Philips 32PFL3508/F8 Schematic

Service Manual
32” LCD TV
chassis PL13.8
Contents
TYPE A
32PFL3508/F7 PHILIPS (Serial No.: ME1) 32PFL3508/F8 PHILIPS (Serial No.: XA1, XA2) 32PFL1508/F8 PHILIPS (Serial No.: XA1)
TYPE B
This service manual contains information of different types of models.
This service manual contains information of different types of models.
Make sure to refer to the section describing your model.
Make sure to refer to the section describing your model.
© 2013 Funai Electric Co., Ltd.
All rights reserved. No part of this manual may be reproduced, copied, transmitted, disseminated, transcribed, downloaded or stored in any storage medium, in any form or for any purpose without the express prior written consent of Funai. Furthermore, any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited.
Information in this document is subject to change without notice. Funai reserves the right to change the content herein without the obligation to notify any person or organization of such changes.
with the design is a registered trademark of Funai Electric Co., Ltd and may not be used in any way without the express written consent of Funai. All other trademarks used herein remain the exclusive property of their respective owners. Nothing contained in this manual should be construed as granting, by implication or otherwise, any license or right to use any of the trademarks displayed herein. Misuse of any trademarks or any other content in this manual is strictly prohibited. Funai shall aggressively enforce its intellectual property rights to the fullest extent of the law.
T
130926
IMPORTANT SAFETY NOTICE
The LCD panel is manufactured to provide many years of useful life. Occasionally a few non active pixels may appear as a tiny spec of color. This is not to be considered a defect in the LCD screen.
Proper service and repair is important to the safe, reliable operation of all P&F Equipment. The service procedures recommended by P&F and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.
It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. P&F could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, P&F has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by P&F must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
How to Initialize the LCD TV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Schematic Diagrams / CBA and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
SPECIFICATIONS
< TUNER / NTSC >
Description Condition Unit Nominal Limit
1. AFT Pull-In Range --- MHz ±2.3 ±2.1
TV.ch.4
2. Synchronizing Sens.
CA.ch.31 CA.ch.87
< TUNER / ATSC >
Description Condition Unit Nominal Limit
1. Received Freq. Range (-28dBm) --- kHz --- ±100
ch.4
2. ATSC Dynamic Range (min / max)
ch.10 ch.41
< LCD PANEL >
Description Condition Unit Nominal Limit
1. Native Pixel Resolution
2. Brightness (w / filter) ---
3. Viewing Angle
Horizontal
Verti cal
Horizontal
Verti cal
dBμ dBμ dBμ
dBm dBm dBm
pixels pixels
cd/m
° °
18 18 18
---
---
---
1366
768
2
250 (TYPE A) 230 (TYPE B)
-88 to 88
-88 to 88
20 20 23
-76/0
-76/0
-76/+4
---
---
---
---
---
< VIDEO >
Description Condition Unit Nominal Limit
1. Over Scan
2. Color Temperature
3. Resolution (composite video)
Horizontal
Verti cal
--­x y
<Measurement Condition> Input signal: HDMI1 Raster (40/80IRE) 1080i@60 Measurement point: Screen Center
Measuring instrument: Made of KONICA MINOLTA Luminance meter CA-310
Aging Time: 60min. (Retail MODE/100IRE Raster HDMI
MODE setting of TV: Shipment setting/Retail MODE Ambient temperature:25°C ± 5°C
Horizontal
Verti cal
% %
°K 12000
1080i@60)
line line
5 5
0.272
0.278
400 350
5±5 5±5
--­±3% ±3%
---
---
< AUDIO >
All items are measured across 8 Ω load at speaker output terminal with L.P.F.
Description Condition Unit Nominal Limit
1.
Audio MAX Output (ATSC 0dBfs)
2. Audio Distortion (NTSC) 500mW: Lch/Rch % 0.5/0.5 2.0/2.0
3. Audio Freq. Response (NTSC)
Lch/Rch W 8.0/8.0 7.0/7.0
-
6dB: Lch
-
6dB: Rch
Hz Hz
70 to 10 k 70 to 10 k
100 to 8 k 100 to 8 k
1-1 PL13.9SP
IMPORTANT SAFETY PRECAUTIONS
ALSO TEST WITH PLUG REVERSED USING AC ADAPTER PLUG AS REQUIRED
TEST ALL EXPOSED METAL SURFACES
READING SHOULD NOT BE ABOVE 0.5 mA
EARTH GROUND
_
DEVICE
LEAKAGE
CURRENT
TESTER
+
BEING
TESTED
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
Safety Precautions for LCD TV Circuit
1. Before returning an instrument to the
customer, always make a safety check of the
entire instrument, including, but not limited to, the following items:
a. Be sure that no built-in protective devices are
defective and have been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including but not limited to, nonmetallic control knobs, insulating fishpapers, adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or
permit it to be operated without all protective devices correctly installed and functioning. Servicers who defeat safety features or fail to perform safety checks may be liable for any resulting damage.
b. Be sure that there are no cabinet openings
through which an adult or child might be able to insert their fingers and contact a hazardous voltage. Such openings include, but are not limited to, (1) spacing between the Liquid Crystal Panel and the cabinet mask, (2) excessively wide cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly secured cabinet back cover.
c. Antenna Cold Check - With the instrument AC
plug removed from any AC source, connect an electrical jumper across the two AC plug prongs. Place the instrument AC switch in the on position. Connect one lead of an ohmmeter to the AC plug prongs tied together and touch the other ohmmeter lead in turn to each tuner antenna input exposed terminal screw and, if applicable, to the coaxial connector. If the measured resistance is less than 1.0 megohm or greater than 5.2 megohm, an abnormality exists that must be corrected before the instrument is returned to the customer. Repeat this test with the instrument AC switch in the off position.
d. Leakage Current Hot Check - With the
instrument completely reassembled, plug the AC line cord directly into a 120 V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL) 1410, (50.7). With the instrument AC switch first in the on position and then in the off position, measure from a known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle brackets, metal cabinet, screw heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 0.5 milli-ampere. Reverse the instrument power cord plug in the outlet and repeat the test.
ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE
2. Read and comply with all caution and safety-
2-1 LTVN_ISP
INSTRUMENT TO THE CUSTOMER OR BEFORE CONNECTING THE ANTENNA OR ACCESSORIES.
related notes on or inside the receiver cabinet, on the receiver chassis, or on the Liquid Crystal Panel.
3. Design Alteration Warning - Do not alter or add to the mechanical or electrical design of this TV receiver. Design alterations and additions, including, but not limited to circuit modifications and the addition of items such as auxiliary audio and/or video output connections, might alter the safety characteristics of this receiver and create a hazard to the user. Any design alterations or additions will void the manufacturer's warranty and may make you, the servicer, responsible for personal injury or property damage resulting therefrom.
4. Hot Chassis Warning ­a. Some TV receiver chassis are electrically
connected directly to one conductor of the AC power cord and maybe safety-serviced without an isolation transformer only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC power source. To confirm that the AC power plug is inserted correctly, with an AC voltmeter, measure between the chassis and a known earth ground. If a voltage reading in excess of
1.0 V is obtained, remove and reinsert the AC power plug in the opposite polarity and again measure the voltage potential between the chassis and a known earth ground.
b. Some TV receiver chassis normally have 85V
AC(RMS) between chassis and earth ground regardless of the AC plug polarity. This chassis can be safety-serviced only with an isolation transformer inserted in the power line between the receiver and the AC power source, for both personnel and test equipment protection.
c. Some TV receiver chassis have a secondary
ground system in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulation material that must not be defeated or altered.
5. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near sharp edges, b. near thermally hot parts-be sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage, and, e. antenna wiring. Always inspect in all areas for pinched, out of place, or frayed wiring. Check AC power cord for damage.
6. Components, parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with components, parts, or wiring that meet original specifications. Additionally, determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
7. Product Safety Notice - Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The product's safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are strictly inspected to confirm they comply with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
2-2 LTVN_ISP
Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering.
F. Observe that the wires do not contact heat
producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
11~13 lb (5~6 kg) of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations. J. Use care that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the AC supply outlet.
L. When installing parts or assembling the cabinet
parts, be sure to use the proper screws and tighten certainly.
2-3 LTVN_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm specified clearance distance (d) and (d') between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit
AC Line Voltage Region
110 to 130 V
Note: This table is unofficial and for reference only. Be
sure to confirm the precise values.
U.S.A. or
Canada
Clearance
Distance (d), (d’)
3.2 mm
(0.126 inches)
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.
Measuring Method: (Power ON)
Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See Fig. 2 and following table.
d' d
Fig. 1
Exposed Accessible Part
Z
AC Voltmeter (High Impedance)
Earth Ground
B
Power Cord Plug Prongs
Fig. 2
Table 2: Leakage current ratings for selected areas
AC Line Voltage Region Load Z Leakage Current (i) Earth Ground (B) to:
110 to 130 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
U.S.A. or
Canada
0.15 μF CAP. & 1.5 kΩ RES. Connected in parallel
2-4 LTVN_ISP
i ≤ 0.5 mA rms
Exposed accessible
parts
STANDARD NOTES FOR SERVICING
Top View
Out
In
Bottom View
Input
5
10
Pin 1
Pin 1
Fig. S-1-1
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown.
2. For other ICs, pin 1 and every fifth pin are indicated as shown.
3. The 1st pin of every male connector is indicated as shown.
Pb (Lead) Free Solder
Pb free mark will be found on PCBs which use Pb free solder. (Refer to figure.) For PCBs with Pb free mark, be sure to use Pb free solder. For PCBs without Pb free mark, use standard solder.
Pb free mark
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
2. Remove the flat pack-IC with tweezers while applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.
2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
3-1 TVN_SN
3. The flat pack-IC on the CBA is affixed with glue, so
Hot-air Flat Pack-IC Desoldering Machine
CBA
Flat Pack-IC
Tweezers
Masking Tape
Fig. S-1-2
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
Fine Tip Soldering Iron
Sharp Pin
Fig. S-1-4
be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
With Soldering Iron:
1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
3-2 TVN_SN
With Iron Wire:
To Solid Mounting Point
Soldering Iron
Iron Wire
or
Hot Air Blower
Fig. S-1-5
Fine Tip Soldering Iron
CBA
Flat Pack-IC
Tweezers
Fig. S-1-6
Example :
Pin 1 of the Flat Pack-IC is indicated by a " " mark.
Fig. S-1-7
1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.
2. Installation
1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.
2. The “ I ” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the pin 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
3-3 TVN_SN
Instructions for Handling Semi-
<Incorrect>
CBA
Grounding Band
Conductive Sheet or Copper Plate
1MΩ
1MΩ
<Correct>
CBA
conductors
Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate with proper grounding (1 MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
3-4 TVN_SN
CABINET DISASSEMBLY INSTRUCTIONS
[1] Rear Cover
[2] Stand
Assembly
[5] Power Supply CBA
[3] Speaker
[4] Bottom Cover
[8] Front Cabinet
[6] Digital Main CBA Unit
[7] LCD Panel Assembly
[9] Function CBA Unit
Screw Torque Specification
Ref.
No.
L4 GBHP3080
L24 GBHS3060
SSK1 1ESA34670
* For reference
Part
Number
Part Name
SCREW P-TIGHT (M3X8 BIND HEAD+ BLK)
SCREW S-TIGHT (M3X6 BIND HEAD+)
S-TIGHT SCREW (M3X6 BIND HEAD+ BLACK)
STAND SCREW KIT (SCREW P-TIGHT M4X14 BIND HEAD+BLK)
Tightening
Torq ue
5.2±0.9lb·inL23 GBJS3060
(approx.
8.7±0.9lb·in
*
)
1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the cabinet parts and the CBA in order to gain access to items to be serviced. When reassembling, follow the steps in reverse order. Bend, route and dress the cables as they were.
Step/
Loc.
Part
No.
Power
[5]
Supply CBA
Digital Main
[6]
CBA UnitD3D5
LCD Panel
[7]
Assembly Front
[8]
Cabinet Function
[9]
CBA Unit
(1)
(2)
*1: TYPE A models
*2: TYPE B models
Fig.
No.
Removal Note
D3D54(S-5), CN501,
CN601, CN1001
*1
4(S-6), CN3013 CN3006
*2
CN3101,
,
Jack Holder
D3 ---------------- ---
8(S-7), Decoration
D4
D4
(3)
3
Plate* Sensor Lens, Shield
Plate, Control Plate
(4)
---
---
2
2
(5)
2. Disassembly Method
Step/
Loc.
Part
No.
[1] Rear Cover D1 7(S-1), 5(S-2) ---
Stand
[2]
Assembly
[3] Speaker
Bottom
[4]
Cover
Fig.
No.
Removal Note
D1 3(S-3) ---
D2
CN3801 ---
D5
D2 4(S-4) 1
*3: 32PFL3508 models
Note:
(1) Order of steps in procedure. When reassembling,
follow the steps in reverse order. These numbers are also used as the Identification (location) No. of parts in figures.
(2) Parts to be removed or installed. (3) Fig. No. showing procedure of part location (4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, H = Hex Screw, CN = Connector e.g. 2(S-2) = two Screws of (S-2), 2(L-2) = two Locking Tabs of (L-2)
(5) Refer to the following "Reference Notes in the
Ta bl e ."
Important Precautions concerning the LCD Panel Assembly:
1. When you disassemble/re-assemble the Bottom Cover for 32PFL3508/F8 (Serial No.: XA2) model.
• The CBA which is connected to the Digital Main
CBA Unit with CL3006 cannot be replaced alone. This CBA can only be supplied as LCD Panel
4-1 PL13.8_DC
Assembly. Be careful not to touch this CBA
(S-3)
[2] Stand Assembly
(S-1)
(S-2)
[1] Rear Cover
(S-1)
Fig. D1
unnecessarily.
2. When you disassemble/re-assemble the Front Cabinet or Function CBA Unit
• Be careful not to break the hooks. If you pull with too
much force, the hooks may be damaged.
• Be careful not to scratch the display panel when
assembling.
• Be careful not to scratch the rear frame when
disassembling/re-assembling or when tightening the screws.
• Make sure the Shield Plate is placed properly.
• The Function CBA Unit and Sensor Lens are fixed in place by the hooks. Make sure these hooks are not damaged. Make sure the Function CBA Unit and Sensor Lens are securely in place when re­assembling.
• The screw tightening torque must be 5.2lb·in (6kgf·cm).
• Make sure the tact switches operate normally after replacing the Front Cabinet, Function CBA Unit, Sensor Lens, or Shield Plate.
• Make sure to replace the Control Plate and Decoration Plate to a new one when replacing the Front Cabinet.
4-2 PL13.8_DC
[4] Bottom Cover
*1: For 32PFL3508/F8 (Serial No.:XA2) model, make sure to read the precautions on pages 4-1 and
4-2 when you disassemble/re-assemble the Bottom Cover.
Jack Holder
[5] Power Supply CBA
(S-5)
(S-6)
[6] Digital Main CBA Unit
[7] LCD Panel Assembly
Fig. D3
(S-4)
(S-4)
1
*
(S-4)
[3] Speaker
Fig. D2
4-3 PL13.8_DC
*2: Make sure to read all the precautions on page 4-2 when you disassemble/re-assemble the Front
Cabinet or Function CBA Unit.
2
Decoration Plate
*
(for 32PFL3508 models)
2
Control Plate
*
[9] Function CBA Unit
2
*
Hook
Shield Plate
Sensor Lens
2
[8] Front Cabinet
2
*
2
*
2
*
*
(S-7)
(S-7)
Fig. D4
4-4 PL13.8_DC
TV Cable Wiring Diagram
*1: TYPE A
*2: TYPE B
To LCD Panel Assembly
Power Supply CBA
CN1001
To LCD Panel Assembly
Digital Main CBA Unit
*1
CN3013
*2
CN3006
CN601
To AC Cord
CN501
Function CBA Unit
CN4052
CN3701
CN3101
To Speaker
CN3801
Fig. D5
4-5 PL13.8_DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
Code: Pic code: Panel-Option code: MIPS:
Press "POWER" key to exit.
*******-**-**-****-** ***-*****-***-***-*-** **-***-***-***-***
Push 0 key
Safety: HDMI EDID: HDMI UART: Touch Sensor Ver:
Safety_Non ** OFF
-.-- / ---
Total Watch Time: Lightsensor:
***** **
"*" differs depending on the models.
How to set up the service mode:
General Note: “CBA” is abbreviation for “Circuit Board Assembly.”
Note: Electrical adjustments are required after
replacing circuit components and certain mechanical parts. It is important to perform these adjustments only after all repairs and replacements have been completed. Also, do not attempt these adjustments unless the proper equipment is available.
Test Equipment Required
1. Remote control unit
2. Color Analyzer, CA-310 (KONICA MINOLTA Luminance meter) or measuring instrument as good as CA-310.
Service mode:
1. Turn the power on.
2. Press [MENU] button to display Setup menu.
3. Select “Features”.
4. Select “Software Upgrade”.
5. Select “Current Software Info”.
6. Press [0], [6], [2], [5], [9], [6] and [INFO] buttons on the remote control unit in this order. The following screen appears.
5-1 PL13.8EA
1. Purity Check Mode
[7] button
Note:
When entering this mode, the default setting is White mode.
Purity Check Mode
[7] button
White 50% mode
Red, Green, Blue mode
V-ramp mode
Black mode
[7] button
White mode
[7] button
[7] button
White 20% mode
[7] button
Color Analyzer
To avoid interference from ambient light, this adjustment should be performed in a dark room.
Perpendicularity
This mode cycles through full-screen displays of red, green, blue, and white to check for non-active pixels.
1. Enter the service mode.
2. Each time the [7] button on the remote control unit is pressed, the display changes as follows.
The VCOM Adjustment should be performed when replacing the Digital Main CBA for 32PFL1508/F8 (Serial No.: DS1).
2. VCOM Adjustment
Test Point Adj. Point
Screen
M. EQ. Spec.
Color analyzer See below
[CHANNEL UP/DOWN]
buttons
Figure
1. Operate the unit for more than 60 minutes.
2. Set the color analyzer at the zero point calibration and bring the optical receptor pointing at the center of the LCD-Panel. Note: The optical receptor must be set perpendicular to the LCD Panel surface.
3. Enter the service mode.
4. Press [2] button on the remote control unit.
5. Press [CHANNEL UP/DOWN] buttons on the remote control unit so that the color analyzer value becomes minimum.
6. To cancel or to exit from the VCOM Adjustment, press [CH RETURN] or [PREV CH] button.
3. To cancel or to exit from the Purity Check Mode, press [CH RETURN] or [PREV CH] button.
5-2 PL13.8EA
The White Balance Adjustment should be
Color Analyzer
Perpendicularity
To avoid interference from ambient light, this adjustment should be performed in a dark room.
Internal (Single)
HDB 0
Internal (Single)
LDB 0
performed when replacing the LCD Panel or Digital Main CBA.
3. White Balance Adjustment
Purpose: To mix red and blue beams correctly for
pure white. Symptom of Misadjustment: White becomes bluish
or reddish.
6. Press [MENU] button. The internal Raster signal appears in the screen. (“Internal (Single)” appears in the upper right of the screen as shown below.)
ITEM
Color temperature
Input Signal
SPECIFICATION
x= 0.272 ± 0.003 y= 0.278 ± 0.003
Internal pattern (40/80% raster)
Measurement point Screen center
CA-310 (KONICA MINOLTA
M. EQ.
Luminance meter) or measuring instrument as good as CA-310.
60min.
Aging time
(Retail MODE/100IRE Raster HDMI 1080i@60)
MODE setting of TV
Ambient temperature
Shipment setting/ Retail MODE
25°C ± 5°C
1. Operate the unit for more than 60 minutes.
2. Enter the service mode.
3. Press [VOLUME DOWN] button three times on the remote control unit to select “Drive setting” mode. “Drive” appears in the screen.
4. Set the color analyzer at the CHROMA mode and zero point calibration. Bring the optical receptor pointing at the center of the LCD-Panel.
Note: The optical receptor must be set perpendicularly to the LCD Panel surface.
5. Press [3] button to select the “HDB” for High Drive Blue adjustment. (“HDB” appears in the screen.)
7. Press [CHANNEL UP/DOWN] buttons to adjust the color temperature becomes 12000°K (x
=
0.272 / y= 0.278 ± 0.003).
8. Press [1] button to select the “HDR” for High Drive Red adjustment (“HDR” appears in the screen.) and press [CHANNEL UP/DOWN] buttons to adjust the color temperature.
9. If necessary, adjust the “HDB” or “HDR” again.
10. Press [6] button to select the “LDB” for Low Drive Blue adjustment (“LDB” appears in the screen.) and press [CHANNEL UP/DOWN] buttons to adjust the color temperature.
11. Press [4] button to select the “LDR” for Low Drive Red adjustment (“LDR” appears in the screen.) and press [CHANNEL UP/DOWN] buttons to adjust the color temperature.
12. If necessary, adjust the “LDB” or “LDR” again.
13. Press [VOLUME DOWN] button to shift to the “Debugging Message” mode. If there is no message under “[WB]” section, this adjustment completes. If “Drive settings are NG. Retry again.” is displayed, repeat above steps from 5. to 12. Then check “Debugging Message” again. If “Drive settings are NG. Retry again.” is displayed, replace the LCD Panel or Digital Main CBA.
14. To cancel or to exit from the White Balance Adjustment, press [CH RETURN] or [PREV CH] button.
5-3 PL13.8EA
HOW TO INITIALIZE THE LCD TV
The purpose of initialization is to place the set in a new out of box condition. The customer will be prompted to select a language and program channels after the set has been initialized. To put the program back at the factory-default, initialize the LCD TV using the following procedure.
NOTE: Disconnect any device from the USB Port
before you conduct on this procedure.
1. Turn the power on.
2. Enter the service mode.
- To cancel the service mode, press [ ] button on the remote control unit.
3. Press [BACK] button to enter the Panel Key Confirmation Menu.
4. Press any button on the control panel.
5. Press [INFO] button to proceed with the self check mode.
6. Make sure to confirm the “INITIALIZED FINISH” appears in the green screen.
7. Unplug the AC Cord and plug it back on again.
6-1 PL13.8_INT
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