Pentair QuickStat-TC, Raychem QuickStat-TC Installation And Operation Manual

QuickStat-TC
INSTALLATION AND OPERATION MANUAL
F
A
2
APPROVALS
TECHNICAL DATA
Supply voltage 120 V, 208 V, 240 V, 60 Hz Maximum switching current 15 A GFCI Class A, 5 mA trip level Ambient setpoint range 40°F to 86°F (5°C to 30°C)
(A/AF mode) Floor setpoint range (F mode) 40°F to 104°F (5°C to 40°C) Floor limit setpoint range 40°F to 104°F (5°C to 40°C)
(AF mode) Operating temperature range 32°F to 120°F (0°C to 50°C) Storage temperature range –4°F to 120°F (–20°C to 50°C)
Use of this Manual
This manual covers the installation and operation of the Raychem QuickStat-TC thermostat and must be used with the following document:
• QuickNet System Installation Manual (H57704) Important: For the Pentair Thermal Management warranty and
agency approvals to apply, the instructions included in this manual and product packages must be followed.
Features
The QuickStat-TC is an electronic thermostat that must be used with the Raychem QuickNet floor heating mats.
QuickStat-TC provides the following features:
• Integrated Class A, Ground-Fault Circuit Interrupter (GFCI).
• Operates at 120 V, 208 V, 240 V, 60 Hz.
• Switches on your heating system at predetermined times on different days of the week.
• Offers 4 periods each day that you can set at different temperatures.
• Comes with a preprogrammed schedule that is suitable for most installations. However, you can customize this program any time you wish.
• Allows you to reset the thermostat to factory settings.
• Changes the start time of a heating period automatically so that the desired temperature is reached at the time that you set.
• Multiple temperature control options so users can control the system based on floor temperature (F), ambient air temperature (A), or both (AF).
• On/Off switch to turn off thermostat during summer months.
KIT CONTENTS
Item Qty Description
A 1 QuickStat-TC thermostat B 2 Mounting screws C 1 Floor temperature sensor 15 ft (4.6m) D 5 Wire nuts E 1 Screwdriver
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B
C
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E
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Air
r
base
Power
Load / Floor heating mat
ead
Installation
Important: This thermostat must be installed according to all
national and local electrical codes. The installation must be performed by qualified personnel.
Locating the floor temperature sensor
The floor temperature sensor is installed under the floor surface. See the QuickNet System Installation Manual (H57704), Section 6, for more details. Perform the Sensor Resistance Test prior to terminating the floor sensor to the thermostat. See the QuickNet System Installation Manual (H57704), Section 7, for more details.
Wiring the thermostat
WARNING: Turn off the power to the circuit at the main
power panel to avoid electric shock.
WARNING: Shock hazard. To prevent shock, the QuickNet
floor heating mat must be connected to ground.
1. Remove the control module from the power base by loosening the captive screw underneath the base.
2. Connect the floor heating cold leads to the load wires (two inner wires) using the sup­plied wire nuts.
3. Connect the power supply leads to the power base wires
vents
Control module
(two outer wires) using the supplied wire nuts.
4. Connect the floor heating cold lead braid (ground) to the supply ground in the electrical junction box.
Air
vents
supply
Powe
Supply ground
Floor heating cold l ground
5. Insert the floor sensor cable through one of the two openings
on the power base and connect to terminals 1 and 2 (no polar­ity). Position the sensor cable such that it does not come in contact with the floor heating wires.
Supply
ground
Floor heating cold lead ground
Floor temperature sensor
6. Push the excess length of the wires back inside the electrical junction box
7. Secure the power base to the electrical junction box using the provided mounting screws
8. Verify the settings of the configuration switches on the back of the control module. Default settings for the configuration switches are highlighted below.
Important: If your system is installed underneath laminate or engineered wood flooring, you MUST use AF mode with the default settings. Note the factory default is AF mode.
No. Configuration Up Down
1 Display format °F/12 hr °C/24 hr 2 Early Start
1
3 Temperature control mode
1
Early Start can be used in Automatic mode only. When this
Enable Disable
2
F AF
function is enabled, the thermostat calculates the optimal time to start heating in order to obtain the desired temperature by the set time. The thermostat re-assesses the start time daily based on the previous day’s results.
Note: If you wish to use only 2 periods, set periods “1 and 4” or periods “2 and 3”. Early Start will not work if you set periods “1 and 2” or periods “3 and 4”.
2
To select floor sensing mode, place the switch to the F position. To select floor sensing and ambient sensing mode, place the switch to the AF position and ensure that the remote tempera­ture sensor is connected to the thermostat. To select the A mode, place the switch in the AF position and ensure that the remote temperature sensor is NOT connected to the thermostat.
9. Install the control module onto the power base.
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The following figure shows the thermostat controls. The thermo-
setpoint is displayed
GFCI test button
adjustment buttons
ol
stat has three temperature control modes:
• AF mode: (Default mode) Controls the system based on the
• F mode: Controls the floor temperature using an external floor
• A mode: Controls the system based on the ambient air temper-
1
not in use (e.g., in the summer). This will not affect the time and temperaturesettings.
2
Standby and back to On.
3
to maintain the desired temperature. For example, when heating is activated 40 percent of the time.
4
The display illuminates for 12 seconds when the backlight button is pressed. When either of the display also illuminates. The setpoint temperature appears for 5 seconds, then the actual measured temperature is displayed.
The first time you power up the thermostat, the time and date will
1. Press the Hour button to set the hour.
2. Press the Min button to set the minutes.
3. Press the Day button to set the day.
4. Press Mode/Ret to exit.
Daylight Savings Time
The QuickStat-TC can automatically adjust for Daylight Savings Time. When this function is enabled, the thermostat switches to Daylight Savings Time on the second Sunday of March and to nor­mal time on the first Sunday of November.
Thermostat Controls and Display
ambient air temperature and ensures that the floor tempera­ture does not exceed the desired limits using an external floor temperature sensor
sensor
ature (does not use floor sensor)
settings
Program
1 2
3
Backlight button
Time and day display
Temperature display
Mode display
Preset temperature indicator
Temperature contr mode indicator
Ground-fault
4
indicator Temperature
preset buttons Period display
Temperature
ON/OFF switch and GFCI reset
Appears when the
Date and time
Percentage of
heating time
Program button
clear button
Mode selection
/ program exit
Place the switch in Standby to cut power to the heater when
To reset the ground-fault protection, switch the thermostat to
The thermostat displays the percentage of heating time required
is displayed
Display
% of heating time
1 to
24%
25 to
49%
50 to
74%
75 to
99%
100%
GFI appears when the ground-fault protection has tripped.
buttons are pressed, the
Date and Time Setting
flash and must be set.
Note: This function is disabled (default setting) when the
clock loses its setting
To enable Daylight Savings Time:
1. Press and hold the Day button for 3 sec-
onds until DLS appears on the screen.
2. Press the up/down
buttons to toggle
between On (enabled) and Off (disabled).
3. Press the Day button. The year setting is
displayed.
4. Use the up/down
buttons to set the
current year.
5. Press the Day button. The month setting is
displayed.
6. Use the up/down
buttons to set the
current month.
7. Press the Day button. The date setting is
displayed.
8. Use the up/down
buttons to set the
current date.
9. Press Mode/Ret to exit.
Ground-Fault Protection
The QuickStat-TC has a built-in GFCI (5 mA trip level). This
protects users against risks of electrocution by cutting off the power to the floor heating system when the leakage current exceeds 5 mA. If a ground-fault has occurred, the TEST light on the top of the thermostat will illuminate red and GFI will appear on the screen.
Testing the GFCI
Users should test the GFCI after the installation of the QuickNet floor heating system is complete to ensure that the ground-fault protection is in working order. Users should test the GFCI on a monthly basis thereafter.
1. The GFCI can only be tested if the thermostat has a heating
demand. Increase the setpoint temperature above the current measured temperature. Wait several seconds to allow the thermostat to adjust to the new set point and the heating sym­bol
appears.
2. Press the TEST button. The test is successful if the TEST light on top of the thermostat
illuminates red and GFI appears on the screen. The test has failed if the TEST light on top of the thermostat does
not illuminate red. In this case, turn the power off to the floor heating system and check the installation of the thermostat.
Resetting the GFCI
If the GFCI has tripped, reset it by switching the thermostat to Standby and back to On. The TEST light on top of the thermostat
will go off. If the GFCI trips in normal operation without pressing the TEST
button, there could be a ground-fault. To check whether it is a ground-fault or nuisance tripping, reset the GFCI. If the GFCI does not trip after the reset, it was nuisance tripping and the system is functioning properly. If the GFCI trips again after the reset, there is a ground-fault. The user should contact a qualified electrician to troubleshoot the issue.
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Programming
The QuickStat-TC comes with a pre-programmed default schedule. The schedule consists of 4 periods per day which represents a typical week day.
Period Description Associated temperature setting
Wake-up Away from home Return home Sleep
Default Programming
The following shows the pre-programmed default schedule in the QuickStat-TC.
Period Setting
MO TU WE TH FR SA SU
6:00A 6:00A 6:00A 6:00A 6:00A 6:00A 6:00A 8:30A 8:30A 8:30A 8:30A 8:30A --:-- --:-­5:00P 5:00P 5:00P 5:00P 5:00P --:-- --:--
11:00P 11:00P 11:00P 11:00P 11:00P 11:00P 11:00P
The Comfort ( ) temperature is used in periods 1 and 3 and the Economy (
) temperature is used in periods 2 and 4. For example, when the period changes from 1 to 2, the setpoint automatically changes from Comfort ( Economy (
) temperature.
) temperature to
Preset Temperatures
The QuickStat-TC comes with 3 preset temperatures shown as Comfort ( and Vacation (
) temperature, Economy ( ) temperature
) temperature. The following table shows the
intended use and the default setting of each preset temperature.
A/AF
Icon Intended use
Comfort
(when at home)
Economy
(when asleep or away from home)
Vacation
(during prolonged absence)
modes F mode
70°F
(21°C)
63°F
(17°C)
50°F
(10°C)
82°F
(28°C)
68°F
(20°C)
50°F
(10°C)
Users can also change a preset temperature by:
1. Set the desired temperature using the 2, Press and hold the corresponding preset button (
buttons.
, , or
) until the corresponding icon is displayed.
Floor Temperature Limit (AF Mode Only)
The default temperature limits are 41°F to 82°F (5°C to 28°C).
Important: If your system is installed underneath laminate or engineered wood flooring, you MUST use AF mode with the default settings. Note the factory default is AF mode.
Modifying the Schedule Programming
The user can change the programming to better meet their lifestyle. To do so:
1. Press Pgm to access the programming mode. Period 1 will be
displayed.
2. Press Day to select the day to program for the selected peri- od. To select the entire week, press and hold the Day button for 3 seconds until all days are selected.
3. Press Hour and Min to set the start time of the selected period, or press Clear if you want to skip the period (--:-- is displayed).
Note: If you wish to use only 2 periods, set periods “1 and 4” or periods “2 and 3”. Early Start will not work if you set periods “1 and 2” or periods “3 and 4”.
4. Press Pgm to select another period, or press Day to select
another day. They repeat step 3. Repeat steps 3 & 4 until pro­gramming is complete.
5. Press Mode/Ret to exit the programming mode.
Operating Modes
The QuickStat-TC has three operating modes:
Automatic Mode
In this mode, the QuickStat-TC follows the programmed schedule. To place the QuickStat-TC in this mode:
1. Press the Mode/Ret button until the
icon appears on the
display.
2. To disable Automatic mode, press the Mode/Ret button to
change the mode to Manual mode
.
Temporary Manual Override (in Automatic Mode )
Users can temporarily override the scheduled programming of the QuickStat-TC. The new temperature setpoint will be used until the beginning of the next period. To temporarily override the QuickStat-TC:
1. Press the
, or button, while the thermostat is in the Automatic mode, to the new desired setpoint. Once the new setpoint is accepted, the icon will begin to flash.
2. To cancel the temporary override, press the Mode/Ret button.
Manual Mode
In this mode, the programmed schedule is not used and the setpoint temperature must be set manually. To place the QuickStat-TC in this mode:
1. Press the Mode/Ret button until the
icon appears on the
display.
2. Set the temperature using the
, or button.
3. To disable Manual mode, press the Mode/Ret button to
change the mode to Automatic mode
.
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Vacation Mode
In this mode, the QuickStat-TC is set to the Vacation setpoint temperature and will override all programming until Vacation mode is disabled. To place the QuickStat-TC in this mode:
1. Press the
button, and the icon appears on the display.
2. To disable Vacation mode, press the Mode/Ret button to
change the mode to Automatic
or Manual .
To reset the QuickStat-TC to factory default settings:
3. Turn the thermostat to Off.
4. Press the up button
and switch the thermostat On.
5. After the thermostat setup is completed, release the up button
.
Error Message
The measured temperature is below the thermostat’s display range. Heating is activated.
The measured temperature is above the thermostat’s display range. Heating is deactivated.
Verify the floor sensor connection to the thermostat.
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