This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning of the designated product and provides the most important information for
safe use of the unit. The description follows applicable EU guidelines. All information provided in this operating manual refer to the current state of the product's development. The documentation remains valid as long as the customer does not
make any changes to the product.
Up-to-date operating instructions can also be downloaded from
www.pfeiffer-vacuum.net.
1.2Conventions
Safety instructionsThe safety instructions in Pfeiffer Vacuum operating manuals are the result of risk
evaluations and hazard analyses and are oriented on international certification
standards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844.
In this document, the following hazard levels and information are considered:
Pictograph
definitions
Instructions in the
text
CAUTION
Possible danger
Injuries or property damages can occur.
NOTE
Command or note
Command to perform an action or information about properties, the disregarding of
which may result in damage to the product.
Warning of a displayed source of danger in connection
with operation of the unit or equipment.
Command to perform an action or task associated with a
source of danger, the disregarding of which may result in
serious accidents.
Work instruction: here you have to do something.
Abbreviations usedDCU:Display and operating unit
HPU:Handheld programming unit
TC:Electronic drive unit for turbopump
TPS:Mains pack
DI / DO:Digital input / digital output
AI / AO:Analog input / analog output
f:Rotation speed (derivated from frequency in Hz)
[P:000]:Parameter of the electronic drive unit with number
3
Safety
2Safety
2.1Safety precautions
Duty to inform
Each person involved in the installation or operation of the unit must read and observe
the safety-related parts of these operating instuctions.
The operator is obligated to make operating personnel aware of dangers originating
from the unit or the entire system.
Danger - Electrical installation
Safe operation after installation is the responsibility of the operator.
Do not independently modify or change the pump and electrical equipment.
Make sure that the system is integrated in an emergency off safety circuit.
Consult Pfeiffer Vacuum for special requirements.
NOTE
WARNIN G
WARNIN G
Danger of electric shock
In case of defect, the parts connected to the power supply are under voltage.
Always keep the mains connection freely accessible so you can disconnect it at any
time.
• Power supply: The turbopump power supply must apply to the requirements of
double insulation between mains input voltage and operating voltage according
to the regulations of IEC 61010 and IEC 60950. Therefore Pfeiffer Vacuum recommends to use exclusively original-power packs and -accessories. Only in this
case Pfeiffer Vacuum is able to guarantee the compliance of the European and
North American guidelines.
• Observe all safety and accident prevention regulations.
• A safe connection to the protective earthing conductor (PE) is recommended
(protection class III).
• Regularly check the proper observance off all safety measures.
• Before carrying out any work disconnect the unit and all associated installations
safely from the mains.
• Do not loosen any plug connection during operations.
• The unit has been accredited with protection class IP 30. When installing into
ambient conditions, which afford other protection classes, the necessary measures must be taken.
• Keep leads and cables well away from hot surfaces (> 70 °C).
• Only seperate the pump and the electronic drive unit from each other after disconnecting the supply voltage and the complete standstill of the pump.
4
2.2Proper use
warranty seal
2.3Improper use
Safety
NOTE
CE conformity
The manufacturer's declaration becomes invalid if the operator modifies the original
product or installs additional components!
Following installation into a plant and before commissioning, the operator must
check the entire system for compliance with the valid EU directives and reassess it
accordingly.
• The electronic drive unit TC 110 operates designated Pfeiffer Vacuum turbopumps and their accessories.
Improper use will cause all claims for liability and warranties to be forfeited. Improper use is deemed to be all use for purposes deviating from those mentioned
above, especially:
• The use of accessories, which are not named in this manual.
• The operation of the devices in potentially radioactive areas.
NOTE
Closure seal
The product is sealed at the factory. Damaging or removal of a closure seal leads to the
loss of liability and warranty entitlements.
Do not open the product within its warranty period!
For process-related shorter maintenance intervals please contact the Pfeiffer Vacu-
um Service.
5
Product description
cdh
3Product description
3.1Product identification
Product featuresThe electronic drive unit TC 110 is an integrated component of the turbopump. It's
purpose is to drive, monitor and control the entire pump.
CharacteristicsTC 110
Connection voltage TC24 V DC ± 5 %
Connection panelStandard (X3)
Turbopump HiPace10, 60, 80, 300
To correctly identify the product when communicating with Pfeiffer Vacuum, always have the information from the rating plate available.
3.2Range of application
Pfeiffer Vacuum electronic drive units TC 110 must be installed and operated in the
following ambient conditions.
Installation locationweather protected (indoors)
Protection categoryIP 30
Protection classIII
Temperature+5 °C to +40 °C (up to +35 °C with air cooling)
Relative humidity max. 80 %, at T ≤ 31 °C, up to max. 50% at T ≤ 40 °C
Atmosp heric pressure: 77 kPa - 106 kPa
Installation altitude200 0 m max.
Degree of pollution2
Overvoltage categoryII
3.3Function
Fig. 1:Standard panel for the TC 110
cConnection "X3"
dService connection "PV.can"
3.4General connection description
1
PV.can
M12 casing socket with screw coupling and LED for Pfeiffer Vacuum Service
purposes.
X3
D-sub 15 pole female socket for the connection of a remote control.
Casing socket on the rear side of the electronic drive unit for the connection
1. The connection "PV.can" serves to service purposes exclusively.
to the turbopump.
hLED "Operating display"
6
4Connections diagram
+U
B
PE
1
2
3
+U
B
PE
1
2
3
DC inDC in
1
2
3
4
5
24 VDC*
RS 485 +
RS 485 -
n.c.
1
2
3
4
5
24 VDC*
RS 485 +
RS 485 -
n.c.
RS485RS485
23456
7
10
11
8
9
12
13
14
15
1
1
8
9
15
X3
TC 110
DI Remote Priority
DI1
DI2
DI Pumping station
DI Standby
24 VDC* (V+)
Accessory A1
Accessory B1
DO1
DO2
AO1
RS 485 D+
RS 485 D-
+U
B
PE
34
21
1
2
3
X3
23456
7
10
11
8
9
12
13
14
15
1
S2
S1
S2
S1
23456
7
10
11
8
9
12
13
14
15
1
134
134
Acc. A1
Acc. B1
34
21
1
2
3
4
31
4
31
X3
Connection cable
TC 110 - TPS/DCU, RS485
TPS 110 / 180 and DCU 002 / HPU 001
or
DCU 110 / 180
Connection cable TC 110 - TPS/DCU
with accessory ports, RS485
TPS 110 / 180 and DCU 002 / HPU 001
or
DCU 110 / 180
0 - 10 VDC
= 0 - 100 % *f
end
R ≥ 10kΩ
90 - 132 /
185 - 265
VAC
23456
7
10
11
8
9
12
13
14
15
1
+U
B
PE
2
1
3
X2X1
TPS 110 / 180
DCU 110 / 180
X3
24 VDC / max. 200 mA
24 VDC / max. 200 mA
24 VDC / max. 50mA
24 VDC / max. 50mA
+24 VDC / 4,6 - 6,3 A ± 5 %
PE
Contact current max. 6 mA / contact
Mains input /
Power supply
External connection
Fa n
Venting
va lve
Rela y
Fa n
Venting
va lve
Rela y
Connections diagram
Fig. 2:Connections diagram and assignment of the TC 110
7
Connection "X3"
5Connection "X3"
Remote control options and voltage supply are provided via the 15-pole D-Sub
connector with the designation ”X3“ on the TC 110.
Shielded connectors and cables must be used.
The following information display the factory setting. Configuration is possible using the Pfeiffer Vacuum parameter set.
Danger of the drive unit beeing destroyed
Cutting the plug connection "X3" can lead to the destruction of the electronic drive unit,
when the power supply is still switched on.
Before pulling the connector "X3" necessarily disconnect the power supply.
Switch off the power supply unit.
5.1Pin assignment
PinFunctionDesignation factory settings
1+24 VDC inputVoltage supply for the electronic drive unit
2DI Remote priorityControl via interface "X3"; open: off;
3DI1Enable venting; open: off; V+: on
4DI2Heating; open: off; V+: on
5DI Pumping stationopen: off; V+: on and error acknowledgement
6DI Standby
DI Error acknowledgement
7+24 VDC* output (V+)Reference voltage for all digital inputs
8DO1GND: no; V+: yes (I
9DO2GND: no; V+: yes (I
10Accessory output A1open: off; V+: on
11Accessory output B1open: off; V+: on
12AO1Actual rotation speed; 0-10 VDC is equivalent to 0-100%;
13RS485D+
14RS485D15Ground (GND)Ground connection for the elctronic drive unit;
Reference ground for all digital inputs and all outputs
5.2Operation via "X3" connection
Voltage supply+24 VDC Input / Pin 1
The electrical connection at "X3" is carried out via connecting cables of the Pfeiffer
Vacuum accessories program or by customized configuration on Pin 1 and Pin 15.
+24 VDC* Output / Pin 7
Inputs 2 - 6 are activated by connecting them with +24 VDC to Pin 7 (active high).
They can also be activated via an external PLC. The functions are deactivated by
"PLC high level" and by "PLC low level".
• PLC high level: +13 V to +33 V
• PLC low level: -33 V to +7 V
• Ri: 7 kΩ
8
Connection "X3"
InputsThe digital inputs at connection "X3" are used to connect various functions of the
electronic drive unit. Functions are assigned to the inputs DI1 - DI2 ex factory.
These can be configured via interface RS485 and the Pfeiffer Vacuum parameter
set.
DI Remote priority / Pin 2
V+ :The connection "X3" has operation priority over all other digital inputs.
open: Remote priority inactive
DI1 (Enable venting) / Pin 3
V+ :Venting is enabled (venting according to venting mode)
open: Venting locked (no venting is performed)
DI2 (Heating) / Pin 4
V+ :Heating on
open: Heating off
DI Pumping station / Pin 5
The turbopumps is placed in operation and connected pumping station components (e.g. backing pump, venting valve, air cooling unit) are triggered. Any ongoing error messages are reset when their cause has been eliminated.
V+ :Malfunction acknowledgement and pumping station on
open: Pumping station off
DI Standby - Error acknowledgement / Pin 6
In standby mode, the turbopump operates at a specified rotor speed < nominal rotation speed. Factory setting and recommended operation are 66.7 % of the nominal rotation speed.
V+ :Standby activated
V+ :Reset ongoing error messages when cause has been eliminated with a pulse
of 500 - 2000 ms duration
open: Standby off, operation at nominal rotation speed
OutputsThe digital outputs at the connection "X3" can be loaded with a maximum of 24 V
/ 50 mA per output. All outputs listed below are configurable by the Pfeiffer Vacuum parameter set via interface RS485 (description related to factory settings).
DO1 (Rotation speed switch point attained) / Pin 8
Active high after the rotation speed switch point is attained. Rotation speed switch
point 1 is factory-set to 80% of the nominal rotation speed. It can, for example, be
used for a "pump operational" message.
DO2 (No errors) / Pin 9
When the supply voltage has been established, digital output DO2 permanently
outputs 24 VDC which means "no errors". Active low in case of error (collective error message).
Accessory outputs / Pin 10 and Pin 11
The accessory outputs can be loaded with a maximum of 24 V / 200 mA per output.
Additional functions can be assigned to the accessory inputs and outputs via DCU,
HPU or PC. Works settings:
• Accessory output A1: A connected air cooling unit is activated.
9
Connection "X3"
DCU 002
DCU 110 - 310
HPU
USB/RS485-converter
TPS
TC
RS485
RS485
RJ45
M12
M12
DC in
DC in
M12
M12
M12
• Accessory output B1: A connected venting valve is activated, if venting release
is transmitted via input DI1.
AO1 Analog output 0-10 V DC / Pin 12
A rotation-speed-proportional voltage (0-10 VDC equals 0 - 100 % x f
Nominal
) can be
picked up via the analog output (load R ≥ 10 kΩ). Additional functions (optionally
current/power) can be assigned to the analog output via DCU, HPU or PC.
RS485One Pfeiffer Vacuum display and control panel (DCU or HPU) or an external PC can
be connected respectively to the electronic drive unit via Pin 13 and Pin 14 of the
connection "X3" on the electronic drive unit.
CAUTION
Danger of electric shock
The insulation measures of the bus system are designed only for use with safety extralow voltage.
Connect only suitable devices to the bus system.
• The group address of the electronic drive unit is 961.
• All units connected to the bus must have differing RS485 device addresses
[P:797].
DésignationValeur
Interface sérieRS485
Vitesse de transmission 9600 bauds
Longueur d'un mot de données 8 bits
Paritéaucune (no parity)
Bits de départ1
Bits d'arrêt 1..2
Connecting Pfeiffer Vacuum display and control units or PC
10
Fig. 3:Optional connection possibilities for interface RS485
Use the connection cable supplied with the control panel or from the range of
accessories.
The connection of respectively one external operating unit is possible on the in-
terface RS 485.
A USB interface (PC) can be connected via the USB/RS485-converter.
Cross-linking via the connection RS485
USB/RS485-converter
Y-Connector
RS485
RS485
RS485M12M12
M12
M12
TCTC
D+
D-
USB/RS485-converter
RS 485
USB
PC
Connection "X3"
Fig. 4:Cross-linking via connection RS485 with connection cables and accessory
Establish the connections according to the specification of the interface RS485.
Connect all units with D+ and D- to the bus.
• The group address of the electronic drive unit is 961.
• All units connected to the bus must have differing RS485 device addresses
[P:797].
11
The Pfeiffer Vacuum parameter set
6The Pfeiffer Vacuum parameter set
6.1General
All function-relevant variables of a turbopump are anchored in the electronic drive
unit as parameters. Each parameter has a three-digit number and a designation.
Parameters can be used via Pfeiffer Vacuum display and control panels or via
RS485 with the Pfeiffer Vacuum protocol.
NOTE
Additional parameters in the control unit
For the control of connected external components (e.g. vacuum measurement devices)
there are additional parameters fixed in the respective Pfeiffer Vacuum display and control unit.
Please consider the respective operating instructions.
ConventionsParameters are displayed in square brackets as a three-digit number in bold font.
The designation may also be stated if necessary.
Example: [P:002] Standby
6.2Parameter overview
Annotation
#Three figure number of the parameter
DisplayNotification of the parameter in a Pfeiffer Vacuum display and control unit
DesignationShort description of the parameter
FunctionsFunctional description of the parameter
Data typeType of formatting of the parameter for the use within the Pfeiffer Vacuum
Access methodR: read access; W: write access
UnitPhysical unit of the described characteristic
min / maxpermissible limits for value input
defaultfactory settings (partially specific of the pump type)
Parameter can be stored non volatile in the electronic drive unit and may
Operation with DCU
Parameter set and Pfeiffer Vacuum display and control unit
Pfeiffer Vacuum display and control units DCU show the basic parameter set by default.
Furthermore the DCU contains parameters, which are not positioned in the electronic
drive unit.
Parameter [P:794] = 1 (Display of all available parameters).
protocoll
be reused after resetting of the mains supply.
NOTE
#DisplayDesignationFunctions
340 PressureActive pressure value7 R mbar1E-10 1E3
350 Ctr NameType of display and control unit4 R
351 Ctr SoftwareSoftware of display and control unit4 R
738 GaugetypeType of pressure gauge4 RW
794 Param setParameterset0 = basic parameter set
1 = extended parameter set
795 ServicelinInsert service line7 RW795
12
Unitmin maxdefault
Data type
Access
7RW0 10
The Pfeiffer Vacuum parameter set
Control commands
#DisplayDesignationFunctions
001 HeatingHeating0 = off
1 = on
002 StandbyStandby0 = off
1 = on
004 RUTimeCtrlRun-up time control0 = off
1 = on
009 ErrorAcknError acknowledgement1 = Error acknowledgement0 W11
010 PumpgStatnPumping station0 = off
1 = on and error acknowledgement
012 EnableVentEnable venting0 = no
700 RUTimeSValSet value run-up time1 RW min11208x
701 Spd SwPt 1Rotation speed swit ch point 11 RW %50 9780x
707 SpdSValSet value in rot. speed setting mode2 RW %20 10050x
708 PwrSValSet value power consumption7 RW %10 100
710 Swoff BKPSwitching off threshold backing pump in in-
711 SwOn BKPSwitching on threshold backing pump in in-
717 StdbySValSet value rotation speed at standby2 RW %20 10066.7x
719 SpdSwPt2Rotation speed switch point 21 RW %59720x
720 VentSpdVenting rot. speed at delayed venting7 RW %40 9850x
721 VentTimeVenting time at delayed venting1 RW s636003600x
777 NomSpdConf Nominal rotation speed confirmation1 RW Hz015000x
797 RS485AdrRS485 device address1 RW12551x
1. depending on the pump type
termi ttend mode
termi ttend mode
Access
1
1RWW0 1000 0x
1RWW0 1000 0x
100
6.3Configuring the connections
The electronic drive unit is pre-configured in the factory. Thereby the turbopump
is immediately operational with the necessary functions. The connections of the
electronic drive unit can be configured to suit individual requirements using the
parameter set.
x
15
The Pfeiffer Vacuum parameter set
Digital outputs on
"X3"
Analog output on
"X3"
Configuration via parameters [P:019] and [P:024].
OptionDescription
0 = Rotation speed switchpoint attained active, if switchpoint attained
1 = No erroractive, if failure-free operation
2 = Erroractive, if error message is active
3 = Warningactive, if warning message is active
4 = Error and / or warningactive, if error and / or warning is active
5 = Set rotation speed attainedactive, if set rotation speed is attained
6 = Pump onactive, if Pumping station and Motor is on; No Error
7 = Pump acceleratesactive, if Pumping station is on;
8 = Pumpe deceleratesactive, if Pumping station is on;
9 = always 0GND for the control of an external device
10 = always 1+24 VDC for the control of an external device
11 = Remote priority activeactive, if Remote priority is active
12 = HeatingControl is equal to parameter [P:001]
13 = Backing pumpControl is equal to parameter [P:010] and [P:025]
14 = Sealing gasControl is equal to parameter [P:050]
15 = Pumping stationControl is equal to parameter [P:010]
Actual rotation speed < Set rotation speed
Actual rotation speed > Set rotation speed
Pumping station is off;
Rotation speed > 3 Hz
Configuration via parameter [P:055].
OptionDescription
0 = Rotation speedRotation speed signal; 0 - 10 VDC = 0 - 100 % x f
1 = PowerPower sign al; 0 - 10 VDC = 0 - 100 % x P
2 = CurrentCurrent signal; 0 - 10 VDC = 0 - 100 % x I
3 = always 0 Valways GND
4 = always 10 Voutput of continously 10 V DC
max
Nomina l
max
Accessory connection Configuration via parameters [P:035] or [P:036].
The standard version electronic drive unit TC 110 only can control two accessory
ports via connection cable. Therefore the parameters [P:037] and [P:038] are ineffective.
OptionDescription
0 = Fan (continous operation)Control via parameter Pumping station
1 = Venting valve, normally closedControl via parameter Enable venting, when using a
venting valve which is normally closed.
2 = HeatingControl via parameters Heating and Rotation speed
switchpont attained
3 = Backing pumpControl via parameters Pumping station and operation
mode backing pump
4 = Fan (temperature controlled)Control via parameter Pumping station and temperature
5 = Sealing gasControl via parameters Pumping station and Sealing gas
6 = always 0GND for the control of an external device
7 = always 1+24 VDC for the control of an external device
8 = Power failure venting unitControl via parameter Enable venting, when using a
thresholds
power failure venting unit.
16
The Pfeiffer Vacuum parameter set
Control via interface Configuration via parameters [P:060] and [P:061].
Option [P:060]Description
1 = remoteOperation via connection "remote"
2 = RS485Operation via connection "RS485"
4 = PV.canFor service purposes only
8 = Field busOperation via field bus
16 = E74Operation via connection "E74"
Digital inputs on "X3" Configuration via parameters [P:062] and [P:063].
OptionDescription
0 = deaktiviertConnection deactivated
1 = Enable ventingControl is equal to parameter [P:012]
2 = HeatingControl is equal to parameter [P:001]
3 = Sealing gasControl is equal to parameter [P:050]
4 = Run-up time controlControl is equal to parameter [P:004]
5 = Rotation speed setting modeControl is equal to parameter [P:026]
6 = MotorControl is equal to parameter [P:023]
6.4Operation with the Pfeiffer Vacuum parameter set
Factory settingsThe electronic drive unit is pre-programmed in the factory. This guarantees proper,
reliable turbopump operation without the need for additional configuration.
Checking the adjustments
Gas type dependent
operations
Before operating with parameters, check set values and control commands for
their suitability for the pumping process.
Friction causes the rotor to heat up severely under gas load and high rotation
speed. To avoid overheating, the electronic drive unit has implemented power-rotation speed-characteristics, whereby the pump can be operated at every rotation
speed with the maximum allowable gas load without danger of damage. The maximum power consumption depends on the gas type. Three characteristics are
available in order to completely exhaust the pump's capacity for each gas type.
CAUTION
Danger of the pump being destroyed
Pumping of gases with a higher molecular mass in the wrong gas mode can lead to destruction of the pump.
Ensure the gas mode is correctly set.
Contact Pfeiffer Vacuum before using gases with a greater molecular mass (> 80).
• Gas mode "0" for gases with the molecular mass >39, e.g. Ar.
• Gas mode "1" for gases with the molecular mass ≤ 39.
• Gas mode "2" for helium.
• Power characteristics according to the technical data of the turbopump.
Check and set-up the gas mode via [P:027].
17
The Pfeiffer Vacuum parameter set
P
max
D
B
F
Run-up
[P:708]
E
A
Power
C-D = gas mode "0"
A-B = gas mode "1"
C
E-F = gas mode "2"
Rotation speed
Fig. 5:Principle of power characteristics lines for gas type dependent operations,
e.g. gas mode = 0
The turbopump runs up with maximum power consumption. When the nominal
and/or set rotation speed is reached, the pump automatically switches over to the
chosen power characteristic of the selected gas mode. Increasing gas load is initially compensated by a rise in power consumption in order to keep the rotation speed
constant. Increasing gas friction, however, causes the turbopump to heat up more
severely. When the gastype-dependent maximum power is exceeded, the rotation
speed of the turbopump is reduced until an equilibrium between permissible power and gas friction is attained.
To avoid rotation speed fluctuations, Pfeiffer Vacuum recommends setting a
somewhat lower frequency in rotation speed setting mode.
f
N
Set value power consumption
Adjust the parameter [P:708] to the desired value in %.
If adjusting the set value power consumption below 100 % the run-up time prolongs. To avoid error messages, the parameter [P:700] RUTimeSVal should be adjusted accordingly.
Run-up timeThe run-up of the turbopump is time-monitored ex factory. There are various caus-
es of prolonged run-up times, e.g.:
• Too high gas loads
• Leakage in the system
• The set value run-up time is too low
Eliminate any external and application-related causes.
Adjust the run-up time via parameter [P:700].
Adjusting the rotation speed switchpoint
The rotation speed switch point can be used for the message "Pump operational
for the process". Overrunning or underrunning the active rotation speed switch
point activates or deactivates a signal at the pre-configured output on the electronic drive unit and at the status parameter [P:302].
Rotation speed switchpoint 1
Adjust the parameter [P:701] to the desired value in %.
Parameter [P:017] = 0
18
Signal output and status parameter [P:302] are based on the set value for rotation
speed switch point 1 [P:701].
The Pfeiffer Vacuum parameter set
Process
f
(%)
t
t
t
[P:010]
[P:302]
[P:701]
[P:017] = 0
0
1
0
1
Process
f
(%)
t
t
t
[P:010]
[P:302]
[P:701]
[P:719]
[P:017] = 1
0
1
0
1
Process
f
(%)
t
t
t
[P:010]
[P:302]
[P:719]
[P:701]
[P:017] = 1
0
1
0
1
Fig. 6:Example for the configuration rotation speed switch point 1 active
Rotation speed switchpoint 1 & 2
Adjust the parameter [P:701] to the desired value in %.
Adjust the parameter [P:719] to the desired value in %.
Parameter [P:017] = 1
When the pumping station [P:010] is switched on, the rotation speed switch point 1
is the signal generator. When the pumping station is switched off, signal output
and status query are based on the rotation speed switch point 2. The signal output
is governed by the hysteresis between the two switch points.
Fig. 7:Example for the configuration rotation speed switch point 1+2 active; [P:701] > [P:719]
Fig. 8:Example for the configuration rotation speed switch points 1+2 active; [P:701] < [P:719]
19
The Pfeiffer Vacuum parameter set
Rotation speed setting mode
The rotation speed setting mode reduces the rotation speed and hence the
throughput of the turbopump. The pumping speed of the turbopump changes proportional to rotation speed. Standby mode is ineffective during rotation speed setting mode. The set rotation speed is adjusted by the set value in rotation speed setting mode [P:707]. The rotation speed switch point varies with the set rotation
speed. Underrunning or overrunning the set value in rotation speed setting mode
activates and deactivates the status signal [P:306] SetSpdAtt respectively.
Adjust the parameter [P:707] to the desired value in %.
Parameter [P:026] = 1
Read the parameters [P:308]/[P:397].
StandbyPfeiffer Vacuum recommends standby mode for the turbopump during process
and production stops. When standby mode is active, the electronic drive unit reduces the rotation speed of the turbopump. The factory setting for the set value in
standby mode is 66.7 % of the nominal rotation speed. Underrunning or overrunning the set speed in standby mode activates or deactivates the status signal
[P:306] SetSpdAtt.
Adjust the parameter [P:717] to the desired value in %.
Parameter [P:002] = 1
Read the parameters [P:308]/[P:397].
Rotation speed set
value
The typical nominal rotation speed of a turbopump is factory-set in the electronic
drive unit. If the electronic drive unit is replaced or a different pump type is used,
the reference set value of the nominal rotation speed must be confirmed. This procedure is part of a redundant safety system for avoiding excess rotation speeds.
Operation mode
backing pump
HiPaceNominal rotation speed confirmation [P:777]
10 / 60 / 801500 Hz
3001000 Hz
Adjust the parameter [P:777] according to the pump type.
Once the nominal rotation speed is attained, the pump will run idle unless additional gas loads are entered. Depending on process or application requirements, the
nominal rotation speed can be reduced in rotation speed setting mode or standby
mode.
Operation of a connected backing pump via the electronic drive unit depends on
the backing pump type.
Operation mode [P:025]recommended backing pump
"0" continous operationall kinds of backing pumps
"1" Intermittend operationdiaphragm pumps only
"2" Delayed switching onall kinds of backing pumps
Adjust the parameter [P:025] to the desired value.
Continous operation
With "pumping station on", the electronic drive unit sends a signal to the configured accessory connection to switch on the backing pump. This signal can also be
used for controlling a fore-vacuum safety valve.
20
Intermittend operation (diaphragm pumps only)
Intermittend operation can extend the life expectancy of the membrane of a connected diaphragm pump. Either a diaphragm pump with built-in semiconductor relay or an interconnected relay box with semiconductor relay is required for intermittend operation. The backing pump is switched on and off in dependence of the
turbopump's power consumption. A relation to the supplied fore-vacuum pressure
is derived from the power consumption. The switching off and switching on thresh-
The Pfeiffer Vacuum parameter set
olds for the backing pump are adjustable. Fluctuations in the power consumption
of idling turbopumps and type-dependent varying fore-vacuum pressures of the
backing pumps require the switching thresholds to be set separately for the intermittend mode.
Pfeiffer Vacuum recommends the intermittend mode between 5 and 10 mbar. A
pressure gauge and a dosing valve are required to set the switching thresholds.
Switch on the vacuum system via the function "pumping station" and await the
run-up.
Generate a fore-vacuum pressure of 10 mbar by gas inlet via dosing valve.
Read and note the parameter [P:316].
Adjust the switch on threshold backing pump via parameter [P:711] to the deter-
mined drive power for a fore-vacuum pressure of 10 mbar.
Reduce the fore-vacuum pressure to 5 mbar.
Read and note the parameter [P:316].
Adjust the switch off threshold backing pump via parameter [P:710] to the deter-
mined drive power for a fore-vacuum pressure of 5 mbar.
Delayed switching on
Switching on the turbopump and the backing pump at the same time can result in
unwanted gas flows. Depending on process or application requirements, the backing pump can be switched on with a delay. The switch-on delay depends on the rotation speed of the turbopump and is fixed in the electronic drive unit at 6 Hz.
The switch-on delay signal can also be used for switching a fore-vacuum safety
valve.
Switching on the
pumping station
Switching off the
pumping station
Operation with accessories
The function "pumping station" comprises turbopump operation with control of all
connected accessories (e.g. backing pump).
Switch on the supply voltage with switch S1 on the power supply.
Parameter [P:023] = 1 (default)
Parameter [P:010] = 1
Ongoing (and removed) error messages are reset. After a successfully completed
self-test, the electronic drive unit sets the turbopump motor and all connected accessories into operation depending on their configuration.
When the pumping station is activated, the motor of the turbopump can be
switched off and on via the function [P:023].
Parameter [P:010] = 0
The electronic drive unit switches off the turbopump and activates preset accessory options (e.g. venting).
Wait for the complete standstill of the pump.
Cut off the supply voltage with switch S1 on the power supply.
Depending on the configuration, various accessories can be connected to the turbopump and controlled via parameter of the electronic drive unit.
Heating
Switch on or off the heating via parameter [P:001].
The activation of a connected casing heating depends on rotation speed switch
point 1 (factory setting: 80 % x f
Nominal
).
21
The Pfeiffer Vacuum parameter set
Fan
Two options in the connection configuration enable continuous or temperature
controlled operation of a connected air cooling unit (see p. 15, chap. 6.3). Threshold
values are type-specific and are anchored in the electronic drive unit.
Sealing gas valve
Switch on or off a sealing gas valve which is connected to a pre-configured out-
put via parameter [P:050].
Vent modesThe turbopump can be vented only after the function "pumping station" has been
switched off. Signals are sent to configured outputs with a fixed delay of 6 s. There
are three options for operation with a venting valve connected.
Enable venting via parameter [P:012].
Select the venting mode via parameter [P:030].
Delayed venting
Start and venting time after "pumping station off" are configurable and depend on
the rotation speed of the turbopump.
Parameter [P:030] = 0
Adjust the venting rotation speed in % of the nominal rotation speed via param-
eter [P:720].
Adjust the venting time in s via parameter [P:721].
Monitoring the thermal load
If the venting rotation speed is underrun, the venting valve will open for the set
venting time. In the event of a power failure, venting will occur if the set venting
rotation speed is underrun. In this case, the venting period depends on the residual
energy delivered by the moving rotor. When power is restored, the venting process
is interrupted.
No venting
No venting is performed during this operation mode.
Parameter [P:030] = 1
Direct venting
Start and venting time are not configurable. Venting starts with a delay of 6 s after
"pumping station off". When the function "pumping station" is switched on renewed, the venting valve closes automatically. In the event of a power failure, venting will occur if an anchored type-specific rotation speed is underrun. When power
is restored, the venting process is interrupted.
Parameter [P:030] = 2
If threshold values are overrun, output signals from temperature sensors allow the
pump to be brought to a safe condition. Depending on pump type, temperature
threshold values for warnings and error messages are saved fixed in the electronic
drive unit . For information purposes, various status queries are prepared in the parameter set.
22
Pfeiffer Vacuum Protocol for "RS485"
7Pfeiffer Vacuum Protocol for "RS485"
7.1Telegram frame
The telegram frame of the Pfeiffer Vacuum protocol contains only ASCII code characters [32; 127], the exception being the end character of the message
a master (e.g. a PC) sends a telegram, which is answered by a slave (e.g. electronic drive unit).
a2a1a0*0n2n1n0l1l0dn...d0c2c1c0
a2 - a0Unit address for slave
– Individual address of the unit ["001";"255"]
– Group address "9xx" for all identical units (no response)
– global address "000" for all units on the bus (no response)
*Action (siehe S. 23, Kap. 7.2)
n2 - n0Pfeiffer Vacuum parameter numbers
l1 - l0Data length dn ... d0
dn - d0Data in data type concerned (siehe S. 24, Kap. 7.3)
c2 - c0Checksum (sum of ASCII values of cells a2 to d0) modulo 256
C
R
carriage return (ASCII 13)
C
. Basically,
R
C
R
7. 2Te l e g r a m s
Data request ?
a2a1a000n2n1n002=?c2c1c0
Control command !
a2a1a010n2n1n0l1l0dn...d0c2c1c0
Data response / control command understood
a2a1a010n2n1n0l1l0dn...d0c2c1c0
Error message
a2a1a010n2n1n006NO_DEFc2c1c0
"NO_DEF"The parameter n2 - n0 does not exist
"_RANGE"Data dn - d0 are outside the permitted range
"_LOGIC"Logic access violation
Example 1Data request
Actual rotation speed (parameter [P:309], device address slave: "123")
?1230030902=?112
ASCII 49505148485148574850616349495013
_ R ANGE
_ L OGI C
C
R
C
R
C
R
C
R
C
R
Data request: 633 Hz
Actual rotation speed (parameter [P:309], device address slave: "123")
1231030906000633037
ASCII4950514948514857485448484854515148515513
C
R
23
Pfeiffer Vacuum Protocol for "RS485"
Example 2Control command
Switch on pumping station (parameter [P:010], device address slave: "042")
!0421001006111111020
ASCII 4852504948484948485449494949494948504813
Control command understood
Switch on pumping station (parameter [P:010], device address slave: "042")
!0421001006111111020
ASCII 4852504948484948485449494949494948504813
7.3Applied data types
Data type DescriptionSize l1 - l0Example
0False / true06000000 / 111111
1Positive integer number06000000 to 999999
2Positive fixed comma number060 01571 equal to 15,71
4Symbol chain06TC_400
7Positive integer number03000 to 999
11Symbol chain16BrezelBier&Wurst
C
R
C
R
24
8Malfunctions
8.1General
Turbopump and electronic drive unit malfunctions always result in a warning or error message. In both cases, the electronic drive unit outputs an error code. Operating messages are generally displayed via the LEDs on the electronic drive unit. If
an error occurs, the turbopump and connected devices will be switched off. The selected venting mode will be triggered after the preset delay.
Automatic start-up after error acknowledgement
The function "pumping station" of the electronic drive unit will remain active after a power failure or if errors occur that lead to shut down the pump or the system. The turbopump will automatically run-up once the error has been rectified and acknowledged.
Switch off the function "pumping status" if necessary.
Take suitable safety measures to prevent the high vacuum flange from meshing
when the turbopump is running.
8.2Operating mode display via LED
LEDs in the front panel of the electronic drive unit show basic operating conditions
of the turbopump. A differentiated malfunction and warning display is possible
only for operation with DCU or HPU.
Malfunctions
WARNIN G
LEDSymbol Steady OFFFlashing
(1/12 s active)
Greeninsufficient
power supply
Yellowno warningWarning
Redno malfunc-
tion
Pumping station
"OFF"
Rotation speed ≤ 1Hz
Blinking
(1/2 s active)
Pumping station "OFF"
Rotation speed > 1 Hz
Steady ON
Pumping station "ON"
Malfunction
8.3Error codes
Error
code
Err001Excess rotation speed Contact Pfeiffer Vacuum Service
Err002Overvoltage– Wrong mains pack used Check type of mains pack
Err010Internal device fault Contact Pfeiffer Vacuum Service
Err021Electronic drive unit does not recog-
Err043Internal configuration fault Contact Pfeiffer Vacuum Service
Err044Excess temperature electronic– Cooling deficient Optimize cooling
ProblemPossible causeRemedy
Reset at rotation speed f = 0 only
Check mains pack voltage
Adjust run-up time to process
Check the vacuum chamber for leaks or
closed valves
Adjust rotation speed switch point
Reset at rotation speed f = 0 only
Reset at rotation speed f = 0 only
Reset at rotation speed f = 0 only
Contact Pfeiffer Vacuum Service
Reset at rotation speed f = 0 only
Check the ambient conditions
pump faulty
nizes pump
– Gas flow in the vacuum chamber
caused by leakage or open valves
– Rotation speed switchpoint is under-
run after run-up time is expired
– Connection to the pump is faulty Check the connection
25
Malfunctions
Error
ProblemPossible causeRemedy
code
Err045Excess temperature motor– Cooling deficient Optimize cooling
Err046Internal initialization fault Contact Pfeiffer Vacuum Service
Err091Internal device fault Contact Pfeiffer Vacuum Service
Err092Unknown connection panel Contact Pfeiffer Vacuum Service
Err093Temperature analysis motor faulty Contact Pfeiffer Vacuum Service
Err094Temperature analysis electronic
faulty
Err098Internal communication fault Contact Pfeiffer Vacuum Service
Err107Collective fault power stage Contact Pfeiffer Vacuum Service
Err108Rotation speed measurement faulty Contact Pfeiffer Vacuum Service
Err109Firmware not confirmed Contact Pfeiffer Vacuum Service
Err110Operating fluid analysis faulty Contact Pfeiffer Vacuum Service
Err111Communication fault operating fluid
pump
Err112Collective fault operating fluid fault Contact Pfeiffer Vacuum Service
Err113Rotor temperature invalid– Measurement not calibrated Contact Pfeiffer Vacuum Service
Err114Temperature analysis power stage
faulty
Err117Excess temperature pump bottom
part
Err118Excess temperature power stage– Cooling deficient Optimize cooling
Err119Excess temperature bearing– Cooling deficient Optimize cooling
Err143Excess temperature operating fluid
pump
Err777Nominal rotation speed not con-
firmed
Wrn007 Low voltage / mains power failure– Mains failure Check mains supply
Wrn018 Remote priority conflict– Pumping station is switched on via
Wrn045 High temperature motor– Cooling deficient Optimize cooling
Wrn076 High temperature electronic– Cooling deficient Optimize cooling
Wrn097 Pump information invalid– Pump data faulty Reset for default values
Wrn098 Pump information incomplete– Connection to the pump is faulty Contact Pfeiffer Vacuum Service
Wrn113 Rotor temperature inaccurate– Measurement not calibrated Contact Pfeiffer Vacuum Service
Wrn115 Temperature analysis pump bottm
part faulty
Wrn116 Temperature analysis bearing faulty Contact Pfeiffer Vacuum Service
Wrn117 High temperature pump bottom part – Cooling deficient Optimize cooling
Wrn118 High temperature power stage– Cooling deficient Optimize cooling
Wrn119 High temperature bearing– Cooling deficient Optimize cooling
Wrn143 High temperature operating fluid
pump
Wrn168 High deceleration– Rate of pressure rise too high; Venting
– Cooling deficient Optimize cooling
– Cooling deficient Optimize cooling
– Nominal rotation speed not con-
firmed after replacement of the electronic drive unit
[P:010]
, whereas the E74-input "start/
stop" is off (opened)
– Cooling deficient Optimize cooling
rate to high
Check the ambient conditions
Contact Pfeiffer Vacuum Service
Reset at rotation speed f = 0 only
Reset at rotation speed f = 0 only
Reset at rotation speed f = 0 only
Contact Pfeiffer Vacuum Service
Reset at rotation speed f = 0 only
Reset at rotation speed f = 0 only
Contact Pfeiffer Vacuum Service
Check the ambient conditions
Check the ambient conditions
Check the ambient conditions
Check the ambient conditions
Reset at rotation speed f = 0 only
Confirm the nominal rotation speed via
[P:777]
Reset at rotation speed f = 0 only
Switch on the pumping station via E74
Switch off [P:010]
Check the ambient conditions
Check the ambient conditions
Contact Pfeiffer Vacuum Service
Check the ambient conditions
Check the ambient conditions
Check the ambient conditions
Check the ambient conditions
Check and optimize the venting rate
(pump specific)
26
9Accessories
Accessories
An overview about original Pfeiffer Vacuum accessories for the designated device
can be found in the operating instructions of the respective vacuum pump.
27
Declaration of conformity
according to the EC directive:
• Electromagnetic Compatibility 2004/108/EC
• Low Voltage 2006/95/EEC
We hereby certify, that the product specified below is in accordance with the provision of EU Electromagnetic Compatibility Directive 2004/108/EEC and EU Low
Voltage Directive 2006/95/EEC.
TC 110
Guidelines, harmonised standards and national standards and specifications
which have been applied:
Signatures:
(M.Bender)
Managing Director
DIN EN 61000-3-2 : 2008
DIN EN 61000-3-3 : 2006
DIN EN 61010-1 : 2002
DIN EN 61326-1 : 2006
DIN EN 62061 : 2005
Semi F47-020 0
(Dr. M. Wiemer)
Managing Director
Pfeiffer Vacuum GmbH
Berliner Straße 43
35614 Asslar
Germany
CE/2009
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