Perma Pure Baldwin Series, Baldwin 34C-MONSOL, Baldwin 34C Instruction Manual

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Perma Pure LLC

Tel: [phone]

1001 New Hampshire Ave

Tel: [phone] (toll free US)

Lakewood, NJ 08701

Fax: [phone]

www.permapure.com

Email: [email protected]

INSTRUCTION MANUAL

HEATED FILTER PROBES
G

ENERAL PURPOSE SERIES

Model 34C-MONSOL

Version 4.05

TABLE OF CONTENTS

A: Specifications .............................................................................................................. 3

B: Limited Warranty ......................................................................................................... 4

C: Principle of Operation ................................................................................................. 5

D: Maintenance ............................................................................................................... 6

E: Troubleshooting .......................................................................................................... 7

F: Spare Parts ................................................................................................................. 8

Appendix: ........................................................................................................................ 9

Table of Contents 2

Probe

18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing

Calibration

Integral calibration on both sides of filter element

Heater Temp Control

External regulated (standard)

Connections

1¼" male pipe nipple mount; ½" male pipe thread adapter

Connectors

¼" cal gas, ¼" sample line

Thermocouple

Type K

Blowback

Single direct; 2-way solenoid blowback / calibration valve

Blowback Tank

16 ga. SS, 4" x 8", leak checked, pressure tested

Heat-shrink Boot

7" length, 2.75" min expanded I.D. nose

O-rings

Viton®

Gaskets

Graphoil

Dimensions

14" x 12" x 8" HWD (w/o Stinger probe)

Weight

34 lbs

Calibration Gas Requirement

20 psig, 6-10 LPM

Probe Operating Temperature

375ºF (190ºC)

Blowback Duration

5 sec standard (30 sec maximum)

Blowback Valve

24 VDC

Blowback Flowrate

14 scfh

Instrument Air for Blowback

Min 50 psig, Max 90 psig

Enclosure Material

NEMA 4 Steel

Probe Stinger

316L SS tubing (standard)

Hastelloy®

Heater Type

Cartridge Heater, 350W (standard on external temp regulated)

Enclosure Insulation Material

⅛" thick silicone, medium density

Filter Chamber Material

316 stainless steel

Filter Element Types

10 micron sintered SS (standard)

2 micron SS screen mesh

A: SPECIFICATIONS

General Specifications

Operating Specifications

Material Specifications

Schedule 40
Schedule 80
Durinert

5, 20 micron sintered SS
2 micron ceramic

®

coated

Section A: Specifications 3

B: LIMITED WARRANTY

Perma Pure LLC

WARRANTY and DISCLAIMERS

Perma Pure (Seller) warrants that product supplied hereunder shall, at the time of delivery to Buyer,
conform to the published specifications of Seller and be free from defects in material and
workmanship under normal use and service. Seller’s sole oblig ation and liability under this warrant y is
limited to the repair or replacement at its factory, at Seller’s option, of any such product which proves
defective within one year after the date of original shipment from seller’s factory (or for a normal
usable lifetime if the product is a disposable or expendable item) and is found to be defective in
material or workmanship by Seller’s inspection.

Buyer agrees that (1) any technical advice, information, suggestions, or recommendations given to
Buyer by Seller or any representative of Seller with respect to the product or the suitability or
desirability of the product for an particular use or application are based solely on the general
knowledge of Seller, are intended for information guidance only, and do not constitute any
representation or warranty by Seller that the product shall in fact be suitable or desirable for any
particular use or application; (2) Buyer takes sole responsibility for the use and applications to which
the product is put and Buyer shall conduct all testing and analysis necessary to validate the use and
application to which Buyer puts the product for which Buyer may recommend the use or application of
the product by others; and (3) the characteristics, specifications, and/or properties of the product may
be affected by the processing, treatment, handling, and/or manufacturing of the product by Buyer or
others and Seller takes no responsibility for he nature or consequence of such operations or as to the
suitability of the product for the purposes intended to be used by Buyer or others after being
subjected to such operations.

SELLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, OF THE PRODUCT
SUPPLIED HEREUNDER, INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE, AND ALL SUCH
WARRANTIES ARE HEREBY EXPRESSLY EXCLUDED. SELLER SHALL HAVE NO LIABILITY
FOR LOSS OF PROFITS, OR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES UNDER
ANY CIRCUMSTANCES OR LEGAL THEORY, WHETHER BASED ON NEGLIGENCE, BREACH
OF WARRANTY, STRICT LIABILITY, TORT, CONTRACT, OR OTHERWISE. SELLER SHALL IN
NO EVENT BE LIABLE IN RESPECT OF THIS ORDER AND OR PRODUCT DELIVERED ON
ACCOUNT OF THIS ORDER FOR ANY AMOUNT GREATER THAN THAT PAID TO SELLER ON
ACCOUNT OF THIS ORDER.

Section B: Limited Warranty 4

C: PRINCIPLE OF OPERATION

The Baldwin™-Series Model 34C Heated Filter Probe is designed to
be mounted on a stack or duct for use in high particulate applications.
Its primary function is to provide a heated environment to maintain
sample gas temperatures above dew point and remove particulate
material from the gas sample. Model 34C features a standard 10
micron sintered stainless steel filter element, a external regulated
heater jacket, an integral calibration gas port on both sides of the filter
element, a NEMA 4 enclosure, and a single direct blowback system to
clean the filter element.

Mounting

The Model 34C is designed to be mounted directly on a stack or duct with a 1¼” Schedule
40 male pipe nipple. This pipe nipple can be screwed into a standard ASA flange, either flat
or raised face. The probe boot can be heat shrunk to the sample line to eliminate cold
spots.

Blowback

The Model 34C comes with a blowback air
accumulator tank and 2-way solenoid. To
operate blowback, connect a 50-90 psig
instrument airline to the blowback air
accumulator tank. The customer controls
blowback via a PLC or other means
determined by customer. The 2-way blowback solenoid is rated high temperature and 100
psig maximum pressure. The valve has a 1/8” orifice and the blowback instantaneous
flowrate is 14scfh.

Calibration

To operate calibration gas to the probe, open the user supplied calibration gas control valve,
adjust the cylinder pressure to >25 psig, and adjust the calibration gas flow rate to
approximately 20% above the highest gas sample flow rate.

Section C: Principle of Operation 5

D: MAINTENANCE

The Model 34C does not require routine maintenance for the filter head or the temperature
controller.

The filter element requires periodic replacement, depending upon application and dust
loading. See the attached Spare Parts list for replacement elements.

If the Model 34C is used in conjunction with the Baldwin™-Series Flow Control Drawer,
monitoring the sample vacuum will warn the operator when to change the filter element.
The operator should log the beginning sample vacuum when the system is first started up.

Keeping a daily log of the sample vacuum will notify the operator what frequency of
blowback is required and when increasing frequency of blowback is ineffective in reducing
the sample vacuum. Once the sample vacuum will not reduce, the operator should replace
the filter element with a new filter.

Section D: Maintenance 6

Symptom

Check

Action

120 VAC heater jacket is not

Check the resistance between the

230-250 ohms for each leg.

If the measure is open for
220 VAC heater jacket is not

Check the resistance between the

be between 460-480 ohms.

If the measure is open for

should be replaced.

Filter plug cannot be removed

Check “O” rings for damage

Replace “O” rings

prior to reassembly.

Air from blowback tank keeps
activated

Voltage going to solenoid is

Disassemble solenoid valve
replace valve

Heater clamps not getting hot

Check for 110VAC going into the

Replace clamp

E: TROUBLESHOOTING

heating

heating

from filter housing

leaking onto sample when not

black and white wires (tied
together) and the blue wire.
Resistance should be between
100-130 ohms together or from

black and white power wires using
an ohmmeter. Resistance should

High particulate loading

15VAC or less

Clamps

For further service assistance, contact:

Perma Pure LLC
1001 New Hampshire Ave
Lakewood, NJ 08701
Tel: [phone] (toll free U.S.)
Tel: [phone]
Fax: [phone]
Email: [email protected]
or your local representative

heater resistance the fusible
link has blown and the jacket
should be replaced.

heater resistance, the fusible
link has blown and the jacket

Clean the “O” ring sealing
surfaces with a clean towel

and clean flapper, if still leaking

Section J: Troubleshooting 7

Part No.

Description

1PCG-002

Connector: Heated Line Entry Seal, 3”

3FES-004

Filter Element: 316L SS, 1.25” x 2.975”, 10 Micron

3PAM-006PK

Gasket: Graphoil 1.25” (10 pack)

3PHS-417

Heater Cartridge, 350W

3PAM-028PK

O- Ring: Silicone, 50 Durometer (10 pack)

3PAM-010PK

O- Ring: Viton, 50 Durometer (10 pack)

3PAM-031PK

O-Ring: Pack, Viton, “C” series probes only, 5 ea 1⅞” OD, 2 ¼” OD

2VRS-008

Valve: Check, ¼” Viton “O” Ring

2VS2-015

Valve: Solenoid, 2 Way, 24VDC, 316SS

F: SPARE PARTS

Model 34C-MONSOL

Section F: Spare Parts 8

APPENDIX:

9