Perlick DC96S, DC84S, DC72S User Manual

INSTALLATION AND OPERATION INSTRUCTIONS CONCESSIONAIRE PORTABLE DISPENSERS
MODEL NOS.
DC Series
IMPORTANT INFORMATION
To register your product, visit our web site at (www.perlick.com). Click on “Commercial”, then “Service”. You will see the link to “Warranty Registration Form”. You must complete and submit this form or the installation date will revert back to the ship Date.
This manual has been prepared to assist you in the installation of your Concessionaire Dispenser and to acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.
We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.
WARNING: When lifting, the full weight of the cabinet must be supported. Lift from the cabinet base and not from the top. Improper lifting can result in severe damage to the cabinet.
Table of Contents
Preparing the Cabinet for Use
Specifications ........................................................2
List of Included Parts ............................................3
Tools Required.......................................................3
Plumbing ...............................................................3
Electrical ................................................................3
Installing Casters ...................................................3
Tapping
Connecting the Keg Coupler.................................4
Tapping the Keg ....................................................4
Connecting the Regulator .....................................5
Adjusting Gas Flow ...............................................5
CO2 Leak Test .......................................................5
Replacing a CO2 Gas Cylinder..............................5
Handling CO2 Gas .................................................5
Beer Temperature ..................................................6
Cleaning
Cleaning the Beer Lines ........................................7
Cleaning the Cabinet .............................................7
General Information
How to Pour a Perfect Glass of Beer ...................8
Troubleshooting .....................................................9
Beer Facts .............................................................9
Replacement Parts ........................................ 10-11
Wiring Diagram ....................................................12
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Form No. Z2283
Rev. 06.14.10
Installation and Operating Instructions
Sizes and Specifications, Concessionaire Dispensers
MODEL NOS. DC72S DC84S DC96S
KEG CAPACITY 2 Keg 3 Keg 4 Keg CABINET Length Ins. (mm) 72” (1829) 84” (2134) 96” (2438) DIMENSIONS Depth Ins. (mm) 24 w/o BUMPERS Height Ins. (mm) 341/2” (876) 341/2” (876) 341/2” (876) NO. OF DISPENSING HEADS 1 1 2 NO. FAUCETS 2 2 2 CONDENSER UNIT H.P. RUNNING LOAD - AMPS 5.9 7.5 7.5 SHIP WT lbs. (kg) 445 (202) 505 (229) 545 (247) INTERIOR
Door sill: High strength polyethylene. Door pan and ceiling: High strength polystyrene.
Floor pan: Satinless steel. Walls: Galvanized steel. EXTERIOR
All Models: The top is stainless steel. The back, front and sides are stainless steel. Bottom is
galvanized steel. Doors and grilles are stainless steel. REFRIGERATION
R-134a capillary tube-type. Aluminum fin and copper tube evaporator, epoxy coated coil. Forced air into dispensing head. Adjustable temperature control. Self-defrosting. Pull-out condensing unit for service and cleaning.
VENTILATION Front ventilated. ELECTRICAL 115 Volt, 60 Hz., 1 Phase AC. Furnished with three prong, six foot NEMA5-15P cord.
Contact Perlick for other voltage/frequency requirements. PLUMBING
Evaporator condensate has been plumbed to a condensate pan located in the compressor housing. INSULATION Foamed-in-place polyurethane; 2” walls, 1 OPTIONAL ACCESSORIES • Keg Couplers • Faucet Locks
• Regulators • Optional Dispensing Heads
3
/4” (629) 243/4” (629) 243/4” (629)
1
/4
1
/3
1
/2” top and floor.
NOTE: This equipment is intended for the storage and display of non-potentially-hazardous bottled or canned products only.
1
/
3
Form No. Z2283 Rev. 06.14.10
End View
TopView
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
2
CASTER MOUNTING
PLATE MUST
STRADDLE SEAM
CASTER MOUNTING
PLATE MUST
STRADDLE SEAM
COMPRESSOR
HOUSING
CENTER CASTERS
REQUIRED ON DC4KP
(4 KEG CONCESSIONAIRE)
DRY
STORAGE
COMPARTMENT
SCREWS
Preparing the Cabinet for Use – Concessionaire Dispensers
DUMP TANK
CO2 TANK
A
CCESS DOOR
CHAIN FOR
SECURING
CO2 TANK
CABINET
ACCESS
HOLE
DRAIN TUBE
FROM
DRAINER
REMOVABLE
DUMP TANK
CO2 TANK
(Must Be Secured
When Moving
Cabinet)
Parts List
Faucet Standard.
Faucet Head Assembly
Caster Set.
Black Connector Hose 3⁄16” x 3’.
5
16” Air Hose.
Spanner Wrench.
Bag of Miscellaneous Parts.
Tools Required
#2 Phillips Screwdriver.
Spanner Wrench (included).
#10 Crescent Wrench.
9
/16” Allen Wrench.
3
/8” Nut driver.
Power driver.
Uncrating and Inspection
Remove all crating material before operating. Carefully inspect cabinet for hidden damage. If damage is discovered, file your claim immediately with the transportation company. Perlick is not responsible for damage in transit.
Installing Casters
IMPORTANT: Attach casters to the cabinet bot­tom so that caster is centered over cabinet seam.
Use supplied machine screws.
1
/4”- 20 x 3/4” hex head self-tapping
Plumbing
Connect drain tube from drainer into dump tank.
Electrical
The cabinet must be connected to a separately fused power source (see electrical specification plate) and grounded in accordance with National and Local Electrical Codes. Caution: Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification plate.
Installing the Faucet and Dispensing Head
Before you begin: Wash dispensing head and fau­cet. Flush beer, dispensing head and faucet lines with fresh water.
Apply RTV around the base of the dispensing head to seal it to the top. Align the dispensing head over the five holes on the cabinet top
and use the five stainless steel #10-32 x 13⁄4 Phillips pan head stainless steel machine
screws to secure standard to cabinet top. Wipe off excess RTV to complete the seal.
Attach faucet to standard using spanner wrench to tighten coupling. Attach faucet
handle to faucet.
Insert flexible plastic air hose six to seven inches into bottom of faucet standard. Secure hose with tie wrap (supplied).
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
3
Form No. Z2283
Rev. 06.14.10
Installation and Tapping – Concessionaire Dispensers
OUT
DOWN
1/4
TURN
OUT
DOWN
1/4
OUT
DOWN
1/4
TURN
Connecting the Keg Coupler
(when Supplied by Perlick)
Place one brown leather washer into black beer line connector hose on hex nut side. Screw connector to stainless steel beverage line on faucet standard. Tighten with a wrench, but do
not over tighten.
Make sure lever handle on the keg coupler is in the leather washer into wing nut end of black beer line connector hose and thread onto top of keg
coupler. Hand tighten.
end over air valve located inside cabinet. Tighten clamp with screwdriver. Turn shut-off valve to
push over tailpiece on coupler. Tighten clamp with screwdriver.
CAUTION: Do not use keg coupler as a handle to lift keg.
UP (untapped) position. Place one brown
Place clamp on one end of red air line. Push
OFF (horizontal) position.
Place clamp on the other end of red air line and
Tapping a Single Valve Keg (Sankey)
Single Valve Keg Coupler
Be sure beer faucet is in closed position.
Align keg lugs with lug openings on bottom
of coupler.
Turn clockwise 1⁄4 turn. Pull handle out and
down. Keg is now tapped.
Open shut-off valve on air divider located inside
of the cabinet.
Step 1
Step 3
Step 2
IMPORTANT: Be sure to close this valve when untapping keg.
Form No. Z2283 Rev. 06.14.10
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
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