Perlick DC96S, DC84S, DC72S User Manual

INSTALLATION AND OPERATION INSTRUCTIONS CONCESSIONAIRE PORTABLE DISPENSERS
MODEL NOS.
DC Series
IMPORTANT INFORMATION
To register your product, visit our web site at (www.perlick.com). Click on “Commercial”, then “Service”. You will see the link to “Warranty Registration Form”. You must complete and submit this form or the installation date will revert back to the ship Date.
This manual has been prepared to assist you in the installation of your Concessionaire Dispenser and to acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.
We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.
WARNING: When lifting, the full weight of the cabinet must be supported. Lift from the cabinet base and not from the top. Improper lifting can result in severe damage to the cabinet.
Table of Contents
Preparing the Cabinet for Use
Specifications ........................................................2
List of Included Parts ............................................3
Tools Required.......................................................3
Plumbing ...............................................................3
Electrical ................................................................3
Installing Casters ...................................................3
Tapping
Connecting the Keg Coupler.................................4
Tapping the Keg ....................................................4
Connecting the Regulator .....................................5
Adjusting Gas Flow ...............................................5
CO2 Leak Test .......................................................5
Replacing a CO2 Gas Cylinder..............................5
Handling CO2 Gas .................................................5
Beer Temperature ..................................................6
Cleaning
Cleaning the Beer Lines ........................................7
Cleaning the Cabinet .............................................7
General Information
How to Pour a Perfect Glass of Beer ...................8
Troubleshooting .....................................................9
Beer Facts .............................................................9
Replacement Parts ........................................ 10-11
Wiring Diagram ....................................................12
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Form No. Z2283
Rev. 06.14.10
Installation and Operating Instructions
Sizes and Specifications, Concessionaire Dispensers
MODEL NOS. DC72S DC84S DC96S
KEG CAPACITY 2 Keg 3 Keg 4 Keg CABINET Length Ins. (mm) 72” (1829) 84” (2134) 96” (2438) DIMENSIONS Depth Ins. (mm) 24 w/o BUMPERS Height Ins. (mm) 341/2” (876) 341/2” (876) 341/2” (876) NO. OF DISPENSING HEADS 1 1 2 NO. FAUCETS 2 2 2 CONDENSER UNIT H.P. RUNNING LOAD - AMPS 5.9 7.5 7.5 SHIP WT lbs. (kg) 445 (202) 505 (229) 545 (247) INTERIOR
Door sill: High strength polyethylene. Door pan and ceiling: High strength polystyrene.
Floor pan: Satinless steel. Walls: Galvanized steel. EXTERIOR
All Models: The top is stainless steel. The back, front and sides are stainless steel. Bottom is
galvanized steel. Doors and grilles are stainless steel. REFRIGERATION
R-134a capillary tube-type. Aluminum fin and copper tube evaporator, epoxy coated coil. Forced air into dispensing head. Adjustable temperature control. Self-defrosting. Pull-out condensing unit for service and cleaning.
VENTILATION Front ventilated. ELECTRICAL 115 Volt, 60 Hz., 1 Phase AC. Furnished with three prong, six foot NEMA5-15P cord.
Contact Perlick for other voltage/frequency requirements. PLUMBING
Evaporator condensate has been plumbed to a condensate pan located in the compressor housing. INSULATION Foamed-in-place polyurethane; 2” walls, 1 OPTIONAL ACCESSORIES • Keg Couplers • Faucet Locks
• Regulators • Optional Dispensing Heads
3
/4” (629) 243/4” (629) 243/4” (629)
1
/4
1
/3
1
/2” top and floor.
NOTE: This equipment is intended for the storage and display of non-potentially-hazardous bottled or canned products only.
1
/
3
Form No. Z2283 Rev. 06.14.10
End View
TopView
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
2
CASTER MOUNTING
PLATE MUST
STRADDLE SEAM
CASTER MOUNTING
PLATE MUST
STRADDLE SEAM
COMPRESSOR
HOUSING
CENTER CASTERS
REQUIRED ON DC4KP
(4 KEG CONCESSIONAIRE)
DRY
STORAGE
COMPARTMENT
SCREWS
Preparing the Cabinet for Use – Concessionaire Dispensers
DUMP TANK
CO2 TANK
A
CCESS DOOR
CHAIN FOR
SECURING
CO2 TANK
CABINET
ACCESS
HOLE
DRAIN TUBE
FROM
DRAINER
REMOVABLE
DUMP TANK
CO2 TANK
(Must Be Secured
When Moving
Cabinet)
Parts List
Faucet Standard.
Faucet Head Assembly
Caster Set.
Black Connector Hose 3⁄16” x 3’.
5
16” Air Hose.
Spanner Wrench.
Bag of Miscellaneous Parts.
Tools Required
#2 Phillips Screwdriver.
Spanner Wrench (included).
#10 Crescent Wrench.
9
/16” Allen Wrench.
3
/8” Nut driver.
Power driver.
Uncrating and Inspection
Remove all crating material before operating. Carefully inspect cabinet for hidden damage. If damage is discovered, file your claim immediately with the transportation company. Perlick is not responsible for damage in transit.
Installing Casters
IMPORTANT: Attach casters to the cabinet bot­tom so that caster is centered over cabinet seam.
Use supplied machine screws.
1
/4”- 20 x 3/4” hex head self-tapping
Plumbing
Connect drain tube from drainer into dump tank.
Electrical
The cabinet must be connected to a separately fused power source (see electrical specification plate) and grounded in accordance with National and Local Electrical Codes. Caution: Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification plate.
Installing the Faucet and Dispensing Head
Before you begin: Wash dispensing head and fau­cet. Flush beer, dispensing head and faucet lines with fresh water.
Apply RTV around the base of the dispensing head to seal it to the top. Align the dispensing head over the five holes on the cabinet top
and use the five stainless steel #10-32 x 13⁄4 Phillips pan head stainless steel machine
screws to secure standard to cabinet top. Wipe off excess RTV to complete the seal.
Attach faucet to standard using spanner wrench to tighten coupling. Attach faucet
handle to faucet.
Insert flexible plastic air hose six to seven inches into bottom of faucet standard. Secure hose with tie wrap (supplied).
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
3
Form No. Z2283
Rev. 06.14.10
Installation and Tapping – Concessionaire Dispensers
OUT
DOWN
1/4
TURN
OUT
DOWN
1/4
OUT
DOWN
1/4
TURN
Connecting the Keg Coupler
(when Supplied by Perlick)
Place one brown leather washer into black beer line connector hose on hex nut side. Screw connector to stainless steel beverage line on faucet standard. Tighten with a wrench, but do
not over tighten.
Make sure lever handle on the keg coupler is in the leather washer into wing nut end of black beer line connector hose and thread onto top of keg
coupler. Hand tighten.
end over air valve located inside cabinet. Tighten clamp with screwdriver. Turn shut-off valve to
push over tailpiece on coupler. Tighten clamp with screwdriver.
CAUTION: Do not use keg coupler as a handle to lift keg.
UP (untapped) position. Place one brown
Place clamp on one end of red air line. Push
OFF (horizontal) position.
Place clamp on the other end of red air line and
Tapping a Single Valve Keg (Sankey)
Single Valve Keg Coupler
Be sure beer faucet is in closed position.
Align keg lugs with lug openings on bottom
of coupler.
Turn clockwise 1⁄4 turn. Pull handle out and
down. Keg is now tapped.
Open shut-off valve on air divider located inside
of the cabinet.
Step 1
Step 3
Step 2
IMPORTANT: Be sure to close this valve when untapping keg.
Form No. Z2283 Rev. 06.14.10
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
4
Installation and Tapping – Concessionaire Dispensers
CO2 PRESSURE GAUGE
CO2 GAS DRUM
REGULATOR FITTING
REGULATOR ADJUSTING SCREW
FITTING FOR RED AIR HOSE
SHUT-OFF VALVE (BLACK LEVER IN CLOSED POSITION)
HAND VALVE
PERLICK
PSI
10
50
0
60
20
40
30
Connecting the Regulator to the CO2 Cylinder
Remove blue plug from regulator fitting.
(Note: Do not remove the carbonic washer).
Screw regulator onto gas cylinder valve. Tighten with wrench until vertically straight. Be sure that shut-off valve (
black lever) on
regulator is in the OFF (horizontal) position.
Place a screw clamp over end of red air line and push onto regulator tailpiece. Tighten clamp with a screwdriver.
Adjusting the CO2 Gas Flow
Turn regulator adjusting screw counterclock­ wise until it turns freely.
Turn hand valve counterclockwise on CO2 cylinder to the fully open position.
Turn regulator adjusting screw clockwise until desired pressure is reached (approximately
12-15 lbs.). Tighten stop nut on adjusting screw.
Open shut-off valve on bottom of regulator.
CO2 Leak Test
Dilute a small amount of liquid dishwashing soap and rub the soapy mixture around each connec­tion. If bubbles appear, tighten connection.
Replacing CO2 Gas Cylinder
Turn CO2 hand valve clockwise until seated and
close shut-off valve on regulator.
Unscrew regulator from cylinder fitting.
Replace carbonic washer (Part No. 157F2P), if needed and reattach regulator to filled cylinder.
Turn CO2 hand valve counterclockwise until fully open. Turn regulator shut-off valve to open position.
Adjust CO2 gas flow as required, turning clock wise for higher pressure.
Proper CO2 Handling
always...
Connect a regulator (reducing valve) to CO
storage or in use.
vents at 122° F. maximum.
before filling. If more than five years old, the cylinder must be retested to DOT specifications.
or dirt before attaching regulator.
upright.
personnel to handle high pressure gas.
never...
regulator (reducing valve).
not save gas by doing so!
handle high pressure gas.
Failure to heed this warning could result in personal injury or death.
2 cylinder.
Secure cylinder in upright position whether in
Keep cylinder away from heat. Rupture disc
Ventilate room after high pressure gas leakage.
Check the last DOT test date on cylinder neck
Be sure CO2 cylinder outlet fitting is free of dust
Store CO2 cylinder and regulator assembly
Allow only properly trained and experienced
Connect cylinder directly to a keg without a
Drop or throw regulator or CO2 cylinder.
Transport CO2 cylinder in a closed vehicle.
Apply oil to a regulator.
Shut off CO2 cylinder when not in use. You will
Allow untrained, inexperienced personnel to
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
5
Form No. Z2283
Rev. 06.14.10
Draft Beer Information – Concessionaire Dispensers
Temperature
One of the most common causes of dispensing problems is improper temperature. Draft beer should be stored at a temperature between 32° and 38°. At warmer temperatures, beer will foam.
Refrigeration and Temperature Control
The Concessionaire’s are equipped with a heavy­duty refrigeration system that is factory set to maintain a product storage temperature of approxi­mately 38° F.
At temperatures lower than 30° F., beer will freeze. When beer freezes, the alcohol in the beer may separate and cause the beer to be cloudy with an “off” taste.
Adjusting the Temperature
The temperature control is inside the cabinet on the right-hand side of the evaporator fan panel assembly. You will need a screwdriver to turn the adjusting screw. Make small adjustments until the desired temperature is achieved.
Colder Temperatures:
Turn the adjusting screw clockwise (to the right).
Warmer Temperatures:
Turn the adjusting screw counterclockwise (to the left).
Form No. Z2283 Rev. 06.14.10
The condenser fan motor turns off and on with the condensing unit. The evaporator fan motor runs continuously. The fan motors are lifetime lubricated and will require no oiling.
NOTE:
Cabinet Temperatures lower than 34° will not allow for proper defrosting of the evaporator coil. If defrosting is necessary, turn the control knob to the OFF position until coil is defrosted.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
6
Cleaning the Beer System – Concessionaire Dispensers
The entire beer system, to include the faucet, flexible beer line and tapping devices must be cleaned at regular intervals. We recommend flushing the entire system with fresh water immediately after a keg has been emptied. Once each month the system should be cleaned chemically.
It is recommended that you purchase Perlick’s Pump Type Cleaning Kit. It is equipped with an adapter that attaches directly to the faucet shank, jar with pump, cleaning solution, faucet brush and spanner wrench.
Cleaning the draft beer system will help to
eliminate the buildup of the following materials:
Bacteria:
Beer is an excellent food for bacteria (none of which is harmful). Proper conditions may begin the growth of bacteria in draft beer and on the beer faucet. By regular cleaning, we prevent this bacterial buildup and maintain the quality of the draft beer. Greenish or yellowish colored material on the faucet may indicate bacterial growth.
Beer Stone:
All beer contains calcium which is present from the grains used in the brewing process. it is an important natural material in draft systems in that as it oxidizes it coats the internal parts of the beer lines and equipment. This thin coat of beer stone helps prevent the beer from picking up strong metallic or plastic flavors as it flows through the system. The beer stone will continue to build if the system is not cleaned properly or regularly and can cause drawing problems if it begins to flake off. Beer stone is present if one can see a brownish color on the faucet or inner wall of the beer line, or tobacco­ like flakes in the beer.
Cleaning the Cabinet
Use a mild detergent and water to clean the inside and outside of the cabinet. Dry thoroughly. Never use a scouring pad or abrasive cleanser.
NOTE:
can be used to clean the outside of painted cabinets.
An industrial strength, commercial cleaner
Yeast:
All domestic draft beers contain a small amount of yeast which remains in the beer from the fermentation process. When the temperature of draft beer exceeds 50° a process of secondary fermentation may take place. The beer faucet may exhibit a white colored substance (yeast build up) if not cleaned on a regular basis.
Cleaning the Condenser
Use a long handled, stiff brush to clean the dirt from the front surface of the condenser. Keeping the condenser free from dust and dirt will ensure efficient operation.
CAUTION:
front of the condenser.
Do not bend the fins while brushing the
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
7
Form No. Z2283
Rev. 06.14.10
Pouring a Perfect Glass of Beer – Concessionaire Dispensers
STEP 1
Start with a clean glass. Place the glass at a 45° angle, one inch below faucet. Do not let the glass touch the faucet. Open the faucet all the way.
STEP 2
After the glass has
reached half full,
gradually bring the
glass to the upright
position
STEP 3
Let the remaining beer run straight down the middle of the glass. This ensures proper release of CO2 by producing a 3⁄4” to 1” foam head.
STEP 4
Close the faucet quickly
and completely.
Form No. Z2283 Rev. 06.14.10
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
8
Trouble Shooting – Concessionaire Dispensers
Beer Service Problems
Wild Beer:
Dispensed beer has either too much foam or is all foam.
Causes:
Solution: See pouring instructions on page 8.
Solution: Keg must be colder than 40°. Target temperature is between
36° and 38° F.
frequently and temperature is warmer than 38° F. Solution: Adjust temperature to between 36° and 38° F.
waxed or styrofoam containers may cause foaming.
long period of time.
Beer has been dispensed improperly.
Regulator pressure is set too high.
Warm keg temperature.
Cabinet door is opened and closed
Kinks, dents or obstructions in the line.
Using oddly shaped glasses. Frosted,
Dispenser has been turned off for a
Faucet is bad, dirty or in a worn condition.
Regulator malfunction.
Cloudy Beer:
Beer in glass appears hazy, not clear.
Causes:
Dirty glass.
Dirty faucet or beer line.
Frozen or nearly frozen beer.
Old beer.
Beer that has not been refrigerated for a
long period of time.
Beer and CO2 Facts
KEG NO. OF NO. OF NO. OF NO. OF FULL KEG SIZE GALLONS OZ. CASES 12OZ. WEIGHT SERVINGS
Quarter 7 Half 15
Beer foam is 25% liquid beer and 75% CO2 gas. Don’t waste it!
Most people prefer beer stored at 38° F.
Beer lines and faucets require regular cleaning (see cleaning instructions on page 7).
A fully-charged 4.2 lb. CO2 cylinder will dispense approximately 5
CO2 gas gives beer its sparkling effervescence. It also gives beer its creamy head of foam.
3
4 992 3.445 105 87 lbs.
1
2 1,984 6.889 210 161 lbs.
1
2 to 61⁄2 half barrels.
Flat Beer:
Foamy head disappears quickly; beer lacks brewery fresh flavor.
Causes:
Dirty glassware.
CO2 pressure is too low, due to leak or
pressure setting.
CO2 is turned off at night.
Cooler is too cold.
CO2 leak or defective (sticking)
check valve.
Sluggish CO2 regulator.
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
9
Form No. Z2283
Rev. 06.14.10
Replacement Parts – Concessionaire Dispensers
MODEL NOS. DC72S DC84S DC96S
Condensing Units
Condensing unit 115 volt, 60 hz. C22647 C22646 C22646 Condensing unit 515301063 515301062 515301062 Compressor 513200314 513200003 513200003 Fan motor assembly 515315009 515315009 515315009 Condenser coil 15352019 15352019 15352019 Terminal board 519100088 519100088 519100088 Overload protector US-PB10HBX1 US-PB12HBX1 US-PB12HBX1 Relay US-PB10HBX1 US-PB12HBX1 US-PB12HBX1 Capacitor US-PB10HBX1 US-PB12HBX1 US-PB12HBX1
Evaproator Assembly
Self Contained complete 65555-1 65555-2 65555-2 Evaporator coil C17511-1EP C17511-2EP C17511-2EP Liquid & Suction line 65084 65085 65085
Fan blade 57699 57699 57699 Fan motor C15239A C15239A C15239A Evaporator fan guard 65557 65557 65557 Temperature control 61283 61283 61283 Bulb clamp C6634 C6634 C6634 Wire harness, compressor bottom 65560 65560 65560 Wire harness, evaporator 65561 65561 65561 Lock 63762 63762 36762 Space, lock 63761-1 63761-1 63761-1 Lock rail 65432-24SS 65432-24SS 65432-24SS Grille rail 65432-12SS 65432-12SS 65432-12SS Condenser pan 65565-1 65565-1 65565-1 Condenser end panel 66215-1SS 66215-1SS 66215-1SS
Grille, black 66210-12 66210-12 66210-12 Grille, SS 66210-12SS 66210-12SS 66210-12SS Condenser housing back 65435-12SS 65435-12SS 65435-12SS Evaporator, liquid & suction line cover 65576-1L 65576-4L 65576-2L Evaporator pan 65526-1 65526-2 65526-2 Door sill 65500-1 65500-1 65500-1 Door handle 65609-2 65609-2 65609-2 Door gasket 66237-4 66237-4 66237-4 Cabinet hinge group left 66264L 66264L 66264L Cabinet hinge group right 66264R 66264R 66264R Hinge pin 63679-1 63679-1 63679-1 *Replacement door RD-NL2 RD-NL2 RD-NL2 Waste tank 65559 65559 65559 Corner bumper C31726 C31726 C31726 Air distributor assembly C18942 C18943 C18944 Drainer insert 65510-1 65510-1 65510-1 Waste bin cover 66210-12C 66210-12C 66210-12C
Form No. Z2283 Rev. 06.14.10
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
10
BLACK
BLACK
POWER CONNECTION
JUNCTION BOX
CONDENSING UNIT
WHITE
RED
GREEN
BLACK
WHITE
GREEN
BLACK
THERMOSTAT
WHITE
EVAPORATOR FAN EVAPORATOR FAN
CAPPED
NOT USED
Replacement Parts – Concessionaire Dispensers
16
5
12
8
9
10
11
14
13
15
3
4
2
1
7
6
For Single Valve Keg Coupler (Series D)
ITEM PART NO. NO. DESCRIPTION
1 .............
2 ............
3 ..........
4 ...........
5 ..........
6 .............
7 .............
8 ..........
9 ...........
10 ...........
11 .............
12 .........
13 ..........
14 ...........
15 ...........
16 ..........
32499 ............... Probe assembly
F40184 ..............Probe body
31080-2P ............ Ball
43641-1 .............Ball retainer
31087-2P ............ Probe washer
31089 ............... “O” Ring - 3-per assembly
43061 ............... Body
23682-2P ............ Check valve
157R2P ..............Washer
206B-1 .............. Tailpiece
2026 ................ Coupling nut
31088-2P ............ Bottom seal washer
31084-1 .............Retaining screw
43002A ..............Yoke assembly w/lock
43001A ..............Yoke assembly standard
32474-1 .............Wrench
Micellaneous
PART NO. DESCRIPTION
157L2P ...............
57F2P .................
1392R .................
529 ......................
2928D .................
Beer line connector gasket CO2 tank washer Red air hose Beer hose Twin gauge CO2 regulator
Wiring Diagram –  Concessionaire Dispensers
DC Series 2, 3 and 4 Keg Concessionaire Portable Dispensers
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
11
Form No. Z2283
Rev. 06.14.10
Reversing Door Hinge
Step #12 Step #11 Step #13
Step #14
Step #6
Step #7
Remove these screws
Top Hinge Bracket
Bottom Hinge Bracket
Top Hinge Bracket
Bottom Hinge Bracket
Hinge Bushin
g
Tools Required
#3 Phillips Screwdriver.
1
/16” Allen Wrench.
Flathead Screwdriver
Right Hinged Door
(as shipped from factory)
Handle Styles
C31409-1
Not
65609-2
Reversible
65189
Operations to Perform on Cabinet
STEP 1:
Remove bottom hinge pin from assembly.
65305-1
STEP 8:
Re-assemble hinge brackets to unit. Bottom right bracket is assembled as the top left bracket. Top right bracket is
assembled as the bottom left bracket.
STEP 9:
Re-insert top hinge pin.
STEP 10:
Re-assemble lock rail from STEP #3
Operations to Perform on Door
STEP 11:
Remove bottom door hinge bracket from door assem­bly and remove door hinge bushing from bracket. Re-assemble door hinge bracket to previous position,
without bushing.
STEP 2:
Carefully lift and tilt out door assembly from the unit and set aside.
STEP 3:
Remove lock rail from cabinet, requires removal of four screws.
STEP 4:
Remove top hinge pin. Remove top and bottom hinge brackets from the unit.
STEP 5:
Remove hinge bushing from bottom hinge bracket and assemble to top hinge bracket.
STEP 6:
Taking care not to scratch the surface, remove hole plugs from
the left hinge holes.
STEP 7:
Insert hole plugs into vacant right hinge holes.
STEP 12:
Remove top door hinge bracket from door assembly and assemble door hinge bushing from STEP 11 to bracket. Re-assemble door hinge bracket to previous position with bushing attached.
STEP 13:
Door with full length SS handle:
There is no need to remove door handle. It will be
positioned correctly when door is reversed.
Door with SS pull tab or handle with wrap- around bracket:
Remove the two screws mounting the handle and
reposition to appropriate location on the opposite side of the door.
STEP 14:
Remove lock retainer and install on opposite end of door.
STEP 15:
What was the door top is now the door bottom. Carefully lift the door onto the hinge brackets of the cabinet. The two hinge bushings should meet. Reinsert the bottom hinge pin to complete the door switching operation.
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
12
Form No. Z2283
Rev. 06.14.10
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