Perlick DC3KP Operators Manual
INSTALLATION AND OPERATION INSTRUCTIONS
CONCESSIONAIRE PORTABLE DISPENSERS
MODEL NOS.
DC Series
IMPORTANT INFORMATION
Complete the enclosed warranty card and mail to the
Perlick Corporation to register the warranty. If the
card is not returned, the warranty period will begin
from the date the equipment is shipped from the
factory.
This manual has been prepared to assist you in the
installation of your Concessionaire Dispenser and to
acquaint you with its operation and maintenance.
We dedicate considerable time to ensure that our
products provide the highest level of customer
satisfaction. If service is required, your dealer can
provide you with a list of qualified service agents. For
your own protection, never return merchandise for
credit without our approval.
We thank you for selecting a Perlick product and
assure you of our continuing interest in your
satisfaction.
WARNING: When lifting, the full weight of the
cabinet must be supported. Lift from the cabinet
base and not from the top. Improper lifting can
result in severe damage to the cabinet.
Table of Contents
PREPARING THE CABINET FOR USE
Specifications.........................................................2
List of Included Parts.............................................3
Tools Required.......................................................3
Plumbing................................................................3
Electrical................................................................3
Installing Casters...................................................3
TAPPING
Connecting the Keg Coupler.................................4
Tapping the Keg.....................................................4
Connecting the Regulator ......................................5
Adjusting Gas Flow................................................5
CO
2 Leak Test .......................................................5
Replacing a CO
Handling CO
TEMPERATURE
Beer Temperature..................................................6
CLEANING
Cleaning the Beer Lines........................................7
Cleaning the Cabinet.............................................7
GENERAL INFORMATION
How to Pour a Perfect Glass of Beer....................8
Troubleshooting.....................................................9
Beer Facts.............................................................9
REPLACEMENT PARTS................................10-11
Wiring Diagram....................................................12
2 Gas Cylinder..............................5
2 Gas.................................................5
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069
Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com
Form No. Z2060A
Rev. 12.05.03
Installation and Operating Instructions
Sizes and Specifications, Concessionaire Dispensers
MODEL NOS. DC2KP DC3KP DC4KP
KEG CAPACITY 2 Keg 3 Keg 4 Keg
DIMENSIONS Length Ins. (mm) 72” (1829) 84” (2134) 96” (2438)
CABINET Depth Ins. (mm) 24
Height Ins. (mm) 34
NO. OF DISPENSING HEADS 1 1 2
NO. FAUCETS 2 2 2
CONDENSER UNIT H.P.
RUNNING LOAD - AMPS 5.9 7.5 7.5
SHIP WT lbs. (kg) 445 (202) 505 (229) 545 (247)
INTERIOR Fourteen gauge stainless steel sills are reinforced with a 12 gauge angle bracket that extends from one
end of the insulated base to the other. The floor pan is 20 gauge, type 304 stainless steel. The walls and
ceiling are 20 gauge galvanized steel.
EXTERIOR The top is 20 gauge stainless steel. Bottom is 20 gauge stainless steel. Doors, front, back and sides are
20 gauge black powder coated steel.
STORAGE COMPARTMENTS Side compartment houses a four gallon stainless steel drainer overflow tank, two drain valves with garden
hose fittings for cabinet floor drain and overflow tank, and 20 lb. CO
provides storage for cups or other non-refrigerated items.
REFRIGERATION R-134a capillary tube-type. Aluminum fin and copper tube evaporator coil. Forced air into dispensing head.
Adjustable temperature control. Self-defrosting. Pull-out condensing unit for service and cleaning.
VENTILATION Front ventilated.
ELECTRICAL 115 Volt, 60 Hz., 1 Phase AC. Furnished with three prong, six foot rubber cord.
Contact Perlick for other voltage/frequency requirements.
PLUMBING None required. Condensate evaporates automatically.
INSULATION Foamed-in-place polyurethane; 2” walls, 1
OPTIONALACCESSORIES • Optional Dispensing Heads • Shelf Kit • Faucet Locks
• Keg Couplers • Regulators
1
/8” (613) 241/8” (613) 241/8” (613)
1
/2” (876) 341/2” (876) 341/2” (876)
1
/4
1
1
/3
/2” top and floor.
1
/3
drum holder. Front compartment
2
Form No. Z2060A
Rev. 12.05.03
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
2
Preparing the Cabinet for Use – Concessionaire Dispensers
Parts List
■
Faucet Standard.
■
Faucet Head Assembly
■
Caster Set.
■
Black Connector Hose 3⁄
5
■
⁄16” Air Hose.
■
Spanner Wrench.
■
Bag of Miscellaneous Parts.
16” x 3’.
Tools Required
■
#2 Phillips Screwdriver.
■
Spanner Wrench (included).
■
#10 Crescent Wrench.
9
■
/16” Allen Wrench.
3
■
/8” Nut driver.
Uncrating and Inspection
Remove all crating material before operating.
Carefully inspect cabinet for hidden damage. If
damage is discovered, file your claim immediately
with the transportation company. Perlick is
not responsible for damage in transit.
Installing Casters
IMPORTANT: Attach casters to the cabinet bottom
so that caster is centered over cabinet seam. Use
supplied
machine screws.
1
4”- 20 x
/
3
4” hex head self-tapping
/
Plumbing
None required. Garden hose connections for dumping
liquid wastes.
Electrical
The cabinet must be connected to a separately
fused power source (see electrical specification
plate) and grounded in accordance with National
and Local Electrical Codes. Caution: Do not
attempt to operate the equipment on any other
power source than that listed on the Electrical
Specification plate.
Installing the Faucet and
Dispensing Head
Before you begin: Wash dispensing head and
faucet. Flush beer, dispensing head and faucet
lines with fresh water.
■
Apply RTV around the base of the dispensing
head to seal it to the top. Align the dispensing
head over the five holes on the cabinet top
and use the five stainless steel #10-32 x 1
Phillips pan head stainless steel machine
screws to secure standard to cabinet top.
Wipe off excess RTV to complete the seal.
■
Attach faucet to standard using spanner
wrench to tighten coupling. Attach faucet
handle to faucet.
■
Insert flexible plastic air hose six to seven
inches into bottom of faucet standard.
Secure hose with tie wrap (supplied).
3
⁄4”
CASTER MOUNTING
PLATE MUST
STRADDLE SEAM
COMPRESSOR
HOUSING
SCREWS
CENTER CASTERS
REQUIRED ON DC4KP
(4 KEG CONCESSIONAIRE)
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
DRY
STORAGE
COMPARTMENT
CASTER MOUNTING
PLATE MUST
STRADDLE SEAM
3
Form No. Z2060A
Rev. 12.05.03
Installation and Tapping – Concessionaire Dispensers
OUT
DOWN
1/4
TURN
Connecting the Keg Coupler
(when Supplied by Perlick)
■
Place one brown leather washer into black beer
line connector hose on hex nut side. Screw
connector to stainless steel beverage line on
faucet standard. Tighten with a wrench, but do
not over tighten.
■
Make sure lever handle on the keg coupler is in
the UP (untapped) position. Place one brown
leather washer into wing nut end of black beer
line connector hose and thread onto top of keg
coupler. Hand tighten.
■
Place clamp on one end of red air line. Push
end over air valve located inside cabinet.
Tighten clamp with screwdriver. Turn shut-off
valve to OFF (horizontal) position.
■
Place clamp on the other end of red air line and
push over tailpiece on coupler. Tighten clamp
with screwdriver.
CAUTION: Do not use keg coupler as a
handle to lift keg.
Tapping a Single Valve Keg (Sankey):
Step 1
Single Valve Keg Coupler
Step 3
Step 2
■
Be sure beer faucet is in closed position.
■
Align keg lugs with lug openings on bottom
of coupler.
■
Turn clockwise 1⁄
down. Keg is now tapped.
■
Open shut-off valve on air divider located inside
of the cabinet.
Important: Be sure to close this valve
4 turn. Pull handle out and
when untapping keg.
Form No. Z2060A
Rev. 12.05.03
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.
4
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