Pfeiffer Vacuum TMH 071 P, TMU 071 P Operating Instructions Manual

Turbomolecular Drag Pumps
With Electronic Drive Unit TC 600
PM 800 504 BE/I (0308)
TMH 071 P
TMU 071 P
Betriebsanleitung • Operating Instructions
2
Index
1. Safety Instructions................................ 3
1.1. For Your Orientation......................................................... 3
1.2. Pictogram Definitions...................................................... 3
2. Understanding The Pumps
TMH 071 P/TMU 071 P ........................... 4
2.1. Main Features................................................................... 4
Proper Use ........................................................................ 4
Improper Use .................................................................... 4
2.2. Differences Between The Pump Types........................ 4
3. Installation ............................................. 5
3.1. Preparations For Installation.......................................... 5
3.2. Installing The Pump,
Connecting The High Vacuum Side .............................. 5
Fitting The Splinter Shield............................................... 6
3.3. Connecting The Fore-Vacuum Side .............................. 6
3.4. Connecting The Cooling Unit.......................................... 7
3.5. Connecting The Venting Valve....................................... 7
3.6. Connecting The Casing Heating Unit............................ 7
3.7. Connecting The Sealing Gas Valve............................... 7
3.8. Connecting The Electronic Drive Unit TC 600.............. 8
3.9. Installing The Power Unit ............................................... 8
3.10. Connecting The Remote Control Unit ........................... 9
3.11. Connecting The Serial Interface RS 485 ...................... 10
Connection ........................................................................ 10
Connecting The RS 485 ................................................... 10
3.12. Connections Diagram...................................................... 11
4. Operations.............................................. 12
4.1. Before Switching ON....................................................... 12
4.2. Switching ON.................................................................... 12
4.3. Switching OFF And Venting............................................ 13
4.4. Operations With The DCU 001/DCU 100 ....................... 13
4.5. Gas Type Dependent Operations ...................................13
4.6. Shutting Down For Longer Periods ............................... 14
4.7. Operations With The Remote Control Unit................... 14
Venting Release (Optional)............................................. 14
Motor, Turbopump ........................................................... 14
Pumping Station ............................................................... 15
Heating/Reset ................................................................... 15
Standby.............................................................................. 15
Rotation Speed Setting Mode Via
Input PWM ........................................................................ 15
Switching Outputs............................................................ 15
5. Monitoring Operations.......................... 16
5.1. Operations Display Via LED............................................ 16
5.2. Turbopump Temperature Management....................... 16
6. What To Do In Case Of
Breakdowns ? ....................................... 17
7. Maintenance.......................................... 18
7.1. Replacing The Lubricant Reservoir............................... 18
8. Service.................................................... 19
9. Technical Data ....................................... 20
9.1. Dimensions Diagram ....................................................... 21
10. Spare Parts............................................. 22
11. Accessories ........................................... 23
Declaration of Contamination..................... 24
Manufacturer’s Declaration (last page)
PPlleeaassee nnoottee::
Current operating instructions are available via
www.pfeiffer-vacuum.de under ”Infoservice”.
3
1. Safety Instructions
1.1. For Your Orientation
Instruction in the text
Working instruction: here, you have to do something.
Symbols used
The following symbols are used throughout in all illustrations.
High vacuum flange
Fore-vacuum flange
Venting connection
Cooling water connection
Air cooling
Electric connection
Sealing gas connection
Abbreviations used
DCU = Display and operating unit TC = Electronic drive unit, turbopump TPS = Power unit
Position numbers
The same pump and accessory parts have the same position numbers in all illustrations.
1.2. Pictogram Definitions
Warning, danger of burns from touching hot parts.
Warning, danger of personal injury.
Caution, danger of damage to the pump or to the system.
Warning, danger of injury from rotating parts.
Please note, attention to particulary important information on the product, handling the product or to a particular part of the documentation.
Read and follow all instructions in this manual.Inform yourself regarding:
– Hazards which can be caused by the pump; – Hazards which can be caused by your system. – Hazards which can be caused by the media being
pumped.
Avoid exposing any part of the body to vacuum.Observe the safety and accident prevention regulations.Regularly check that all accident prevention measures are
being complied with.
Do not operate the turbopump with open high vacuum
flange.
Do not carry out any unauthorised conversions or
alterations to the turbopump with TC 600.
When returning the turbopump observe the shipping
instructions.
Use at least 4 bracket screws to connect the high vacuum
flange (ISO-flange).
The turbopump must be anchored in accordance with the
installation instructions.
Do not disconnect the plug between the TC 600 and
accessory components during operations.
Disconnect the voltage supply to the TC 600 before
opening the turbopump.
When working on the turbopump, the high vacuum flange
should only be opened once the rotor is at rest.
When using sealing gas, the pressure in the hose connec-
tion should be limited to 2 bar via the overpressure valve.
If a heater is in use temperatures of up to 120 °C can be
present in the area of the high vacuum flange. Take care to avoid burns !
During operations, temperatures of up to 65 °C can arise in
the lower part of the turbopump. Take care to avoid burns!
Keep leads and cables well away from hot
surfaces ( > 70 °C).
Operate the turbopump with TC 600 only in conjunction
with the relevant power unit (accessory).
The unit has been accredited protection class IP 30. When
the unit is operated in environments which require other protection classes, the necessary measures must be taken. Protection class IP 54 is afforded by retro-fitting a cover plate (Accessory) to the TC 600.
The mains connection must be subject to a safe
connection to the PE (protection class 1).
If the turbopump and the TC 600 are operated
independently of each other (only permissible with the agreement of the manufacturer) the turbopump must be connected to the PE.
The turbopump and the TC 600 must only be disconnected
from each other when the turbopump is completely at rest and the TC 600 has been disconnected from the power supply.
The cause of any operating voltage leakage to earth (red
LED flashes) must be eliminated to avoid the danger of an electric shock.
Modifications reserved.
WARNING
WARNING
CAUTION
WARNING
PLEASE NOTE
4
2.1. Main Features
Turbopumps TMH 071 P/TMU 071 P with the TC 600 form a complete unit. Voltage is supplied by the power unit (see ”Accessories”).
On delivery, the pumps have been set up for
operations in remote mode. Remote plug 8d should therefore be disconnected if operations with the DCU are required.
Cooling
– Enhanced convection cooling with cooling unit (accessory), – air cooling (accessory) or – water cooling (accessory).
Integrated protective measures against excess temperatures:
The Electronic Drive Unit TC 600 reduces the rotor rotation speed.
Bearings
High vacuum side: Wear free permanent magnetic bearing. Fore-vacuum side: Oil circulatory lubricated ball bearing
with ceramic balls.
Proper Use
– The Turbomolecular Pumps TMH 071 P/TMU 071 P may
only be used for the purpose of generating vacuum.
– The turbopumps may only be used to pump those media
against which they are chemically resistant. For other media the operator is required to qualify the pumps for the processes involved.
Feature TMH 071 P TMU 071 P
High vacuum flange ISO-KF / ISO-K CF-F
High vacuum seal Elastomer Metal
Attainable final < 1 · 10-7mbar < 5 · 10
-10
mbar
pressure (without baking-out) (with baking-out)
2. Understanding The Pumps TMH 071 P/TMU 071 P
– If the process produces dust, the maintenance intervals
must be specified accordingly and sealing gas must be used.
– The turbopump must be connected to a backing pump in
accordance with Section 3.3.
– Only Pfeiffer Vacuum power units may be used to operate
the TC 600. The use of other power units requires the prior agreement of the manufacturer and equalization with the valid specification.
– The pumps may only be operated providing the ambient
conditions in compliance with Protection Type IP 30 are observed.
Improper Use
The following is regarded, inter alia, as improper: – The pumping of explosive or corrosive gases. – Operating the pumps in areas where there is a danger of
explosion.
– The pumping of gases and vapours which attack the mate-
rials of the pumps. – The pumping of corrosive gases without sealing gas. – The pumping of condensating vapours.
Operations involving impermissibly high levels of gas
loads. – Operations with improper gas modes. – Operations involving too high levels of heat radiation
power (see Section 9. ”Technical Data”). – Operations without the use of cooling equipment. – Operating the pump in environments which require a pro-
tection class superior to IP 30. – The use of other power units or accessories which are not
named in this manual or which have not been agreed by
the manufacturer. – The connection to power units with earthing of a direct
voltage pole.
Improper use will cause all claims for liability and guarantees to be forfeited.
2.2. Differences Between The Pump Types
Abbreviations on the type of the pump
Suffix
PP
: Purge gas connection for the prevention of the
ingress of aggressive gases into the motor and bearing arena.
Turbomolecular Drag Pump TMH 071 P/TMU 071 P
1 High vacuum flange 2 Fore-vacuum flange 4 Venting Valve 6 Rubber feet 8 Electronic Drive Unit TC 600 8d Remote plug
1
8d
8
6
4
2
PLEASE NOTE
5
3. Installation
3.1. Preparations For Installation
Do not carry out any unauthorised conversions or alterations to the turbopump. The operator must ensure that the TC 600 is inte­grated into an emergency safety circuit. The supply voltage of the TC 600 must be interrupted when releasing the emergency safety condition. For special requirements please contact Pfeiffer Vacuum.
– The maximum permissible rotor temperature of the pump is
80 °C. If the vacuum chamber or parts in the vacuum chamber are heated must be fitted if necessary, suitable shielding in the vacuum chamber before the turbopump (constructional suggestions available on request).
– The temperature of the high vacuum flange may not exeed
120 °C.
– Only remove the blank flange from the high and fore-vacu-
um side immediately before connection.
– On Turbopumps TMH 071 P/TMU 071 P the lubricant reser-
voir is already fitted and filled.
– Where magnetic fields of > 3 mT are involved suitable
shielding must be provided (available on request).
– If the pump is baked out, the heating sleeve and the body
of the pump must be insulated to prevent burns from accidental contact.
– In the event of a sudden standstill of the rotor, torques of
up to 330 Nm can arise and these must be taken up by the turbopump and frame. Pumps must be anchored as follows: – ISO flange with 4 bracket screws, or – CF flange with the complete set of M8 screws, or – Underside of the pump with 4 screws M5,
screws quality 8.8.
– Either air or water cooling is necessary for operating the
pump. Where operations with convection cooling are involved, a cooling unit must be used (please see "Accessories")
3.2. Installing The Pump,
Connecting The High Vacuum Side
The utmost cleanliness must be observed when fitting all high vacuum parts. Unclean components prolong the pumping time.
Using the splinter shield
The use of a splinter shield in the high vacuum flange protects the turbopump against foreign bodies coming from the vacuum chamber but does reduce the volume flow rate of the pump by approximately 15%. For fitting splinter shields please refer to “Fitting the splinter shield”. The high vacuum side can be flanged onto the the vacuum chamber directly or via a Pfeiffer Vacuum bellows or a vibra­tion compensator (see ”Accessories”).
Connecting via a bellows
If the high vacuum side is to be flanged via a bellows, the tur­bopump must be secured for example via the holes on the underside of the turbopump must be secured for example via the holes on the underside of the pump. The fastening must be able to withstand the torque referred to in Section 3.1.
Connecting via a Pfeiffer Vacuum vibration compensator
Where a Pfeiffer Vacuum vibration compensator is in use, a freely suspended turbopump can be flanged onto the vacuum chamber. Additional fastening is unnecessary.
The maximum permissible temperature at the vibration compensator is 100 °C.
WARNING
PLEASE NOTE
CAUTION
6
Fitting The Splinter Shield
Insert the splinter shield in the high vacuum flange in such a way that the corrugation of the strainer points outwards.
DN 63
Bend the clamping lugs slightly outwards so that
subsequently the splinter shield is seated firmly in the high
vacuum flange (to avoid noise). Insert the splinter shield in the high vacuum flange while
pressing the clamping lugs slightly inwards. Press the outer ring of the splinter shield up to the limit
stop point in the high vacuum flange.
DN 40
Insert the splinter shield up to the limit stop point in the
high vacuum flange (bend not the clamping lugs
outwards).
12a
12
H
Inserting the splinter shield
12 Splinter shield 12a Clamping lug
3.3. Connecting The Fore-Vacuum Side
Backing pump: Vacuum pressure 10 mbar; with
enhanced convection cooling < 0.1 mbar.
Recommendation: Oil-Free Diaphragm Pump or Rotary
Vane Vacuum Pumps from the Pfeiffer
Vacuum
range (note installation position, turbopump, see Section 3.2.).
Connecting the backing pump
All connections of the fore-vacuum line: with the usual small flange components or hose screw connections.
Be sure to conduct away the exhaust gases from the backing pump. Do not reduce the free cross section of the fore-vacuum flange with following components.
The exhausted process gases and vapours can represent a health hazard and can also be envi­ronmentally damaging. Comply with all the gas manufacture's safety instructions.
With rigid pipe connections: fit a bellows in the connecting
line to reduce vibration. The electrical connection of the backing pump is made via
a relay box whose control line is connected to ”FV PUMP”
on the TC 600.
Please refer to Operating Instructions PT 0030 BN for details on the relay box, backing pump and its installation.
Directly flanging the pump
The turbopump can be flanged onto the vacuum chamber vertically (0°) up to an angle of 90° maximum.
The fore-vacuum flange must always point
downwards.
Permissible installation positions for the turbopump
11 Vacuum chamber
The maximum loading capacity of the high vacu­um flange is 200 N (equivalent to 20 kg). Assymetric loading on the high vacuum flange must be avoided.
With horizontal pump installation and oil-sealed backing pumps (e.g. rotary vane pumps) the fore-vacuum flange of the turbopump must be aligned vertically downwards (maximum deviation ±20°), otherwise the turbopump could become dirty.
Installation position with oil-sealed backing pump
No forces from the piping system must be
allowed to act on the pump where turbopumps are anchored. Suspend or support all pipes to the pump.
CAUTION
11
90°
CAUTION
11
20°
20°
CAUTION
CAUTION
WARNING
7
Connecting the venting valve
8 Electronic Drive Unit TC 600 42 Venting valve TVF 005 42a Control lead venting valve/TC 600 42b Plug
The maximum pressure at the venting valve is
1.5 bar absolute.
Please refer to Operating Instructions PM 800 507 BN for details on Venting Valve TVF 005.
3.4. Connecting The Cooling Unit
Turbopumps TMH 071 P/TMU 071 P can optionally be provided with enhanced convection cooling, air cooling or water cooling.
The turbopumps must be operated with air or water cooling where the fore-vacuum pressure is increased (> 0.1 mbar) and/or operations with gas loads.
Use and installation:
– For water cooling please refer to Operating Instructions
PM 800 546 BN.
– For air cooling please refer to Operating Instructions
PM 800 543 BN.
– Permissible installation positions for the cooling unit
where convection cooling is involved please see Section 9.1. ”Dimensions Diagram”.
3.5. Connecting The Venting Valve
The Venting Valve TVF 005 provides automatic venting in the event of a power failure and switching off.
Fitting the venting valve
Unscrew the venting screw from the venting connection of
the turbopump.
Screw in venting valve 42 with seal (USIT ring) on hexago-
nal SW 14.
Electrical connection
Plug control lead 42a into the connection ”VENT” of the
TC 600 (8) on the turbopump.
The venting mode of the venting valve is selected via the DCU or Serial Interface RS 485.
3.6. Connecting The Casing Heating Unit
The attainment of final pressures is accelerated when turbo­pumps and vacuum chambers are baked out. The heating duration is dependent on the degree of dirt and on the required final pressure level. The heating duration should be at least 4 hours.
Where casing heating is involved the turbopump must be water cooled.
High temperatures are generated when the tur­bopump is baked out. There is a danger of burns resulting from touching hot parts, even after the casing heating has been switched off. Ideally, the heating sleeve.and the pump casing should be insulated during installation. Do not touch the heating sleeve and the pump casing during the baking out process.
Please refer to Operating Instructions PM 800 542 BN for details on the casing heating unit and its installation.
3.7. Connecting The Sealing Gas Valve
To protect the pump, particularly where corrosive or dust pro­ducing processes are involved, it is necessary to use sealing gas.
Connection is made via the sealing gas valve (please see “Accessories”).
Please refer to Operating Instructions PM 800 229 BN for details on installing the sealing gas valve and adjusting the sealing gas flow.
66 66a
9
15
Connecting the sealing gas valve
9 Locking screw sealing gas connection 15 Dichtung 66 Sperrgasventil 66a Dichtung
PLEASE NOTE
WARNING
CAUTION
8
3.8. Connecting The Electronic Drive Unit TC 600
The turbopump and the Electronic Drive Unit
TC 600 are connected and together form a single unit. Connecting cable 8a has to be ordered separately (see ”Accessories”).
Unscrew screw with tooth lock 8c from the TC 600 (above
the connection X4).
Plug the plug X4 on connecting cable 8a into the connec-
tion X4 on the TC 600 and screw in screw 8b.
Secure plug X4 on the TC 600 with a screw and
tooth lock 8c.
Connect plug X2 on connecting cable 8a with power unit
TPS 100/DCU 100 (”Accessories”) on connection X2.
Using screws and toothlock 8c (two pieces, included with
the cable consigment) secure plug X2 to power unit 105.
Once operations voltage has been supplied, the TC 600 performs a self test on the supply voltage. The supply voltage for Turbomolecular Pumps TMH 071 P/TMU 071 P is 24 VDC ±5% in accordance with EN 60 742.
If the turbopump is being operated with the Operations And Display Unit DCU 001/100, remote plug 8d should be disconnected. Connection should be carried out in accor­dance with Operating Instructions PM 800 477 BN.
Connecting the TC 600 with Power Unit TPS 100/DCU 100
X1 Mains connection X2 Connection, power unit X4 Connection TC 600 S1 ON/OFF switch 8 Electronic Drive Unit TC 600 8a Connecting cable, TC 600 – TPS/DCU 8b Screw 8c Screw with tooth lock (3 pieces) 8d Remote plug 105 Power unit
3.9. Installing The Power Unit
Voltage may only be supplied with the Pfeiffer Vacuum power units (Accessory). The use of otherpower units requires the prior agreement of the manufacturer and equalization with the valid specification (power unit specifications availa-ble on request).
Please refer to Operating Instructions PM 800 521 BN for details on Power Unit TPS 100.
PLEASE NOTE
CAUTION
CAUTION
S1
105
X2
X1
X2
8c
X4 8b
8a
8c
X4
8d
8
9
PPiinn ooccccuuppaannccyy aanndd rreemmoottee pplluugg ffuunnccttiioonnss
PPiinn nnrr.. IInnppuutt ooppeenn ((llooww)) IInnppuutt cclloosseedd ((hhiigghh)) oonn ++ 2244VV ((ppiinn 11))
1 +24 V
2 venting blocked (see Section 3.5.) venting released (see Section 3.5.)
3 motor, turbopump off motor, turbopump on:
the turbopump is driven, current flows through the motor coils
4 pumping station off pumping station on:
the turbopump is driven, backing pump is started via the relay box
5 heating off heating on:
the heating is switched on once the rotation speed switchpoint is attained and off when the rotation speed switchpoint is unattained
5 reset:
by supplying a pulse (T < 2s) with an amplitude of 24V a malfunction acknowledgement can be processed
6 standby off standby on:
pump is accelerated to 66% of its nominal rotation speed
7 rotation speed setting mode off the rotation speed can be changed by feeding a PWM signal to this pin or
via Serial Interface RS 485 (see Section 4.7. ”Rotation Speed Setting Mode”)
8
OOuuttppuutt ((llooww)) OOuuttppuutt ((hhiigghh)) rotation speed switchpoint not attained rotation speed switchpoint attained;
output can be loaded with 24 V/50 mA
9
OOuuttppuutt ((llooww)) OOuuttppuutt ((hhiigghh)) Collective malfunction message malfunction-free operations;
output can be loaded with 24 V/50 mA
10 Mass (ground) ____________
11 Contact
Output 1: Switchpoint attained contact 1)between pin 11 and pin 12 closed
if the turbopump is above the switchpoint
12 Contact
Output 1: Switchpoint attained
13 Contact
Output 2: Collective malfunction message contact 1)between pin 13 and pin 14 open in the event of a collective malfunction
14 Contact
Output 2: Collective malfunction message
15 Analog output rotation speed proportional output voltage 0 - 10 VDC =
0 - 100 % * fend/load R ≥ 10 kΩ
3.10. Connecting The Remote Control Unit
Remote control options for various functions are provided with the connection "REMOTE" on the TC 600 via the 15-pole D-Sub­Connector. Shielded cable must be used. Shielding is on the plug side of the TC 600 connected to the TC casing.
The inputs 2-6 are activated by connecting them to the + 24 V on pin 1 (active high) (please see 3.12. ”Connection Diagram”).
Pin occupancy and remote plug functions
(please see following table)
When connecting supply voltage, the turbopump is started. OOnn ddeelliivveerryy:: PPiinn 11,, PPiinn 22,, PPiinn 33 aanndd PPiinn 44 aarree bbrriiddggeedd iinn tthhee mmaattiinngg pplluugg..
1) The following technical data is applicable for the contacts: U max = 50 VDC I max = 1 A
1
8
9
15
Pin occupancy remote plug
CAUTION
10
3.11. Connecting The Serial Interface RS 485
An external operating component (DCU 001/DCU 100) or an external computer can be connected via the connection ”RS 485” on the TC 600 with the use of a shielded 8 pole modular connecting cable contained with the delivery.
All units connected to the bus must have differing serial interface addresses (parameter 797).
The group address of the TC 600 is 960.
Only SELV may be connected to the Serial Interface RS 485.
All switched on remote functions have priority over the serial interface functions.
Please refer to Operating Instructions PM 800 488 BN for detailed operating procedures and electrical data in respect of the Serial Interface RS 485.
Profibus DP Gateway TIC 250 is available (accessory) for connecting an Electronic Drive Unit TC 600 to a Profibus DP. Please refer to the respective Operating Instructins PM 800 599 BN for detailed information on the operation of the TIC 250.
DDeessiiggnnaattiioonn VVaalluuee
Serial interface type: RS 485 Baud rate: 9600 Baud Data file word length: 8 bit Parity: no parity Start bits: 1 Stop bits: 1..2
The electrical connections in the TC 600 are optically decoupled.
Pin
OOccccuuppaannccyy
1 not connected 2 + 24 V output (loadable with 210 mA) 3 not connected 4 not connected 5 RS 485: D+ (DO / RI) 6 Gnd 7 RS 485: D- (DO / RI) 8 not connected
RS 485
1 ... 8
Connecting The RS 485
Connection to a fixed bus system
Connect all units with D+ (pin 5 / RS 485) and D- (pin 7 /
RS 485) to the bus.
The bus must be closed at both ends.
The connections should be made in accordance with the specification of the Serial Interface RS 485.
5:D+, 7:D
R
T
R
T
PC
Level Converter
TC
TC
(View from the plug side of the TC
600)
It is possible to connect an RS 232 (e.g. PC) via
a level converter (please see ”Accessories”).
The serial interface is galvanically and safely separated from the maximum supply voltage from the TC 600.
Connection
DCU 100 with power unit
DCU 001 without power unit
TC 600
RS 485
or
External computer
RS 485
RS 485
RS 485
or
Connecting the Serial Interface RS 485
WARNING
PLEASE NOTE
PLEASE NOTE
11
3.12. Connections Diagram
TC 600 TC 750
1 2 3
4
RS 485
5 6 7 8
n.c. +24 VDC*/max. 200 mA (supply voltage, DCU) n.c. n.c. RS 485+/ (DO/RI) GND* (mass connection, DCU) RS 485- / (DO/RI)
n.c.
REMOTE
HEAT/TMS
VENT
FV PUMP
FAN
X4
PE
1 2 3 4 5 6 7 8
9 10 11 12
13 14 15
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
GY/YE
1 2 3
BK1
BK2
+24 VDC*/max. 50 mA Venting release
Motor, turbopump Pumping station Heating/Reset Standby PWM ON (touch relation 25 -75%) Switching output 1 (24 VDC / max. 50 mA) Switching output 2 (24 VDC / max. 50 mA) GND*
Contact output 1: switching point
Contact output 2: collective malfunction
Analog output 0-10 VDC = 0-100 % *fend/R ³ 10 ký
Relay box
L N PE PE N
Heating
L
VENTING VALVE TVF 005
L
Relay box,
Pumping station
(Imax=16A)
N PE PE N L
M
FAN
X2
Protection conducter (PE) Supply voltage TC GND
1 2 3
4
Contact current max. 6 mA / Contact
Mains input, heating 115/208/230 VAC
HEATING
Mains input, pumping station (115/208/230) VAC
Connection, pumping station
Mains input power unit (90-132/ 185-265) VAC
n.c.
n.c.
TPS XXX/DCU XXX
12
4. Operations
4.1. Before Switching On
Sections 4.1. to 4.3. refer only to operating the pump in its condition on delivery, without the DCU operating unit. The bridges ”venting release”, ”motor, TMP ON” and ”pumping station ON” are fitted in the remote control plug.
Turbopump rotors rotate at high speed. When
the high vacuum flange is open there is a danger of injury and of damage to the pump caused by objects falling into the pump. Therefore never operate the pump with open high vacuum flange.
With water cooling: Open cooling water supply and check
flow.
Plug connecting cable 8a (”Accessory”) into the TC 600
and connect with Power Unit TPS 100 on X2 (please see Section 3.8.).
PPlleeaassee nnoottee:: The following pre-settings have been programmed:
– Running up time 8 min – Rotation speed switchpoint 80% – Automatic venting 50%
These settings can only be altered via Serial Interface RS 485 (DCU or PC); please refer to the respective operating instructions.
Rear panel, TPS 100
S1 ON/OFF switch X1 Mains connection X2 Connection TC 600 F1 Fuse F2 Fuse
S1
F1
F2
X2
X1
4.2. Switching ON
Switch on the turbopump with switch S1 on the power
unit.
– With air cooling the cooling fan is also switched on via
Electronic Drive Unit TC 600.
– Once the self test has been successfully completed on the
TC 600 (duration approximately 10 seconds), both the turbopump and the backing pump (if connected) begin operating.
Take care when pumping hazardous gases and observe the safety precautions of the gas manufacturer.
WARNING
WARNING
13
4.3. Switching OFF And Venting
Before coming to rest after switching off, the turbopump must be vented in order to prevent contamination.
Close the fore-vacuum.Switch off the turbopump with switch S1 on the power
unit.
Venting
There are three possibilities to vent turbopump: –
MMaannuuaall vveennttiinngg Open the venting screw (on delivery, screwed in) on the venting connection about one turn.
VVeennttiinngg wwiitthh tthhee VVeennttiinngg VVaallvvee TTVVFF 000055
(accessories) Venting release via the remote control (please see Section 4.7.) or via the serial interface which is selectable via DCU or interface (see Operating Instructions, "Pumping Operations With The DCU", PM 800 547 BN).
VVeennttiinngg iinn ttwwoo ssttaaggeess
when the vacuum chamber should be vented as quickly as possible. First stage: venting with a pressure increase rate of 15 mbar/s for 20 seconds. Second stage: venting with an optionally large venting valve.
The valve cross-section for a venting rate of 15 mbar/s must be compatible with the size of the vacuum chamber. Where small vacuum chambers are involved, the Pfeiffer Vacuum Venting Valve TVF 005 can be used for first stage venting.
Shut off water supply (if installed).
4.4. Operations With The DCU 001/DCU 100
Operations with the DCU 001 or DCU 100 should be carried out in accordance with the relevant Operating Instructions PM 800 477 BN (DCU description) and PM 800 547 BN (operating the pump with the DCU).
Where operations with the DCU are involved, the remote plug 8d on the TC 600 (please refer to Section 2.1.) should be disconnected.
4.5. Gas Type Dependent Operations
Water cooling is required if the pumps are to be operated with gas load.
Where high level gas loads and rotation speeds are involved, the resulting friction subjects the rotor to the effect of great heat. To avoid over-heating, a power rotation speed characteristic line is implemented in the TC 600; this ensures that where maximum gas loads are involved, the pump will operate at any rotation speed without the danger of damage arising. The maximum power is dependent on the type of gas. Two characteristic lines are available for any type of gas in order to fully exploit the power potential of the pump:
– "Gas-Mode 0" for gases with molecular mass 40 as, for
example, Argon;
– "Gas-Mode 1" for all lighter gases.
Works setting: "Gas-Mode 0"
Set the applicable gas mode on the TC 600 via the DCU
(please refer to Operating Instructions ”Pumping operations with The DCU” PM 800 547 BN).
Pumping gases with molecular mass 40 with the incorrect gas mode can cause damage to the pump.
For the vertex of the power characteristic line please refer to Section 9. Technical Data.
Maximum power is applied when the pump starts in order to limit the time required. Once the set rotation speed is attained, switching to the selected power characteristic line is automatic. If the gas dependent maximum power is exceeded, the rotation speed is reduced until equilibrium between the permissible power and gas friction is attained. The power limitation serves to protect the pump against thermal over­loading. In order to avoid rotation speed fluctuations it is recommended to set, in rotation speed setting mode, the equilibrium frequency or a somewhat lower frequency.
There can be types of pump whereby there is no differentiation between the two ”gas modes” settings.
Gas type characteristic line
WARNING
PLEASE NOTE
CAUTION
PLEASE NOTE
Power
D-C = Gas mode «0» B-A = Gas mode «1»
DB
Run up
A C
Frequency
f
nom
14
4.7. Operations With The Remote Control Unit
Remote control operations can be performed via the connection with the designation “REMOTE” on the TC 600.
For pin occupancy and remote plug functions please refer to the table in Section 3.10..
Inputs 2 - 6 are activated if they are connected with the 24 V on pin 1 (active high; please see Section 3.12. Connections Diagram).
OOnn ddeelliivveerryy tthheerree iiss aa bbrriiddggee bbeettwweeeenn PPiinn 11,, PPiinn 22,, PPiinn 33 aanndd PPiinn 44 oonn tthhee TTCC 660000 mmaattiinngg pplluugg.
.
Once operating voltage has been supplied and on successful completion of the self-test on the TC 600, the turbopump and any possible connected backing pump is started.
Venting Release (Optional)
Automatic venting:
4.6. Shutting Down For Longer Periods
If aggressive or hazardous gases are pumped
there is a danger of personal injury resulting from coming into contact with process gases. Before removing a turbopump from the system, first:
– Vent the turbopump with a neutral gas or dry air. – Ensure that there is no residual process gas in the system
nor in the feeder lines.
If the turbopump is to be shut down for more than a year:
Remove turbopump from the system.Change the lubricant reservoir (see Section 7.1.).
Lubricant TL 011 should not be used when
there have been no operations for
22 yyeeaarrss..
Close the high vacuum flange and evacuate the turbopump
via the fore-vacuum flange.
Vent turbopump via the venting connection with nitrogen
or dry air.
Close fore-vacuum and venting connection by blank flan-
ging.
Place the pump vertically on its rubber feet.In rooms with moist or aggressive atmospheres, the
turbopump must be air-sealed in a plastic bag together with a bag of dessicant, e.g silicagel.
If the pump has been shut down for
33 yyeeaarrss
, the bearing must be changed (please contact Pfeiffer Vacuum Service).
VVeennttiinngg SSwwiittcchh ooffff MMaaiinnss ppoowweerr ffaaiilluurree
11))
ffrreeqquueennccyy tthhee ppuummppiinngg ssttaattiioonn
< 750 Hz venting valve opens venting valve opens (correspond to 50% for 150 ms at 4 s for 150 ms at 4 s of the final rotation intervals intervals speed)
< 500 Hz venting valve opens venting valve opens as
for 3600 s long as sufficient (works setting) energy is generated
by the turbopump
1) When mains power is restored the venting procedure is interrupted.
Venting blocked:
Venting does not take place.
Other venting modes:
Other venting modes can be selected via the DCU.
Motor, Turbopump
When the pumping station is switched on and once the self test has been successfully completed (duration approximate­ly 10 seconds), the turbopump is set in operation. During operations, the turbopump can be switched on and off while the pumping station is switched on. Thereby the turbopump will not be vented.
WARNING
PLEASE NOTE
CAUTION
PLEASE NOTE
15
Pumping Station
Any connected pumping station components are started up (e.g. backing pump, venting valve, air cooling) and with simul­taneous activation of the input ”motor, turbopump” the turbopump is set in operation once the self test has been successfully completed (duration approximately 10 seconds).
Heating/Reset
HHeeaattiinngg ((ooppttiioonnaall)) Once the rotation speed switchpoint is attained the heating unit is switched on; when the rotation speed switchpoint is fallen below the heating unit is switched off.
Reset
The heating input has two functions (please see Section 3.10., point 5 ”Reset”).
Standby
The pump can be operated optionally at 66% of its nominal rotation speed (standby ON) or at its nominal rotation speed (standby OFF).
Rotation Speed Setting Mode Via Input PWM
The supply of pulse width modulated signals (PWM) with a ground frequency of 100 Hz ±20% with an amplitude of maximum 24 V and a key ratio of 25-75% enables the rotation speed to be set in the range 20-100% of the nominal rotation speed.
If no signal is present the pump accelerates up to its final rotation speed. A PWM adapter box for rotation speed setting operations for the turbopump is available as an option (please see ”Accessories”).
T
0
U
20%*f
100%*f
end
max. +33V
min. +13V
max. +7V
min. -33V
T
T
PWM
*25%
*75%
T
= 10ms (1±20%)
f
=100Hz (1±20%)
end
PWM
PWM
PWM
Switching Outputs
Switching outputs 1 and 2 can be loaded with a maximum 24 V / 50 mA per output. The following functions are assigned to the switching outputs:
SSwwiittcchhiinngg oouuttppuutt 11
: Active high when the rotation speed
switchpoint is attained. The switchpoint for the turbopump is set at 80% of the nominal rotation speed. It can be used, for example, for a message ”pump ready to operate”.
SSwwiittcchhiinngg oouuttppuutt 22
: Active low with a malfunction -
collective malfunction message.
The connection of a relay is made between pin 10 (mass) and the respective switching output pin 8 or pin 9 (see Section
3.12. Connections Diagram).
16
5. Monitoring Operations
5.1. Operations Display Via LED
Certain operations modes of the turbopump and the TC 600 can be ascertained via the two integrated LEDs located on the front panel of the TC 600.
The following operations modes are displayed:
5.2. Turbopump Temperature Management
Where impermissible motor temperatures are involved or the temperature of the casing is too high, the motor current is reduced. This can lead to dipping below the set rotation speed switch­point and results in the turbomolecular pump being switched off. LED on the TC 600 glows red: Collective malfunction.
LLEEDD CCaauussee
ggrreeeenn rreedd
Glows – Power unit OK
– Function ”pumping stati on ON”
carried out
Flashes short – Power unit OK (1/12s active) – Pumping station OFF
Blinks – Mains power supply failure
(1/2s active)
Glows – Collective malfunction
(for example, run-up time error, over-temperature, turbopump or TC 600)
– Switching output 2 active
(low)
Blinks – Warning (1/2s active) (e.g. supply voltage short
circuit to earth, mains power failure)
Differentiated malfunction and warning signals
are only possible with the use of the DCU.
PLEASE NOTE
17
6. What To Do In Case Of Breakdowns?
PPrroobblleemm PPoossssiibbllee CCaauusseess RReemmeeddyy
Pump doesn't start; • Power supply interrupted • Check fuse in the power pack unit None of the integrated LEDs • Check plug contacts on the mains glow on the TC 600 power unit
• Check power unit feeder line
• Check voltage on the power unit (24 V DC) at connection X2
• Incorrect operations voltage supplied • Supply correct operations voltage
• Pins 1-3 and 1-4 on the remote • Connect pins 1-3 and 1-4 on the plug not connected remote plug
• No supply of operations voltage • Check plug contacts on the power unit
• Defect TC 600 • Inform Pfeiffer Vacuum Service of need for
repair
• Reduction in the voltage in the cable • Use suitable cable
Pump doesn't attain nominal • Fore-vacuum pressure too high • Check backing pump function rotation speed within the set • Leak or too much gas • Check seals run-up time • Seek leak and repair Pump cuts out during operations • Reduce supply of process gas
• Rotor sluggish caused by • Check bearing (noises?): Inform defective bearing Pfeiffer Vacuum Service
• TC run-up time too short • Set longer start-up time with the DCU or PC
• Thermal overloading caused by
– Water flow insufficient • Ensure free flow – Insufficient air supply • Ensure adequate air supply – Fore-vacuum pressure too high • Reduce fore-vacuum pressure – Ambient temperature too high • Reduce ambient temperature
Pump doesn't attain final pressure • Pump dirty • Bake out pump
• If seriously contaminated: Request Pfeiffer Vacuum Service to clean
• Leak in vacuum chamber, • Seek leak starting with vacuum chamber lines or pump • Repair leak
Unusual operating noises • Bearing damaged • Inform Pfeiffer Vacuum Service of need for
repair
• Rotor damaged • Inform Pfeiffer Vacuum Service of need for
repair
• Splinter shield (if fitted) • Check seat of splinter shield not seated firmly (see Section 3.2.)
Red LED on the TC 600 glows • Collective malfunction • Reset via mains OFF/ON or remote pin 5
• Different malfunction display with the DCU possible
1)
Red LED on the TC 600 flashes • Warning through: • Different warning message with
the DCU possible
1)
– Mains power failure • Check power unit voltage
• Check power unit mains
– Supply voltage short connection
circuit to earth • Check power unit voltage for short
circuit to earth
1) Without a DCU inform Pfeiffer Vacuum Service to check the cause of trouble.
18
7. Maintenance
No liability for personal injury nor material
damage will be accepted for damages and operational interruptions which have been caused by improper maintenance; in addition, all guarantees become invalid.
– You can change the lubricant reservoir yourself (please
see Section 7.1.).
– Please contact your local Pfeiffer Vacuum service for all
other maintenance and service work.
Apply no mechanical stress to the TC 600.
7.1. Replacing The Lubricant Reservoir
The lubricant reservoir should be replaced at least once a year. Where extreme operating conditions or unclean processes are involved, the replacement interval should be checked with your Pfeiffer Vacuum Service Center.
Switch off the turbopump, vent to atmospheric pressure
(see Section 4.3.) and allow to cool as necessary.
If necessary, remove the turbopump from the system.Unscrew rubber feet 6 from the underside of the pump.Remove the locking cover 90 on the underside of the pump
with adjustable pin type face wrench E (order number N 5709 103); take care with the O-ring 91.
Lever out the lubricant reservoir 92 with the help of two
screwdrivers.
Clean off any dirt on the pump and locking cover with a
clean, fluff-free cloth.
Insert new lubricant reservoir 92
uupp ttoo tthhee OO--rriinngg 9933
in the
pump.
The lubricant reservoir 92 is already filled with lubricant TL 011; do not add additional lubricant.
Screw in locking cover 90 with O-ring 91. The lubricant
reservoir is brought into the correct axial position with the locking cover.
Screw the rubber feet 6 back in.
Remove locking cover and extract lubricant reservoir
6 Rubber feet (4x) 90 Locking cover 91 O-ring 92 Lubricant reservoir 93 O-ring
E
Adjustable pin type face wrench
Lubricant reservoir can contain toxic
substances from the medium pumped. Lubricant must be disposed of in accordance with the respective regulations. Safety instructions data sheet for the lubricant on request.
92
PLEASE NOTE
CAUTION
6
1
CAUTION
E
90
91
93 92
C40-942/4
WARNING
19
8. Service
Do Make Use Of Our Service Facilities
In the event that repairs are necessary a number of options are available to you to ensure any system down time is kept to a minimum: – Have the pump repaired on the spot by our Pfeiffer
Vacuum
Service Engineers; – Return the pump to the manufacturer for repairs; – Replace the pump.
Local Pfeiffer Vacuum representatives can provide full details.
Please take into account that where Pfeiffer Vacuum Service replacement service is involved the standard operating parameters are always preset. If your application requires different parameters, please modify accordingly.
The turbopump and the Electronic Drive Unit TC 600 form a single unit and must therefore be returned complete for repair purposes. Before returning the unit it should be ensured that the power unit is not the cause of the malfunction (checking the power unit).
Before Returning:
Dismantle all accessories.When the unit is free of harmful substances, please attach
a clearly visible notice "Free of harmful substances" (both
on the unit and also on the delivery note and any
accompanying letters). "Harmful substances" are substances and preparations as defined in the current, local, dangerous substances regulations; in the U.S.A. as "materials in accordance with the Code of Federal Regulations (CFR) 49 Part 173.240 Definition and Preparation". We will carry out the decontamination and invoice this work to you if you have not attached this note. This also applies where the operator does not have the facilities to carry out the decontamination work. Units which are contaminated microbiologically, explosively or radioactively cannot be accepted as a matter of principle.
Fill Out The Declaration Of Contamination
In every case the "Declaration of Contamination" must be
completed diligently and truthfully. A copy of the completed declaration must accompany the
unit; any additional copies must be sent to your local
Pfeiffer Vacuum Service Center. Please get in touch with your local Pfeiffer Vacuum represen­tatives if there are any questions regarding contamination.
Decontaminate units before returning or possible disposal. Do not return any units which are microbiologically, explosively or radioactively contaminated.
Returning Contaminated Units
If contaminated have to be returned for maintenance/repair, the following instructions concerning shipping must be followed:
Neutralise the pump by flushing with nitrogen or dry air.Seal all openings to the air.Seal pump or unit in suitable protective foil.Ship units only in appropriate transport containers.
Repair orders are carried out according to our general conditions of sale and supply.
If repairs are necessary, please send the pump together with a short damage description to your nearest Pfeiffer Vacuum Service Center.
Contact Addresses And Telephone Hotline
Contact addresses and telephone numbers can be found on the back cover of these operating instructions.
CAUTION
PLEASE NOTE
WARNING
PLEASE NOTE
20
FFeeaattuurree UUnniitt TTMMHH 007711 PP TTMMHH 007711 PP TTMMUU 007711 PP
Connection nominal diameter
Inlet DN 40 ISO-KF DN 63 ISO-K DN 63 CF-F Outlet DN 16 ISO-KF/G 1/4“ DN 16 ISO-KF/G 1/4“ DN 16 ISO-KF/G 1/4“
Venting connection G 1/8” G 1/8” G 1/8”
Nominal rotation speed 1/min 90 000 90 000 90 000 Standby rotation speed 1/min 60 000 60 000 60 000 Start-up time min 2 2 2 Noise level dB (A) < 45 < 45 < 45 Final pressure, backing pump mbar < 10 < 10 < 10
Maximum permissible rotor temperature °C 90 90 90 Permissible heat radiation power W 4 4 4
Volume flow rate for
Nitrogen N
2
l/s 33 60 60 Helium He l/s 38 55 55 Hydrogen H
2
l/s 39 45 45
Compression ratio for
N
2
> 10
11
> 10
11
> 10
11
He 1 · 10
7
1 · 10
7
1 · 10
7
H
2
> 10
5
> 10
5
> 10
5
Maximum fore-vacuum pressure for
N
2
mbar 18 18 18 He mbar 17 17 17 H
2
mbar 8 8 8
Maximum gas throughput
1)
With water cooling N
2
mbar l/s 1.1 1.1 1.1
He mbar l/s 2.5 2.5 2.5
With air cooling
2)
N
2
mbar l/s 0.45 0.45 0.45
Maximum gas throughput at intake pressure of 0.1 mbar
3)
With water cooling N
2
mbar l/s 2.2 2.2 2.2 He mbar l/s 2.6 2.6 2.6 H
2
mbar l/s 2 2 2
Vertex power characteristics line
4)
A W / Hz 80 / 1500 80 / 1500 80 / 1500 B W / Hz 80 / 1500 80 / 1500 80 / 1500 C W / Hz 55 / 1500 55 / 1500 55 / 1500 D W / Hz 80 / 1300 80 / 1300 80 / 1300
Final pressure
5)
With rotary vane pumps mbar < 1 · 10
-7
<.1 · 10
-7
< 5 · 10
-10
With diaphragm pumps mbar < 1 · 10
-7
< 1 · 10
-7
< 1 · 10
-8
Lubricant TL 011 TL 011 TL 011 Maximum cooling water consumption with water at 15 °C
6)
l/h 100 100 100 Cooling water temperature °C 5 - 25 5 - 25 5 - 25 Permissible ambient temperature with air cooling °C 0 - 35 0 - 35 0 - 35 Heating power consumption W 32 32 32
Weight kg 2.8 2.8 3.5 Permissible magnetic field mT 3 3 3
Operating voltage VDC 24 ± 5% 24 ± 5% 24 ± 5% Duration 6)- / max. current consumption A 4.1 / 4.6 4.1 / 4.6 4.1 / 4.6 Duration 6)- / max. power W 100 / 110 100 / 110 100 / 110
Fuse, internal V T8A/250 T8A/250 T8A/250
Protection class
7)
IP 30 IP 30 IP 30
Relative humidity % 5-85 non-condensing 5-85 non-condensing 5-85 non-condensing
9. Technical Data
1) Until frequency fall-off; higher gas throughputs with reduced rotation speed.
2) Until ambient temperature 30 °C.
3) Rotation speed of pump may drop below the nominal rotation speed.
4) For gas characteristic lines please refer to Section 4.5.
5) In accordance with German Industrial Standard 28428 the final pressure which is attained in a measuring dome 48 hours after baking out.
6) At maximum gas throughput.
7) Protection class IP 54 is afforded for the Electronic Drive Unit TC 600 by retro-fitting a cover plate (Accessory) to the TC 600.
21
9.1. Dimensions Diagram
TMH 071 P / TMU 071 P
Cooling unit
Cooling unit rotatable
in steps of 90°
DN 63 ISO-K
DN 40 ISO-KF
DN 63 CF-F
43°
83
30°
64.5
100.7
Ø86
82.5
95
M5
97
25°
90.5
104.5
48
155.2
120
125
65.5
58
32
G 1/4
DN 16 ISO-KF
29.5
125
48.3
92
66
92
22
Pos. Description Pieces Size Number Comments Ordering Quantity
Spare parts TMH 071 P/TMU 071 P
Set of seals 1 PM 083 077 -T
6 Rubber foot 4 P 3695 700 ZD 17 USIT ring 1 P 3529 133 -A 90 Locking cover 1 PM 083 021 -X 91 O-ring 1 68 x 3 P 4070 972 PV 92 Lubricant reservoir (with 0-ring 93) 1 PM 073 073 -T
10. Spare Parts
Spare parts
93
23
DDeessccrriippttiioonn SSiizzee NNuummbbeerr CCoommmmeennttss// OOrrddeerr QQuuaannttiittyy
OOppeerraattiinngg IInnssttrruuccttiioonnss
CCoommppoonneennttss ffoorr ccoooolliinngg
Dirt trap R 3/8” P 4161 300 2R Recycled Water Cooling Unit TZK 400 230 V, 50 Hz PM Z01 245 PM 800 369 BN Air cooling 24 VDC PM Z01 253 PM 800 543 BN Water cooling PM 016 000 -T PM 800 546 BN Cooling unit for convection cooling PM 039 237 -T
CCoommppoonneennttss ffoorr vveennttiinngg
Venting Valve TVF 005, without current closed 24 VDC PM Z01 135 PM 800 507 BN Drying Unit TTV 001 PM Z00 121 PM 800 022 BN (filled with zeolite) Venting flange DN 10 ISO-KF PM 033 737 -T
CCoommppoonneennttss ffoorr hheeaattiinngg Casing heating Water cooling
required / 230 V, Schuko plug PM 041 900 -T PM 800 542 BN 208 V, UL-plug PM 041 901 -T PM 800 542 BN 115 V, UL-plug PM 041 902 -T PM 800 542 BN
OOtthheerr aacccceessssoorriieess Connecting cable TC 600 – TPS/DCU 3 m PM 051 103 -T Other lengths on request
power unit
– TPS 100; for fitting to walls
or standard runners PM 041 827 -T PM 800 521 BN – TPS 100; 19” insert unit PM 041 828 -T PM 800 521 BN – DCU 100; 19” insert unit with
Operating and Display Control Unit (DCU) PM C01 694 PM 800 477 BN
Mains cable
Schuko plug 230 V P 4564 309 ZA UL plug 208 V P 4564 309 ZF UL plug 115 V P 4564 309 ZE
Operating and Display Control Unit DCU 001 PM 041 816 -T PM 800 477 BN
Relay box, backing pump
90 - 265 V (5 A) PM 041 937 -AT PT 0030 BN 90 - 265 V (20 A) PM 041 938 -T PT 0030 BN
PWM adapter box PM 051 028 -U PM 800 563 BN Level Converter RS 232/485 PM 051 054 -X PM 800 549 BN Cover plate for TC 600 (IP 54) PM 051 327 -T PT 0024 BN Profibus-DP gateway TIC 250 PM 051 257 -T PM 800 599 BN
Vibration compensator, TMH DN 63 ISO-K PM 006 800-X
TMH DN 40 ISO-KF PM 006 799-X TMU DN 63 CF-F PM 006 801 -X
Splinter shield DN 40 ISO-KF PM 006 375 -X
DN 63 ISO-K PM 006 376 -X Protective grill DN 63 ISO-K PM 006 597 -R Sealing ring, TMH DN 63 ISO-K PF 303 106 -T Cu seal (10 pieces), TMU DN 63 CF PF 501 406 -T Set of screws, TMU DN 63 CF PF 505 002 -T Sealing gas valve PM Z01 142 PM 800 229 BN Hose nipple for the sealing gas valve DN 16 ISO-KF-10 PF 144 020
11. Accessories
When ordering accessories and spare parts please be sure to state the full part number. When ordering spare parts please state additionally the unit type and unit number (see rating plate). Please use this list as an order form (by taking a copy).
24
Tradename Chemical name Danger class Precautions associated Action if spillage or human Product name (or Symbol) with substance contact Manufacturer
1.
2.
3.
4.
5.
5. Legally Binding Declaration
I hereby declare that the information supplied on this form is complete and accurate. The despatch of equipment will be in accordance with the appropriate regulations covering Packaging, Transportation and Labelling of Dangerous Substances.
Name of Organisation: _______________________________________________________________________________
Address: _____________________________________ Post code: _____________________________________
Tel.: ______________________________________________________________________________________
Fax: _____________________________________ Telex: ________________________________________
Name: ______________________________________________________________________________________
Job title: ______________________________________________________________________________________
Date: _____________________________________ Company stamp: ________________________________
Legally binding signature: _____________________________________________________________________________
Declaration of Contamination of Vacuum Equipment and Components
The repair and/or service of vacuum components will only be carried out if a correctly completed declaration has been submitted. Non-completion will result in delay.
The manufacturer could refuse to accept any equipment without a declaration.
This declaration can only be completed and signed by authorised and qualified staff:
1. Description of component:
- Equipment type/model: _________________________
- Code No.: __________________________
- Serial No.: __________________________
- Invoice No.: __________________________
- Delivery Date: __________________________
3. Equipment condition
- Has the equipment been used? yes no ❐
- What type of pump oil was used?
___________________________________________
- Is the equipment free from potentially harmful
substances?
yes (go to section 5) no (go to section 4)
4. Process related contamination
of equipment
- toxic yes ❐ no ❐
- corrosive yes ❐ no ❐
- microbiological hazard*) yes ❐ no ❐
- explosive*) yes ❐ no ❐
- radioactive*) yes no
- other harmful substances yes ❐ no ❐
*) We will not accept delivery of any equipment that has been radioactively or microbiologically contaminated without written
evidence of decontamination!
2. Reason for return:
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
Please list all substances, gases and by-products which may have come into contact with the equipment:
im Sinne folgender EU-Richtlinien:
pursuant to the following EU directives:
- Maschinen/
Machinery
98/37/EWG (Anhang/
Annex
II B)
- Elektromagnetische Verträglichkeit/
Electromagnetic Compatibility
89/336/EWG
- Niederspannung/
Low Voltage
73/23/EWG
Hiermit erklären wir, daß das unten aufgeführte Produkt zum Einbau in eine Maschine bestimmt ist und daß deren Inbetriebnahme so lange untersagt ist, bis festgestellt wurde, daß das Endprodukt den Bestimmungen der EU-Richtlinie 98/37/EWG entspricht.
Das unten aufgeführte Produkt entspricht den Anforderungen der EU-Richtlinien Maschinen 98/37EWG, Elektromagnetische Verträglichkeit 89/336/EWG und Niederspannung 73/23/EWG.
We hereby certify that the product specified below is intended for installation in a machine which is forbidden to be put into operation until such time as it has been determined that the end product is in accordance with the provision of EU Directive 98/37/EEC.
The product specified below is in correspondence to the EU directives Machinery 98/37/EEC, Electro-
magnetic Compatibility 89/336/EEC and EU Low Voltage 73/23/EEC.
Produkt/
Product
:
TMH 071 P TMU 071 P
Angewendete Richtlinien, harmonisierte Normen und angewendete nationale Normen:
Guidelines, harmonised standards, national standards in which have been applied:
EN 292-1, EN 292-2, EN 294, EN 1012-2, EN 61010
Unterschrift/
Signature:
Unterschriften:
(W. Dondorf) Geschäftsführer
Managing Director
Pfeiffer Vacuum GmbH Berliner Str. 43 35614 Asslar Germany
Herstellererklärung
Manufacturer´s Declaration
Herst.I/2003
Pfeiffer Vacuum Technology AG · Headquarters/Germany
Tel. +49-(0) 64 41-8 02-0 · Fax +49-(0) 64 41-8 02-2 02 · info@pfeiffer-vacuum.de · www.pfeiffer-vacuum.net
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