Pfaff PowerLine 2231, PowerLine 2235, PowerLine 2542, PowerLine 2545, PowerLine 2546 Setup Instructions
2231
2235
SET-UP INSTRUCTIONS
2542
2545
2546
296-12-19 216/002
Aufstellanleitung engl. 02.13
The reprinting, copying or translation of PFAFF Service Manuals - whether in whole
or in part - is only permitted with our prior consent and with reference to the source.
PFAFF Industriesysteme
und Maschinen AG
Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern
Index
Contents ..................................................................................Page
1 General Notes ......................................................................................................................4
1.01 Explanation of the symbols ....................................................................................................4
2 Scope of delivery ................................................................................................................. 5
2.01 Sewing machine accessories ................................................................................................5
2.02 Accessories for the sewing machine drive with PicoDrive P45 PD2-L .................................. 7
2.03 Accessories for the sewing machine drive with EcoDrive P74 ED-L......................................8
3 Stand and table top ........................................................................................................... 10
3.01 Table top cutout ................................................................................................................... 10
3.02 Assembly drawing for the table .......................................................................................... 13
3.03 Assembling the stand and table top .................................................................................... 16
3.05 Adjusting the table-top height .............................................................................................. 17
4 Assembling the sewing machine drive ............................................................................ 18
4.01 Assembling the motor ......................................................................................................... 18
4.02 Assembling the motor, speedcontrolunit and controlbox .................................................... 19
5 LED-Lamp (optional) .......................................................................................................... 21
5.01 Assembling the LED lamp ................................................................................................... 21
5.02 Fitting the transformer to the LED lamp .............................................................................. 22
6 Installation .......................................................................................................................... 23
6.01 Setting the sewing machine into the stand .........................................................................23
6.02 Fitting the V-belt and assembling the bottom belt guard...................................................... 24
6.03 Assembling the thread guide and take-up lever guard ......................................................... 25
6.04 Assembling the top V-belt guard and sewing head support ................................................. 26
6.05 Mounting the control panel .................................................................................................. 27
6.06 Connecting the plug-in connections and earth cables ......................................................... 28
6.07 Block diagram ...................................................................................................................... 29
6.08 Mounting / connecting the maintenance unit ...............................................................................34
7 Commissioning .................................................................................................................. 35
7.01 Switching the machine on/off ..............................................................................................35
7.02 Machine drive home position ...............................................................................................36
General Notes
1 General Notes
The machine may only be set-up and commissioned by qualifi ed personnel!
All notes in Chapter 1 Safety of the Instruction Manual must be observed!
There must be suitable electrical connections at set-up site, see Chapter 3
Specifi cations of the Instruction Manual. A fi rm, level surface and adequate
lighting must also be available at the set-up site.
If the machine was delivered without a table, both the stand and the table top
intended for use must be constructed for a weight of at least 100 kilos.
1.01 Explanation of the symbols
In these Set-Up Instructions, symbols emphasize operations to be carried out or
important information. The symbols used have the following meaning:
Note, information
Service, repair, adjustment, maintenance
(work to be carried out by qualifi ed staff only
Safety symbols
Danger!
Points to be observed.
Danger of injury for operating and specialist personnel!
4
Scope of delivery
2 Scope of delivery
The scope of delivery of the machine depends on the order.
Before setting up the machine, check whether all the required parts have been included.
The following description only applies to one special sewing machine, for which all individual
components have been delivered by the PFAFF Industriesysteme und Maschinen AG.
2.01 Sewing machine accessories
Sewing machine accessories Description / No. of pieces
Thread guide and take-up lever guard
with screws and nuts (1x)
V-belt and
belt guard with screws (1x)
Bobbin (5x)
Reel stand complete (1x)
Rear rubber pads with screws
Front rubber pads
Hinge with screws
5
Scope of delivery
Sewing machine accessories Description / No. of pieces
Sewing head support (1x),
Tilt lock (1x)
(only on the PFAFF 2542, 2545 and 2546)
Oil pan with screws and washers
Industrial
Oilcan (1x),
Sachet with 80 ml oil,
Dusting brush (1x)
Sewing head protective cover (1x)
Allan key 3 mm (1x),
Screwdriver large (1x),
Screwdriver small (1x)
Control panel bracket
(with motor AB 321 + PF 321 only)
Set-up instructions,
instruction manual for the machine
Earth cable 2231 + 2235 (2x), 2542, 2545
and 2546 (3x) , screw and washers
6
Scope of delivery
2.02 Accessories for the sewing machine drive with PicoDrive P45 PD2-L
Control package PicoDrive P45 PD2-L
Description
Motor mounting with motor and
fastening screws
Control box with fastening
screws
A
B CD
F1
TE
+
PM
-
Control panel bracket with control
panel and fastening screws
Speed control unit with holder
and fastening screws, and
connecting rod to the pedal
7
Scope of delivery
2.03 Accessories for the sewing machine drive with EcoDrive P74 ED-L
Control package EcoDrive P74 ED-L
Description
Motor mounting with motor and
fastening screws
A
B CD
F1
Control box with switch,
fastening screws and cable
Adapter cable for synchronizer
TE
+
PM
-
Control panel bracket with control
panel and fastening screws
8
Scope of delivery
Control package EcoDrive P74 ED-L
Description
Speed control unit with holder
and fastening screws, and
connecting rod to the pedall
9
Stand and table top
3 Stand and table top
3
.01 Table top cutout
3
.01.01 On machines with 350 mm clearance width
B-B
240,5
46
- 0,5
B
(4x)
R 9
AA
60
-0,5 (2x)
17, 5
30
5
-0,5
B
20
517,5
92 364
(4x)
60°
- 0,5
- 0,4 (2x)
(2x)
80
40
(4x)
R 1 0
115
(4x)
R 2 2
R 9
(2x)
66
22
+0,4 (2x)
233,5
(2x)
99
(2x)
77,3
80
106
+0,4 (2x)
208
(4x)
R 9
(2x)
R 2 3
R 2 2
+0,4 (2x)
14
(4x)
R8
- 0,5
50
(2x)
R 1 5
+0,4 (2x)
50
644
+0,4 (2x)
14
+0,4 (2x)
A-A
18,7-0,5
0
906-4001-151
Vers. 08.04.08
10
206
+0,4
Stand and table top
3.01.02 On machines with 700 mm clearance width
B-B
40
240,5
(4x)
R9
60
46
B
(2x)
0
17,5 - 0,5
A
30
5
B
0
906-4001-161
Vers. 24.02.11
A-A
401
719
872,5
(3x)
208 0
+0,4
(3x)
99
(3x)
(3x)
(6x)
40
115
60°
(6x)
R10
22
92
18,7 - 0,5
20
(3x)
0
80 -0,4
(3x)
77,3
66
(6x)
R9
(3x)
233,5 0
+0,4
R9
R8
(4x)
(2x)
R15
+0,4
(2x)
(2x)
(4x)
R22
106
+0,4
80
206 0
A
(2x)
R23
R22
+0,40
+0,4
(2x)
14 0
14 0
999
(2x)
+0,4
50 0
50 0
11
Stand and table top
3.01.03 On machines with 1000 mm clearance width
0
17,5 - 0,5
B-B
A-A
50
46
240,5
R9
(4x)
30
A
5
60
B
B
35092
701
1019
1172,5
1299
906-4001-163
Vers. 21.01.13
12
(4x)
208 0
+ 0,4
(8x)
60°
18,7 - 0,5
0
20
(4x)
(4x)
40
0
80 - 0,4
(8x)
R10
115
R22
22
(8x)
R9
(4x)
66
(4x)
77,3
(4x)
+ 0,4
106
(4x)
+ 0,4
206 0
99
233,5 0
R9
R8
(4x)
(2x)
(2x)
R15
(2x)
(2x)
(2x)
+ 0,4
+ 0,4
50 0
14 0
14 0
+ 0,40
50 0
+ 0,4
(4x)
80
(2x)
R 23
R22
A
Loading...