Pfaff powerLine 2595, powerLine 2596 Setup Instructions
2595
2596
SET-UP INSTRUCTIONS
296-12-19 005/002
Aufstellanleitung engl. 09.12
The reprinting, copying or translation of PFAFF Service Manuals - whether in whole
or in part - is only permitted with our prior consent and with reference to the source.
PFAFF Industriesysteme
und Maschinen AG
Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern
Index
Contents ..................................................................................Page
1 General Notes ......................................................................................................................4
1.01 Explanation of the symbols ....................................................................................................4
2 Scope of delivery ................................................................................................................. 5
2.01 Sewing machine accessories .................................................................................................5
2.02 Accessories for the sewing machine drive EcoDrive P74 ED-L..............................................8
3 Stand and table top ........................................................................................................... 10
3.01 Table top cutout (PFAFF 2595 / 2596 PLUS with tilted work base) ..................................... 10
3.02 Table top cutout (PFAFF 2595 / 2596 BASIC + PLUS without tilted work base ................... 11
3.03 Table top cutout (PFAFF 2595 / 2596 BASIC with clutch motor
- without tilted work base) ................................................................................................... 12
3.04 Assembly drawing for the table top (PFAFF 2595 / 2596 PLUS
- with and without tilted work base) .................................................................................... 13
4 Installation .......................................................................................................................... 14
4.01 Assembling the stand and table top .................................................................................... 14
4.02 Adjusting the table-top height .............................................................................................. 15
4.03 Assembling the EcoDrive control unit P74 ED-L .................................................................. 16
4.04 Setting the sewing machine into the stand ......................................................................... 17
4.05 Assemble the mounted motor ............................................................................................. 18
4.06 Apply drive belt and tension ................................................................................................ 19
4.07 Mounting the belt guard of the fl ange motor ...................................................................... 19
4.08 Connecting the safety switch ..............................................................................................20
4.09 Checking the start inhibitor function .................................................................................... 20
4.10 Assembling the LED lamp (optional) .................................................................................... 21
4.11 Fitting the transformer to the LED lamp .............................................................................. 22
4.12 Assembling the thread guide and take-up lever guard ......................................................... 23
4.13 Assembling the top V-belt guard and sewing head support ................................................. 24
4.14 Mounting the control panel .................................................................................................. 25
4.15 Connecting the plug-in connections and earth cables ......................................................... 26
4.16 Block diagram PFAFF 2595/96 PLUS with EcoDrive P74 ED-L ............................................27
4.17 Mounting / connecting the maintenance unit ...............................................................................28
5 Commissioning .................................................................................................................. 29
5.01 Switching the machine on/off ..............................................................................................29
General Notes
1 General Notes
The machine may only be set-up and commissioned by qualifi ed personnel!
All notes in Chapter 1 Safety of the Instruction Manual must be observed!
There must be suitable electrical connections at set-up site, see Chapter 3
Specifi cations of the Instruction Manual. A fi rm, level surface and adequate
lighting must also be available at the set-up site.
If the machine was delivered without a table, both the stand and the table top
intended for use must be constructed for a weight of at least 100 kilos.
1.01 Explanation of the symbols
In these Set-Up Instructions, symbols emphasize operations to be carried out or
important information. The symbols used have the following meaning:
Note, information
Service, repair, adjustment, maintenance
(work to be carried out by qualifi ed staff only
Safety symbols
Danger!
Points to be observed.
Danger of injury for operating and specialist personnel!
4
Scope of delivery
2 Scope of delivery
The scope of delivery of the machine depends on the order.
Before setting up the machine, check whether all the required parts have been included.
The following description only applies to one special sewing machine, for which all individual
components have been delivered by the PFAFF Industrie Maschinen AG.
2.01 Sewing machine accessories
Sewing machine accessories Description / No. of pieces
Thread guide and take-up lever
guard with screws and nuts(1x)
V-belt and
belt guard with screws (1x)
Bobbin (5x)
Reel stand complete (1x)
5
Scope of delivery
Sewing machine accessories Description / No. pieces
Rear rubber pads with screws (2x)
Front rubber pads (4x)
Hinge with screws (2x)
Sewing head support
Tilt lock (1x)
Oil pan with 5 screws and washers
Oilcan (1x),
Sachet with 80 ml oil,
Dusting brush (1x)
Allan key 3 mm (1x),
Screwdriver large (1x),
Screwdriver small (1x)
Sewing head protective cover
6
Sewing machine accessories Description / No. of pieces
Scope of delivery
Earth cable (3x) ,
Screw and washers
Motor bracket with fi xing screws
Drive wheel, drive belt, belt guard
and approach barrier switch with
Fixing screws
Set-up instructions,
instruction manual to the machine
7
Scope of delivery
2.02 Accessories for the sewing machine drive EcoDrive P74 ED-L
Control package EcoDrive P74 ED-L Description
Motor
Control box with switch,
fastening screws and cable
Adapter cable for synchronizer
8
Scope of delivery
Control package EcoDrive P74 ED-L
B C D
A
TE
+
PM
-
F1
Description
Control panel bracket with control
panel and fastening screws
Speed control unit with holder
and fastening screws, and
connecting rod to the pedall
9
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