Copyright 2009 Koninklijke Philips Electronics N.V.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic, mechanical,
photocopying, or otherwise without the prior permission of Philips.
Published by QM/JY 0966 BU TV Consumer CarePrinted in the NetherlandsSubject to modificationEN 3122 785 18400
2009-Jun-26
EN 2TPM3.1E LA1.
Revision List
1.Revision List
Manual xxxx xxx xxxx.0
•First release.
2.Technical Specifications, Connections, and Chassis Overview
Index of this chapter:
2.1
Technical Specifications
2.2 Directions for Use
2.3 Connections
2.4 Chassis Overview
Notes:
•Figures can deviate due to the different set executions.
•Specifications are indicative (subject to change).
2.1Technical Specifications
For on-line product support please use the links in Table 2-1.
Here is product information available, as well as getting started,
user manuals, frequently asked questions and software &
drivers.
Table 2-1 Described Model Numbers:
Model NumberStylingPublished in
32PFL5404/12
P&S3122 785 1840032PFL5404/60
42PFL5604/60
Note: The given Model Numbers are subject to change.
2.2Directions for Use
Directions for use can be downloaded from the following
websites:
11 - EXT1 - 2: Video RGB/YC - In, CVBS - In/Out, Audio -In/
Out
20
21
10000_001_090121.eps
2
1
090121
Figure 2-5 SCART connector
1-n.c.
2 - Audio R 0.5 V
3-n.c.
/ 10 kΩ j
RMS
4 - Ground Audio Gnd H
5 - Ground Blue Gnd H
6 - Audio L 0.5 V
7 - Video Blue 0.7 V
/ 10 kΩ j
RMS
/ 75 Ω j
PP
8 - Function Select 0 - 2 V: INT
4.5 - 7 V: EXT 16:9
9.5 - 12 V: EXT 4:3 j
9 - Ground Green Gnd H
10 - n.c.
11 - Video Green 0.7 V
/ 75 Ω j
PP
12 - n.c.
13 - Ground Red Gnd H
14 - Ground Data Gnd H
15 - Video Red 0.7 V
16 - Status/FBL 0 - 0.4 V: INT
/ 75 Ω j
PP
1 - 3 V: EXT / 75 Ω j
17 - Ground Video Gnd H
18 - Ground FBL Gnd H
19 - n.c.
20 - Video CVBS 1 V
21 - Shield Gnd H
/ 75 Ω j
PP
12 - EXT3: Cinch: Video YPbPr - In
Gn - Video Y 1 V
Bu - Video Pb 0.7 V
Rd - Video Pr 0.7 V
/ 75 Ω jq
PP
/ 75 Ω jq
PP
/ 75 Ω jq
PP
EXT3: Cinch: Audio - Out
Rd - Audio - R 0.5 V
Wh - Audio - L 0.5 V
/ 10 kΩ kq
RMS
/ 10 kΩ kq
RMS
13 - Service Connector (UART)
1 - UART_TX Transmit k
2 - Ground Gnd H
3 - UART_RX Receive j
2.4Chassis Overview
Refer to chapter 9. Block Diagrams for PWB/CBA locations.
2009-Jun-26
Precautions, Notes, and Abbreviation List
3.Precautions, Notes, and Abbreviation List
EN 5TPM3.1E LA3.
Index of this chapter:
3.1
Safety Instructions
3.2 Warnings
3.3 Notes
3.4 Abbreviation List
3.1Safety Instructions
Safety regulations require the following during a repair:
•Connect the set to the Mains/AC Power via an isolation
transformer (> 800 VA).
•Replace safety components, indicated by the symbol h,
only by components identical to the original ones. Any
other component substitution (other than original type) may
increase risk of fire or electrical shock hazard. Of de set
ontploft!
Safety regulations require that after a repair, the set must be
returned in its original condition. Pay in particular attention to
the following points:
•Route the wire trees correctly and fix them with the
mounted cable clamps.
•Check the insulation of the Mains/AC Power lead for
external damage.
•Check the strain relief of the Mains/AC Power cord for
proper function.
•Check the electrical DC resistance between the Mains/AC
Power plug and the secondary side (only for sets that have
a Mains/AC Power isolated power supply):
1. Unplug the Mains/AC Power cord and connect a wire
between the two pins of the Mains/AC Power plug.
2. Set the Mains/AC Power switch to the “on” position
(keep the Mains/AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
Mains/AC Power plug and the metal shielding of the
tuner or the aerial connection on the set. The reading
should be between 4.5 MΩ and 12 MΩ.
4. Switch “off” the set, and remove the wire between the
two pins of the Mains/AC Power plug.
•Check the cabinet for defects, to prevent touching of any
inner parts by the customer.
picture carrier at 475.25 MHz for PAL, or 61.25 MHz for
NTSC (channel 3).
•Where necessary, measure the waveforms and voltages
with (D) and without (E) aerial signal. Measure the
voltages in the power supply section both in normal
operation (G) and in stand-by (F). These values are
indicated by means of the appropriate symbols.
3.3.2Schematic Notes
•All resistor values are in ohms, and the value multiplier is
often used to indicate the decimal point location (e.g. 2K2
indicates 2.2 kΩ).
•Resistor values with no multiplier may be indicated with
either an “E” or an “R” (e.g. 220E or 220R indicates 220 Ω).
•All capacitor values are given in micro-farads (μ=× 10
nano-farads (n =× 10
•Capacitor values may also use the value multiplier as the
decimal point indication (e.g. 2p2 indicates 2.2 pF).
•An “asterisk” (*) indicates component usage varies. Refer
to the diversity tables for the correct values.
•The correct component values are listed on the Philips
Spare Parts Web Portal.
3.3.3Spare Parts
For the latest spare part overview, consult your Philips Spare
Part web portal.
3.3.4BGA (Ball Grid Array) ICs
Introduction
For more information on how to handle BGA devices, visit this
URL: http://www.atyourservice-magazine.com
“Magazine”, then go to “Repair downloads”. Here you will find
Information on how to deal with BGA-ICs.
BGA Temperature Profiles
For BGA-ICs, you must use the correct temperature-profile.
Where applicable and available, this profile is added to the IC
Data Sheet information section in this manual.
-9
), or pico-farads (p =× 10
. Select
-12
-6
),
).
3.2Warnings
•All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD w). Careless handling
during repair can reduce life drastically. Make sure that,
during repair, you are connected with the same potential as
the mass of the set by a wristband with resistance. Keep
components and tools also at this same potential.
•Be careful during measurements in the high voltage
section.
•Never replace modules or other components while the unit
is switched “on”.
•When you align the set, use plastic rather than metal tools.
This will prevent any short circuits and the danger of a
circuit becoming unstable.
3.3Notes
3.3.1General
•Measure the voltages and waveforms with regard to the
chassis (= tuner) ground (H), or hot ground (I), depending
on the tested area of circuitry. The voltages and waveforms
shown in the diagrams are indicative. Measure them in the
Service Default Mode with a colour bar signal and stereo
sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and
3.3.5Lead-free Soldering
Due to lead-free technology some rules have to be respected
by the workshop during a repair:
•Use only lead-free soldering tin. If lead-free solder paste is
required, please contact the manufacturer of your soldering
equipment. In general, use of solder paste within
workshops should be avoided because paste is not easy to
store and to handle.
•Use only adequate solder tools applicable for lead-free
soldering tin. The solder tool must be able:
– To reach a solder-tip temperature of at least 400°C.
– To stabilize the adjusted temperature at the solder-tip.
– To exchange solder-tips for different applications.
•Adjust your solder tool so that a temperature of around
360°C - 380°C is reached and stabilized at the solder joint.
Heating time of the solder-joint should not exceed ~ 4 sec.
Avoid temperatures above 400°C, otherwise wear-out of
tips will increase drastically and flux-fluid will be destroyed.
To avoid wear-out of tips, switch “off” unused equipment or
reduce heat.
•Mix of lead-free soldering tin/parts with leaded soldering
tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully
clear the solder-joint from old tin and re-solder with new tin.
2009-Jun-26
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10000_024_090121.eps
090121
MODEL :
PROD.NO:
~
S
32PF9968/10
MADE IN BELGIUM
220-240V 50/60Hz
128W
AG 1A0617 000001
VHF+S+H+UHF
BJ3.0E LA
Precautions, Notes, and Abbreviation List
3.3.6Alternative BOM identification
It should be noted that on the European Service website,
“Alternative BOM” is referred to as “Design variant”.
The third digit in the serial number (example:
AG2B0335000001) indicates the number of the alternative
B.O.M. (Bill Of Materials) that has been used for producing the
specific TV set. In general, it is possible that the same TV
model on the market is produced with e.g. two different types
of displays, coming from two different suppliers. This will then
result in sets which have the same CTN (Commercial Type
Number; e.g. 28PW9515/12) but which have a different B.O.M.
number.
By looking at the third digit of the serial number, one can
identify which B.O.M. is used for the TV set he is working with.
If the third digit of the serial number contains the number “1”
(example: AG1B033500001), then the TV set has been
manufactured according to B.O.M. number 1. If the third digit is
a “2” (example: AG2B0335000001), then the set has been
produced according to B.O.M. no. 2. This is important for
ordering the correct spare parts!
For the third digit, the numbers 1...9 and the characters A...Z
can be used, so in total: 9 plus 26= 35 different B.O.M.s can be
indicated by the third digit of the serial number.
Identification: The bottom line of a type plate gives a 14-digit
serial number. Digits 1 and 2 refer to the production centre (e.g.
AG is Bruges), digit 3 refers to the B.O.M. code, digit 4 refers
to the Service version change code, digits 5 and 6 refer to the
production year, and digits 7 and 8 refer to production week (in
example below it is 2006 week 17). The 6 last digits contain the
serial number.
Figure 3-1 Serial number (example)
3.3.7Board Level Repair (BLR) or Component Level Repair
(CLR)
If a board is defective, consult your repair procedure to decide
if the board has to be exchanged or if it should be repaired on
component level.
If your repair procedure says the board should be exchanged
completely, do not solder on the defective board. Otherwise, it
cannot be returned to the O.E.M. supplier for back charging!
3.3.8Practical Service Precautions
•It makes sense to avoid exposure to electrical shock.
While some sources are expected to have a possible
dangerous impact, others of quite high potential are of
limited current and are sometimes held in less regard.
•Always respect voltages. While some may not be
dangerous in themselves, they can cause unexpected
reactions that are best avoided. Before reaching into a
powered TV set, it is best to test the high voltage insulation.
It is easy to do, and is a good service precaution.
2009-Jun-26
3.4Abbreviation List
0/6/12SCART switch control signal on A/V
board. 0 = loop through (AUX to TV),
6 = play 16 : 9 format, 12 = play 4 : 3
format
AARAAutomatic Aspect Ratio Adaptation:
algorithm that adapts aspect ratio to
remove horizontal black bars; keeps
the original aspect ratio
ACIAutomatic Channel Installation:
algorithm that installs TV channels
directly from a cable network by
means of a predefined TXT page
ADCAnalogue to Digital Converter
AFCAutomatic Frequency Control: control
signal used to tune to the correct
frequency
AGCAutomatic Gain Control: algorithm that
controls the video input of the feature
box
AMAmplitude Modulation
APAsia Pacific
ARAspect Ratio: 4 by 3 or 16 by 9
ASFAuto Screen Fit: algorithm that adapts
aspect ratio to remove horizontal black
bars without discarding video
information
ATSCAdvanced Television Systems
Committee, the digital TV standard in
the USA
ATVSee Auto TV
Auto TVA hardware and software control
system that measures picture content,
and adapts image parameters in a
dynamic way
AVExternal Audio Video
AVCAudio Video Controller
AVIPAudio Video Input Processor
B/GMonochrome TV system. Sound
carrier distance is 5.5 MHz
BLRBoard-Level Repair
BTSCBroadcast Television Standard
Committee. Multiplex FM stereo sound
system, originating from the USA and
used e.g. in LATAM and AP-NTSC
countries
B-TXTBlue TeleteXT
CCentre channel (audio)
CECConsumer Electronics Control bus:
remote control bus on HDMI
connections
CLConstant Level: audio output to
connect with an external amplifier
CLRComponent Level Repair
ComPairComputer aided rePair
CPConnected Planet / Copy Protection
CSMCustomer Service Mode
CTIColor Transient Improvement:
manipulates steepness of chroma
transients
CVBSComposite Video Blanking and
Synchronization
DACDigital to Analogue Converter
DBEDynamic Bass Enhancement: extra
low frequency amplification
DDCSee “E-DDC”
D/KMonochrome TV system. Sound
carrier distance is 6.5 MHz
DFIDynamic Frame Insertion
DFUDirections For Use: owner's manual
DMRDigital Media Reader: card reader
DMSDDigital Multi Standard Decoding
DNMDigital Natural Motion
Precautions, Notes, and Abbreviation List
EN 7TPM3.1E LA3.
DNRDigital Noise Reduction: noise
reduction feature of the set
DRAMDynamic RAM
DRMDigital Rights Management
DSPDigital Signal Processing
DSTDealer Service Tool: special remote
control designed for service
technicians
DTCPDigital Transmission Content
Protection; A protocol for protecting
digital audio/video content that is
traversing a high speed serial bus,
such as IEEE-1394
DVB-CDigital Video Broadcast - Cable
DVB-TDigital Video Broadcast - Terrestrial
DVDDigital Versatile Disc
DVI(-d)Digital Visual Interface (d= digital only)
E-DDCEnhanced Display Data Channel
(VESA standard for communication
channel and display). Using E-DDC,
the video source can read the EDID
information form the display.
EDIDExtended Display Identification Data
(VESA standard)
EEPROMElectrically Erasable and
Programmable Read Only Memory
EMIElectro Magnetic Interference
EPLDErasable Programmable Logic Device
EUEurope
EXTEXTernal (source), entering the set by
SCART or by cinches (jacks)
FDSFull Dual Screen (same as FDW)
FDWFull Dual Window (same as FDS)
FLASHFLASH memory
FMField Memory or Frequency
Modulation
FPGAField-Programmable Gate Array
FTVFlat TeleVision
Gb/sGiga bits per second
G-TXTGreen TeleteXT
HH_sync to the module
HDHigh Definition
HDDHard Disk Drive
HDCPHigh-bandwidth Digital Content
Protection: A “key” encoded into the
HDMI/DVI signal that prevents video
data piracy. If a source is HDCP coded
and connected via HDMI/DVI without
the proper HDCP decoding, the
picture is put into a “snow vision” mode
or changed to a low resolution. For
normal content distribution the source
and the display device must be
enabled for HDCP “software key”
decoding.
HDMIHigh Definition Multimedia Interface
HPHeadPhone
IMonochrome TV system. Sound
2
I
CInter IC bus
2
I
DInter IC Data bus
2
I
SInter IC Sound bus
carrier distance is 6.0 MHz
IFIntermediate Frequency
IRInfra Red
IRQInterrupt Request
ITU-656The ITU Radio communication Sector
(ITU-R) is a standards body
subcommittee of the International
Telecommunication Union relating to
radio communication. ITU-656 (a.k.a.
SDI), is a digitized video format used
for broadcast grade video.
Uncompressed digital component or
digital composite signals can be used.
The SDI signal is self-synchronizing,
uses 8 bit or 10 bit data words, and has
a maximum data rate of 270 Mbit/s,
with a minimum bandwidth of 135
MHz.
ITVInstitutional TeleVision; TV sets for
hotels, hospitals etc.
LSLast Status; The settings last chosen
by the customer and read and stored
in RAM or in the NVM. They are called
at start-up of the set to configure it
according to the customer's
preferences
LATAMLatin America
LCDLiquid Crystal Display
LEDLight Emitting Diode
L/L'Monochrome TV system. Sound
carrier distance is 6.5 MHz. L' is Band
I, L is all bands except for Band I
LPLLG.Philips LCD (supplier)
LSLoudspeaker
LVDSLow Voltage Differential Signalling
MbpsMega bits per second
M/NMonochrome TV system. Sound
carrier distance is 4.5 MHz
MIPSMicroprocessor without Interlocked
Pipeline-Stages; A RISC-based
microprocessor
MOPMatrix Output Processor
MOSFETMetal Oxide Silicon Field Effect
Transistor, switching device
MPEGMotion Pictures Experts Group
MPIFMulti Platform InterFace
MUTEMUTE Line
NCNot Connected
NICAMNear Instantaneous Compounded
Audio Multiplexing. This is a digital
sound system, mainly used in Europe.
NTCNegative Temperature Coefficient,
non-linear resistor
NTSCNational Television Standard
Committee. Color system mainly used
in North America and Japan. Color
carrier NTSC M/N= 3.579545 MHz,
NTSC 4.43= 4.433619 MHz (this is a
VCR norm, it is not transmitted off-air)
NVMNon-Volatile Memory: IC containing
TV related data such as alignments
O/COpen Circuit
OSDOn Screen Display
OTCOn screen display Teletext and
Control; also called Artistic (SAA5800)
P50Project 50: communication protocol
between TV and peripherals
PALPhase Alternating Line. Color system
conditioner)
PIPPicture In Picture
PLLPhase Locked Loop. Used for e.g.
FST tuning systems. The customer
can give directly the desired frequency
PODPoint Of Deployment: a removable
CAM module, implementing the CA
system for a host (e.g. a TV-set)
PORPower On Reset, signal to reset the uP
PTCPositive Temperature Coefficient,
non-linear resistor
PWBPrinted Wiring Board (same as “PCB”)
2009-Jun-26
EN 8TPM3.1E LA3.
Precautions, Notes, and Abbreviation List
PWMPulse Width Modulation
QRCQuasi Resonant Converter
QTNRQuality Temporal Noise Reduction
QVCPQuality Video Composition Processor
RAMRandom Access Memory
RGBRed, Green, and Blue. The primary
color signals for TV. By mixing levels
of R, G, and B, all colors (Y/C) are
reproduced.
RCRemote Control
RC5 / RC6Signal protocol from the remote
control receiver
RESETRESET signal
ROMRead Only Memory
RSDSReduced Swing Differential Signalling
data interface
R-TXTRed TeleteXT
SAMService Alignment Mode
S/CShort Circuit
SCARTSyndicat des Constructeurs
d'Appareils Radiorécepteurs et
Téléviseurs
SCLSerial Clock I
SCL-FCLock Signal on Fast I
SDStandard Definition
SDASerial Data I
SDA-FDAta Signal on Fast I
2
C
2
C bus
2
C
2
C bus
SDISerial Digital Interface, see “ITU-656”
SDRAMSynchronous DRAM
SECAMSEequence Couleur Avec Mémoire.
Color system mainly used in France
and East Europe. Color carriers=
4.406250 MHz and 4.250000 MHz
SIFSound Intermediate Frequency
SMPSSwitched Mode Power Supply
SoCSystem on Chip
SOGSync On Green
SOPSSelf Oscillating Power Supply
SPISerial Peripheral Interface bus; a 4-
wire synchronous serial data link
standard
S/PDIFSony Philips Digital InterFace
SRAMStatic RAM
SRPService Reference Protocol
SSBSmall Signal Board
STBYSTand-BY
SVGA800 × 600 (4:3)
SVHSSuper Video Home System
SWSoftware
SWANSpatial temporal Weighted Averaging
YLuminance signal
Y/CLuminance (Y) and Chrominance (C)
signal
YPbPrComponent video. Luminance and
scaled color difference signals (B-Y
and R-Y)
YUVComponent video
2009-Jun-26
4.Mechanical Instructions
18400_100_090301.eps
090616
Mechanical Instructions
EN 9TPM3.1E LA4.
Index of this chapter:
4.1
Cable Dressing
4.2 Service Positions
4.3 Assy/Panel Removal TPM3.1E LA Styling
4.4 Set Re-assembly.
4.1Cable Dressing
Notes:
•Figures below can deviate slightly from the actual situation,
due to the different set executions.
Figure 4-1 Cable dressing 32" set with AUO panel
2009-Jun-26
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18400_101_090924.eps
090924
Mechanical Instructions
Figure 4-2 Cable dressing 32" set with LGD panel
2009-Jun-26
Mechanical Instructions
18400_102_090624.eps
090624
EN 11TPM3.1E LA4.
Figure 4-3 Cable dressing 42" set
2009-Jun-26
EN 12TPM3.1E LA4.
10000_018_090121.eps
090121
1
Required for sets
42"
1
Mechanical Instructions
4.2Service Positions
For easy servicing of this set, there are a few possibilities
created:
•The buffers from the packaging.
•Foam bars (created for Service).
4.2.1Foam Bars
1. Unplug LVDS connector.
Caution: be careful, as these are very fragile connectors!
2. Unplug all other connectors.
3. Remove all fixation the screws.
4. The SSB can now be taken out of the set.
4.3.3Power Board
1. Unplug the power board connectors.
2. Remove the screws.
3. Lift the unit and take it out of the set.
When defective, replace the whole unit.
4.3.4Speakers
1. Unplug the speaker cable connector from the SSB.
2. Take the speakers out together with their casing.
When defective, replace the whole unit.
4.3.5Key Board
1. Release the clip at the top and take whole the unit out.
2. Unplug the connector.
3. Remove the fixation screws and take the panel from the
unit.
When defective, replace the whole unit.
4.3.6IR Board
Figure 4-4 Foam bars
The foam bars (order code 3122 785 90580 for two pieces) can
be used for all types and sizes of Flat TVs. See Figure 4-4
details. Sets with a display of 42" and larger, require four foam
bars [1]. Ensure that the foam bars are always supporting the
cabinet and never only the display.
Caution: Failure to follow these guidelines can seriously
damage the display!
By laying the TV face down on the (ESD protective) foam bars,
a stable situation is created to perform measurements and
alignments. By placing a mirror under the TV, the screen can
be monitored.
4.3Assy/Panel Removal TPM3.1E LA Styling
4.3.1Rear Cover
Warning: Disconnect the mains power cord before removing
the rear cover.
1. Remove the fixation screws that secure the rear cover.
2. Lift the rear cover from the TV. Make sure that wires and
flat foils are not damaged while lifting the rear cover from
the set.
for
1. Remove the speaker that covers the IR board.
2. Unplug the IR board connector.
3. Remove the screw closest to the connector.
4. Lift the IR board and take it out of the set.
When defective, replace the whole board.
4.3.7Display Panel
1. Unplug the backlight and LVDS connectors.
2. Take the speakers out of their fixation position.
3. Release the key board unit from the bezel.
4. Release the IR board connector.
5. Remove the four fixation screws that fix the subframe to the
front bezel.
6. Lift the complete subframe with boards and speakers from
the front bezel.
7. Remove the four fixation screws from the side of the
subframe that fix the LCD panel to the subframe.
8. Lift the complete subframe from the LCD panel.
When defective, replace the whole unit.
4.4Set Re-assembly
To re-assemble the whole set, execute all processes in reverse
order.
Notes:
•While re-assembling, make sure that all cables are placed
and connected in their original position. See Figure 4-1
•Pay special attention not to damage the EMC foams on the
SSB shields. Ensure that EMC foams are mounted
correctly.
.
4.3.2Small Signal Board (SSB)
Caution: it is mandatory to remount all different screws at their
original position during re-assembly. Failure to do so may result
in damaging the SSB.
2009-Jun-26
Service Modes, Error Codes, and Fault Finding
18400_200_090301.eps
090616
5.Service Modes, Error Codes, and Fault Finding
EN 13TPM3.1E LA5.
Index of this chapter:
5.1
Service Modes
5.2 Software Upgrading
5.3 Error Codes
5.4 Fault Finding and Repair Tips
5.1Service Modes
The Customer Service Mode (CSM) is used for communication
between the call centre and the customer, while the Factory
Mode offers several features for the service technician.
This chassis also offers the option of using ComPair, a
hardware interface between a computer and the TV chassis. It
offers the abilities of structured troubleshooting, error code
reading, and software version read-out for all chassis.
5.1.1Customer Service Mode (CSM)
Purpose
The Customer Service Mode shows error codes and
information on the TV’s operation settings.The call centre can
instruct the customer (by telephone) to enter CSM in order to
identify the status of the set.This helps the call centre to
diagnose problems and failures in the TV set before making a
service call.
The CSM is a read-only mode; therefore, modifications are not
possible in this mode.
Format:TPAA.AA V2.XX Y Z
TPAA.AA is the chassis name
V2.XX is the revision
Y is the display code (1 digit).
Z is the panel revision code (1 digit).
•Codes
Show the latest 5 error codes (layer 2)status:
000 = No problem, 011 = I
Key in the code “123654” via the standard RC transmitter.
Note: Activation of the CSM is only possible if there is no (user)
menu on the screen!
Figure 5-1 CSM Menu
How to Exit CSM
Press “INFO” on the RC-transmitter.
5.1.2Factory mode
How to enter
To enter the factory mode, use the following method:
•Press the following key sequence on the remote control
transmitter: “062596”directly followed by the “INFO” button.
After entering the factory mode, the following screen is visible
on the top and right of the panel.
How to Navigate
By means of the “CURSOR-DOWN/UP” knob (or the scroll
wheel) on the RC-transmitter, can be navigated through the
menus.
Contents of CSM
General
•Model. Philips model type
•Production serial number
Philips serial number
•Software version
2009-Jun-26
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18400_201_090301.eps
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10000_036_090121.eps
090121
TO
UART SERVICE
CONNECTOR
TO
UART SERVICE
CONNECTOR
TO
I2C SERVICE
CONNECTOR
TO TV
PC
HDMI
I
2
C only
Optional power
5V DC
ComPair II Developed by Philips Brugge
RC out
RC in
Optional
Switch
PowerModeLink/
Activity
I
2
C
ComPair II
Multi
function
RS232 /UART
Service Modes, Error Codes, and Fault Finding
automatic diagnostics and an interactive question/answer
procedure.
How to Connect
This is described in the chassis fault finding database in
ComPair.
Figure 5-2 Factory Mode Menu
How to Navigate
With the up/dowm cursor keys can be navigated arround the
items, with the Left/Right cursor the values can be changed.
How to EXIT
Choose "EXIT", then press"OK"button.
5.2Software Upgrading
5.2.1ComPair
2009-Jun-26
Introduction
ComPair (Computer Aided Repair) is a Service tool for Philips
Consumer Electronics products. and offers the following:
1. ComPair helps to quickly get an understanding on how to
repair the chassis in a short and effective way.
2. ComPair allows very detailed diagnostics and is therefore
capable of accurately indicating problem areas. No
knowledge on I
because ComPair takes care of this.
3. ComPair speeds up the repair time since it can
automatically communicate with the chassis (when the uP
is working) and all repair information is directly available.
4. ComPair features TV software up possibilities.
Specifications
ComPair consists of a Windows based fault finding program
and an interface box between PC and the (defective) product.
The ComPair II interface box is connected to the PC via an
USB cable. For the TV chassis, the ComPair interface box and
the TV communicate via a bi-directional cable via the service
connector(s).
The ComPair fault finding program is able to determine the
problem of the defective television, by a combination of
2
C or UART commands is necessary,
Figure 5-3 ComPair II interface connection
Caution: It is compulsory to connect the TV to the PC as
shown in the picture above (with the ComPair interface in
between), as the ComPair interface acts as a level shifter. If
one connects the TV directly to the PC (via UART), ICs will be
blown!
How to Order
ComPair II order codes:
•ComPair II interface: 3122 785 91020.
•Programming software can be downloaded from the Philips
Service portal.
•ComPair UART interface cable for TPS2.2x xx.
(using JST PHR-3, 2 mm pitch connector):
3122 785 90630.
Note: While having problems, contact the local support desk.
5.3Error Codes
The error code buffer contains all errors detected since the last
time the buffer was erased. The buffer is written from left to
right. When an error occurs that is not yet in the error code
buffer, it is displayed at the left side and all other errors shift one
position to the right.
5.4Fault Finding and Repair Tips
5.4.1Exit “SAM”
Choose "EXIT",then press"OK"button. Turn off the TV and then
turn on the TV.
Service Modes, Error Codes, and Fault Finding
5.4.2Speakers
Make sure that the volume is set to minimum during
disconnecting the speakers in the ON-state of the TV. The
audio amplifier can be damaged by disconnecting the speakers
during ON-state of the set!
5.4.3Tuner
Attention: In case the tuner is replaced, always check the tuner
options.
EN 15TPM3.1E LA5.
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6.Alignments
Alignments
Index of this chapter:
6.1
General Alignment Conditions
6.2 TV Mode display adjust
6.3 PC mode Display Adjustment
6.4 Serial Number Definition
Note: The Service Mode are described in chapter 5. Menu
navigation is done with the CURSOR UP, DOWN, LEFT or
RIGHT keys of the remote control transmitter.
6.1General Alignment Conditions
Perform all electrical adjustments under the following
conditions:
•Power supply voltage (depends on region):
– 195 V to 264 V
•Connect the set to the mains via an isolation transformer
with low internal resistance.
•Allow the set to warm up for approximately 15 minutes.
•Measure voltages and waveforms in relation to correct
ground (e.g. measure audio signals in relation to
AUDIO_GND).
Caution: It is not allowed to use heatsinks as ground.
•Test probe: R
•Use an isolated trimmer/screwdriver to perform
alignments.
, 50/60 ±3Hz.
AC
> 10 MΩ, Ci < 20 pF.
i
6.2TV Mode display adjust
Table 6-2 Tint settings
Colour TempRGB
Normal857485
Warm846349
Cool756385
Luminance:
– >360 cd/m2 for AUO T315XW02
– >400 cd/m2 for LGD LC320WXE
In the centre of the screen when Smart mode at “Vivid” or set
brightness to 100.
Note: These group settings about colour temp are also applied
automatically into HDMI1/HDMI2/Side HDMI/CVI1/CVI2/SIDE
AV/VGA. That means TV/HDMI/CVI/PC are used the same
setting.
6.3PC mode Display Adjustment
Auto colour adjustment
Set Brightness 100 and Contrast 50 and apply 1024 × 768 at
60 Hz mode with 50 Black and 50 White pattern at the factory
mode.
Activate AUTO-COLOR function for auto ADC offset and gain
setup.
6.2.1White balance adjustment
General set-up:
•Equipment Requirements: Colour analyser.
•Input requirements:
Input Signal Type:
– RF signal
– Set to PAL B/G system, frequency is decided in factory
– Pattern is white of 100%
•Input Signal Strength: 10 mV (80 dBμV) terminal voltage.
•Input Injection Point: TV Tuner input
Colour Temp Alignment
Apply full white pattern, and smart picture setting to be
standard (Brightness 50, Contrast 50, and Colour 50).
Adjusting SCALER GAIN R G B to reach W/D and luminance
in factory mode as below.
Adjust the colour temperature in the factory mode OSD by
adjusting RGB Gain from 127. The CIE1931 chromaticity (X, Y)
co-ordinates shall be:
Table 6-1 Reading with Minolta CA-210
Colour Tempxy
Normal0.289 ± 0.0040.291 ± 0.004
Warm0.314 ± 0.0040.319 ± 0.004
Cool0.278 ± 0.0040.278 ± 0.004
If you do not have a colour analyser, you can use the default
values. This is the next best solution. The default values are
average values coming from production (statistics).
•Select a COLOUR TEMPERATURE (e.g. COOL,
NORMAL, or WARM).
•Set the RED, GREEN and BLUE default values according
to the values in Table 6-2
•When finished return to the SAM root menu and press
STANDBY on the RC to store the aligned values to the
NVM.
.
Figure 6-1 50-Black 50-White
Colour temperature alignment is automatically set during TV
alignment.
Apply full white pattern, check picture must satisfy following
table.
Table 6-3 Reading with Minolta CA-210
Colour Tempxy
Normal0.289 ± 0.0150.291 ± 0.015
If you do not have a colour analyser, you can use the default
values. This is the next best solution. The default values are
average values coming from production (statistics).
•Select NORMAL COLOUR TEMPERATURE.
•Set the RED, GREEN and BLUE default values according
to the values in the “Tint settings” table.
•When finished return to the SAM root menu and press
STANDBY on the RC to store the aligned values to the
NVM.
Table 6-4 Tint settings
Colour TempRGB
Normal857485
2009-Jun-26
6.3.1Comp video Mode display adjust
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Auto Colour Adjustment
General set-up:
Equipment: Quantum Data Pattern Generator 802G or 802R or
882.
Apply 720p/50 Hz, and the pattern TVBAR100 as shown in
Figure 6-2
.
Alignments
EN 17TPM3.1E LA6.
Figure 6-2 TVBAR100 pattern
Initial Set-up: Set Smart picture as “Personal” (Brightness to
50, Contrast to 50 and Colour to 50). Access to factory OSD
first, then to enable AUTO-COLOR to get HD ADC OFFSET
and HD ADC GAIN. Check if 32 gray scales can be
distinguished.
Colour temperature alignment is automatically done during TV
alignment.
6.4Serial Number Definition
BOM Code:
Table 6-5 BOM Code
Panel SupplierCode
AU1
CPT2
LPL(LG)3
QDI4
CMO5
HSD6
SVA7
2009-Jun-26
EN 18TPM3.1E LA7.
7.Circuit Descriptions
Circuit Descriptions
Index of this chapter:
7.1
Introduction
7.2 Block Diagram
7.3 MT8222TMMU
Notes:
•Only new circuits (circuits that are not published recently)
are described.
•Figures can deviate slightly from the actual situation, due
to different set executions.
•For a good understanding of the following circuit
descriptions, please use the wiring, block (chapter 9) and
circuit diagrams (chapter 10). Where necessary, you will
find a separate drawing for clarification.
7.1Introduction
This platform LCD-TV uses two main ICs: MT8222TMMU (One
Chip LCD-TV Controller) and WT6703F (Stand-by MCU). The
MediaTek MT8222TMMU is an ultra highly integrated single
chip for flat panel TV supporting multimedia video/audio input
and output format up to full HDTV. It includes advanced 3D
comb filter TV decoder to retrieve the best image from popular
composite signals and embedded HDTV/VGA decoders for the
high bandwidth input signals perfectly reproducing.
The new 4th generation advanced motion adaptive and motion
estimation de-interlace converts accordingly the interlace video
into progressive one with overlay of a 2D graphic processor.
Independent two flexible scalars provide wide adoption to
various LCD panels for two of different video sources at the
same time. On-chip audio processor decodes analog signals
from tuner with lip sync control, delivering high quality postprocessed sound effect to customers.
The WT6703F is mainly for TV stand-by remaining function
during off/stand-by mode. When TV set enters to off/stand-by
mode, MT8222 CLD will be totally shutdown and remain only
WT6703F to meet the lowest power consumption.
The WT6703F is a micro controller for system power manager
with Turbo 8051 compatible (3T) CPU, flash memory, SRDAM,
two pulse width modulators, DPMS detector, double timers and
UART, three slave I
converter, real time clock, watch-dog timer, embedded ISP,
power down mode and embedded ICE mode.
2
C interface, a 4 channel 8-bit A/D
Pre-Audio out signal is sent through the DAC out and is
amplified to main speaker by audio amplifier MAX9728AETC +
TPA3123D2 and is simultaneously amplified to head phone by
audio amplifier MAX9728AETC.
7.2Block Diagram
7.2.1Features
See Block diagram
The tuner supports NTSC\PAL\SECAM RF signals.
For TV signal, MT8222TMMU with single high-quality 4th
generation TV decoder Automatic TV standard detection
supporting NTSC, NTSC-4.43, PAL (B, G, D, H, M, N, I, Nc),
PAL (Nc), PAL, SECAM New 4th generation NTSC/PAL/PALM/PAL-N Motion Adaptive 3D comb filter Embedded VBI
decoder for Closed-Caption/XDS/ Teletext/ WSS/VPS
Supporting macrovision detection.
The platform supports different I/O sources:
•CVI supports YPbPr component input, it can support SD/
HD format
•SIDE-AV supports CVBS, S-Video signal shares with same
audio.
•HDMI supports up to HDMI 1.3a with CEC & HDCP
function, audio included and also supports PC DVI signal
with HDCP function, the audio shares with PC audio
connector via PC mini-jack
•PC supports analog PC input via 15 pin D-sub input
•Analog audio out supports via RCA jack
Each video/audio signal of all sources will directly deliver to
MT8222TMMU for video/audio further digital processing.
2009-Jun-26
Functional diagram for details.
7.2.232" & 42" SSB Cell Layout
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TUNER
DDR
CLASS D
FFC
Scaler
VGA
HDMI
HDMI
USB
Scart
Component
AV Input
Circuit Descriptions
EN 19TPM3.1E LA7.
7.3MT8222TMMU
7.3.1Function Description
Analog front end
•set of high resolution ADC with corresponding PGAs
adopting to 0.5 V to 2 V input dedicated for TV/AV/SV input
signals.
•3 high speed ADCs dedicated for VGA/HDTV input signals
up to 160 MHz.
•All 8-bit programmable gain pre-amplifiers.
•Embedded Schmitt trigger and de-glitch circuits on H
V
/SOG/SOY inputs.
sync
Video Input
Embedded input multiplexers without external switch including.
Figure 7-1 32" & 42" SSB layout
•8 for TV/AV/S-video input pins available for any possible
•3 sets for VGA/Component/Scart/D-connector with
•3 sets of HDMI/DVI input port with internal multiplexers.
•Input sources can be flexibly routed to Main/PIP internally.
Sync Processor
•Two enhance sync processors for all timing detection
•Enhanced measuring mechanism for VGA auto
/
sync
Decoder
TVD
• Single high-quality 4th generation TV decoder.
combination.
differential input pairs.
supporting Macrovision detection.
adjustment.
2009-Jun-26
EN 20TPM3.1E LA7.
Circuit Descriptions
• Automatic TV standard detection supporting NTSC,
NTSC-4.43, PAL (B, G, D, H, M, N, I, Nc), PAL (Nc), PAL,
SECAM.
• New 4th generation NTSC/PAL/PAL-M/PAL-N Motion
Adaptive 3D comb filter.
•Embedded VBI decoder for Closed-Caption/XDS/Teletext/
WSS/VPS.
•Smart detection on Scart function for European region.
•Smart detection on D-connector for Japan region.
•Supporting SCART RGB inputs mixed with composite
signal by adjustable horizontal delay.
VGA
•Supporting various VGA input timings up to UXGA
(1600 × 1 200 @ 60 Hz).
•Supporting Separate/Composite/SOG sync types.
HDMI
•Supports DTV (480i/576i/480p/576p/720p/1080i/1080p)
and PC (VGA/XGA/SXGA/UXGA) resolution up to
165 MHz (using dual edge to transmit video data for pixel
clock over 112 MHz).
•4th generation high resolution arbitrary ratio vertical/
horizontal scaling of video, from 1/32× to 32×.
Audio Features
•Supporting BTSC/EIAJ/A2/NICAM decode
•Stereo demodulation, SAP demodulation
•Mode selection (Main/SAP/Stereo)
•Equalizer
•Sub-woofer/Bass enhancement
•MTK proprietary 3D surround processing (Virtual surround)
•Audio and video lip synchronization
•Supporting Reverberation
Audio Input/Output
•Decode audio AF from Tuner
•2 channels audio L/R digital line in.
•Supports 1-channel (1 R/L pairs) analog audio input.
•Embedded internal 3-ch (L/R) audio DAC & could bundle
with 8292 (MTK audio OP & MUX).
•Supporting 1 tuner audio decoder and 1 digital input and
both output for SCART1/2 output application
•Support SPDIF in/output
2D-Graphic/OSD processor
•Embedded one bitmap OSD plane to support 4-/8-bpp
index colour mode, and 16-/32-bpp direct colour mode with
horizontal/vertical scaling function
•Another character based OSD plane to support 1-/2-/4-/8bpp index colour mode for low DRAM usage setup menu
and Teletext / Close-caption display
•Supporting alpha blending among these two planes and
video
•Supporting Text/Bitmap decoder
•Supporting line/rectangle/gradient fill
•Supporting bitblt
•Supporting Colour Key function
•Supporting Clip Mask
Host Micro controller
•RISC microprocessor & 8032 dual core CPU inside.
•Supporting serial type flash interface
•Supporting 5/3.3-Volt. FLASH interface
•IR control serial input
2009-Jun-26
•Supporting two RS232 interfaces for external source
communication (Including one RS232 port speeding up to
3 Mbps)
•Supporting up to 4 PWM outputs
•Programmable GPIO setting for complex external device
control
Multi-Media Engine
•Supports HD JPEG decode
•Supports SD MPEG-1/2/4 decode
•Support RM decode (option)
DRAM Controller
•Supporting up to 32M-bytes DDRI/SDR DRAM
•Supporting 16 bits DDRI/SDR bus interfaces
•Build in a DRAM interface programmable clock to optimise
the DRAM performance
•Programmable DRAM access cycle and refresh cycle
timings
•Supporting 2.5/3.3 Volt DDRI/SDR Interface
Flash Usage
•Flash is used to store FW code, fonts, bitmaps, big tables
for VGA, Video, Gamma.
•For single country, we need around 20KB to store font
data.
•For more bitmaps, we need more flash space to store
them.
Circuit Descriptions
EN 21TPM3.1E LA7.
USB Host
•Embedded host controller
•Compliant with USB specification Rev. 2.0 at high-speed
and full-speed data transfer rate
•Complies with USB Storage Class specification Rev. 1.0
•Support independent USB 2 channel & copy function
FCI
•Supports SD/MMC/MS/MS-Pro type flash card.
Outline
•256-pin LQFP package
•3.3/2.5/1.0-Volt. operating voltages
•Advanced 90um process.
2009-Jun-26
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Block Diagram
Pin Configuration
8.IC Data Sheets
This section shows the internal block diagrams and pin
configurations of ICs that are drawn as “black boxes” in the
electrical diagrams (with the exception of “memory” and “logic”
ICs).
8.1MT8222TMMU/B (IC U4201)
IC Data Sheets
2009-Jun-26
Figure 8-1 Internal block diagram and pin configuration
8.2WT6703F (IC U4101)
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Block Diagram
Pin Configuration
IC Data Sheets
EN 23TPM3.1E LA8.
Figure 8-2 Internal block diagram and pin configuration
2009-Jun-26
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Block Diagram
Pin Configuration
8.3MX25L6405DMI (IC U4105)
IC Data Sheets
2009-Jun-26
Figure 8-3 Pin configuration
8.4EM6AA160TS (IC U5101)
CK
CKE
CS
RAS
CAS
WE
DLL
CLOCK
BUFFER
COMMAND
DECODER
COLUMN
COUNTER
CONTROL
SIGNAL
GENERATOR
ADDRESS
BUFFER
REFRESH
COUNTER
4M x 16
CELL ARRAY
(BANK #0)
Row
Decoder
4M x 16
CELL ARRAY
(BANK #1)
Row
Decoder
4M x 16
CELL ARRAY
(BANK #2)
Row
Decoder
4M x 16
CELL ARRAY
(BANK #3)
Row
Decoder
Column Decoder
Column Decoder
Column Decoder
Column Decoder
MODE
REGISTER
A10/AP
A9
A11
A12
BA0
BA1
~
A0
CK
DATA
STROBE
BUFFER
LDQS
UDQS
DQ
Buffer
LDM
UDM
DQ15
DQ0
~
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Block Diagram
IC Data Sheets
EN 25TPM3.1E LA8.
Figure 8-4 Internal block diagram
2009-Jun-26
EN 26TPM3.1E LA8.
VSSQ
166
SSVDDV
265
51QD0QD
364
QSSVQDDV
463
41QD1QD
562
31QD2QD
661
VSSQ
VDDQ
760
21QD3QD
859
11QD4QD
958
QSSVQDDV
1057
01QD5QD
1156
9QD6QD
1255
QDDVQSSV
1354
8QD7QD
1453
CNCN
1552
VDDQ
1651
SQDUSQDL
1849
FERVDDV
1948
SSVCN
2047
MDUMDL
2245
KCSAC
2344
EKCSAR
2443
CNSC
2542
21ACN
2641
11A0AB
2740
9A1AB
2839
8APA/01A
2938
A0
A7
1750
CNCN
2146
KCEW
3136
5A2A
3235
4A3A
3334
SSVDDV
3037
6A1A
Pin Configuration
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8.5EM6AA160TS (IC U5101)
IC Data Sheets
2009-Jun-26
Figure 8-5 Pin configuration
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