This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning
of the designated product and provides the most important information for safe use of
the unit. The description follows applicable EU guidelines. All information provided in this
operating manual refers to the current state of the product's development. The documentation remains valid as long as the customer does not make any changes to the product.
Up-to-date operating instructions can also be downloaded from
www.pfeiffer-vacuum.com.
1.2Conventions
Safety instructionsThe safety instructions in Pfeiffer Vacuum operating instructions are the result of risk
evaluations and hazard analyses and are oriented on international certification standards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844. In this
document, the following hazard levels and information are considered:
DANGER
Imminent danger
Indicates an imminent hazardous situation that will result in death or serious injury.
WARNING
Possibly imminent danger
Indicates an imminent hazardous situation that can result in death or serious injury.
CAUTION
Possibly imminent danger
Indicates an imminent hazardous situation that can result in minor or moderate injury.
NOTICE
Command or note
Command to perform an action or information about properties, the disregarding of
which may result in damage to the product.
3
About this manual
Pictographs
Instructions in the
Work instruction: here you have to do something.
Prohibition of an action to avoid any risk of accidents, the disregarding
of which may result in serious accidents
Warning of a displayed source of danger in connection with operation of
the unit or equipment
Command to perform an action or task associated with a source of danger, the disregarding of which may result in serious accidents
Important information about the product or this document
text
AbbreviationsDCU: Display Control Unit
TC: Electronic drive unit for turbopump
TPS: Mains pack
[P:000]: Parameter of the electronic drive unit with number
4
2Safety
2.1Safety precautions
Duty to inform
Each person involved in the installation or operation of the unit must read and observe
the safety-related parts of these operating instuctions.
The operator is obligated to make operating personnel aware of dangers originating
from the unit or the entire system.
Danger of unsafe electrical installation
Safe operation after installation is the responsibility of the operator.
Do not independently modify or change the pump and electrical equipment.
Make sure that the system is integrated in an emergency off safety circuit.
Consult Pfeiffer Vacuum for special requirements.
Danger of electric shock
In case of defect, the parts connected to the mains supply are under voltage.
Always keep the mains connection freely accessible so you can disconnect it at any
time.
Safety
WARNING
WARNING
2.2Proper use
● Observe the safety and accident prevention regulations.
● Check regularly that all safety precautions are being complied with.
● Do not loosen any plug connection during operations.
● Keep leads and cables well away from hot surfaces (> 70 °C).
● Always ensure a safe connection to the protective earthing conductor (PE, protection
class I).
● The unit has been accredited with protection class IP 20. Take necessary measures
when installing into ambient conditions, which afford other protection classes.
● Before carrying out any work disconnect the unit and all associated installations safely
from the mains.
NOTICE
EC conformity
The manufacturer's declaration of conformity becomes invalid if the operator modifies
the original product or installs additional components.
Following installation into a plant and before commissioning, the operator must check
the entire system for compliance with the valid EU directives and reassess it accordingly.
● The DCU is a display and control unit and may only be used to control Pfeiffer Vacuum
Turbopumps with electronic drive unit and associated peripheral devices.
● The DCU with integrated powerpack is also used to supply power to the turbopump.
● Only operate Pfeiffer Vacuum power supplies in the available specification.
5
Safety
2.3Improper use
Improper use will cause all claims for liability and warranties to be forfeited. Improper use
is defined as usage for purposes deviating from those mentioned above, especially:
● connection to pumps or units which are not suitable for this purpose according to their
operating instructions
● connection to units which have exposed voltage-carrying parts
● connection to mains supplies, which do not confirm to the regulations IEC 61010 or
IEC 60950
● operation of the devices in areas with ionizing radiation
6
3Product description
DCU
1
2
3
4
3.1Product identification
Product description
Product characteristics
The DCU is a display and control unit for Pfeiffer Vacuum Turbopumps with integrated
electronic drive unit. It enables control of all essential parameters for the electronic drive
unit. It is also possible to connect a pressure gauge.
Mains supplynoneintegratedintegratedintegratedintegrated
Power consumption5 VA130 VA210 VA340 VA450 VA
Suitable for HiPaceall10, 60, 80300300, 400, 700, 800300, 400, 700, 800
Electronic drive unitTC 110
TC 120
TC 400
TM 700
TC 1200
TC 110TC 110TC 400 (24 V DC)TC 120 (48 V DC)
TC 400 (48 V DC)
TM 700
To correctly identify the product when communicating with Pfeiffer Vacuum, always have
the information from the rating plate available.
D-35614 Asslar
Mod.:
HiPace 300
DN 100 ISO-K, 3P
M.-No.:
PM P03 900
Ser. -No.:
Fig. 1:Example for a rating plate
---
Oil:
):
S(N
260 l/s
2
6000 0 1/min, 1000 Hz
n,f:
6.7 kg
Weig ht:
Made in Germany
Scope of delivery● Display and control unit DCU
● Interface cable M12 to M12, length 3 m
● Fixing materials
● Operating instructions
3.2Function
Fig. 2:Front cover DCU
1LC display, illuminated
2Status symbols
3LED "Operating display"
4Operating keys
7
Product description
X3
DC out
RS485
PE
AC in
S1
DCU 110 / 180 / 310 / 400
c
3.3General connection description
X3
RS485
c
Fig. 3:Display and control unit DCU, rear view variants
S1 Mains switch
AC in Mains connection, input
DC out Mains connection, output
3.4Range of application
Pfeiffer Vacuum display and control units DCU should be installed and operated under
the following ambient conditions.
Installation locationweatherproof (internal space)
Permissible protection classIP 20
Protection classI
Temperature+5 °C to +50 °C
Relative air humiditymax. 80%, at T 31°C, max. 50% at T 40°C
Air pressure: 75 kPa - 106 kPa
DCU 002
PEProtective earth connection (M4)
X3Pressure gauge connection
RS485 Serial interface
C Contrast adjustment
8
4Connection diagram
X3
1
2
3
4
5
6
1
2
3
4
5
6
1
5
2
3
6
4
1
5
2
3
6
4
RS485RS485
1
2
3
4
5
1
2
3
4
5
L1
N
PE
DC out
AC inS1
DC in
B
C
A
B
C
A
+1
-2
FE
A
B
C
DCU 110
DCU 180
DCU 310
DCU 400
X3
1
2
3
4
5
6
1
2
3
4
5
6
1
5
2
3
6
4
1
5
2
3
6
4
RS485RS485
1
2
3
4
5
1
2
3
4
5
DCU 002
Fig. 4:Terminal diagram and layout for DCU, variants with integrated power pack
Connection diagram
Fig. 5:Terminal diagram and layout for DCU 002
Connection to:DCU 002DCU 110/180/310/400
Connections on electronic drive unit TC 110
Different connection possibilities (not provided in the scope of supply) are dependent on
the type of electronic drive unit TC 110.
● Connection via connecting cable or adapter
● Connection for electronic drive unit "TC 110 RS" direct to the RS485 interface (power
supply separately via TCP or connecting cable)
● For more information visit http://www.pfeiffer-vacuum.com, Keyword "HiPace acces-
sories"
Turbopump with electronic
drive unit:
Gauge type:TP/PCR
TC 110*
TC 120
TC 400
TM 700
TC 1200
PKR 2xx
APR 250/260
CMR x61 - x65
TC 110*
TC 120
TC 400
TM 700
TP/PCR
PKR 2xx
APR 250/260
CMR x61 - x65
9
Installation
5Installation
5.1Assembly
NOTICE
Ensure free convection
Incorrect installation can cause damage by over-heating or create a fire hazard.
Maintain a minimum distance of 50 mm from cooling vents to adjacent components
or boundaries.
Install the device upright.
Rack installationThe unit is fitted in a casing that is suitable for installation in 19"/3HE rack modules.
Insert the unit in the guiderails of a 19"/3HE rack and screw on the front panel secure-
ly with four fixing screws provided as part of the scope of supply.
5.2Connecting to the mains power supply
This only applies to DCUs with integrated power packs. The DCU 002 receives the
operating voltage via the "RS485" interface for the turbopump electronic drive
unit.
WARNING
Danger of unsafe electrical installation
Safe operation after installation is the responsibility of the operator.
Do not independently modify or change the pump and electrical equipment.
Make sure that the system is integrated in an emergency off safety circuit.
Consult Pfeiffer Vacuum for special requirements.
WARNING
Danger of electric shock
In case of defect, the parts connected to the mains supply are under voltage.
Always keep the mains connection freely accessible so you can disconnect it at any
time.
Order the mains cable separately (see "accessories").
Switch off switch S1 on the power pack (position "0").
Plug mains cable into the mains connection "AC in".
Lock the mains cable with the mounting bracket.
Connect the mains cable to the mains.
Always ensure a safe connection to the protective earthing conductor (PE, protection
class I).
10
5.3Connections
X3
RS 485
PM 061 299 -X
DCU 002
TC 110
HiPace 80
TPS
Installation
Connect interface cable (supplied) on "RS485" to DCU and electronic drive unit.
Make connection between "DC out" on DCU and "DC in" on electronic drive unit in ac-
cordance with the terminal diagram or with a connecting cable from the Pfeiffer Vacuum accessories.
Connect pressure gauge if required to "X3" on the DCU.
● The RS485 serial interface is used exclusively to control the electronic drive unit on
the vacuum pump. See the Operating Instructions for the respective electronic drive
unit for the interface protocol specification.
Note the operating priority of the interfaces for the electronic drive unit!
DIL switches in the connecting cable or bridges in the mating connector for the D-Sub
connector for the electronic drive unit enable operation of the pump without control unit.
This may cause priority conflicts with the RS485 interface.
Disconnect the mating connector from the "remote" terminal prior to connecting a
DCU to electronic drive units TC 400, TC 1200 or TM 700.
Switch off the supreme operating control (DIL switch S1/S2 = OFF) prior to connect-
ing a DCU to the electronic drive unit TC 110.
DCU
X3
RS 485
DC out
Fig. 6:Example: Connection of DCU 002 toTurbopump HiPace 80 using connecting cable
HiPace 700
TC 400
PM 061 299 -X
Fig. 7:Example: Connection of DCU with integrated power pack to Turbopump HiPace 700
11
Installation
5.4Connecting a measuring device
The connector socket labelled "X3" can be used to operate a Pfeiffer Vacuum pressure
measuring device from the ActiveLine series.
GaugeDisplay at the DCU [P:738]
APR 250/260CMRx61
CMR 261/361CMRx61, by manual selection
CMR 262/362CMRx62, by manual selection
CMR 263/363CMRx63, by manual selection
CMR 264/364CMRx64, by manual selection
CMR 365CMRx65, by manual selection
MPT 200 ARPKR2xx
PCR 280TP/PCR
PKR 251/261/360/361PKR2xx
PPT 200 ARTP/PCR
RPT 200 ARTP/PCR
TPR 270/280/281TP/PCR
Table 1: Valid pressure gauges for the connection to the DCU
12
6Operation
6.1LC-Display
Operation
721: Venting time
---> 3600 s
795
1
2
3
4
5
The four line LCD visualizes the functions of the DCU.
Functions are assigned as follows:
– Line 1: Number and name of the selected parameter (e.g. 721: Vent time).
– Line 2: relevant value for the selected parameter. The arrow –––► indicates Edit
mode.
– Line 3 with two functions:
– Function 1: Current messages concerning operation and control will be displayed.
– Function 2: presentation of a required second parameter in the format [Parameter
number: value]. The function for this line can be set via parameter [P:795] Servic-elin in Line 1. All parameters can be accessed with "Servicelin". Error messages
will be displayed independently of the selected function.
– Line 4: presentation of the current equipment status by arrows that point to the asso-
ciated symbols.
– Line 5: Symbols (see below)
6.2Key functions
4 short-travel keys (softkeys) constitute the operator interface for the DCU.
Access to displayed value, if possible
(Arrow–––► is displayed)
Confirm value (Parameter selection mode)
Accept changed value
("change confirmed" is displayed)
Pumping station ON/OFF
switches pumping station on or off.
corresponds to parameter [010]: "PumpgStatn"
13
Operation
6.3Symbol description
Symbol DescriptionArrow Explanation
Pump accelerates
= [P:307]
-NO
YES
Preselection heating
= [P:001]
Standby
= [P:002]
Equipment remote controlled
= [P:300]
Switchpoint reached
= [P:302]
Excess temperature-No excess temperatures
Ultimate speed reached
= [P:306]
-No preselection
Preselection heating, switchpoint not attained
Heating On, switchpoint attained
-OFF
ON
-NO
YES
-NO
YES
Excess temperature turbopump = [P:305]
Excess temperature turbo-electronics = [P:304]
Excess temperature turbopump and turbo-electronics
-NO
YES
6.4Switching on
Ensure correct connection in the absence of display!
All connecting cables must always be connected to the electronic drive unit and the
mains at DCU with integrated power supplies. Otherwise the correct functioning of the
unit is not possible; there will be no operating display.
Connect all connecting cables for "RS485", "DCout" and "ACin".
Switch on the supply voltage with switch S1 on the DCU with integrated power pack,
or when using a DCU 002 switch on via the provided power pack (e.g. TPS).
Self-testThe DCU carries out a self-test and a check of the connected units after switch-on. The
duration of the self-test is approx. 20 s and is visualized in the display with a progress bar.
● LC display test: All characters in the LC display go dark for a short time.
● LED test: The red and green LEDs illuminate during the self-test.
● Hardware test of the DCU DCU
● Pump electronics connection test: The correct pump electronics connection and iden-
tity will be checked.
● Parameter check: Information on operating parameters will be loaded.
● Identification of the connected units: Electronic drive unit designation display.
● If no error has occurred, the DCU is ready to operate.
● The green LED flashes.
Reset malfunction messages using key , if necessary.
14
6.5Operation
Operation
All function-relevant variables of a turbopump are anchored in the electronic drive unit as
parameters. Each parameter has a three-digit number and a designation. Parameters
can be used via Pfeiffer Vacuum display and control units or via RS-485 with the Pfeiffer
Vacuum protocol.
The value of a parameter is always readable. Editable parameters are adjustment commands and target values (See the operating instructions for the respective electronic
drive unit for this purpose).
Selecting the parameters
Preselect parameter number using the (backwards) or (forwards) keys.
– Fast scrolling by pressing and keeping the relevant key depressed.
● The selected parameter appears in line 1, the corresponding value in line 2.
Set parameters Select a parameter.
Simultaneously press keys and .
● The edit mode for the selected parameter is active.
● At the beginning of the second line an arrow ( –––►) appears.
Using keys , to decrease or increase the value, respective to change op-
tions.
Simultaneously press keys and .
● If line 3 = empty (see P:795), the following will be displayed: "change confirmed"
● The parameter is set.
● Edit mode for the parameter is ended. The arrow ( –––►) disappears.
Edit mode( –––►) will disappear again automatically under the following conditions and without accepting the value to be changed:
● Input disruption or no key operation for more than 10s.
● If an error occurs.
● Key "Pumping station ON/OFF" has been pressed.
● If line 3 = empty , "data not changed" will be displayed.
6.6Operation with DCU
Parameter set and Pfeiffer Vacuum display and control unit
Pfeiffer Vacuum display and control units DCU show the basic parameter set by default.
Furthermore the DCU contains parameters, which are not positioned in the electronic
drive unit.
Parameter [P:794] = 1 (Display of all available parameters).
#DisplayDesignationFunctions
340 PressurePressure value (ActiveLine)7 R hPa1E-10 1E3
350 Ctr NameType of display and control unit4 R
351 Ctr SoftwareSoftware of display and control unit4 R
738 GaugetypeType of pressure gauge4 RW
794 Param setParameterset0 = basic parameter set
1 = extended parameter set
795 ServicelinInsert service line7 RW795
The display of further parameters depends on the type of electronic drive unit.
Unitmin maxdefault
Data type
Access
7RW0 10
15
Operation
Start pump by pressing "Pumping station ON/OFF" key
The "Pumping station" key only controls the parameter [P:010]. All components connected via the electronic drive unit will be activated or deactivated according to their
configuration.
Ensure that the parameter [P:023] is also switched on for powering-up the tur-
bopump.
6.7Pressure measurement
Connection and use of a high vacuum gauge enables pressure measurement in the vacuum system via the DCU.
Pressure measurement with the DCU
An exact pressure measurement is not possible with the DCU. This is particularly true
with linear gauges in the lower pressure range.
Use suitable measuring instrument.
Displaying the gauge
type
Displaying the active
pressure value
6.8Switching off
Parameter [P:794] = 1 (display extended parameter set)
Select or enter parameter [P:738] Gaugetype.
Gauges with identical surge impedance are only recognized as a group (e.g. CMR?).
Manual input of the exact gauge type is also possible via the parameter [P:738].
Display exampleMeaning
TPR 2xxGauge TPR 280 connected
CMR ?Gauge of the CMR Group connected, exact type not yet set
noGaugNo pressure gauge connected
–––––– mbarNo pressure gauge connected
< 5E-4mbarMeasuring range not reached (dependent on the device)
> 1E3mbarMeasuring range exceeded (dependent on the device)
6.3E-9mbarValid pressure measurement
id fam mbarGauge type not yet identified; see [P:340]
ErrorError in pressure gauge
Switch off the pumping station via the "ON/OFF" button on the DCU.
Cut of supply voltage with switch S1 on the DCU with integrated power pack, or when
using a DCU 002 via the supplied power pack (e.g. TPS).
16
7Malfunctions
Ensure correct connection in the absence of display!
All connecting cables must always be connected to the electronic drive unit and the
mains at DCU with integrated power supplies. Otherwise the correct functioning of the
unit is not possible; there will be no operating display.
Connect all connecting cables for "RS485", "DCout" and "ACin".
7.1Operation display via LED
The red LED (error status) and green LED (operating status) on the front panel of the
DCU show the following states:
LED Symbol LED statusDisplayMeaning
GreenOffcurrentless
On, flashing "Pumping Station OFF", rotation speed ≤ 60 min
On, invers flashing"Pumping Station ON", set rotation speed not at-
On, constantly"Pumping Station ON", set rotation speed at-
On, blinking"Pumping Station OFF", rotation speed > 60 min
RedOffno malfunction, no warning
On, flashing Warning
On, constantlyMalfunction
Malfunctions
-1
tained
tained
-1
7.2Error codes
Errors (** Error –––– **) always cause the connected peripheral devices to be switched
off.
Eliminate error and reset by pressing key .
Warnings (* Warning –––– *) are only displayed and do not cause components to be
switched off.
● Fast replacement with exchange products in mint condition
● Advice on the most cost-efficient and quickest solution
Detailed information, addresses and forms at: www.pfeiffer-vacuum.com (Service).
Service orders
All service orders are carried out exclusively according to our repair conditions for vacuum units and components.
9Accessories
An overview about original Pfeiffer Vacuum accessories for the designated device can
be found in the operating instructions of the respective vacuum pump.
18
10Technical data and dimensions
10.1 Technical data
ParameterDCU 002
Connection12-30 V DC
Ambient temperature5-50 °C
Protection categoryIP 20
Power consumption5 VA
Weight0.4 kg
ParameterDCU 110DCU 180
Ambient temperature5-50 °C5-50 °C
Protection categoryIP 20IP 20
Mains requirement: frequency (range) 50/60 Hz50/60 Hz
Mains requirement: power consump-
tion
Mains requirement: voltage (range)115-230 (-20-+15 %) V AC115-230 (-20-+15 %) V AC
Output voltage24 (± 2 %) V DC24 (± 2 %) V DC
Output current4.6 A7.5 A
Weight1.2 kg1.7 kg
ParameterDCU 310DCU 400
Ambient temperature5-50 °C5-50 °C
Protection categoryIP 20IP 20
Mains requirement: frequency (range) 50/60 Hz50/60 Hz
Mains requirement: power consumption 340 VA450 VA
Mains requirement: voltage (range)115-230 (-20-+15 %) V AC115-230 (-20-+15 %) V AC
Output voltage24 (± 2 %) V DC48 (± 2 %) V DC
Output current12.5 A8.4 A
Weight1.85 kg2.3 kg
130 VA210 VA
Technical data and dimensions
19
Technical data and dimensions
10.2 Dimensions
35.6
38.9
128.5 (3HE)
3.5
106.7 (21TE)
91.5
64.4
111. 2
122.5
6
B
DimensionDCU 002DCU 110DCU 180DCU 310DCU 400
B52.5 mm200.0 mm230.0 mm230.0 mm230.0 mm
105.5
2.4
20
Declaration of conformity
We hereby declare that the product cited below satisfies all relevant provisions according to the following EC directives:
● Electromagnetic Compatibility 2014/30/EU
● Low Voltage 2014/35/EU
DCU
DCU 002/110/180/310/400
Harmonised standards and national standards and specifications which have been applied:
DIN EN 61000-3-2 : 2010
DIN EN 61000-3-3 : 2009
DIN EN 61010-1 : 2010
DIN EN 61326-1 : 2013
DIN EN 62061 : 2013
Semi F47-0200
Semi S2-0706
Signature:
(Dr. Ulrich von Hülsen)
Managing Director
Pfeiffer Vacuum GmbH
Berliner Straße 43
35614 Asslar
Germany
2016-04-18
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Are you looking for a
perfect vacuum solution?
Please contact us:
www.pfeiffer-vacuum.com
Pfeiffer Vacuum GmbH
Headquarters • Germany
T +49 6441 802-0
info@pfeiffer-vacuum.de
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