Philips 32PFL1409 Schematic

Colour Television Chassis

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TPH1.1A

Contents Page Contents Page

1. Revision List 2

2. Technical Specifications, Connections, and Chassis Overview 2

3. Precautions, Notes, and Abbreviation List 5

4. Mechanical Instructions 9

5. Service Modes, Error Codes, and Fault Finding 14

6. Alignments 17

7. Circuit Descriptions 18

8. IC Data Sheets 22

9. Block Diagrams Wiring Diagram 32" 29 Wiring Diagram 42" 30 Wiring Diagram 47" 31 Block Diagram Audio and Video 32 Block Diagram Power Diagram 33

10. Circuit Diagrams and PWB Layouts Drawing PWB Power Board Power, 32" Power Board Inverter, 32" (A02) 35 36-36 Power Board AC Side, 42" (A01)37 42-43 Power Board Inverter Control, 42" (A02)38 42-43 Power Board Main Power, 42" (A03)39 42-43 Power Board PFC, 42" (A04)40 42-43 Power Board Stand-by, 42" (A05) 41 42-43 Inverter Board Inverter, 32" (A01)44 45-46 Inverter Board Inverter, 42" (A01)47 48-49 Adapter Board Adapter, 47" (A01)50 51-52 SSB: Power (B01) 53 63-72 SSB: HDMI (B02) 54 63-72 SSB: Tuner (B03)55 63-72 SSB: VGA & YPbPr Connectors (B04)56 63-72 SSB: SV & AV (B05)57 63-72 SSB: M2B HDMI & Analog I / O (B06)58 63-72 SSB: M2B Audio (B07)59 63-72 SSB: M2B MCU (B08)60 63-72

Copyright 2009 Koninklijke Philips Electronics N.V. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

(A01)34 36-36

SSB: M2B LVDS (B09)61 63-72 SSB: Component 2 & USB Input (B10)62 63-72 IR Board 32" (J)73 74 IR Board 42" and 47" (J)75 76 Keyboard Control Panel (E) 77 78

Published by DoZ/JY 0972 BU TV Consumer Care Printed in the Netherlands Subject to modification EN 3122 785 18811

2009-Dec-18

EN 2 TPH1.1A LA1.

1. Revision List

Revision List

Manual xxxx xxx xxxx.0

• First release.

Manual xxxx xxx xxxx.1

• Added 47PFL1609/93 set to the manual.

• Chapter 2: Added Model number to Table 2-1

• Chapter 4: Added cable dressing diagram.

• Chapter 5: Added factory menu explanation.

• Chapter 7: Updated the circuit descriptions.

• Chapter 9: Added wiring diagram.

• Chapter 10: Added power board diagram and PWB layouts.

2. Technical Specifications, Connections, and Chassis Overview

Index of this chapter:

2.1 Technical Specifications

2.2 Directions for Use

2.3 Connections

2.4 Chassis Overview

Notes:

• Figures can deviate due to the different set executions.

• Specifications are indicative (subject to change).

2.1 Technical Specifications

For on-line product support please use the links in Table 2-1. Here is product information available, as well as getting started, user manuals, frequently asked questions and software & drivers.

Table 2-1 Described Model Numbers:

Model Number Styling Published in

32PFL1409/ 42PFL1609/93 47PFL1609/93 3122 785 18811

Note: The given Model Numbers are subject to change.

M2B

3122 785 18810

2.2 Directions for Use

Directions for use can be downloaded from the following websites:

http://www.philips.com/support http://www.p4c.philips.com

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Technical Specifications, Connections, and Chassis Overview

S-VIDEO VIDEO

L -AUDIO -R

HDMI3

HDMI 1

VGA

AUDIO

TV ANTENNA

YPrLRPb

HDMI 2

YPrLRPb

VIDEO L R

PC IN

EXT1

EXT2

AV OUT

AV IN

VIDEO

18 2

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Side Connectors

Rear Connectors

5 7

2 3 4

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2.3 Connections

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Note: The following connector colour abbreviations are used:

Bk = Black, Bu = Blue, Gn = Green, Gy = Grey, Rd = Red, Wh = White, Ye = Yellow.

2.3.1 Side Connections

1 - HDMI 3: Digital Video, Digital Audio - In

1 -D2+ Data channel j 2 -Shield Gnd H 3 -D2- Data channel j 4 -D1+ Data channel j 5 -Shield Gnd H 6 -D1- Data channel j

Figure 2-2 HDMI (type A) connector

Figure 2-1 Connection overview

7 -D0+ Data channel j 8 -Shield Gnd H 9 -D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - Easylink Control channel jk 14 - n.c. 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H

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Technical Specifications, Connections, and Chassis Overview

2 - S-Video (Hosiden): Video Y/C - In

1 -Ground Y Gnd H 2 -Ground C Gnd H 3 -Video Y 1 V 4 -Video C 0.3 V

/ 75 Ω j

3 - Cinch: Video CVBS - In, Audio - In

Rd -Audio R 0.5 V Wh -Audio L 0.5 V Ye - Video CVBS 1 V

/ 10 kΩ jq

RMS

/ 10 kΩ jq

RMS

/ 75 Ω jq

4 - Head phone (Output)

Bk -Head phone 32 - 600 Ω / 10 mW ot

2.3.2 Rear Connections

5, 6 - HDMI 1 & 2: Digital Video, Digital Audio - In

See 1 - HDMI 3: Digital Video, Digital Audio - In

7 - VGA: Video RGB - In

Figure 2-3 VGA Connector

1 -Video Red 0.7 V 2 -Video Green 0.7 V 3 -Video Blue 0.7 V 4-n.c.

/ 75 Ω j

5 -Ground Gnd H 6 -Ground Red Gnd H

7 -Ground Green Gnd H 8 -Ground Blue Gnd H 9-+5V 10 - Ground Sync Gnd H

+5 V j

11 - n.c. 12 - DDC_SDA DDC data j 13 - H-sync 0 - 5 V j 14 - V-sync 0 - 5 V j 15 - DDC_SCL DDC clock j

7 - VGA Audio - In

Bk -VGA Audio 32 - 600 Ω / 10 mW j

8, 9 - EXT1 & 2: Cinch: Video YPbPr - In, Audio - In

Gn - Vid eo Y 1 V Bu - Video Pb 0.7 V Rd -Video Pr 0.7 V

Rd -Audio - R 0.5 V Wh -Audio - L 0.5 V

/ 75 Ω jq

/ 10 kΩ jq

RMS

/ 10 kΩ jq

RMS

10 - Aerial - In

- -IEC-type (EU) Coax, 75 Ω D

11 - Cinch: Video CVBS - Out, Audio - Out

Ye - Video CVBS 1 V Wh -Audio L 0.5 V Rd -Audio R 0.5 V

/ 75 Ω kq

/10 kΩ kq

RMS

/ 10 kΩ kq

RMS

12 - Cinch: Video CVBS - In, Audio - In

Ye - Video CVBS 1 V Wh -Audio L 0.5 V Rd -Audio R 0.5 V

/ 75 Ω jq

/ 10 kΩ jq

RMS

/ 10 kΩ jq

RMS

2.4 Chassis Overview

Refer to chapter 9. Block Diagrams for PWB/CBA locations.

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Precautions, Notes, and Abbreviation List

3. Precautions, Notes, and Abbreviation List

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Index of this chapter:

3.1 Safety Instructions

3.2 Warnings

3.3 Notes

3.4 Abbreviation List

3.1 Safety Instructions

Safety regulations require the following during a repair:

• Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).

• Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard. Of de set ontploft!

Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:

• Route the wire trees correctly and fix them with the mounted cable clamps.

• Check the insulation of the Mains/AC Power lead for external damage.

• Check the strain relief of the Mains/AC Power cord for proper function.

• Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):

1. Unplug the Mains/AC Power cord and connect a wire

between the two pins of the Mains/AC Power plug.

2. Set the Mains/AC Power switch to the “on” position

(keep the Mains/AC Power cord unplugged!).

3. Measure the resistance value between the pins of the

Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 MΩ and 12 MΩ.

4. Switch “off” the set, and remove the wire between the

two pins of the Mains/AC Power plug.

• Check the cabinet for defects, to prevent touching of any inner parts by the customer.

picture carrier at 475.25 MHz for PAL, or 61.25 MHz for NTSC (channel 3).

• Where necessary, measure the waveforms and voltages with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.

3.3.2 Schematic Notes

• All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kΩ).

• Resistor values with no multiplier may be indicated with either an “E” or an “R” (e.g. 220E or 220R indicates 220 Ω).

• All capacitor values are given in micro-farads (μ=× 10 nano-farads (n =× 10

• Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).

• An “asterisk” (*) indicates component usage varies. Refer to the diversity tables for the correct values.

• The correct component values are listed on the Philips Spare Parts Web Portal.

3.3.3 Spare Parts

For the latest spare part overview, consult your Philips Spare Part web portal.

3.3.4 BGA (Ball Grid Array) ICs

Introduction

For more information on how to handle BGA devices, visit this URL: http://www.atyourservice-magazine.com “Magazine”, then go to “Repair downloads”. Here you will find Information on how to deal with BGA-ICs.

BGA Temperature Profiles

For BGA-ICs, you must use the correct temperature-profile. Where applicable and available, this profile is added to the IC Data Sheet information section in this manual.

-9

), or pico-farads (p =× 10

. Select

-12

-6

3.2 Warnings

• All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.

• Be careful during measurements in the high voltage section.

• Never replace modules or other components while the unit is switched “on”.

• When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.

3.3 Notes

3.3.1 General

• Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and

3.3.5 Lead-free Soldering

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free soldering tin. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.

• Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: – To reach a solder-tip temperature of at least 400°C. – To stabilize the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch “off” unused equipment or reduce heat.

• Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin.

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MODEL :

PROD.NO:

32PF9968/10

MADE IN BELGIUM

220-240V 50/60Hz

128W

AG 1A0617 000001

VHF+S+H+UHF

BJ3.0E LA

Precautions, Notes, and Abbreviation List

3.3.6 Alternative BOM identification

It should be noted that on the European Service website, “Alternative BOM” is referred to as “Design variant”.

The third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number. By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number “1” (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a “2” (example: AG2B0335000001), then the set has been produced according to B.O.M. no. 2. This is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number.

Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production centre (e.g. AG is Bruges), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in example below it is 2006 week 17). The 6 last digits contain the serial number.

Figure 3-1 Serial number (example)

3.3.7 Board Level Repair (BLR) or Component Level Repair (CLR)

If a board is defective, consult your repair procedure to decide if the board has to be exchanged or if it should be repaired on component level. If your repair procedure says the board should be exchanged completely, do not solder on the defective board. Otherwise, it cannot be returned to the O.E.M. supplier for back charging!

3.3.8 Practical Service Precautions

• It makes sense to avoid exposure to electrical shock.

While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.

• Always respect voltages. While some may not be

dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.

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3.4 Abbreviation List

0/6/12 SCART switch control signal on A/V

board. 0 = loop through (AUX to TV), 6 = play 16 : 9 format, 12 = play 4 : 3 format

AARA Automatic Aspect Ratio Adaptation:

algorithm that adapts aspect ratio to remove horizontal black bars; keeps the original aspect ratio

ACI Automatic Channel Installation:

algorithm that installs TV channels directly from a cable network by

means of a predefined TXT page ADC Analogue to Digital Converter AFC Automatic Frequency Control: control

signal used to tune to the correct

frequency AGC Automatic Gain Control: algorithm that

controls the video input of the feature

box AM Amplitude Modulation AP Asia Pacific AR Aspect Ratio: 4 by 3 or 16 by 9 ASF Auto Screen Fit: algorithm that adapts

aspect ratio to remove horizontal black

bars without discarding video

information ATSC Advanced Television Systems

Committee, the digital TV standard in

the USA ATV See Auto TV Auto TV A hardware and software control

system that measures picture content,

and adapts image parameters in a

dynamic way AV External Audio Video AVC Audio Video Controller AVIP Audio Video Input Processor B/G Monochrome TV system. Sound

carrier distance is 5.5 MHz BDS Business Display Solutions (iTV) BLR Board-Level Repair BTSC Broadcast Television Standard

Committee. Multiplex FM stereo sound

system, originating from the USA and

used e.g. in LATAM and AP-NTSC

countries B-TXT Blue TeleteXT C Centre channel (audio) CEC Consumer Electronics Control bus:

remote control bus on HDMI

connections CL Constant Level: audio output to

connect with an external amplifier CLR Component Level Repair ComPair Computer aided rePair CP Connected Planet / Copy Protection CSM Customer Service Mode CTI Color Transient Improvement:

manipulates steepness of chroma

transients CVBS Composite Video Blanking and

Synchronization DAC Digital to Analogue Converter DBE Dynamic Bass Enhancement: extra

low frequency amplification DCM Data Communication Module. Also

referred to as System Card or

Smartcard (for iTV). DDC See “E-DDC” D/K Monochrome TV system. Sound

carrier distance is 6.5 MHz DFI Dynamic Frame Insertion

Precautions, Notes, and Abbreviation List

EN 7TPH1.1A LA 3.

DFU Directions For Use: owner's manual DMR Digital Media Reader: card reader DMSD Digital Multi Standard Decoding DNM Digital Natural Motion DNR Digital Noise Reduction: noise

reduction feature of the set DRAM Dynamic RAM DRM Digital Rights Management DSP Digital Signal Processing DST Dealer Service Tool: special remote

control designed for service

technicians DTCP Digital Transmission Content

Protection; A protocol for protecting

digital audio/video content that is

traversing a high speed serial bus,

such as IEEE-1394 DVB-C Digital Video Broadcast - Cable DVB-T Digital Video Broadcast - Terrestrial DVD Digital Versatile Disc DVI(-d) Digital Visual Interface (d= digital only) E-DDC Enhanced Display Data Channel

(VESA standard for communication

channel and display). Using E-DDC,

the video source can read the EDID

information form the display. EDID Extended Display Identification Data

(VESA standard) EEPROM Electrically Erasable and

Programmable Read Only Memory EMI Electro Magnetic Interference EPG Electronic Program Guide EPLD Erasable Programmable Logic Device EU Europe EXT EXTernal (source), entering the set by

SCART or by cinches (jacks) FDS Full Dual Screen (same as FDW) FDW Full Dual Window (same as FDS) FLASH FLASH memory FM Field Memory or Frequency

Modulation FPGA Field-Programmable Gate Array FTV Flat TeleVision Gb/s Giga bits per second G-TXT Green TeleteXT H H_sync to the module HD High Definition HDD Hard Disk Drive HDCP High-bandwidth Digital Content

Protection: A “key” encoded into the

HDMI/DVI signal that prevents video

data piracy. If a source is HDCP coded

and connected via HDMI/DVI without

the proper HDCP decoding, the

picture is put into a “snow vision” mode

or changed to a low resolution. For

normal content distribution the source

and the display device must be

enabled for HDCP “software key”

decoding. HDMI High Definition Multimedia Interface HP HeadPhone I Monochrome TV system. Sound

C Inter IC bus

D Inter IC Data bus

S Inter IC Sound bus

carrier distance is 6.0 MHz

IF Intermediate Frequency IR Infra Red IRQ Interrupt Request ITU-656 The ITU Radio communication Sector

(ITU-R) is a standards body

subcommittee of the International

Telecommunication Union relating to

radio communication. ITU-656 (a.k.a.

SDI), is a digitized video format used for broadcast grade video. Uncompressed digital component or digital composite signals can be used. The SDI signal is self-synchronizing, uses 8 bit or 10 bit data words, and has a maximum data rate of 270 Mbit/s, with a minimum bandwidth of 135 MHz.

ITV Institutional TeleVision; TV sets for

hotels, hospitals etc.

LS Last Status; The settings last chosen

by the customer and read and stored in RAM or in the NVM. They are called at start-up of the set to configure it according to the customer's

preferences LATAM Latin America LCD Liquid Crystal Display LED Light Emitting Diode L/L' Monochrome TV system. Sound

carrier distance is 6.5 MHz. L' is Band

I, L is all bands except for Band I LPL LG.Philips LCD (supplier) LS Loudspeaker LVDS Low Voltage Differential Signalling Mbps Mega bits per second M/N Monochrome TV system. Sound

carrier distance is 4.5 MHz MHEG Part of a set of international standards

4. Mechanical Instructions

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Mechanical Instructions

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Index of this chapter:

4.1 Cable Dressing

4.2 Service Positions

4.3 Assembly/Panel Removal

4.4 Set Re-assembly.

4.1 Cable Dressing

Notes:

• Figures below can deviate slightly from the actual situation, due to the different set executions.

Figure 4-1 Cable dressing 32" set

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Mechanical Instructions

Figure 4-2 Cable dressing 42" set

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Mechanical Instructions

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Figure 4-3 Cable dressing 47" set

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Mechanical Instructions

4.2 Service Positions

For easy servicing of this set, there are a few possibilities created:

• The buffers from the packaging.

• Foam bars (created for Service).

4.2.1 Foam Bars

Required for sets

42"

4.3.3 Small Signal Board (SSB)

Caution: it is mandatory to remount all different screws at their

original position during re-assembly. Failure to do so may result in damaging the SSB.

1. Unplug LVDS connector. Caution: be careful, as these are very fragile connectors!

2. Unplug all other connectors.

3. Remove all fixation screws.

4. The SSB can now be taken out of the set.

4.3.4 Power Board and Inverter Board

1. Unplug all the connectors.

2. Remove all the screws.

3. Lift the units and take them out of the set.

When defective, replace the whole unit.

Note: Inverter board is only for 32" and 42" sets.

4.3.5 Speakers

Each speaker unit is mounted with a screw. When defective, replace the whole unit.

4.3.6 Base support

1. Remove SSB as earlier described.

2. Remove power board and inverter board as earlier described.

3. Remove the speakers as earlier described.

4. Remove screws [1] and take the base support from the unit.

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Figure 4-4 Foam bars

The foam bars (order code 3122 785 90580 for two pieces) can be used for all types and sizes of Flat TVs. See Figure 4-4 details. Sets with a display of 42" and larger, require four foam bars [1]. Ensure that the foam bars are always supporting the cabinet and never only the display. Caution: Failure to follow these guidelines can seriously damage the display! By laying the TV face down on the (ESD protective) foam bars, a stable situation is created to perform measurements and alignments. By placing a mirror under the TV, the screen can be monitored.

4.3 Assembly/Panel Removal

4.3.1 Stand

Warning: Disconnect the mains power cord before you remove

the stand.

1. Put the set in the service position.

2. Remove all screws of the stand.

3. Lift the stand from the TV.

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for

Figure 4-5 Base support 32"

Figure 4-6 Base support 42"

4.3.7 IR Board

4.3.2 Rear Cover

1. Remove all screws of the rear cover.

2. Lift the rear cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover from the set.

3. In case servicing is needed in a standing position, remount the stand.

2009-Dec-18

1. Remove the base support as earlier described.

2. Unplug the IR board connector.

3. Lift the IR board and take it out of the set. When defective, replace the whole board.

4.3.8 Key Board

1. Release the clip at the top and take the whole unit out.

2. Unplug the connector.

3. Remove the screws and take the key board from the unit. When defective, replace the whole unit.

4.3.9 Display Panel

1. Remove SSB as earlier described.

2. Remove power board and inverter board (only for 32" and 42") as earlier described.

3. Remove the base support (only for 32" and 42") as earlier described.

4. Remove the IR board and key board unit as earlier described.

5. Remove all the fixation screws that secure the panel.

6. Remove all the screws and take all the brackets from the panel.

When defective, replace the whole unit.

4.4 Se t Re -a ss embly

To re-assemble the whole set, execute all processes in reverse order.

Mechanical Instructions

EN 13TPH1.1A LA 4.

Notes:

• While re-assembling, make sure that all cables are placed and connected in their original position. See Figure 4-1

Figure 4-2

• Pay special attention not to damage the EMC foams on the SSB shields. Ensure that EMC foams are mounted correctly.

and Figure 4-3.

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Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault Finding

Index of this chapter:

5.1 Service Modes

5.2 Software Upgrading

5.3 Error Codes

5.4 Fault Finding and Repair Tips

5.1 Service Modes

The Customer Service Mode (CSM) is used for communication between the call centre and the customer, while the Factory Mode offers several features for the service technician.

This chassis also offers the option of using ComPair, a hardware interface between a computer and the TV chassis. It offers the abilities of structured troubleshooting, error code reading, and software version read-out for all chassis.

5.1.1 Customer Service Mode (CSM)

Purpose

The Customer Service Mode shows information on the TV’s operation settings.The call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set.This helps the call centre to diagnose problems and failures in the TV set before making a service call. The CSM is a read-only mode; therefore, modifications are not possible in this mode.

How to Activate CSM

Key in the code “123654” via the standard RC transmitter.

Note: Activation of the CSM is only possible if there is no (user) menu on the screen!

How to Navigate

By means of the “CURSOR-DOWN/UP” knob (or the scroll wheel) on the RC-transmitter, can be navigated through the menus.

Contents of CSM

• Set type. This information is very helpful for a helpdesk/ workshop as reference for further diagnosis. In this way, it is not necessary for the customer to look at the rear of the TV set. Note that if an NVM is replaced or is initialized after corruption, this set type has to be re-written to NVM. ComPair will foresee in a possibility to do this.

• Production code. Philips serial number

• Key (HDCP). HDCP status (Valid, Invalid)

• NVM - name. Shows the panel type

• Software version. Shows the software version

• I2C device error code. The state report of I other, normal state displaying “OK”, abnormal state displaying “NG”. Tuner is the tuner state. EEPROM is the main MCU EEPROM state. AMP is the amplifier IC state.

C bus is I2C bus state, including all I2C devices.

• Debug Info. Shows whether print debug infomation, print debug information sets “ON”, otherwise sets “OFF”.

How to Exit CSM

Press “MENU” on the RC-transmitter.

C devices communication each to

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Figure 5-1 CSM Menu

Service Modes, Error Codes, and Fault Finding

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5.1.2 Factory mode

How to enter

To enter the factory mode, use the following method:

• Press “MENU” button, and then press the following key sequence on the remote control transmitter: “062596” directly followed by the “INFO” button.

Caution: these functions are available for development and service personal only, not for end customers. After entering the factory mode, the following screen is visible on the top and right of the panel.

• SSC Enable Turning “On” of “Off” SSC.

• SSC Step Sets the SSC steps.

• SSC Top Sets the SSC range.

• ADC Gain. Sets the ADC gain R, G, B values.

• ADC Offset Sets the ADC offset R, G, B values.

• Color temp Sets the current colour temperature. There are three colour temperature values: Cool, Normal, Warm.

• Scaler Gain Sets the scaler gain R, G, B values.

• Burn in Turns “On” or “Off” the burn in mode. When burn in is “On”, the RC function is enabled.

• EEPROM Init Initializes all EEPROM data except the HDCP key.

• Back LIT time Shows the total “On” time of the backlight.

• Total time Shows the total “On” time of the power.

• Black light Shows the brightness of back light.

• Menu Language Shows the menu language of user mode.

• Reset Resets EEPROM data.

• Exit Exit the factory mode.

Figure 5-2 Factory Mode Menu

How to Navigate

With the up/dowm cursor keys can be navigated arround the items, with the Left/Right cursor the values can be changed.

Contents of factory mode

• Brand Shows the Philips brand name.

• Ver Shows the software version.

• Date Shows the software issue date.

• Model name Shows the model number.

• Scaler Shows the scaler type.

• Panel type Shows the panel type.

• Current source Shows the current source name. The input source can be changed with the Left/Right cursor keys.

• Auto White 100% Adjusts ADC in PC and YPbPr mode.

• Auto White 75% Adjusts ADC in PC and YPbPr mode.

• SSC (Spread Spectrum Clocking) Channel Shows the place of SSC. “Pllm” sets memory SSC, “Pllo” sets LVDS SSC.

How to EXIT

Choose “Exit”, then press “OK” button.

5.2 Software Upgrading

5.2.1 ComPair

Introduction

ComPair (Computer Aided Repair) is a Service tool for Philips Consumer Electronics products. and offers the following:

1. ComPair helps to quickly get an understanding on how to repair the chassis in a short and effective way.

2. ComPair allows very detailed diagnostics and is therefore capable of accurately indicating problem areas. No knowledge on I because ComPair takes care of this.

3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the uP is working) and all repair information is directly available.

4. ComPair features TV software up possibilities.

C or UART commands is necessary,

2009-Dec-18

EN 16 TPH1.1A LA5.

Service Modes, Error Codes, and Fault Finding

Specifications

ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The ComPair II interface box is connected to the PC via an USB cable. For the TV chassis, the ComPair interface box and the TV communicate via a bi-directional cable via the service connector(s). The ComPair fault finding program is able to determine the problem of the defective television, by a combination of automatic diagnostics and an interactive question/answer procedure.

How to Connect

This is described in the chassis fault finding database in ComPair.

TO TV

UART SERVICE

CONNECTOR

RS232 /UART

ComPair II

RC in

Optional

Switch

Power ModeLink/

Activity

UART SERVICE

CONNECTOR

RC out

I2C SERVICE

CONNECTOR

Multi

function

5.3 Error Codes

The error codes can be read out via the CSM menu, see Figure 5-1

Error Codes Event

Tuner Tuner state EEPROM Main MCU EEPROM state AMP Amplifier IC state

C bus I2C bus state

5.4 Fault Finding and Repair Tips

5.4.1 Exit “Factory mode”

Choose “EXIT”, then press “OK” button. Turn “Off” the TV and then turn “On” the TV.

5.4.2 Speakers

Make sure that the volume is set to minimum during disconnecting the speakers in the ON-state of the TV. The audio amplifier can be damaged by disconnecting the speakers during ON-state of the set!

ComPair II Developed by Philips Brugge

Optional power

HDMI

C only

5V DC

10000_036_090121.eps

091118

Figure 5-3 ComPair II interface connection

Caution: It is compulsory to connect the TV to the PC as

shown in the picture above (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART), ICs will be blown!

How to Order

ComPair II order codes:

• ComPair II interface: 3122 785 91020.

• Programming software can be downloaded from the Philips Service portal.

•I

C adapter cable for TPH1.1x xx.

9965 100 09269.

Note: When having problems, contact the local support desk.

2009-Dec-18

6. Alignments

Alignments

EN 17TPH1.1A LA 6.

Index of this chapter:

6.1 General Alignment Conditions

6.2 Hardware Alignments

6.3 Software Alignments

6.4 Serial Number Definition

6.5 Display option codes

Note: The Service Mode are described in chapter 5. Menu navigation is done with the CURSOR UP, DOWN, LEFT or RIGHT keys of the remote control transmitter.

6.1 Gen e r al Ali gn me n t Co nd it io n s

Perform all electrical adjustments under the following conditions:

• Power supply voltage (depends on region): – 100 V to 240 V

• Connect the set to the mains via an isolation transformer with low internal resistance.

• Allow the set to warm up for approximately 15 minutes.

• Measure voltages and waveforms in relation to correct ground (e.g. measure audio signals in relation to AUDIO_GND). Caution: It is not allowed to use heatsinks as ground.

• Test probe: R

• Use an isolated trimmer/screwdriver to perform alignments.

, 50/60 ±3 Hz.

> 10 MΩ, Ci < 20 pF.

6.2 Hardware Alignments

Not applicable.

6.3 Software Alignments

• Set the RED, GREEN and BLUE default values according to the values in the “Tint settings” table.

• After finished, exit the factory menu and restart the TV set.

Table 6-2 Tint settings

Colour Temp R G B

Warm 128 128 128 Normal 128 128 128 Cool 128 128 128

6.4 Serial Number Definition

BOM Code:

Table 6-3 BOM Code

Panel Supplier Code

AU 1 CPT 2 LPL(LG) 3 QDI 4 CMO 5 HSD 6 SVA 7

6.5 Display option codes

This chassis does not have display options codes.

• Choose “MENU”, “Picture” and set “Picture mode” as “Standard”.

• Put the set in factory mode (see Chapter 5. Service Modes,

Error Codes, and Fault Finding.). The factory menu will

now appear on the screen.

If you do not have a colour analyser:

• Measure with a calibrated contactless colour analyser in the centre of the screen. Consequently, the measurement needs to be done in a dark environment. To adjust the scaler gain with direction key and menu key.

• Adjust the correct x, y coordinated (while holding one of the white point registers R, G or B on 128) by means of decreasing the value of one or two other white points to the correct x, y coordinates.

• Repeat this step for the other colour temperatures that need to be aligned.

• When finished, then exit the factory menu and restart the TV.

Table 6-1 White alignment values

Colour

Temp

x 290 ± 0.015 280 ± 0.015 260 ± 0.015 y 295 ± 0.015 285 ± 0.015 266 ± 0.015 Y 350 ± 0.015 350 ± 0.015 350 ± 0.015

Warm

(8000K)

Normal

(10000K)

Cool

(13000K)

If you do not have a colour analyser, you can use the default

values. This is the next best solution. The default values are average values coming from production (statistics).

• Select NORMAL COLOUR TEMPERATURE (e.g. Cool, Normal, Warm).s

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EN 18 TPH1.1A LA7.

18811_203_091023.eps

091215

HX6202A

FLASH

M15WPP-2PN-E

Hybrid Tuner

R2A15112FP Audio AMP

74HC4052D Audio Switch

Video & audio decoder

AV × 2 YPbPr × 2 HDMI × 3 S-video ×1 VGA

APA2176A

AV OUT

PANEL

7. Circuit Descriptions

Circuit Descriptions

Index of this chapter:

7.1 Introduction

7.2 Power Architecture

Notes:

•Only new circuits (circuits that are not published recently) are described.

• Figures can deviate slightly from the actual situation, due to different set executions.

• For a good understanding of the following circuit descriptions, please use the wiring, block (see chapter

9. Block Diagrams) and circuit diagrams (see chapter

10. Circuit Diagrams and PWB Layouts). Where necessary, you will find a separate drawing for clarification.

7.1 Introduction

The chassis uses the same scaler board but that is the separation of the power supply unit.

7.1.1 Implementation

Key components of this chassis:

• HX6202 - A09 video and audio decoder

• M15WPP - 2PN - Bird tuner

• 74HC4052D audio switch

• R2A15112FP audio amplifier

7.1.2 TV Architecture Overview

For details about the chassis block diagrams refer to 9. Block Diagrams. An overview of the TV architecture can be found in

Figure 7-1

2009-Dec-18

Figure 7-1 TV Architecture Overview

7.1.3 SSB Cell Layout

18810_206_090927.eps

090927

TUNER

FFC

Scaler

HDMI

VGA

AV OUT

AV IN

HeadPhone

S-Video

AV IN

HDMI

EXT1

EXT2

Circuit Descriptions

EN 19TPH1.1A LA 7.

Figure 7-2 SSB Cell layout

2009-Dec-18

EN 20 TPH1.1A LA7.

1084-33 U705

+5V_SB

5VSB

VCC3

VCCK18

SC4524B U707

AO4449 Q705

VCC5

POWER_ON

AP1117D33 U703

V33_AUD

V33_HDMI_ADC

V33ADC_PLL / AVDD_ADC VCC3IO / V33LV HX6202A U400

VCC3 MX25L4005AM2C U402

V33HDMI / VCCADC / VDDA33 HX6202A

U400

V33AUD HX6202A U400

VCC5

5VSB

V33_AUD

VCCK

V33ADC_PLL / AVDD_ADC VCC3IO / V33LV

HX6202A U400

V33HDMI / VCCADC / VDDA33

V33AUD

AVDD18 / VDDD18 / V18AUD

94mA

1.5A

92mA

981mA

121mA

AP1117D33 U702

AP1117D18 U700

AVDD18 / VDDD18

V18AUD

HX6202A U400

VCCK HX6202A U400

VCC18

AP2176 U601 EARPHONE AMP

PI5V33 U107 VIDEO SWITCH

USB boad power 5V,5V TO 3.3v

5v to 1.8V

VCC5

VCC5VCC5

5VSB

M24C02 U502

M24C02 U506

M24C02U503

M24C02 U100

M24C32 U401

5VSB5VSB5VSB5VSB

VCC5

5VSB

400mA

V12_ADP

+12V_SB

POWER_ON

AO3407 Q701

74HC4052 U600 AUDIO SWITCH

VCC12

BA17808 ZD700

A1117D5.0 U300

VCC8

+24V

+5VT

TUNER TU100

R2A15112FP

V24_ADP

PANEL_VCC

AO4449 Q405

PANEL

PANEL_VCCAO4449

Q405

V12_ADP

PANEL_ON

5VSB

USB HOST

MPS2171 U711

POWER_ON

8mA

160mA

500mA--1.0A

U603

18810_402_090925.eps

091215

7.2 Power Architecture

Circuit Descriptions

2009-Dec-18

Figure 7-3 Power Architecture

7.2.1 Power Supply Unit

All power supplies are a black box for Service. When defective, a new board must be ordered and the defective one must be returned, unless the main fuse of the board is broken. Always replace a defective fuse with one with the correct specifications! This part is available in the regular market. Consult the Service website for the order codes of the boards.

In this manual, no detailed information is available because of design protection issues.

The output voltages to the chassis are:

• +1V8-STANDBY

• +3V3-STANDBY

• +5V (BL_ON, BL_ADJ, PANEL_ON)

• +12V (PW_ON)

• +24V (PW_ON)

• IPB: High voltage to the LCD panel.

7.2.2 Diversity

Below find an overview of the different PSUs that are used:

Table 7-1 Supply diversity

Circuit Descriptions

EN 21TPH1.1A LA 7.

PSU Model Input Voltage Range

715G 3332 P01H 2000 3M 715G 3351 1 HV 42" High Mains (100- 240 Vac) 715G 3196 1 HV 47" High Mains (100- 240 Vac)

32" High Mains (100- 240 Vac)

2009-Dec-18

EN 22 TPH1.1A LA8.

YPbPr

ADC

ADC PLLHs/Vs

Video Pre-

Processing

OSD

Mixer

Reg

PLL/SSC

Panel

Ext. Clock

HDMI1

LV DS

RGB

Input Mux

R SDS

T X

T C O N/

B a c

k en

DTV YPbPr

Video

Decoder

INTR

PWMs/

GPIOs

HDMI 1.3

3D Video

Processing

MCU

Audio Demod/Processor

Audio DACs

L/R ADCs

SIF ADC

L/R1 L/R2 L/R3 L/R4

SIF P/N

HDMI2 HDMI3

SCART

CVBS/SV

Tuner

Audio Amp for loud speaker

Audio Amp for ear phone

SCART Audio Out

S/PDIF TX

S/PDIFO

S/PDIF RX

DTV S/PDIFO

Video PostProcessing

LB ADC

IR TxK e y Pad

DRAM

SPI

Flash

LIPS

18810_300_090928.eps

091216

Block Diagram

Pin Configuration

8. IC Data Sheets

This section shows the internal block diagrams and pin configurations of ICs that are drawn as “black boxes” in the electrical diagrams (with the exception of “memory” and “logic” ICs).

8.1 HX6202 (IC U400)

IC Data Sheets

2009-Dec-18

Figure 8-1 Internal block diagram and pin configuration

8.2 APA2176A (IC U601)

18810_302_090928.eps

091216

APA2176A

5 CVSS

6 VSS

7 LOUT

8 V

CP + 1

PGND 2

CP - 3

NC 4

9 ROUT

10 LIN

11 RSD

12 RIN

NC 13

GND 14

LSD 15

PVDD 16

Shutdown

circuit

Power and

Depop circuit

ROUT

RIN

RSD

Charge

Pump

circuit

LIN

LOUT

GND

VDD

CP+

CP-

CVSSVSSPGND

PVDD

LSD

GND

Block Diagram

Pin Configuration

IC Data Sheets

EN 23TPH1.1A LA 8.

Figure 8-2 Internal block diagram and pin configuration

2009-Dec-18

EN 24 TPH1.1A LA8.

29 28303233 3134

6 7

32 41

10 119

3536 26 25

N.C.

OUT2

N.C.

GAIN2

VD2

N.C.

IN2

OUT2

MUTEL

N.C.

N.C

HB2

HB1

N.C.

DVDD

VS2

N.C.

VS1

N.C.

VS1

GAIN1

N.C.

OUT1

N.C.

VD1

N.C.

IN1

VD1

N.C.

OUT1

STBYL

N.C.

GND

AVCC

CLOCK

PROT

ROSC

N.C.

VREF

CBIAS

R2A15112FP

Under Voltage

Detection

Over Temp.

Detection

Over Current

Detection

Control

Logic

STBYL

GND

IN1

MUTEL

PROT

CBIAS

IN2

PWM

Gen.

PWM

Gen.

Oscillator

ROSC

GAIN1 GAIN2

SE/BTL Selector

OUT1

HB1

VD1

VS1

OUT2

VD2

VS2

HB2

DVDD

AVCC

CLOCK

VREF

10V

18810_303_090928.eps

091216

Block Diagram

Pin Configuration

8.3 R2A15112FP (IC U603)

IC Data Sheets

2009-Dec-18

Figure 8-3 Internal block diagram and pin configuration

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