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Pfannenberg DTS, DTS series Operating And Installation Instructions

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Operating- and Installation Instructions
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08.2001
Operating and Installation Instructions DTS Air Conditioner
Contents
1 Unpacking and Handling.......................................................................................... 3
2 General Information..................................................................................................3
3 Technical Data and ID Plate.................................................................................... .3
4 Application and Function.......................................................................................... 4
5 Installation instructions............................................................................................. 5
6 Installation instructions, recessed mounting frame (optional)................................... 6
7 Start-up and operation............................................................................................. 6
8 Maintenance.............................................................................................................7
9 Shutdown................................................................................................................. 8
10 Warranty Policy...................................................................................................... 9
11 Applicable Standards and Regulations................................................................. 10
12 Trouble-Shooting.................................................................................................. 11
Sales Organisations...................................................................................................12
! W A R N I N G !
Read this manual thoroughly before you
attempt to install or test the air conditioner.
08.2001 085 408 022 2
1 Unpacking and Handling
Burr caused by production may be present on the metal edges of the unit. Always wear protective gloves when carrying out maintenance work and installation.
Before and while you are unpacking the Enclosure Air Conditioner, you have to conduct a visual inspection to determine whether the equipment has suffered any damage during transport. Please pay close attention to loose parts, dents, scratches, visible signs of oil loss, etc.
Any damage must be reported without fail to the transport carrier and not to Pfannenberg Inc. (follow the Warranty policy,item 10).
Before disposing of the packing material, make sure that it does not contain any loose components.
To facilitate warranty-claim settlement, please supply us with precise details of the defect (with photo, if possible) together with details of model designation and the unit serial number.
Do not place the unit directly on the floor as otherwise the condensate drainage connection may be damaged. In order to protect it against damage, the equipment may only be transported and stored in its normal upright position. Failure to observe this instruction will render the provisions of this warranty null and void.
Operating and Installation Instructions DTS Air Conditioner
2 General Information
In the event that is necessary to transport the complete enclosure with Air Conditioner attached, we recommend that you detach the Air Conditioner and transport it separately. When handling the unit, please grip only the housing or the housing frame. Any work necessary on the unit may only be carried out by a suitable qualified specialist. Compliance with applicable safety and environmental regulations is imperative.
The Air Conditioner contain neither silicone compounds, PCB, PCT, asbestos, formaldehyde, cadmium nor anti-wetting substances.
Every unit is checked to ensure that it is tight according to the provisions of UVV-VGB 20.
We hereby declare that, prior to leaving the factory, the unit was subjected to an electrical safety check. This means that, in accordance with UVV-VBG 4, §5 (4), the operating company is released from the obligation to arrange for a test of the electrical part of the unit before taking the equipment into operation for the first time.
3 Technical Data and ID Plate
When carrying out installation and maintenance work, observe the data printed on the ID plate located on the right-hand side of the Air Conditioner . The technical details applicable to the unit are marked in supplement.
08.2001 085 408 022 3
4 Application and Function
The Air Conditioner are designed to abduct heat from sealed switch cabinets. Any other use shall be deemed as a deviation from the design use.
The units operate according to the principles of a heat pump with two airflow circuits mutually isolated by mechanical means. The "internal airflow circuit" draws off heat from the electrical and electronic components into the Air Conditioner. The thus heated air is cooled and dehydrated inside the cooling unit and then blown back into the switch cabinet interior.
The "external airflow circuit" makes use of the ambient air to cool the condenser and thus expel the system's inherent heat into the atmosphere.
The fan in the "internal airflow circuit" is always in operation whenever voltage is applied to the Air Conditioner. The thermostat in this circuit regulates the compressor and the fan in the "external airflow circuit".
The air conditioner has been provided with an internal condensation removal system (depending on the model, supplements). The enclosure air is drawn across the evaporator pipes, it is cooled and dehumidified before it is blown back into the enclosure. The condensation has been removed from the air and the ambient air stream evaporates. The heat of the condenser pipes aids this evaporation.
Although the unit has been designed to remove the small amount of the condensation that will develop due to air infiltration into the sealed enclosure, care must be taken to provide the proper drainage for the overflow drain of the air conditioner. An overflow may occur if the air conditioner is operated for a period of time with the enclosure unsealed, allowing moisture laden ambient air to enter the evaporator section.
If water if found to be draining continuously from the overflow drain during normal operating, this means that a significant quantity of moisture laden outside air is entering the enclosure. Care should be taken to seal the enclosure against such infiltration.
CAUTION :
Any effective cooling operation can produce condenser water. Therefore, the Air Conditioner should only be fitted to sealed enclosures and only operated with closed doors.
We recommend that you install a contact switch on the door of the enclosure to cut out the cooling unit whenever the enclosure door is opened.
Operating and Installation Instructions DTS Air Conditioner
08.2001 085 408 022 4
5 Installation Instructions
WARNING: To avoid possible personal injury or property damage when the Air Conditioner is to be mounted on door of cabinet, be sure that hinges will support the added weight of Air Conditioner. Also be certain Air Conditioner does not over-balance the electronic cabinet causing it to tip over when the door is opened. Weight of the unit can be found on the ID plate. Use all mounting holes to insure stability and efficient seal.
It is not necessary to remove the unit cover prior to installing the unit or setting it into operation. The unit is operable immediately after applying the operating voltage.
5.1 Place the drilling template included in the scope of supply onto the outside installation surface of the enclosure.
5.2 Drill the holes, and cut out the openings required for air transfer.
Operating and Installation Instructions DTS Air Conditioner
CAUTION:
Prevent steel filings from entering the switch cabinet.
5.3 Drive two stud bolts, included in the accessories, into both upper fixing points next to the notice sticker with the instructions of the depth, at the backside of the unit.
5.4 Place sealing strips around the cutouts of the enclosure.
5.5 Thread power and control leads through the air supply opening into the enclosure.
5.6 Suspend the cooling unit on the enclosure by using the stud bolts.
5.7 Affix the cooling unit from the inside of the enclosure using the M6 bolts included in the accessory package.
CAUTION:
The sealings have to be pressed to a thickness of 2mm / 0.08 inch.
5.8 Connect the cooling unit to the power supply.
5.9 An additional 5-core signal line is supplied on several units (circuit
diagram, supplement) and is used for wiring a door contact and floating contact that opens whenever certain faults occur (e.g. excessive pressure in the cooling system, power failure, cable breakage in the signal line). Max. load on contact: 5A.
CAUTION: Both mains voltage and frequency must correspond to the ratings printed on the cooling unit's ID plate. Work on electrical systems may only be carried out by qualified personal, who are to observe the applicable safety regulations.
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Operating and Installation Instructions DTS Air Conditioner
6 Installation Instructions, recessed mounting frame (optional)
6.1 Place the drilling template included in the scope of supply on the outside surface of the enclosure to which you intend to attach.
6.2 Drill the holes, and cut out the openings.
CAUTION:
Prevent steel filings from entering the switch cabinet.
6.3 Place the mounting frame in the cutout and fix it in place using the washers and nuts supplied.
6.4 Fix the Air Conditioner in place in the mounting frame; see the installation in-structions, items 5.3 to 5.8 .
7 Start-up and Operation
As soon as the Air Conditioner has been successfully installed and connected to the electric supply, it may be set into operation. The ambient air must have a minimum temperature of +8°C / 46°F to operate the Air Conditioner correctly.
CAUTION:
As soon as the operating voltage is applied, the fan in the "internal airflow circuit" begins to turn.
The thermostat is preset at the factory at approx. +35°C / 95°F, i.e. the compressor and the fan in the external airflow circuit" are not cut in until the temperature of the indrawn air exceeds this value. The overlap is fixed at approx. 4 K.
CAUTION:
When the unit is cut in, the fan in the "external airflow circuit" begins to turn.
08.2001 085 408 022 6
8 Maintenance
Operating and Installation Instructions DTS Air Conditioner
• Before commencing with any maintenance and/or cleaning work on the Air
Conditioner, disconnect it from the electrical power supply.
• Do not place the unit directly on the floor as otherwise the condensate
drainage connection may be damaged.
• Apart from the occasional cleaning required on the condenser/ evaporator
assembly, the unit is virtually maintenance-free. The cleaning interval depends entirely on the operating conditions (air pollution) and should by determined by the user.
• You can clean the condenser/ evaporator either with a soft-bristled brush,
compressed air or, especially if it accumulates oily residues, with a high­pressure cleaner. Please do not use any pointed or sharp-edged objects.
When cleaning, make sure that you do not press against the louvres or damage them in any other way.
• Filter: The filter mat has to be cleaned (and, if necessary, replaced) at
regular intervals to be determined by the operating company solely in accordance with ambient conditions (degree of air pollution).
Avoid wringing out the filter mat or aiming powerful jets of water at it!
You can rinse the filter mat out using water heated to 40°C and commercially available mild detergent. It is possible to remove any dry dirt by knocking it out, vacuum cleaning it or blowing it out.
150 g/m²
40° C
104° F
replace when oily or greasy
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Operating and Installation Instructions DTS Air Conditioner
• Compressor: The compressor requires no maintenance. It is hermetically
sealed, properly lubricated at the factory and should provide long time of satisfactory operating service.
• Fans: Blower motors require no maintance. All bearings, shafts, etc. are
lubricated during manufacturing for the life of the motor.
CAUTION:
Operation of the Air Conditoners in areas containing airborne caustics or chemicals can rapidly deteriorate filters, condenser coils, blowers and motors, etc. Contact Pfannenberg Inc. for special recommendations.
• Refrigerant Loss: The Air Conditioner was carefully tested before leaving the
factory to insure against refrigeration leaks. Leaks may require repair and recharging of the system. This work should be qualified professionals only, generally available in any reputable air conditioning repair or service company in your local area.
Refer to the data on your ID plate which specifies the type of refrigerant and the charge size in ounces.
Before recharging, make sure there are no leaks and that the system has been properly evacuated by deep vacuum.
Please be advised: In accordance with Section 608 of the Clean Air Act, no person maintaining, servicing, repairing, or dispossing of appliances may knowingly vent or otherwise release into the environment any class I or II substance used as refrigerant.
9 Shutdown
• Thermostat Control: The thermostat controls the compressor and condenser
fan which starts the cooling cycle. The evaporator fan will operate at all times as long as power is supplied to the unit.
All units equipped with thermostats leave the factory set at 35°C / 95°F.
CAUTION:
Operation with lower settings might cause higher quantities of condensate.
Proper use of the equipment for its intended purpose includes
regular checks and appropriate maintenance.
Should the cooling unit not be required for a protracted period, you only need to disconnect it from the power supply. Protective measures must be adopted to ensure that unauthorized persons are unable to tamper with the unit and restart it.
If the unit is to be scrapped, disposal must be carried out by a competent person in accordance with the current regulations pertaining to environmental protection.
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10 Warranty Policy
Pfannenberg Inc. warrants that all material and workmanship are free of defects in quality which impair the usefulness of the Air Conditioner for a period of five (5) years for non-operating parts, except for the filter; for 2 ½ years for the air moving devices, and for one (1) year for the hermetic system components when installed and operated under the following conditions:
Pfannenberg Inc. assumes no liability beyond the repair or replacement of its own product, returned transportation prepaid. This warranty does not cover:
• Labor or reimbursement for labor for removal or installation of any warranted
• Use of equipment for other than its designed purpose or operating conditions
• Operation in harsh, oily,corrosive or other abnormal environmental conditions,
• Damage to hermetic system resulting from continuous operation with dirty /
• Use of refrigerant other than designated
• Customer modification or abuse
• Shipping damage or other accident
• Any and all conditions resulting from noncompliance with the preceding
Should any part prove defective within the above warranty period, the customer may return the defective air conditioner that is under warranty to Pfannenberg Inc. for repair at no charge.If return for repair is requires a Return Authorization Number must be obtained.
Please contact Pfannenberg Inc. for detailed informations. Pfannenberg Inc. assumes no liability beyond the repair or replacement of its
own product. Customer modification of any Pfannenberg Inc. product voids this warranty.
The purchaser assumes the responsibility of grounding the unit and installing it in accordance with local electrical and safety codes, as well as the National Electric Cide (NEC) and OSHA. This express warranty constitutes the entire warranty with respect to the PRODUCT and IS IN LIEU OF ALL OTHERS, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY AND WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND IN NO EVENT IS Pfannenberg Inc. RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY NATURE WHATSOEVER.
Operating and Installation Instructions DTS Air Conditioner
1 Voltage variation no greater than ± 10% from ID plate rating.
2 Frequency variation no greater than ± 3 Hz from ID plate rating. 3 Ambient temperature must not exceed 52°C / 125°F. 4 Maximum cooling capacity not to exceed (BTU/HR) rating, including any
heat sink, as indicated on the ID plate.
5 The unit must not be restarted for a period of three (3) minutes after
international or accidental shut-off.
6 Compliance to all other installation, maintenance and operating
instructions, as supplied.
part, except at a Pfannenberg Inc. facility
without the proper filtration, sealing, protective coatings and/or weather protection
clogged air filters
operating conditions
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Operating and Installation Instructions DTS Air Conditioner
11 Applicable Standards and Regulations
The Air Conditioner were developed, designed, installed and subjected to final inspection in accordance with the following European and North American standards and regulations:
SA 10300 UL / cUL file number
DIN EN 292 Safety of machinery, devices and systems DIN EN 294 Safety of machinery DIN EN 60 204-1 Electrical equipment for industrial machines EN 55 014 Radio interference and its effect on electrical
appliances EN 50 081-2 Electromagnetical compatibility EN 50 082-2 Electromagnetical compatibility EN 60 335 Safety of electrical appliances prEN 814-5 Air conditioners; switch cabinet cooling units UVV-VBG 4 Electrical systems and machinery UVV-VBG 20 Refrigeration systems DIN 3168 Switch cabinet cooling units DIN 8975 Technical requirements pertaining to the safety of
refrigeration systems DIN 31 001 Safety devices DIN 45 635 Measuring noise levels at machinery
89/392/EEC Machine Directive 91/368/EEC 93/44/EEC 93/68/EEC
89/336/EEC EMC Directive 91/263/EEC 92/31/EEC 93/68/EEC
72/23/EEC Low Voltage Directive 93/68/EEC
08.2001 085 408 022 10
Operating and Installation Instructions DTS Air Conditioner
12 Trouble-Shooting
If the Air Conditioner should require service, we have compiled a trouble-shooting chart to assist your service personnel. If additional assistance is required contact Pfannenberg Inc.
Problem Possible Cause(s) Solution
Unit not cooling No Power Check Power Source and
Loss of Refrigerant Locate and repair leak
Electrical Connections
Evaporator or Condenser Fan
not operating
Filter clogged Clean or replace Filter
Dirty Evaporator or Condenser Clean Device
Thermostat improperly set Lower setting until unit starts
Thermostat defective Replace Thermostat or Relay
Failed Compressor Replaced Compressor
Ice on Evaporator Coil Insufficent Heat Load or Unit
Oversized for Application
Failed Evaporator Fan Replace Evaporator Fan Motor
Dirty Evaporator Clean Device
Condensate draining continuously
Excessive opening of Enclosure Eliminate the frequency of door
Enclosure not properly sealed Check and seal all openings
Thermostat improperly set Setting on 35°C / 95°F
Condensate fails to drain off
Malfunction on condensate overflow
Replace motor, Capacitor or
entire Assembly
Contact Pfannenberg Inc.
or Assembly
opening
Clean overflow and/or check that
hose is connected without kinks
Excessive vibration Defective Fan Replace Fan
Compressor Loose Tighten Mounting Bolts
Compreesor Inoperative Low line Voltage Check Nameplate Voltage
Loss of Compressor Oil Replace Compressor
Loss of Refrigerant Locate and repair leak
Failed Compressor Capacitor Replace Capacitor
Thermal Overload Contact Hammond
Power interruptions Allow Compressor time to reset
Refrigerant or Oil leaks Crack or pin hole in tubing or
brazed joints
08.2001 085 408 022 11
Manufacturing
Replace tubing or rebraze joint
e-mail:technical.support@pfannenberg.com
International Support Channels
AFRICA
South Africa
RAD Interface (Pty) Ltd 5 Bundo Road, Sebenza P.O. Box 193 1610 Edenvale Phone: 011 / 452 19 30 Telefax: 011 / 452 64 55
ASIA
Israel
ATEKA LTD. 23, Hayetzira St., Kiryat Aryeh Petach-Tikva 49512 Phone: 03 939 2303 Telefax: 03 924 3273
e-mail: marketing@ateka.co.il
Japan
Naigai Energering Inc. 4-1-1 Takaida hon-dori 577-8551 Higasi-Osaka, City Osaka Phone: 06 / 6782 0570 Telefax: 06 / 6782 0511
e-mail: overseas@naigai-e.co.jp
Malaysia
EITA Electric SDN. BHD. Subang Jaya Industrial Estate Block A, Lot 4, Jalan SS 13/7 47500 Petaling Jaya Phone: 03 / 737 80 88 Telefax: 03 / 735 47 19
Singapore and rest of Asia
Pfannenberg GmbH Asian Branch Office 371 Beach Road, # 14-02 Keypoint Singapore 199597 Phone: 0065 295 68 66 Telefax: 0065 234 10 19
e-mail:asiasales@pfannenberg.com
AUSTRALIA
Australia
Hagemeyer Electrical Group 456 Lower Heidelberg Road Heidelberg, Victoria 3084 Phone: 03 / 95 01 80 00 Telefax: 03 / 95 01 80 29
Pfannenberg Inc. 4087 Walden Avenue Lancaster, NY 14086 716-685-6866 716-681-1521 FAX http://www.Pfannenberg.com
EUROPE
Austria
Otto Pfannenberg GmbH Austria Branch Office Am Kaisermühlendamm 65/1 1220 Wien Phone: 01 / 269 95 95 Telefax: 01 / 269 95 95 23
e-mail:johann.aigner@pfanne nberg.com
Belgium
Electro-Flandria n.v.-s.a. Begoniastraat 6 9810 Nazareth - Eke Phone: 09 / 385 51 11 Telefax: 09 / 385 64 30
e-mail:ef@online.be
Czech Republic
Weidmüller, s.r.o. Vídenská 340 252 42 Vestec Phone: 02 / 44 00 14 00 Telefax: 02 / 44 00 14 99
e-mail: office@weidmueller.cz
Denmark
CARLO GAVAZZI HANDEL A/S Over Hadstenvej 42 8370 Hadsten Phone: 89 60 61 00 Telefax: 86 98 15 30
e-mail: handel@gavazzi.dk
Finland
Oy Klinkmann AB Fonseenintie 3 00371 Helsinki Phone: 09 / 540 49 40 Telefax: 09 / 541 35 41
e-mail: automation@klinkmann.fi
France
Pfannenberg France S.A. 4, Impasse Joliot Curie - BP 16 64110 Jurancon Phone: 05 / 59 98 31 20 Telefax: 05 / 59 98 31 21
e-mail:david.pringhet@pfan nenberg.com
Germany (Headquarters)
Otto Pfannenberg GmbH Werner-Witt-Str. 1 D-21035 Hamburg Phone: 040 / 73412 -0 Telefax: 040 / 734 12 - 101
e-mail: technical.support@pfannenberg. com
Great Britain
Pfannenberg (UK) Ltd. Impress House Mansell Road . Acton London W3 7QH Phone: 0208 / 743 88 80 Telefax: 0208 / 740 42 00
e-mail: mark.rosten@pfann enberg.com
Greece
DIRAK-HELLAS E.P.E. Ipsilantou Str. 93-95 18532 Piräus Phone: 01 / 422 62 72 Telefax: 01 / 411 89 59
e-mail: dirak-hc@ote.net.gr
Hungary
Trendelektro Kft. Ulászló u. 19 1114 Budapest Phone: 01 / 209 30 29 Telefax: 01 / 209 30 29
e-Mail: trendelektro@freem ail.hu
Italy
Pfannenberg Italia s.r.l. Via La Bionda, 13 43036 Fidenza (PR) Phone: 524 / 33 52 88 Telefax: 524 / 52 49 22
e-mail: mail@pfannenberg.it
Netherlands
Elan Nederland Fahrenheitstraat 42-44 3846 BN Harderwijk Phone: 0341 / 43 25 25 Telefax: 0341 / 42 52 57
e-mail: elan@capitolonline.nl
Norway
Hydro Aluminium Hydal AS 4265 Havik Phone: 52 84 81 00 Telefax: 52 84 81 60
Poland
Automatech Sp.z o.o. ul. Ryzowa 84 05-815 Opacz Kolonia Phone: 022-723 06 62 Telefax: 022-723 06 06
e-mail:postmaster@automate ch.it.pl
Sweden
Weidmüller AB
1) Skebokvarnsvägen 370 12450 Bandhagen Phone: 08 / 727 23 00 Telefax: 08 / 727 24 80
2) Ebbe Lieberathsgatan 19 Box 16026 412 21 Göteborg Phone: 031 / 706 37 00 Telefax: 031 / 706 37 15
3) Axel Danielssons v. 271 Box 31025 200 49 Malmö Phone: 040 / 37 48 00 Telefax: 040 / 37 48 60
4) Fridhemsgatan 124 854 62 Sundsvall Phone: 060 / 67 14 50 Telefax: 060 / 17 59 08
e-mail: Stockholm@Weidmuller.se
Switzerland
Carl Geisser AG Industriestraße 7 8117 Fällanden ZH Phone: 01 / 806 65 00 Telefax: 01 / 806 65 01
e-mail: Info@carlgeisser.ch
Turkey
DIRAK ENDAKS Endüstryel Aksesuarlar LTD. STI Perpa Ticaret Merkezi 80270 Okmeydani - Istanbul Phone: 90 / 212 222 22 75 Telefax: 90 / 212 220 10 47
e-mail: endaks@superposta.co m.tr
NORTH AMERICA
Canada, Mexico and United States
Pfannenberg Inc. 4087 Walden Avenue Lancaster, N.Y. 14086 Phone: 716 / 685-68 66 Telefax: 716 / 681-15 21
SOUTH AMERICA
Argentina
XANIVOR ELECTROEQUIPOS S.R.L. Calle Gutenberg 1930 (1870) Avellaneda Phone: 54 11 / 4228 4883 Telefax: 54 11 / 4228 4894
Brazil
TASCO LTDA.
1) Av.Veread. José Angelo Biagioni,850 18550-000 Boituva - SP Phone: 015 / 263 - 14 93 Telefax: 015 / 263 - 26 66
2) R. Américo Brasiliense, 2171-Cj.709 Chácara Santo Antonio 04715-005 Sao Paulo - SP Phone: 011 / 5183 - 59 95 Telefax: 011 / 5183 - 40 86
e-mail: tasco@tascoltda.com.br
08.2001 085 408 022
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