Pentair UNIVERSAL BOOSTER PUMP installation Manual

UNIVERSAL BOOSTER PUMP INSTALLATIONUNIVERSAL BOOSTER PUMP INSTALLATION
16” L
9” W
11.5” T
This booster pump is 3/4 horsepower with a 1.5
service factor producing a minimum of 50 psi at 12 GPM.
1. UNIT LOCATION
Pump should be installed on a firm and level surface. Unless required by a local code, it need not be bolted down. Installation should be as close as possib
le to a filtered water return line and convenient location for servicing. NOTE: Booster pump must always be con-
nected to return line on discharge side of filter. Nev
er connect suction side booster pump ahead of filter. (See Figure 1).
2. TYPICAL INSTALLATION - HEATER CONSIDERATION
Suction side of booster pump must be connected to
the return line after the heater.
Except on solar installa­tion, never connect suction side of booster pump ahead of filter or heater. NOTE: Keep booster pump a mini-
mum of 3 feet from heater.
Figure 2A: Installation with Heater
POOL HEATER
SWEEP PUMP
3. INSTALLA
TION WITH SOLAR HEATER
With or without a gas heater for bac
FILTER
k-up, when in­stalling any one of Pentair automatic pool cleaners in a pool with solar heating, the in-line tee must be installed on the return line between the filter and the solar heater. This minimizes the possibilities of an air lock in the sweep pump each time the solar panel is filled and assures an ample supply of water. (See Figure 2B).
Figure 2B: Installation with Heater
FROM SOLAR PANEL
POOL HEATER
TO SOLAR PANEL
FILTER
FILTER
PUMP
4. INSTALLATION WITH SPA POOLS
Connect suction side of the booster pump before spa bypass valve, if y pool. (See Figure 3).
our pool is plumbed for a spa
Figure 3: Installation with Pool/Spa Combo
FROM POOL
TO POOL
TO SPA RETURN
SPA VALVE
TO POOL RETURN
CAUTION: BEFORE MAKING ANY ELECTRICAL CONNECTION T SURE ALL ELECTRICAL PO
PUMP INLET CONNECTION TO POOL RETURN LINE
5.
O EXISTING POWER SOURCES, BE
WER IS OFF.
Use elbow and reducing bushing if needed on pre-
plumbed installation. Use tee on existing installation.
Connect pump suction to the return line after filter and heater as follows: Preferably, underneath side (NEVER ON TOP) of the horizontal return line.
6. INSTALLATION OF PUMP HOSES
a. To install hoses remove adapter from hose kit bag (P/N 353020) and wrap thread seal tape around the 3/4 inch npt threads of the adapter. A minim
um of four
revolutions is required.
b. Screw adapter with thread seal tape into the pump outlet. Torque to 60 inch x lbs
.
c. Cut hose to appropriate length. Six (6) feet of hose has been pro
vided for both the inlet and outlet.
d. Place adapter cap over hose (See Figure 4) and slide the hose onto the adapter until the hose is flush against the wall where the threads begin. Heating of the hose or use of a lubricant may be useful if the hose is cold.
e. Screw adapter cap and tighten to the adapter to secure the hose. Torque to 60 in. x lbs.
f. Repeat process for both inlet and outlet of pump. When routing the hose make sure there are no tight bends or kinks in the hose.
Figure 4: Installation of Pump Hoses
HOSE
ADAPTER CAP
ADAPTER
PUMP OUTLET (3/4 IN. NPT)
HOSE
PUMP INLET
(3/4 IN. NPT)
GROUND
LOCATION
(REFERENCE)
BOLT ANCHOR HOLES
7. SPECIFICATIONS
DIMENSIONS: 16” L X 9” W X 11.5” T MOTOR: 3/4 HP, 60 HERTZ POWER SUPPLY: 120/240 VAC
8. ELECTRICAL CONNECTIONS FOR BOOSTER PUMP
Pentair Universal Booster Pump is pre-wired to
ate on 230 volts. The motor can also be wired to
oper
ate on 115 volts by making a simple modification
oper at motor wire connection plate.
BEFORE TURNING ON POWER TO PUMP,
CHECK VOLT
AGE AT INTENDED SOURCE BEFORE MAKING ELECTRICAL CONNECTION. PUMP MOTOR CAN BE DAMAGED IF CONNECTED TO WRONG VOLTAGE.
ELECTRICAL WORK SHOULD BE DONE BY A
LICENSED ELECTRICIAN.
CHECK ELECTRICAL CODES FOR REQUIRE-
MENTS IN YOUR LOCAL AREA.
9. SAFETY WARNING
Motor frame should be grounded for swimming pool installations as specified in Article 680 of the National Electrical Code. Failure to proper
ly ground motor can
result in serious electrical shock.
10.TIME CLOCK
A separate time clock is recommended. To ensure proper sequence of filter pump and booster pump, the time clocks must be reset if po
wer is interrupted.
The automatic pool cleaner must be run for a length of time necessary to clean the pool, but should never be allowed to run while filter system is off. This will result in damaging the booster pump. Running the automatic pool cleaner without the filter system in oper­ation will void warranty. The automatic pool cleaner should start operating one half hour to forty-five min­utes after the filter pump starts and stop one half hour to forty-five minutes before the filter pump stops.
11.MANUAL SWITCH
A manual switch is recommended. It should be
located between the time clock and the booster pump.
witch eliminates turning the pump off at the time
This s clock.
12.PUMP SEAL
The booster pump is fitted with a mechanical shaft
seal which is water lubricated and water
cooled. If the
pump is run without water this seal will be damaged.
NEVER OPERATE UNLESS FILTER SYSTEM IS ON.
13.SERVICING THE BOOSTER PUMP
Note: This motor is a drip proof motor, but can be
damaged by rainfall, splash or flooding by causing
ater to enter the motor.
w
- To disassemble the booster pump -
1. Turn off booster pump motor and close v
alves.
2. Unscrew suction line in middle of volute.
3. Loosen nuts and remove bolts between booster pump volute and seal bracket.
4. On back end of motor remove cap. Use a crescent wrench or open end wrench to hold shaft from spinning.
5. Hold wrench and turn impellar counter clockwise to remove.
- To remove seal -
1. Stand motor on end, using one screwdriver slowly
y seal out of impellar. Remove seal bracket and
pr dislodge seal from backside of seal bracket using hammer and screwdriver.
- To re-assemble the unit -
1. After replacing the necessary parts, re-assemble by reversing order of steps 1-5 abo
ve.
2. Ceramic seat must be perfectly clean of any foreign objects or dirt. If seat is not clean, it will cause leakage. The ceramic seat must go in with the side containing grooves facing into the center of the rubber gasket, otherwise it will leak.
3. Replace impellar and seals if warped or discolored. This condition is caused by overheating due to pump running dry. Smooth surface of ceramic seal should be parallel to and facing away from back side of impellar.
4. Silicone backside of metal flange on spring seal, push down until flush in center of seal bracket. Be careful not to get silicone on to spring seals contact surface.
If you have any questions, contact
Pentair Pool Products at 1-800-831-7133
®
UNIVERSAL BOOSTER PUMP INSTALLATION
®
ELECTRIC MOTOR
LA295 SEAL BRACKET LA415 O-RING LA05L IMPELLER L39534 VOLUTE
UNIVERSAL
5
/16 - 18 X 21/2 NC BOLT
8 REQUIRED
LA41 MOTOR STAND
3
/8 - 16 X 13/4
NC BOLT
2 REQUIRED
3
/8 - 16 X 13/4 NC BOLT
2 REQUIRED
5
/16 NUT
8 REQUIRED
071734
SEAL INSTALLED
IN SEAL BRACKET
Qty. Description: Part # Qty. Description: Part #
8 Bolts LA115 1 O-Ring for Drain Plug PA375 8 Nuts LA125 1 Drain Plug LA385 1 Seal 071734 1 O-Ring LA415 1 Impeller LA05L 2 Bolts 3/8 - 16x3/4 NC LA135 1 Motor Stand LA41 4 Grommets MA36 1 Volute LA39534 2 Grommets MA36S 1 Seal Bracket LA295 2 Bolts 3/8 - 16x11/14 NC LA136 1 Hose Kit 353020
BOOSTER PUMP
INSTALLATION AND
PARTS LIST
IMPORTANT
A solid copper bonding conductor not smaller than No. 8 AWG (8.4 mm2) should be connected from the accessible wire connector on the motor to all metal parts of the
wimming pool, spa, or hot tub structure and
s to all electrical equipment, metal conduit and metal piping within 5 ft. (1.5m) of the inside walls of a swimming pool, spa or hot tub when the motor is installed within 5 feet of the inside walls of the swimming pool, spa or hot tub.
LIMITED WARRANTY
This limited warranty is extended to the original consumer purchaser. Pentair Pool Products, Inc. (Pentair Pool Products) warrants the LA01N booster pump it manufactures, including all parts and components thereof, to be free of defects in material and workmanship.
The warranty commences on the date of installation of the pump and shall remain in effect for a period of twelve months, but in no event shall it be in effect for more than twenty-four months before the date of manufacture of the pump as established by the serial number. If this pump is installed with a new Legend, Legend Platinum of Jet Vac Automatic Swimming Pool Cleaner and registered by serial number on the warranty registration card of the Automatic Pool Cleaner, the above warranty will be extended by twelve months. This limited warranty does not apply if the failure is caused or contributed by any of the following: improper handling, improper storage, abuse, unsuitable application of the unit, lack of reasonable and necessary maintenance, winter freezing or repairs made or attempted by other than Pentair Pool Products or one of its authorized service centers. Pentair Pool Products will repair or replace, at its option, a unit or part proved to be defective within the warranty period and under the conditions of the warranty. Pentair Pool Products is not responsible for the cost of removal of the unit, damages due to removal, any other expenses incurred in shipping the unit or parts to or from the factory or its authorized service centers, or the installation of the repaired or replaced unit. The consumer must bear these expenses.
This limited warranty is in lieu of all other warranties, expressed or implied including the implied warranties or merchant­ability and fitness for a particular purpose, and all such other warranties are disclaimed e warranty may be imposed by state consumer la warranty gives you specific legal rights. You may have others which vary from state/jurisdiction to state/jurisdiction.
In no event shall Pentair Pool Products be liable for incidental or consequential damages of any nature or kind or for damages to persons or property.
w is limited in duration to one (1) year from date of purchase. This limited
xcept to the extent any implied
IMPORTANT SAFETY INSTRUCTIONS.
READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY.
Figure 1: Typical Installation
FILTER
FILTER PUMP
SAVE THESE INSTRUCTIONS.
POOL HEATER
POOL RETURN LINE
TEE REDUCER
TIME CLOCK
ON/OFF SWITCH
CONCRETE
YYA3 Rev. D
Pentair Pool Products
1620 Hawkins Ave., Sanford, NC 27330 (919)774-4151
10951 West Los Angeles Ave., Moor
park, CA 93021 (805)523-2400
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