Pentair UltraTemp, ThermalFLo HP, UltraTemp Series, UltraTemp 110, UltraTemp 120 User Manual

...
UltraTemp
Heat Pump
®
AHRI Performance Certified
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Installation
and
Customer Service
If you have questions about ordering Pentair Water Pool and Spa® replacement parts, and pool products, please use the following contact information:
Customer Service (8 A.M. to 4:30 P.M. — Eastern and Pacific Times)
Phone: (800) 831-7133
Fax: (800) 284-4151
Technical Support
Sanford, North Carolina (8 A.M. to 4:30 P.M. — Eastern Time)
Phone: (919) 566-8000
Fax: (919) 566-8920
Moorpark, California (8 A.M. to 4:30 P.M. — Pacific Time)
Phone: (805) 553-5000
Fax: (805) 553-5515
Web site visit www.pentairpool.com or www.staritepool.com to find information about Pentair products
© 2010 Pentair Water Pool and Spa, Inc. All rights reserved.
This document is subject to change without notice.
1620 Hawkins Ave., Sanford, NC 27330 • (800) 831-7133 • (919) 566-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 • (800) 831-7133 • (805) 553-5000
Trademarks and Disclaimers: UltraTemp®, IntelliTouch®, EasyTouch®, Eco Select™ and Pentair Water Pool and Spa® are trademarks and/or registered trademarks of Pentair Water Pool and Spa, Inc. in the United States and/or counties. Unless noted, names and brands of others that may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those parties or others.
P/N 474099 Rev. C 08/02/10
Contents
Important Safety Precautions .............................................................................................. iii
Section 1: Introduction ..................................................................................................... 1
Heat Pump Overview ..............................................................................................1
General Features..................................................................................................... 2
Section 2: Installation ....................................................................................................... 3
Installation ................................................................................................................ 3
Materials Needed for Installation .............................................................................3
®
UltraTemp
Location ...................................................................................................................4
Clearances ..............................................................................................................5
Roof Run-off ............................................................................................................5
Equipment Pad ........................................................................................................ 5
Drainage and Condensation .................................................................................... 6
Heat Pump Dimensions ........................................................................ 4
i
Lawn Sprinklers ....................................................................................................... 6
Anchor Clamp Installation ........................................................................................ 6
Water Connections .................................................................................................. 7
Standard Plumbing ..................................................................................................7
Water Connections (Quick Connect)....................................................................... 8
Automatic Flow Control Valve .................................................................................. 8
Multiple Unit Installation ........................................................................................... 9
Heat Pump, Heater and/or Solar Combination ......................................................... 9
Multiple Heat Pump Connections ............................................................................10
Electrical Connections ............................................................................................. 11
General Information ................................................................................................. 11
Main Power ..............................................................................................................11
Bonding.................................................................................................................... 11
Remote Operation ................................................................................................... 12
Relay Remote Controls ...........................................................................................12
®
Connecting the Heat Pump to IntelliTouch
or EasyTouch® Load Center
via the Heat Pump Spade Terminals ........................................................................ 13
®
Connecting the Heat Pump to IntelliTouch
or EasyTouch® Load Center
via RS-485 Connector .............................................................................................14
Connecting the Heat Pump Control Board to IntelliTouch
®
or EasyTouch
®
via RS-485 Connector .............................................................................................14
®
Pin Configuration for the Heat Pump Control Board to IntelliTouch
®
Connecting the IntelliTouch
or EasyTouch® to the Heat Pump ............................... 15
........................ 15
Water Pressure Switch Adjustment......................................................................... 16
Installation and User’s Guide
ii
Contents,
continued
Section 3: Operating the Heat Pump ...............................................................................17
Initial Start-up Precautions ...................................................................................... 17
Heat Pump Control Panel Overview ........................................................................ 18
Control Panel Layout ............................................................................................... 18
Control Panel Operation .......................................................................................... 19
Timers and Delays .................................................................................................. 23
Control Panel Menu Tree Screens ........................................................................... 24
Control Panel Menu Screens ................................................................................... 25
Operator Setup Menu Tree Screens ........................................................................27
Operator Setup Menu Screens ................................................................................ 28
Locking the Control Panel........................................................................................ 29
Defrost Cycle ..........................................................................................................29
AutoSet .................................................................................................................... 30
Control Panel Alarm Messages ............................................................................... 31
Heat Pump Wiring Diagram – (Single Phase – 50/60 Hz) ....................................... 32
Heat Pump Wiring Diagram – (Three Phase – 60 Hz) .............................................33
Heat Pump Wiring Diagram – (Three Phase – 50 Hz) .............................................34
AutoSet Contactor to Mechanical Timer Wiring Example ........................................ 35
Section 4: General Maintenance ...................................................................................... 36
Water Chemistry ...................................................................................................... 36
Winterizing ...............................................................................................................36
Spring Start-Up ....................................................................................................... 37
Inspection and Service ............................................................................................ 37
Owner Inspection ....................................................................................................37
Professional Maintenance and Service ...................................................................38
Section 5: Troubleshooting .............................................................................................. 39
Temperature Resistance Chart Table ...................................................................... 42
Ambient/Water Flow Table for Professional Maintenance and Service .................... 43
Section 6: Replacement Parts ..........................................................................................44
Illustrated Parts (UltraTemp
Replacement Parts List (UltraTemp
®
) ..................................................................................44
®
) ...................................................................... 45
Installation and User’s Guide
IMPORTANT SAFETY PRECAUTIONS
Important Notice:
This guide provides installation and operation instructions for the UltraTemp® Heat Pump. Consult Pentair Water with any questions regarding this equipment.
iii
Attention Installer:
this product. This information should be given to the owner and/or operator of this equipment after installation or left on or near the heat pump.
Attention User:
heat pump. Please retain it for future reference.
WARNING
This guide contains important information about the installation, operation and safe use of
This manual contains important information that will help you in operating and maintaining this
Before installing this product, read and follow all warning notices and instructions which are included. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copies of these instructions.
Codes and Standards
UltraTemp® heat pumps are listed by ETL as complying with the latest edition of the “UL Standard for Safety for Heating and Cooling Equipment”, UL 1995 and CSA C22.2 No. 236.
All Pentair Water heat pumps must be installed in accordance with the local building and installation codes as per the utility or authority having jurisdiction. All local codes take precedence over national codes. In the absence of local codes, refer to the latest edition of the National Electric Code (NEC) in the United States and the Canadian Electric Code (CEC) in Canada for installation.
DANGER Risk of electrical shock or electrocution.
The electrical supply to this product must be installed by a licensed or certified electrician in accordance with the National Electrical Code and all applicable local codes and ordinances. Improper installation will create an electrical hazard which could result in death or serious injury to pool or spa users, installers, or others due to electrical shock, and may also cause damage to property. Read and follow the specific instructions inside this guide.
WARNING
WARNING
To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
For units intended for use in other than single-family dwellings, a clearly labeled emergency switch shall be provided as part of the installation. The switch shall be readily accessible to the occupants and shall be installed at least 5 feet [1.52 m] away, adjacent to, and within sight of the unit.
Installation and User’s Guide
iv
IMPORTANT SAFETY PRECAUTIONS (continued)
Consumer Information and Safety
The UltraTemp® series of heat pumps are designed and manufactured to provide safe and reliable service when installed, operated and maintained according to the information in this manual and the installation codes referred to in later sections. Throughout the manual, safety warnings and cautions are identified by the “ “ symbol. Be sure to read and comply with all of the warnings and cautions.
WARNING —
WARNING —
1. Spa or hot tub water temperatures should never exceed 104° F. [40° C.]. A temperature of 100° F. [38° C.] is considered safe for a healthy adult. Special caution is suggested for young children. Prolonged immersion in hot water can induce hyperthermia.
2. Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning.
3. Pregnant women beware! Soaking in water above 100° F. [38° C.] can cause fetal damage during the first three months of pregnancy (which may result in the birth of a brain-damaged or deformed child). Pregnant women should stick to the 100° F. [38° C.] maximum rule.
4. Before entering the spa or hot tub, the user should check the water temperature with an accurate thermometer. Spa or hot tub thermostats may err in regulating water temperatures.
5. Persons with a medical history of heart disease, circulatory problems, diabetes or blood pressure problems should obtain their physician's advice before using spas or hot tubs.
6. Persons taking medication which induce drowsiness, such as tranquilizers, antihistamines or anticoagulants should not use spas or hot tubs.
Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature of 98.6° F. [37° C.]. The symptoms of hyperthermia include: drowsiness, lethargy, dizziness, fainting, and an increase in the internal temperature of the body.
The U.S. Consumer Product Safety Commission warns that elevated water temperature can be hazardous. See below for water temperature guidelines before setting temperature.
The following “Safety Rules for Hot Tubs” recommended by the U.S. Consumer Product Safety Commission should be observed when using the spa.
The effects of hyperthermia include:
1. Unawareness of impending danger.
2. Failure to perceive heat.
3. Failure to recognize the need to leave the spa.
4. Physical inability to exit the spa.
5. Fetal damage in pregnant women.
6. Unconsciousness resulting in danger of drowning.
Warranty Information
Heat pumps are sold with a limited factory warranty. Details are specified on the warranty card. Make all warranty claims to an authorized Pentair Water dealer or directly to the factory. Claims must include the heat pump serial number and model (this information can be found on the rating plate), installation date, and name of the installer. Shipping costs are not included in the warranty coverage. This warranty does not cover damage caused by improper assembly, installation, operation, improper water chemistry balancing or other chemical abuse, or improper sanitation application, winterizing, field modification, or failure to earth bond and properly ground the unit. Any changes to the heat pump, evaporator, heat exchanger, wiring, or improper installation may void the warranty.
Installation and User’s Guide
v
IMPORTANT SAFETY PRECAUTIONS (continued)
Swimming Pool Energy Saving Tips
It is important to note that a heat pump will not heat a pool as fast as a large gas or electric pool heater. If the pool water is allowed to cool significantly, it may take several days to return to the desired swimming temperature. For weekend use, it is
more economical
to use your pool for a prolonged period, then you might choose to turn the heat pump completely off temperature setting of the control several degrees to minimize energy consumption.
Pentair offers the following recommendations to help conserve energy and minimize the cost of operating your heat pump without sacrificing comfort.
1. The American Red Cross recommends a maximum water temperature of 78° F. [25° C.]. Use an accurate pool
thermometer. A difference of 4° F. [2° C.] , between 78° F. and 82° F. [26° C. and 28° C.], will significantly increase energy consumption.
2. Carefully monitor the water temperature of your pool in the summertime. You can reduce heat pump usage due to warmer
air temperatures.
3. During the winter or when on vacation for longer than a week, turn off the heat pump.
4. Find the proper setting on the heat pump temperature control and use the Keypad Lock function to discourage further
adjustments.
5. Where possible, shelter the pool from prevailing winds with well-trimmed hedges or other landscaping, cabanas, or
fencing.
6. Pentair recommends the use of a pool cover. Besides providing a valuable safety feature, a pool cover will reduce heat
loss, conserve chemicals, and reduce the load on filter systems.
to maintain the pool water temperature at or near your desired swimming temperature. If you do
or
not
plan
decrease the
Technical Information
10
9
8
7
6
5
4
Pressure Drop (psi)
3
2
1
0
0 10 20 30 40 50 60 70 80 90 100 110 120
HEAT PUMP PRESSURE DROP
UltraTemp 110 UltraTemp 120
UltraTemp 120C
UltraTemp 120H/C
UltraTemp 100I
UltraTemp 90I
Water Flow (gpm)
Installation and User’s Guide
vi
IMPORTANT SAFETY PRECAUTIONS (continued)
General Installation Information
1. Installation and service must be performed by a qualified installer or service agency, and must conform to all
national, state, and local codes.
®
2. UltraTemp control system for pool/spa combinations or preheat convenience.
3. This heat pump is specifically designed for heating fresh water swimming pools and spas. Do not use it as a general service heater. Consult your dealer for the appropriate Pentair Water products for these applications.
General Specifications
Installation Location Certified for use:
heat pumps get electrical power from an external source and provide a dual electronic thermostat
OUTDOOR USE ONLY.
Failure to provide the proper clearances outlined on page 5 will lower the
performance of the heat pump and void the warranty.
Water Pipe/Heater Connection — Plastic 2” PVC (Unions included)
Flow Rate
Maximum 100 gpm [380 lpm] Minimum 30 gpm [110 lpm] Maximum Working Water Pressure 50 psi
Electrical Supply – Voltage Requirements:
Models
Voltage/Phase/Hz Min. Circuit Ampacity Recommended Fuse Size Max. Fuse Breaker Size
Compressor/Fan Motor/System RLA Compressor/Fan Motor/System LRA Compressor/Fan Motor/System MCC
Capacity (Btu/h) 80A-80RH-80W * 108,000 125,000 125,000 125,000 102,000 85,000 COP 80A-80RH-80W * 5.8 5.5 5.4 6.1 5.9 5.7 Power Input, KW (80A-80RH-80W) * 5.5 6.7 6.8 6.0 5.1 4.4 Current, Amp (80A-80RH-80W) * 25 30 31 19 25 9 Capacity (Btu/h) 80A-63RH-80W ** 101,000 117,000 117,000 115,000 96,000 81,000 COP 80A-63RH-80W ** 5.5 5.3 5.2 5.8 5.6 5.4 Power Input, KW (80A-63RH-80W) * 5.4 6.5 6.6 5.8 5.0 4.4 Current, Amp (80A-63RH-80W) * 25 29 30 18 24 9 Capacity (Btu/h) 50A-63RH-80W *** 72,000 82,000 82,000 81,000 67,000 56,000 COP 50A-63RH-80W *** 4.0 4.0 4.0 4.3 4.0 4.0 Power Input, KW (50A-63RH-80W) * 5.3 6.0 6.0 5.5 4.9 4.1 Current, Amp (50A-63RH-80W) * 24 27 27 17 24 9 Shipping Weight (lbs) 270 270 278 280 280 250 Shipping Size (LxWxH) 38.7"x33.3"x45.5" 38.7"x33.3"x45.5" 38.7"x33.3"x45.5" 38.7"x33.3"x45.5" 38.7"x33.3"x41.5" 38.7"x33.3"x33.5"
110 120 120 H/C 120C 100I 90I
208-230/1/60 208-230/1/60 208-230/1/60 208-230/3/60 230/3/60 380-400/3/50
42 42 42 35 42 18 50 50 50 50 50 30 70 70 70 60 60 40
32/2/34 32/2/34 32/2/34 26/2/28 32/2/34 12/1/13 148/4/152 185/4/189 185/4/189 190/4/194 130/4/134 87/3/90 50/NA/NA 50/NA/NA 50/NA/NA 39/NA/NA 50/NA/NA 19/NA/NA
UltraTemp
®
* 80A-80RH-80W: 80° F. Air Temp., 80% Relative Humidity [RH], 80° F. Water Inlet Temp. ** 80A-63RH-80W: 80° F. Air Temp., 63% Relative Humidity [RH], 80° F. Water Inlet Temp. *** 50A-63RH-80W: 50° F. Air Temp., 63% Relative Humidity [RH], 80° F. Water Inlet Temp. COP = Coefficient of Performance
Installation and User’s Guide
Section 1
Introduction
Overview
Your Pentair heat pump will provide you with years of heated pool enjoyment. Heat pumps operate by taking heat from the surrounding air and transfering it into the water. The warmer the air and the more humid the air, the more latent heat is available for heating your pool. With a properly sized heat pump for your pool, the heat pump should raise your pool on average 1° F. per hour depending on air temperature, humidity, and water temperature. The ideal or rated condition for the heat pump is 80° F. air temperature, 80% relative humidity, and 80° F. water temperature. As conditions decrease from 80/80/80, the heat pump performance will decrease slightly.
Heat Pumps are best utilized to maintain a set water temperature; they are not intended to provide instant or fast heating. It is not reasonable to expect a heat pump to perform like a gas heater which has a much higher BTU output and faster response. Additionally, gas heaters are not dependent on environmental conditions. Swimming pool heat pumps are very similar to home heating and air conditioning heat pumps and therefore should be treated similarly.
Proper operation and use of the heat pump is to set it at your desired temperature and leave it. Your heat pump will turn on and off automatically to maintain your desired temperature much like your home HVAC unit. To take advantage of the suns energy operate your heat pump during the heat of the day. Your heat pump will still operate when the temperature dips at night, but the output will be decreased.
1
It is acceptable to shut the heat pump off and not use it for extended periods of time. When you have a need to heat your pool, please plan accordingly because it may take the heat pump days to heat your pool back up to your desired temperature depending on your pool temperature and environmental conditions.
Installation and User’s Guide
2
General Features
Dual digital thermostats offer precise temperature control to maintain the desired separate water temperatures in pool/spa combinations without overheating or wasting energy.
Long-life corrosion resistant composite plastic cabinet stands up to severe climates and pool chemicals.
100% pure titanium heat exchanger assures corrosion-free performance for extra long life.
Self-diagnostic control panel monitors and troubleshoots heat pump operations to ensure safe, dependable operation.
LCD control board displays an intuitive menu-driven read out with easy to follow full word messages... no more codes.
Autoset (time clock over-ride) feature monitors water temperature and turns the water circulation pump on and off as needed to maintain desired pool temperatures.
Automatic defrost feature senses refrigerant temperature and prevents the heat pump from freezing, allowing the heat pump to operate at even lower temperatures.
Compatible with all automated control packages.
Thermostatic expansion valve (TXV) controls refrigerant flow for optimum efficiency and BTU output over a wider operating range.
Each unit undergoes a finishing process to ensure corrosion resistance and long life.
Elevated base pan for positive drainage of condensation.
2-inch plumbing connections for easy installation.
Separate isolated electrical compartment prevents internal corrosion, extends heater life.
®
RS485 communication compatible with IntelliTouch
and EasyTouch® control systems.
Highest efficiency available, meets or exceeds existing codes and standards.
Adjustable timer allows to set the heat pump to run for a predetermined time. Incremental by 10 minutes to a maximum of 99 hours.
Ability to display text in Spanish.
ETL listed for safe operation.
AHRI Performance Certified.
Installation and User’s Guide
Section 2
Installation
The following general information describes how to install the UltraTemp® heat pumps.
Note: Before installing this product, read and follow all warning notices and instructions starting on page iii.
Installation
Only a qualified service person should install the heat pump.
Materials needed for Installation
The following items are needed and are to be supplied by the installer for all heat pump installations:
1. Plumbing connections (2 inch).
3
2. Level surface for proper drainage.
3. Suitable electrical supply line. See rating plate on unit for electrical specifications. A junction box is not
needed at the heat pump; connections are made inside of the heat pump electrical compartment. Conduit may be attached directly to the heat pump jacket.
4. Electric cutout switch that will interrupt all power to the unit. This switch must be within line of sight of the
heat pump.
5. Watertight conduit to run the electrical supply line.
Note: We recommend installing isolation valves on the inlet and outlet water connections for ease of serviceability.
Installation and User’s Guide
4
UltraTemp® Heat Pump Dimensions
Figure 1.
38.7"
(983 mm)
9.25"
(235 mm)
4.5"
(114 mm)
11.25"
(286 mm)
30.7"
(780 mm)
A
32.0"
(813 mm)
®
PMETARTLU/#LEDOM
33.3"
(846 mm)
011021C/H021C021I001I09
"A"noisnemiD
5.54
)mm6511(
5.54
)mm6511(
5.54
)mm6511(
5.54
)mm6511(
5.14
)mm4501(
5.33
)
mm158(
Correct installation is required to assure safe operation. The requirements for Pentair Water heat pumps include the following:
• Dimensions for critical connections.
• Field assembly (if required).
• Appropriate site location and clearances. (See pages 4-5.)
• Proper electrical wiring. (See pages vi and 11, 32-34.)
• Adequate water flow. (See page vi.)
This manual provides the information needed to meet these requirements. Review all application and installation procedures completely before continuing the installation.
Location
CAUTION
When pool equipment is located below the pool surface, a leak from any component can cause large scale water loss or flooding. Pentair Water Pool and Spa, Inc. cannot be responsible for such water loss or flooding which may cause damage to the product.
Avoid placing the heat pump in locations where it can cause damage by water or condensate leakage. If this is not possible, provide a suitable drain pan to catch and divert any leakage.
Installation and User’s Guide
Clearances
All criteria given in the following sections reflect minimum clearances. However, each installation must also be evaluated, taking into account the prevailing local conditions such as proximity and height of walls, and proximity to public access areas.
The heat pump must be placed to provide clearances on all sides for maintenance and inspection.
1. At least 24 in. [61cm] access must be available in the front and 24 in. [61 cm] on all the other sides of
the heat pump for service and proper air flow, see Figure 2.
2. If the heat pump is to be installed under a cover or under a vertical overhang, the unit must have a minimum
of six (6) feet [1.83 m] clearance from the top of the heat pump.
3. Install a minimum of five (5) feet [1.52 m] from the inside wall of the pool or spa unless the heat pump
is separated from the pool or spa by a five (5) foot high solid fence or other permanent barrier. Canadian installations require a minimum of three (3) meters from pool water.
DO NOT ALLOW ROOF
RUN-OFF TO FLOW INTO
THE UNIT.
OPEN
5
EVAPORATOR
COILS
SERVICE
ACCESS
24" to 36"
(610 - 914 mm)
3"
(76 mm)
SLAB
AIR FLOW OUT
24"
(610 mm)
AIR FLOW IN
24"
(610 mm)
OVER HANG
72"
(1829 mm)
24"
(610 mm)
Figure 2.
Roof Run-off
Make sure the heat pump is not located where large amounts of water may run-off from a roof into the unit. Sharp sloping roofs without gutters will allow massive amounts of rain water, mixed with debris from the roof to be forced through the unit, see Figure 2. A gutter or down spout may be needed to protect the heat pump.
Equipment Pad
Place the heat pump on a flat slightly pitched surface, such as a concrete or fabricated slab (pad). This allows proper drainage of condensation and rain water from the base of the unit. If possible, the pad should be placed at the same level or slightly higher than the filter system equipment pad.
NOTE: Ensure that the pad is pitched not more than 1/4 in. per foot toward the compressor end (front) of the heat pump. Pitch slab from back to front 1/4 in. per foot maximum and level from side to side.
Installation and User’s Guide
6
NO SPRINKLERS
Drainage and Condensation
Condensation will occur from the evaporator coil while the unit is running and drain at a steady rate, usually three to five gallons per hour, depending upon ambient air temperature and humidity. The more humid the ambient conditions, the more condensation will be produced. The bottom of the unit acts as a tray to catch rainwater and condensation. Keep the drain holes, located on the bottom pan of the base of the unit, clear of debris.
Lawn Sprinklers
NO SPRINKLERS
Make sure there are absolutely no sprinkler heads near the heater that will in any way spray on or into the heater. Sprinkler damage is not covered under
the warranty agreement.
Make sure that they’re a sufficient distance away so that normal winds will not carry the mist to the heater. If your filtering system area has plants that need water, use a trickle type irrigation sprinkler instead of the broadcast type.
NO SPRINKLERS
WITHIN A
6 FT. RANGE
The heater is designed to handle the wettest weather conditions that are typical of
Figure 3.
rain and humidity, etc. Sprinkler heads force high pressure water into the unit from the side at an odd angle. Most sprinkler systems are connected to a well system. Most well water is high in minerals, sulphur and other aggressive contaminates. These contaminates will leave a build up on the evaporator coils and electronics causing corrosion and hamper the efficiency. If you are located within 15 miles of the coast, salt may also be in the well water.
Anchor Clamp(s) Installation
In Florida, building codes require that the heat pump be anchored to the equipment pad or platform to withstand high wind pressures created during hurricanes.
This heat pump is provided with anchor clamps designed to hold the unit to the equipment pad in high wind conditions. Installation of the anchor clamps is recommended in all installations. Installation of the anchor clamps is required in Florida (See Florida Building Code 301.13).
To install the anchor clamps:
1. Be sure that the heat pump is in its permanent location on the equipment pad.
2. Remove the anchor clamps from the installation and instruction package.
Note: Bolts and bolt anchors are not included with the heat pump. The installer must provide 1/4” x 1-3/8” stainless steel anchor bolts and the appropriate size concrete anchor to mount the clamp to the equipment pad.
3. Place the clamps at the base of the heat pump in the 4 locations indicated in Figure 4, (2 in. undercut [notched area] on either side).
4. Fit the hook of each clamp over the lip on the base panel of the heat pump. The hook should fit between the lip of the base panel and the evaporator coil guard, see Figure 5.
5. Mark the position of the hole in each clamp on the equipment pad.
Installation and User’s Guide
HEAT PUMP
CLAMPS
Figure 4.
HEAT PUMP
CLAMPS
7
Anchor Clamp(s) Installation, continued
6. Drill a hole in the cement using a masonry drill bit, with a
AIR
COIL
AIR COIL GUARD
diameter as determined by the concrete anchor, at each of the marks on the equipment pad. The hole should be approximately 1½ in. deep.
7. Insert a bolt anchor into each of the holes. Be sure the anchors
HEAT PUMP
BASE
are set completely into the holes
8. Position the anchor clamps so that the holes in the clamps are
over the bolt anchors. Be sure that the clamp hooks are over the lip of the heat pump base, see
Figure 5.
CONCRETE
EQUIPMENT PAD
9. Insert an anchor bolt through each clamp into the anchor and
tighten to secure the clamp and heat pump to the equipment pad.
Figure 5.
Water Connections
Plumbing layout
See Figure 6, illustrating the standard plumbing layout with a single heat pump unit. Following the diagram from right to left, the plumbing sequence is as follows:
Pool > Skimmer and Main Drain > Pool Pump > Filter > Heat Pump > Chlorinator > Pool
1-3/8" HEX BOLT
(installer provided)
HEAT PUMP
ANCHOR CLAMP
BOLT ANCHOR
(installer provided)
NOTE: For normal installations, do not install a shut-off valve or any kind of variable restriction in the water piping between the heat pump outlet and the pool/spa.
The heat pump must be protected from back-siphoning of water. If there is any chance of back-siphoning, provide an optional manual bypass valve between the pool and the heat pump outlet. Arrangement of pool system components other than as illustrated in Figure 6 and the following diagrams can affect the operation of the heat pump’s water pressure switch. Location of the heat pump above or below the pool water surface can also affect operation of the switch. In general, the pressure switch can be adjusted to accommodate this effect if the heat pump water connections are no more than six (6) feet below the pool water surface or no more than fifteen (15) feet above it. See instructions for pressure switch adjustment (page 16) in the heat pump start-up section of this manual for more information. If the heat pump is installed outside of this range, an external pressure switch may need to be installed in the plumbing upstream of the heat pump. Call the Pentair Water Heat Pump Technical Service department at (800) 831-7133 for details.
Be advised that when pool equipment is located below the pool surface a leak can result in large-scale water loss or flooding. Pentair cannot be responsible for such water loss or flooding or the damage caused by either occurrence.
CHEMICAL FEEDER
HEAT PUMP
FILTER
POOL PUMP
TO POOL OR SPA
Figure 6. Standard Plumbing Layout
MANUAL BYPASS VALVE
(Optional)
FROM POOL OR SPA
Installation and User’s Guide
8
Water Connections at the Heat Pump
Two inch Quick Connect fittings have been installed on the water inlet and outlet connections, see
Figure 7. Filtered cool water is plumbed
to the inlet, located on the right side of the heat pump. Heated water flows through the outlet, located on the left side of the heat pump.
Plastic piping (PVC Schedule 40) should be connected to the heat pump. The unions, provided with the unit, accept 2 in. PVC pipe.
CAUTION
Make sure that flow requirements and pool water turnover rates can be maintained with the installation of additional heat pumps and plumbing restrictions.
Water
Automatic Flow Control Valve
Outlet Union
The inlet/outlet header of the heat pump comes equipped with an internal automatic flow control valve. The automatic flow control valve maintains the proper flow through the heat pump at rates up to 100 gpm (380 lpm). If the filter system flow rate is higher than 100 gpm (380 lpm), install a manual bypass valve, see
Figure 6 on page 7.
Water Inlet Union
Figure 7.
NOTE: Be advised that if your circulation pump is over 2 HP or if the total flow exceeds 100 gpm (380 lpm), you will have to add an external bypass valve. Excess water flow will damage the heat exchanger.
Installation and User’s Guide
Multiple Unit Installation
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R
R
OOL
A
A
OOL
A
OOL
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A
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CK
Heat Pump, Heater and/or Solar Combination
In certain regions of the country it may be more economical to run a heat pump during the warmer months and a gas heater during the cooler months. In some situations it may be desirable to run the heat pump in the “Chiller” mode, if so equipped, during the hottest portion of the year and a heater during the cooler months. The Pentair Water heat pump may be used in conjunction with a gas or electric heater or any combination of heat sources including solar. All heat sources must be plumbed in series to work correctly and efficiently.
A recommended plumbing layout for a heat pump / heater / solar combination heating system for a pool / spa combination is shown in will apply by eliminating the component in the illustration that is not a part of your system.
Figure 8. Your system may not contain all of these components, but the basic plumbing
24"
(610 mm)
9
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RETUR
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AKE-U
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SP
P DR
FILTE
EAT PUM
HE
TO SOLA
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Figure 8.
Installation and User’s Guide
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