDMI (type A) connector

1 - D2+ Data channel j 2 - Shield Gnd H 3 - D2- Data channel j 4 - D1+ Data channel j 5 - Shield Gnd H 6 - D1- Data channel j 7 - D0+ Data channel j 8 - Shield Gnd H 9 - D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink Control channel/CEC jk 14 - ARC Audio Return Channel j 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H

10 - Aerial - In

- - F-type Coax, 75  D

11 - VGA: Video RGB - In

1 2 3 4

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090121

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Technical Specifications and Connections

EN 5L11M1.1L LA 2.

1 - D2+ Data channel j 2-Shield Gnd H 3 - D2- Data channel j 4 - D1+ Data channel j 5-Shield Gnd H 6 - D1- Data channel j 7 - D0+ Data channel j 8-Shield Gnd H 9 - D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink Control channel/CEC jk 14 - n.c. 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H

Precautions, Notes, and Abbreviation List

EN 6 L11M1.1L LA3.

3. Precautions, Notes, and Abbreviation List

Index of this chapter:

3.1 Safety Instructions

3.2 Warnings

3.3 Notes

3.4 Abbreviation List

3.1 Safety Instructions

Safety regulations require the following during a repair:

• Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).

• Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.

Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:

• Route the wire trees correctly and fix them with the mounted cable clamps.

• Check the insulation of the Mains/AC Power lead for external damage.

• Check the strain relief of the Mains/AC Power cord for proper function.

• Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):

1. Unplug the Mains/AC Power cord and connect a wire

between the two pins of the Mains/AC Power plug.

2. Set the Mains/AC Power switch to the “on” position

(keep the Mains/AC Power cord unplugged!).

3. Measure the resistance value between the pins of the

Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 M and 12 M.

4. Switch “off” the set, and remove the wire between the

two pins of the Mains/AC Power plug.

• Check the cabinet for defects, to prevent touching of any inner parts by the customer.

• Where necessary, measure the waveforms and voltages

with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.

3.3.2 Schematic Notes

• All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 k).

• Resistor values with no multiplier may be indicated with either an “E” or an “R” (e.g. 220E or 220R indicates 220 ).

• All capacitor values are given in micro-farads (10

-6

nano-farads (n 10

-9

), or pico-farads (p 10

-12

• Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).

• An “asterisk” (*) indicates component usage varies. Refer to the diversity tables for the correct values.

• The correct component values are listed on the Philips Spare Parts Web Portal.

3.3.3 Spare Parts

For the latest spare part overview, consult your Philips Spare Part web portal.

3.3.4 BGA (Ball Grid Array) ICs

Introduction

For more information on how to handle BGA devices, visit this URL: http://www.atyourservice-magazine.com

. Select “Magazine”, then go to “Repair downloads”. Here you will find Information on how to deal with BGA-ICs.

BGA Temperature Profiles

For BGA-ICs, you must use the correct temperature-profile. Where applicable and available, this profile is added to the IC Data Sheet information section in this manual.

Precautions, Notes, and Abbreviation List

EN 7L11M1.1L LA 3.

The third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number. By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number “1” (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a “2” (example: AG2B0335000001), then the set has been produced according to B.O.M. no. 2. This is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number.

Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production centre (e.g. SN is Lysomice, RJ is Kobierzyce), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in example below it is 2010 week 10 / 2010 week 17). The 6 last digits contain the serial number.

powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.

3.4 Abbreviation List

0/6/12 SCART switch control signal on A/V

board. 0 = loop through (AUX to TV), 6 = play 16 : 9 format, 12 = play 4 : 3 format

AARA Automatic Aspect Ratio Adaptation:

algorithm that adapts aspect ratio to remove horizontal black bars; keeps the original aspect ratio

ACI Automatic Channel Installation:

algorithm that installs TV channels directly from a cable network by

means of a predefined TXT page ADC Analogue to Digital Converter AFC Automatic Frequency Control: control

signal used to tune to the correct

frequency AGC Automatic Gain Control: algorithm that

controls the video input of the feature

box AM Amplitude Modulation AP Asia Pacific AR Aspect Ratio: 4 by 3 or 16 by 9 ASF Auto Screen Fit: algorithm that adapts

aspect ratio to remove horizontal black

bars without discarding video

information ATSC Advanced Television Systems

Committee, the digital TV standard in

the USA ATV See Auto TV Auto TV A hardware and software control

system that measures picture content,

and adapts image parameters in a

dynamic way AV External Audio Video AVC Audio Video Controller AVIP Audio Video Input Processor B/G Monochrome TV system. Sound

Precautions, Notes, and Abbreviation List

EN 8 L11M1.1L LA3.

D/K Monochrome TV system. Sound

carrier distance is 6.5 MHz DFI Dynamic Frame Insertion DFU Directions For Use: owner's manual DMR Digital Media Reader: card reader DMSD Digital Multi Standard Decoding DNM Digital Natural Motion DNR Digital Noise Reduction: noise

reduction feature of the set DRAM Dynamic RAM DRM Digital Rights Management DSP Digital Signal Processing DST Dealer Service Tool: special remote

control designed for service

technicians DTCP Digital Transmission Content

Protection; A protocol for protecting

digital audio/video content that is

traversing a high speed serial bus,

such as IEEE-1394 DVB-C Digital Video Broadcast - Cable DVB-T Digital Video Broadcast - Terrestrial DVD Digital Versatile Disc DVI(-d) Digital Visual Interface (d= digital only) E-DDC Enhanced Display Data Channel

(VESA standard for communication

channel and display). Using E-DDC,

the video source can read the EDID

information form the display. EDID Extended Display Identification Data

(VESA standard) EEPROM Electrically Erasable and

Programmable Read Only Memory EMI Electro Magnetic Interference EPG Electronic Program Guide EPLD Erasable Programmable Logic Device EU Europe EXT EXTernal (source), entering the set by

SCART or by cinches (jacks) FDS Full Dual Screen (same as FDW) FDW Full Dual Window (same as FDS) FLASH FLASH memory FM Field Memory or Frequency

Modulation

subcommittee of the International Telecommunication Union relating to radio communication. ITU-656 (a.k.a. SDI), is a digitized video format used for broadcast grade video. Uncompressed digital component or digital composite signals can be used. The SDI signal is self-synchronizing, uses 8 bit or 10 bit data words, and has a maximum data rate of 270 Mbit/s, with a minimum bandwidth of 135 MHz.

iTV Institutional TeleVision; TV sets for

hotels, hospitals etc.

LS Last Status; The settings last chosen

by the customer and read and stored in RAM or in the NVM. They are called at start-up of the set to configure it according to the customer's

preferences LATAM Latin America LCD Liquid Crystal Display LED Light Emitting Diode L/L' Monochrome TV system. Sound

carrier distance is 6.5 MHz. L' is Band

I, L is all bands except for Band I LPL LG.Philips LCD (supplier) LS Loudspeaker LVDS Low Voltage Differential Signalling Mbps Mega bits per second M/N Monochrome TV system. Sound

carrier distance is 4.5 MHz MHEG Part of a set of international standards

related to the presentation of

multimedia information, standardised

by the Multimedia and Hypermedia

Experts Group. It is commonly used as

a language to describe interactive

television services MIPS Microprocessor without Interlocked

Pipeline-Stages; A RISC-based

microprocessor MOP Matrix Output Processor MOSFET Metal Oxide Silicon Field Effect

Precautions, Notes, and Abbreviation List

EN 9L11M1.1L LA 3.

PAL Phase Alternating Line. Color system

mainly used in West Europe (colour carrier = 4.433619 MHz) and South America (colour carrier PAL M = 3.575612 MHz and

PAL N = 3.582056 MHz) PCB Printed Circuit Board (same as “PWB”) PCM Pulse Code Modulation PDP Plasma Display Panel PFC Power Factor Corrector (or Pre-

conditioner) PIP Picture In Picture PLL Phase Locked Loop. Used for e.g.

FST tuning systems. The customer

can give directly the desired frequency POD Point Of Deployment: a removable

CAM module, implementing the CA

system for a host (e.g. a TV-set) POR Power On Reset, signal to reset the uP PSDL Power Supply for Direct view LED

backlight with 2D-dimming PSL Power Supply with integrated LED

drivers PSLS Power Supply with integrated LED

drivers with added Scanning

functionality PTC Positive Temperature Coefficient,

non-linear resistor PWB Printed Wiring Board (same as “PCB”) PWM Pulse Width Modulation QRC Quasi Resonant Converter QTNR Quality Temporal Noise Reduction QVCP Quality Video Composition Processor RAM Random Access Memory RGB Red, Green, and Blue. The primary

color signals for TV. By mixing levels

of R, G, and B, all colors (Y/C) are

reproduced. RC Remote Control RC5 / RC6 Signal protocol from the remote

control receiver RESET RESET signal ROM Read Only Memory RSDS Reduced Swing Differential Signalling

SSC Spread Spectrum Clocking, used to

reduce the effects of EMI STB Set Top Box STBY STand-BY SVGA 800 × 600 (4:3) SVHS Super Video Home System SW Software SWAN Spatial temporal Weighted Averaging

Noise reduction SXGA 1 280 × 1024 TFT Thin Film Transistor THD Total Harmonic Distortion TMDS Transmission Minimized Differential

Signalling TS Transport Stream TXT TeleteXT TXT-DW Dual Window with TeleteXT UI User Interface uP Microprocessor UXGA 1600 × 1200 (4:3) V V-sync to the module VESA Video Electronics Standards

Association VGA 640 × 480 (4:3) VL Variable Level out: processed audio

output toward external amplifier VSB Vestigial Side Band; modulation

method WYSIWYR What You See Is What You Record:

record selection that follows main

picture and sound WXGA 1 280 × 768 (15:9) XTAL Quartz crystal XGA 1024 × 768 (4:3) Y Luminance signal Y/C Luminance (Y) and Chrominance (C)

signal YPbPr Component video. Luminance and

scaled color difference signals (B-Y

and R-Y) YUV Component video

Mechanical Instructions

EN 10 L11M1.1L LA4.

4. Mechanical Instructions

Index of this chapter:

4.1 Cable Dressing

4.2 Service Positions

4.3 Assy/Panel Removal (Thriller styling; xxPFL3x06D/xx)

4.4 Assy/Panel Removal (Berlinale styling; xxPFL5x06D/xx)

4.5 Set Re-assembly

Notes:

• Figures below can deviate slightly from the actual situation, due to the different set executions.

4.1 Cable Dressing

Mechanical Instructions

EN 11L11M1.1L LA 4.

Figure 4-2 Cable dressing 40" Thriller (xxPFL3x06D/xx)

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11 mm saddle × 1 150 mm tape × 3 70 mm tape × 4 Foam × 2

Mechanical Instructions

EN 12 L11M1.1L LA4.

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Mechanical Instructions

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Figure 4-4 Cable dressing 40" Berlinale (xxPFL5x06D/xx)

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Mechanical Instructions

EN 14 L11M1.1L LA4.

4.2 Service Positions

For easy servicing of a TV set, the set should be put face down on a soft flat surface, foam buffers or other specific workshop tools. Ensure that a stable situation is created to perform

measurements and alignments. When using foam bars take care that these always support the cabinet and never only the display. Caution: Failure to follow these guidelines can seriously damage the display! Ensure that ESD safe measures are taken.

4.3 Assy/Panel Removal (Thriller styling; xxPFL3x06D/xx)

Instructions below apply to the 40PFL3606D/78, but will be similar for other models.

4.3.1 Rear Cover

2 2

Mechanical Instructions

EN 15L11M1.1L LA 4.

4.3.2 LCD Panel

Refer to Figure 4-6

for details.

1. Remove the Stand [A].

2. Remove the Speakers/Subwoofer [B].

3. Remove the PSU [C], SSB [D] and TCON (E).

4. Remove the IR/LED board [F].

5. Remove the Local Control board [G].

6. Remove the clamps [1].

7. Remove all metal subframes [2] that do not belong to the LCD display.

12 12

1111

Mechanical Instructions

EN 16 L11M1.1L LA4.

Figure 4-7 Rear cover removal -1-

4.4.2 Small Signal Board (SSB)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the SSB.

1. Release the clips from both the LVDS Flat Foil connectors that connect with the SSB.

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Mechanical Instructions

EN 17L11M1.1L LA 4.

4.4.4 Stand removal

1. Remove the four fixation screws.

2. Take the stand out in a downwards direction.

4.4.5 Stand bracket removal

Refer to Figure 4-10

for details. Caution: it is mandatory to remount all different screws at their original position during re-assembly. Be sure to put the set in the Service Position.

1. Remove the fixation screws [1], [2].

2. Take the Stand bracket out.

Figure 4-10 Stand bracket removal

4.4.6 Power switch and mains plug

Refer to Figure 4-11

for details.

1. Unplug the connector from the PSU.

2. The switch and mains inlet can be removed by lifting the

catches with a screwdriver [1] and sliding them out [2]. When defective, replace the power switch and mains plug assembly.

Figure 4-12 IR/LED/Keyboard removal

4.4.8 LCD Panel

Refer to Figure 4-14

for details.

1. Remove the SSB as described earlier.

2. Remove the PSU as described earlier.

3. Remove the stand as described earlier.

4. Remove the stand bracket as described earlier.

5. Remove the Power switch and mains plug as described earlier and remove the plastic subframe.

6. Remove the speakers.

7. Remove all tapes that secure any cable and remove the cables from the set.

8. Release the clips from the LVDS flat foil connector [1]. Caution: be careful, as these are very fragile cables and connectors! Take the flat foil out of it’s connector.

9. Release the metal clips [2] at the top, sides and bottom of the panel that secure the LCD panel with the bezel and remove the clips from their position. Be careful not to break the plastic catches [3] that secure the metal brackets.

10. Lift the LED Panel from the bezel.

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1 1

Stand Bracket

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Mechanical Instructions

EN 18 L11M1.1L LA4.

Figure 4-14 LCD Panel removal -2-

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2 2 2

2 2

Service Modes, Error Codes, and Fault Finding

EN 19L11M1.1L LA 5.

5. Service Modes, Error Codes, and Fault Finding

Index of this chapter:

5.1 Test Points

5.2 Service Modes

5.3 Service Tools

5.4 Error Codes

5.5 The Blinking LED Procedure

5.6 Fault Finding and Repair Tips

5.7 Repair Policy TCON Boards

5.8 Software Upgrading

5.1 Test Points

In the chassis schematics and layout overviews, the test points are mentioned. In the schematics and layouts, test points are indicated with “Fxxx” or “Ixxx”. As most signals are digital, it will be difficult to measure waveforms with a standard oscilloscope. Several key ICs are capable of generating test patterns, which can be controlled via ComPair. In this way it is possible to determine which part is defective.

Perform measurements under the following conditions:

• Service Default Mode.

• Video: Color bar signal.

• Audio: 3 kHz left, 1 kHz right.

5.2 Service Modes

The Service Mode feature is split into four parts:

• Service Default Mode (SDM).

• Service Alignment Mode (SAM).

• Customer Service Mode (CSM).

• Computer Aided Repair Mode (ComPair).

SDM and SAM offer features, which can be used by the Service engineer to repair/align a TV set. Some features are:

• A pre-defined situation to ensure measurements can be made under uniform conditions (SDM).

• Activates the blinking LED procedure for error identification

5.2.1 General

Next items are applicable to all Service Modes or are general.

Life Timer

During the life time cycle of the TV set, a timer is kept (called “Op. Hour”). It counts the normal operation hours (not the Stand-by hours). The actual value of the timer is displayed in SDM and SAM in a decimal value. Every two soft-resets increase the hour by +1. Stand-by hours are not counted.

Software Identification, Version, and Cluster

The software ID, version, and cluster will be shown in the main menu display of SDM, SAM, and CSM. The screen will show: “AAAAAAB-XX.YY”, where:

• AAAAAA is the chassis name: L11M11.

• B is the region indication: E= Europe, A= AP/China, U= NAFTA, L= LATAM.

• XX is the main version number: this is updated with a major change of specification (incompatible with the previous software version). Numbering will go from 01 - 99 and AA ZZ. – If the main version number changes, the new version

number is written in the NVM.

– If the main version number changes, the default

settings are loaded.

• YY is the sub version number: this is updated with a minor change (backwards compatible with the previous versions) Numbering will go from 00 - 99. – If the sub version number changes, the new version

number is written in the NVM.

– If the NVM is fresh, the software identification, version,

and cluster will be written to NVM.

Display Option Code Selection

When after an SSB or display exchange, the display option code is not set properly, it will result in a TV with “no display”. Therefore, it is required to set this display option code after such a repair. To do so, press the following key sequence on a standard RC

Service Modes, Error Codes, and Fault Finding

EN 20 L11M1.1L LA5.

5.2.2 Service Default Mode (SDM)

Purpose

Set the TV in SDM mode in order to be able to create a predefined setting for measurements to be made. In this platform, a simplified SDM is introduced (without protection override and without tuning to a predefined frequency).

Specifications

• Set linear video and audio settings to 50%, but volume to 25%. Stored user settings are not affected.

• Set Smart Picture to “Game”.

• Set Smart Sound to “Standard”.

• Tune channel to:

- for analogue SDM: channel 3 (61.25 MHz)

- for digital SDM: channel 26 (545.143 MHz).

• For digital SDM: set PID default from the stream.

• All service-unfriendly modes (if present) are disabled, since they interfere with diagnosing/repairing a set. These service unfriendly modes are: – (Sleep) timer. – Blue mute/Wall paper. – Auto switch “off” (when there is no “ident” signal). – Hotel or hospital mode. – Child lock or parental lock (manual or via V-chip). – Skipping, blanking of “Not favorite”, “Skipped” or

“Locked” presets/channels.

– Automatic storing of Personal Preset or Last Status

settings.

– Automatic user menu time-out (menu switches back/

OFF automatically.

– Auto Volume levelling (AVL).

How to Activate

To activate analogue SDM, use one of the following methods:

• Press the following key sequence on the RC transmitter: “062596” directly followed by the MENU button.

• Short one of the “Service” pads on the TV board during cold start (see Figure 5-2

). Then press the mains button (remove the short after start-up). Caution: When doing this, the service-technician must know exactly what he is doing, as it could damage the television set.

• ERR: Shows all errors detected since the last time the buffer was erased in format <xxx> <xxx> <xxx> <xxx> <xxx> (five errors possible).

• OP: Used to read-out the option bytes. Ten codes (in two rows) are possible.

How to Navigate

As this mode is read only, there is not much to navigate. To switch to other modes, use one of the following methods:

• Command MENU from the user remote will enter the normal user menu (brightness, contrast, color, etc...) with “SDM” OSD remaining, and pressing MENU key again will return to the last status of SDM again.

• To prevent the OSD from interfering with measurements in SDM, command “OSD” or “i+” (“STATUS” or “INFO” for NAFTA and LATAM) from the user remote will toggle the OSD “on/off” with “SDM” OSD remaining always “on”.

• Press the following key sequence on the remote control transmitter: “062596” directly followed by the INFO[i+]/OK button to switch to SAM (do not allow the display to time out between entries while keying the sequence).

How to Exit

Switch the set to Stand-by by

• pressing the standby button on the remote control transmitter or on the television set, or

• via a standard RC-transmitter by keying the “00” sequence.

If you switch the television set “off” by removing the mains (i.e., unplugging the television), the television set will remain in SDM when mains is re-applied, and the error buffer is not cleared. The error buffer will only be cleared when the “clear” command is used in the SAM menu.

Note:

• If the TV is switched “off” by a power interrupt while in SDM, the TV will show up in the last status of SDM menu as soon as the power is supplied again. The error buffer will not be cleared.

• In case the set is accidentally in Factory mode (with an “F” displayed on the screen), pressing and holding “VOL-“ button for 5 seconds and then followed by pressing and holding the “CH-” button for another 5 seconds should exit the Factory mode.

Service Modes, Error Codes, and Fault Finding

EN 21L11M1.1L LA 5.

Menu items and explanation:

1. System Information.

• Op Hour: This represents the life timer. The timer counts normal operation hours, but does not count Stand-by hours.

• MAIN SW ID: See paragraph Software Identification,

Version, and Cluster for the SW name definition.

• ERR: Shows all errors detected since the last time the buffer was erased. Five errors possible.

• OP1/OP2: Used to read-out the option bytes. See paragraph 6.7 Option Settings

in the Alignments section for a detailed description. Ten codes are possible.

2. Tuner.

• AGC Adjustment: See paragraph 6.3.1

for

instructions.

• Store: To store the data.

3. Clear. Erases the contents of the error buffer. Select this menu item and press the MENU RIGHT key on the remote control. The content of the error buffer is cleared.

4. Options. To set the option bits. See paragraph 6.7 Option

Settings in the “Alignments” chapter for a detailed

description.

5. RGB Align. To align the White Tone. See White Tone

Alignment: for a detailed description.

6. NVM Editor. To change the NVM data in the television set. See also paragraph 5.6 Fault Finding and Repair Tips

7. Upload to USB.

8. Download from USB.

9. Initialise NVM. To initialize a (corrupted) NVM. Be careful, this will erase all settings!

10. Auto ADC. Refer to chapter 6. Alignments

for detailed

information.

11. EDID Write Enable. Enables EDID writing (not applicable to Berlinale sets).

12. Service Data. Virtual Key board for character input entry.

How to Navigate

• In the SAM menu, select menu items with the UP/DOWN keys on the remote control transmitter. The selected item will be indicated. When not all menu items fit on the screen, use the UP/DOWN keys to display the next / previous menu items.

soon as the power is supplied again. The error buffer will not be cleared.

• In case the set is in Factory mode by accident (with “F” displayed on screen), pressing and holding “VOL-“ button for 5 seconds and then followed by pressing and holding the “CH-” button for another 5 seconds should exit the Factory mode.

5.2.4 Customer Service Mode (CSM)

Purpose

The Customer Service Mode shows error codes and information on the TV’s operation settings. A call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set. This helps them to diagnose problems and failures in the TV before making a service call. The CSM is a read-only mode; therefore, modifications are not possible in this mode.

Specifications

• Ignore “Service unfriendly modes”.

• Set volume to 25%.

• Set Smart Picture to “Game”.

• Set Smart Sound to “Standard”.

• Line number for every line (to make CSM language independent).

• Set the screen mode to full screen (all contents on screen is visible).

• After leaving the Customer Service Mode, the original settings are restored.

• Possibility to use “CH+” or “CH-” for channel surfing, or enter the specific channel number on the RC.

How to Activate

To activate CSM, press the following key sequence on a standard remote control transmitter: “123654” (do not allow the display to time out between entries while keying the sequence).

After entering the Customer Service Mode, the following items are displayed:

Menu Explanation CSM1

1. Set Type. Type number, e.g. 32PFL3605/78. (*)

Service Modes, Error Codes, and Fault Finding

EN 22 L11M1.1L LA5.

3. HDCP Keys. Indicates if the HDMI keys (or HDCP keys) are valid or not. Not applicable to Berlinale series.

4. not used

5. not used

6. not used

7. not used.

Create a CSM dump on an USB stick

There will be CSM dump to a plugged in USB-stick upon entering CSM-mode. An extended CSM dump will be created when the “OK” button on RC is pressed in CSM while a USB stick is plugged in. A direct CSM flash dump will be created when the buttons “red + 2679” on the remote control are pressed in CSM while a USB stick is plugged in.

How to Exit

To exit CSM, use one of the following methods:

• Press the MENU/HOME button on the remote control transmitter.

• Press the POWER button on the remote control transmitter.

• Press the POWER button on the television set.

5.3 Service Tools

5.3.1 ComPair

Introduction

ComPair (Computer Aided Repair) is a Service tool for Philips Consumer Electronics products. and offers the following:

1. ComPair helps you to quickly get an understanding on how to repair the chassis in a short and effective way.

2. ComPair allows very detailed diagnostics and is therefore capable of accurately indicating problem areas. You do not have to know anything about I2C or UART commands yourself, because ComPair takes care of this.

3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the uP is working) and all repair information is directly available.

4. ComPair features TV software up possibilities.

Specifications

Figure 5-3 ComPair II interface connection

Caution: It is compulsory to connect the TV to the PC as

shown in the picture above (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART), ICs will be blown!

How to Order

ComPair II order codes:

• ComPair II interface: 3122 785 91020.

• ComPair UART interface cable: 3138 188 75051.

• Program software can be downloaded from the Philips Service web portal.

Note: For this chassis, “Pgammar” and “T-con NVM” programming (VCOM alignment) are added to ComPair.

Additional cables for VCOM Alignment

10000_036_090121.eps

091118

UART SERVICE

CONNECTOR

UART SERVICE

CONNECTOR

TO I2C SERVICE CONNECTOR

TO TV

HDMI I

C only

Optional power

5V DC

ComPair II Developed by Philips Brugge

RC out

RC in

Optional

Switch

Power ModeLink/

Activity

ComPair II

Multi

function

RS232 /UART

Service Modes, Error Codes, and Fault Finding

EN 23L11M1.1L LA 5.

5.4.2 How to Read the Error Buffer

You can read the error buffer in three ways:

• On screen via the SAM/SDM/CSM (if you have a picture). Example: – ERROR: 0 0 0 0 0 : No errors detected – ERROR: 6 0 0 0 0 : Error code 6 is the last and only

detected error

– ERROR: 9 6 0 0 0 : Error code 6 was detected first and

error code 9 is the last detected (newest) error

• Via the blinking LED procedure (when you have no picture). See paragraph 5.5 The Blinking LED Procedure

•Via ComPair.

5.4.3 Error codes

The “layer 1” error codes are pointing to the defective board. They are triggered by LED blinking when CSM is activated. In the LC10 platform, only two boards are present: the SSB and the PSU/IPB, meaning only the following layer 1 errors are defined:

•2: SSB

• 3: IPB/PSU

•4: Display

Table 5-1 Error code table

5.4.4 How to Clear the Error Buffer

The error code buffer is cleared in the following cases:

Example (2): the content of the error buffer is “12 9 6 0 0” After entering SDM, the following occurs:

• 1 long blink of 5 seconds to start the sequence,

• 12 short blinks followed by a pause of 1.5 seconds,

• 9 short blinks followed by a pause of 1.5 seconds,

• 6 short blinks followed by a pause of 1.5 seconds,

• 1 long blink of 1.5 seconds to finish the sequence,

• The sequence starts again with 12 short blinks.

5.5.2 Displaying the Entire Error Buffer

Additionally, the entire error buffer is displayed when Service Mode “SDM” is entered.

5.6 Fault Finding and Repair Tips

Notes:

• It is assumed that the components are mounted correctly with correct values and no bad solder joints.

• Before any fault finding actions, check if the correct options are set.

5.6.1 NVM Editor

In some cases, it can be convenient if one directly can change the NVM contents. This can be done with the “NVM Editor” in SAM mode. With this option, single bytes can be changed.

Caution:

• Do not change these, without understanding the function of each setting, because incorrect NVM settings may seriously hamper the correct functioning of the TV set!

• Always write down the existing NVM settings, before changing the settings. This will enable you to return to the original settings, if the new settings turn out to be incorrect.

5.6.2 Load Default NVM Values

It is possible to download default values automatically into the

Layer-1 error code

Defective board

Layer-2 error code Defective device

2 SSB 11 Speaker DC protection active on SSB

3 IPB/PSU 16 +12 missing/low, PSU defective

3 IPB/PSU 17 POK line defective

2 SSB 35 EEPROM I2C error on SSB, M24C16

2 SSB 34 Tuner I2C error on SSB

2 SSB 23 HDMI Mux IC I2C error on SSB - Berlinale

models with Mux only

2 SSB 27 Channel decoder on SSB

4Display

(Inverter)

18 LCD Panel inverter error. INV_STATUS

(for 32” sets only)

Service Modes, Error Codes, and Fault Finding

EN 24 L11M1.1L LA5.

5.6.3 No Picture

When you have no picture, first make sure you have entered the correct display code. See Display Option Code Selection

for the instructions.

5.6.4 Unstable Picture via HDMI input

Check (via ComPair) if HDMI EDID data is properly programmed.

5.6.5 No Picture via HDMI input

Check if HDCP key is valid. This can be done in CSM.

5.6.6 HDMI CEC Not Functioning

Go to Home/Menu ->Setup -> Installation -> Preference and set the Easylink option to “on”. Also check if the connected device is CEC enabled.

5.6.7 TV Will Not Start-up from Stand-by.

Possible Stand-by Controller failure. Reflash the SW.

5.7 Repair Policy TCON Boards

Thriller sets (xxPFL3x06D/xx) in the 40" range have an additional “Philips” TCON board (diagram T01). This board should be swapped separately from the bare LCD panel. Alignment can be done using ComPair. All other TCON boards come with the LCD panel and should be swapped together as one entity.

5.8 Software Upgrading

5.8.1 Introduction

It is possible for the user to upgrade the main software via the USB port. This allows replacement of a software image in a

2. Execute the command "NVM Copy" > "NVM Copy to USB", to copy the NVM data to the USB stick. The NVM filename on the USB stick will be named "L11M11L_NVM_T2U.BIN" (this takes a couple of seconds).

Write NVM Data to TV

1. First, ensure (via a PC) that the filename on the USB stick has the correct format: "L11M11L_NVM_U2T.BIN".

2. Insert the USB stick into the USB slot while in SAM mode.

3. Execute the command "NVM Copy" > "NVM Copy from USB" to copy the USB data to NVM (this takes about a minute to complete).

To write an NVM mask to the TV, ensure that the mask has the correct format: "L11M11L_NVM_U2T.MAK" (0x00 to write protect, 0xFF to overwrite). Important: The file must be located in the "/Repair" directory of the USB stick.

5.8.4 How to Copy EDID Data to/from USB

Write EDID Data to USB

1. Insert the USB stick into the USB slot while in SAM mode.

2. Execute the command "NVM Copy" > "EDID Copy to USB", to copy the EDID data to the USB stick. The filename on the USB stick will be named "L11M11L_EDID_T2U.BIN" (this takes a couple of seconds).

Write EDID Data to TV

1. First, ensure (via a PC) that the filename on the USB stick has the correct format: "L11M11L_EDID_U2T.BIN".

2. Insert the USB stick into the USB slot while in SAM mode.

3. Execute the command "NVM Copy" > "EDID Copy from USB" to copy the USB data to EDID (this takes about a minute to complete).

Important: The file must be located in the "/Repair" directory of the USB stick.

5.8.5 How to Copy the Channel List to/from USB

Alignments

EN 25L11M1.1L LA 6.

6. Alignments

Index of this chapter:

6.1 General Alignment Conditions

6.2 Hardware Alignments

6.3 Software Alignments

6.4 ADC gain adjustment

6.5 TCON Alignment (= VCOM alignment)

6.6 Additional TCON Board

6.7 Option Settings

Note: Figures below can deviate slightly from the actual situation, due to the different set executions.

General: The Service Default Mode (SDM) and Service Alignment Mode (SAM) are described in chapter 5. Menu navigation is done with the CURSOR UP, DOWN, LEFT or RIGHT keys of the remote control transmitter.

6.1 General Alignment Conditions

Perform all electrical adjustments under the following conditions:

• Power supply voltage (depends on region): – AP-NTSC: 120 V

or 230 VAC / 50 Hz ( 10%).

– AP-PAL-multi: 120 - 230 V

/ 50 Hz ( 10%).

– EU: 230 V

/ 50 Hz ( 10%).

– LATAM-NTSC: 120 - 230 V

/ 50 Hz ( 10%).

– US: 120 V

/ 60 Hz ( 10%).

• Connect the set to the mains via an isolation transformer with low internal resistance.

• Allow the set to warm up for approximately 15 minutes.

• Measure voltages and waveforms in relation to correct ground (e.g. measure audio signals in relation to AUDIO_GND). Caution: It is not allowed to use heatsinks as ground.

• Test probe: Ri > 10 Mohm, Ci < 20 pF.

• Use an isolated trimmer/screwdriver to perform alignments.

6.2 Hardware Alignments

6.3 Software Alignments

With the software alignments of the Service Alignment Mode (SAM) the Tuner and RGB settings can be aligned.

6.3.1 Tuner Adjustment (RF AGC Take Over Point)

Purpose: To keep the tuner output signal constant as the input

signal amplitude varies.

No alignment is necessary, as the AGC alignment is done automatically.

6.3.2 RGB Alignment

Before alignment, set the picture as follows:

White Tone Alignment:

• Activate SAM.

• Select “RGB Align.“ and choose a color temperature.

• Use a 100% white screen as input signal and set the following values: – “Red BL Offset” and “Green BL Offset” to “7” (if

present).

– All “White point” values initial to “127”.

In case you have a color analyzer:

• Measure with a calibrated (phosphor- independent) color analyzer (e.g. Minolta CA-210) in the centre of the screen.

Picture Setting

Dynamic backlight Off

Dynamic Contrast Off

Color Enhancement Off

Picture Format Unscaled

Light Sensor Off

Brightness 50

Color 0

Contrast 100

Alignments

EN 26 L11M1.1L LA6.

Table 6-2 Tint settings 32" Thriller HD (xxPFL3406D/xx)

Table 6-3 Tint settings 32" Thriller FHD (xxPFL3606D/xx)

Table 6-4 Tint settings 40" Thriller FHD (xxPFL3606D/xx)

Table 6-5 Tint settings 32" Berlinale FHD (xxPFL5606D/xx)

Table 6-6 Tint settings 40" Berlinale FHD (xxPFL5606D/xx)

6.4 ADC gain adjustment

Use a Quantum Data Patters Generator 802BT and apply a “PgcWrgb” image (“dot, cross and color bar mix pattern”) according to Figure 6-1

• Select the input source to YPbPr input.

• In SAM, initiate the “Auto ADC” calibration command. Upon appearance of the “Auto ADC Completed” message, the alignment is completed.

Notes:

1. Peak-to-Peak

2. Black-to-Peak.

6.4.2 PC VGA

Following instructions result in correct alignment of ADC gain, offset and phase, related to PC VGA input signal. Apply a signal of format “DMT1060”.

• Apply following signals to the PC VGA input connector: – Red signal of 0.7 Vp-p

/ 75 ohm.

– Green signal of 0.7 Vp-p

/ 75 ohm.

– Blue signal of 0.7 Vp-p

/ 75 ohm.

• Select the input source to PC VGA input.

• In SAM, initiate the “Auto ADC” calibration command.

Upon appearance of the “Auto ADC Completed” message, the alignment is completed.

6.5 TCON Alignment (= VCOM alignment)

New requirement for “TCON on SSB” project:

• The purpose of VCOM alignment is to obtain an equal voltages for both Positive and Negative LC polarity. This is important to avoid “Flicker” and “Image Sticking”.

• The P-Gamma + VCOM calibrator IC, ISL24837 is used for VCOM adjustment.

• The adjusted VCOM data will be stored inside on-chip memory and will be automatically recalled during each power-up.

ComPair (see 5.3.1 ComPair

) will foresee in a possibility to do

this alignment.

6.6 Additional TCON Board

Thriller sets (xxPFL3x06D/xx) in the 40" range have an

Colour Temp. R G B

Cool 201 240 255

Normal 2 27 255 243

Warm 243 249 164

Colour Temp. R G B

Cool 246 246 248

Normal 2 42 240 246

Warm 255 231 155

Colour Temp. R G B

Cool 212 244 254

Normal 2 31 255 236

Warm 242 252 161

Colour Temp. R G B

Cool 187 255 241

Normal 2 11 254 217

Warm 234 254 156

Colour Temp. R G B

Cool t.b.d. t.b.d. t.b.d.

Normal t.b.d. t.b.d. t.b.d.

Warm t.b.d. t.b.d. t.b.d.

Alignments

EN 27L11M1.1L LA 6.

How to Change Options Codes

An option code (or “option byte”) represents eight different options (bits). All options are controlled via ten option bytes (OP#1... OP#10). Activate SAM and select “Options”. Now you can select the option byte (OP#1... OP#10) with the CURSOR UP/ DOWN keys, and enter the new 3 digit (decimal) value. For the correct factory default settings, see the sticker inside the set.

Circuit Descriptions

EN 28 L11M1.1L LA7.

7. Circuit Descriptions

Index of this chapter:

7.1 Introduction

7.2 Power Supply

7.3 Video

7.3.1 Video: Front-End

7.4 Audio

7.5 Inputs

7.5.1 Inputs: HDMI

7.5.2 Inputs: USB

Notes:

•Only new circuits (circuits that are not published recently) are described.

• Figures can deviate slightly from the actual situation, due to different set executions.

• For a good understanding of the following circuit descriptions, please use chapter 9. Block Diagrams

and

10. Circuit Diagrams and PWB Layouts

. Where necessary,

you will find a separate drawing for clarification.

7.1 Introduction

The LC11M1.1L LA chassis is a digital chassis using a Mediatek chipset. It covers screen sizes of 32" to 40".

The xxPFL3x06D/xx sets come with the “Thriller” styling, and the xxPFL5x06D/xx come with the “Berlinale” styling.

Main key components are the Mediatek MT5363 integrated “System On Chip” (SoC) that supports multimedia video/audio input, and the integrated TCON (Timing Controller), part for the LCD panel. Thriller sets (xxPFL3x06D/xx) in the 40" range however have an additional “Philips” TCON board (diagram T01) that comes separate from the LCD panel and that should be swapped separately.

System SoC is based on MT5363:

• NAND Flash – 128 Mbyte, NumOnyx/Hynix.

• DDR – 128 Mbyte (32 × 16M, 2 pcs), Hynix.

• Use internal MT5363 Stand-by micro-controller.

Tuner/Frontend configuration:

• Half NIM tuner (VA1E1BF2403) from Sharp.

• Toshiba Channel Decoder (TC90517).

Interfaces for debug and SW upgrade:

• UART (3.5 mm jack).

• USB port.

•JTAG.

Refer to Figure 7-1

for details.

Circuit Descriptions

EN 29L11M1.1L LA 7.

Figure 7-2 L11M1.1L LA Architecture Berlinale (xxPFL5x06D/xx)

19131_022_110623.eps

110623

Circuit Descriptions

EN 30 L11M1.1L LA7.

Figure 7-3 SSB cell layout Thriller (xxPFL3x06D/xx)

19130_010_110426.eps

110426

+ 78 hidden pages

Philips 32PFL3406D/78, 32PFL3606D/78, 32PFL5606D/77, 40PFL5606D/77, 32PFL5606D/78 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual