FOR YOUR SAFETY: This product must be installed and serviced by a
professional service technician, qualified in hot water boiler installation and
maintenance. Improper installation and/or operation could create carbon
monoxide gas in flue gases which could cause serious injury, property
damage, or death. Improper installation and/or operation will void the
warranty.
If the information in this manual is not
WARNING
followed exactly, a fire or explosion may
result causing property damage, personal
injury or loss of life.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
nearby phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by
a qualified installer, service agency, or gas
supplier.
Assurez-vous de bien suivres les instructions
données dans cette notice pour réduire au
minimum le risque d’incendie ou d’explosion ou
pour éviter tout dommage matériel, toute
blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareils.
• Ne touchez à aucun interrupteur. Ne pas vous
servir des téléphones dansle bâtiment où vous
vous trouvez.
• Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de
gaz, appelez le sservice des incendies.
L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié ou
par le fournisseur de gaz.
Parts Description and Order Numbers ................17
Pentair Technical Support
Sanford, North Carolina (8 A.M. to 5 P.M.)
Phone: (800) 831-7133
Fax: (919) 566-8920
Moorpark, California (8 A.M. to 5 P.M.)
Phone: (800) 831-7133
Fax: (800) 284-4151
Web sites: visit www.pentairpool.com and www.staritepool.com
MegaTherm Commercial Pool Heating Boiler
Page 3
SECTION 1.
General Information
1.1 Introduction
This manual provides information for the
installation and operation of MegaTherm model MT
pool heating boilers. It is strongly recommended that
all application and installation procedures be reviewed
completely before proceeding with the installation.
Consult Pentair Commercial Pool and Spa, or your
local sales representative, with any problems or
questions regarding this equipment. Experience has
shown that most problems are caused by improper
installation, not system design.
Some accessory items are shipped in separate
packages. Verify receipt of all packages listed on the
packing slip. Inspect everything for possible damage
upon delivery, and inform the carrier of any shortages
or impairments. Any such claims should be filed with
the carrier. The carrier, not the shipper, is responsible
for shortages and damage to the shipment whether
visible or concealed.
WARNING
The MegaTherm model MT commercial pool
heating boiler must be used on potable water
only. For heating pools containing salt water, a
specially equipped heater must be used;
consult your distributor or factory
representative. The pool heating boiler must be
installed in accordance with the procedures
The warranty does not apply to heaters not
installed or operated in accordance with these
procedures. Consult local building and safety codes
before proceeding with work. The installation must
conform to the requirements of the authority having
jurisdiction or, in the absence of such requirements, to
the latest edition of the National Fuel Gas Code; ANSI
Z223.1, National Electrical Code ANSI/NFPA 70. In
Canada, the installation must conform with the latest
edition of CSA-B149.1 requirements.
When required by the authority having
jurisdiction, the installation must conform to
American Society of Mechanical Engineers safety
codes for controls and safety devices for automatically
fired heaters No. CSD-1, and in Canada CGA 3.3.
Any modification of the heater, its gas controls, gas
orifices, wiring or drafter diverter may void the
warranty. If field conditions require such
modifications, consult factory.
1.2 Heater Identification
Consult rating plate on the heating boiler. Shown
below is a breakdown of the model nomenclature.
Commercial pool heating boilers are available in two
configurations: an indoor version and an outdoor
version. Outdoor models are not available in Canada.
1.3 Primary/Secondary Pump and Piping
All models are supplied with integrally mounted
pumps. The 1825 models use a 3/4 HP pump and all
other models are supplied with 1/2 HP pumps. These
pumps are sized for the pressure drop through the heat
exchanger and through the bypass piping as shown in
Figure 10.
Any deviations from the arrangement shown may
increase the head on the pump, reduce flow and hinder
performance (see Section 2.7). For spas see Section
3.9.
This piping arrangement and the integral pump
allow hot water to be recirculated to the heater inlet,
thus raising the inlet temperature and greatly reducing
condensation.
1.4 Certifications
All models are design-certified by CSA for
natural or propane gas and conform to ASME Code
requirement for 160 PSI water pressure.
1.5 Engineering Assistance
Consult the factory or distributor regarding any
questions or problems which arise in the specification,
installation or operation of this equipment. An
experienced engineering staff is ready to assist in
assuring the proper performance and application of
this products.
The pool heating boiler must be placed to
provide specific clearances on all sides for
maintenance and inspections. There must also be
minimum distances maintained from combustible
surfaces. These clearances also apply to
noncombustible materials because the pool heating
boiler requires air circulation for proper operation.
The pool heating boiler should be mounted on a
level surface. An integral base for an installation on
combustible flooring is provided as standard
equipment on
special base rails part number 10539000 must be used
for combustible flooring.
Do not install a pool heating boiler on carpeting.
Under the national Fuel Gas Code, ANSI
Z223.1, it is permissible to place the boiler on floors
other than noncombustible when the installation
complies with the American Insurance Code. Figures
2, 3, 4 and 5 show common installation on
combustible flooring.
outdoor models. For indoor models,
ClearanceIndoorOutdoor
fromin.
Top30
Water Conn. side12*
Pump side6*
FrontAlcove*unobstructed
Rear8
Vent pipe**6
Hot water pipesper codeper code
* Water connection and pump side clearances of 24" (610mm)
and front clearances of 48" (1219mm) will allow easier
service access.
** Using type B vent (refer to Manufacturer's Instructions).
Table 1. Minimum boiler clearances from
adjacent surfaces.
mm
762
305
152
203
152
in.
mm
unobstructed
24
610
24
610
24
610
- - -
2.2 Installation of Indoor Boilers
Locate the pool heating boiler to provide
adequate clearance for inspection and service on all
sides. See Table 1. For alcove installation, see
Figure 6.
Install indoor heaters on a waterproof floor with
an adequate floor drain and a 6" (152mm) minimum
curb on all four sides to protect the building if heater
repairs are required. The manufacturer will not be
held liable for any water damage in connection
with this boiler.
2.2.1 Combustion Air Supply
The heater location must provide sufficient air
supply for proper combustion and ventilation of the
surrounding area as outlined in the latest edition of
ANSI standard Z223.1, and any local codes that may
be applicable. Inadequate combustion air supply may
result in incomplete combustion, sooting of the heat
exchanger, and unsafe operation of the boiler.
a. Conventional Ventilation
In the United States, the most common of these
requirements specify that boiler rooms should be
provided with two permanent air supply openings
communicating directly through the wall to outside air
one within 12 inches (305mm) of the ceiling, and the
other within
12 inches (305mm) of the floor. Each opening should
have a minimum free area of one square inch
(6.5 sq. cm) per 4,000 BTU/hr input of the total input
rating of all appliances in the enclosed area. See Table
2 for recommended air supply for each model. An
Figure 2. Typical Boiler Installation on Concrete Slab.
Figure 3. Typical Boiler Installation on Roof Using
Raised Platform (wood).
improperly ventilated equipment room can get
excessively hot and cause accelerated deterioration
of controls and electrical components.
In Canada, Table 2 does not apply. Consult local
building codes or, in the absence of such
requirements, follow CSA-B149.1 standard.
MegaTherm Commercial Pool Heating Boiler
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
12345678901234567890
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
12345678901234567890
Page 5
Figure 4. Typical Boiler Installation on Roof
Using 4x4 Stringer.
Base must extend out
min. 12" (305mm) on
all sides of
heater frame.
20 ga. min.
galvanized
sheet metal
under entire
heater.
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
CLOSET INSTALLATION
(UNACCEPTABLE)
A closet is any 4 sided enclosure
which is less than 16* times the total
volume of all the gas fired appliances
within the enclosure.
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
* When the ceiling height exceeds 8 feet, you are only allowed to consider 8
feet when calculating the total volume of the enclosure.
Water
Heater
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
234567890123456789
Water
Heater
ROOM INSTALLATION
(ACCEPTABLE)
A room is any enclosure which is at
least 16* times greater than the total
volume of all the gas fired appliances
within the enclosure.
ALCOVE INSTALLATION
(ACCEPTABLE)
An alcove suitable for the installation
of a water heater is a restricted section
of a room not separated from the
room by a door or partition and which
meets the minimum clearances for
the specific model water heater listed
below.
Figure 6. Alcove Installation.
Blocks must provide solid base and be braced so they
cannot slip out of place. Air openings in blocks must be
arranged to provide unobstructed opening through entire
width or length of base.
Figure 5. Installation on Concrete Blocks or Tile.
b. Forced-Air Ventilation
In the United States: any equipment which
exhausts air from the boiler room can deplete the
combustion air supply or reverse the natural draft
action of the venting system. This could cause flue
products to accumulate in the boiler room. Additional
air must be supplied to compensate for such exhaust.
The information in Table 2 is not applicable in
installations where exhaust fans or blowers of any
type are used. Such installations must be designed by
qualified engineers.
In Canada: follow Canadian standard,
CSA-B149.1 or local codes.
If a blower or fan is used to supply air to the
boiler room, the installer should make sure it does not
create drafts which could cause nuisance shutdowns of
the pilot. If a blower is necessary to provide adequate
combustion air to the boiler, a suitable switch or
interlock must be wired into the heater control circuit
to prevent the heater from firing unless the blower is
operating.
The boiler must be completely isolated and
protected from any source of corrosive chemical fumes
such as trichlorethylene, perchloroethylene, chlorine, etc.
Concrete blocks or tile min. 7" (178mm)
high with 3" (76mm) min. air openings.
2.2.2 Venting
The MegaTherm boiler has a built-in draft
diverter for natural draft operation and must not be
connected to any portion of a mechanical draft system
under positive pressure. The flue outlet must be
connected to a clear, unobstructed vent of adequate
capacity ending above the highest point of the
building with an approved vent cap. The venting
system should be installed according to the latest
edition of ANSI Z223.1 and/or, in Canada,
CSA-B149.1 and any local codes having jurisdiction.
Do not weld or fasten the vent pipe to the boiler
drafthood. The weight of the stack must not rest on the
boiler.
The drafthood and boiler top must be easily
removable for normal boiler service and inspection.
IMPORTANT NOTE: Do not use sheet metal
screws at the snap lock joints of Type B gas vents.
Avoid using long horizontal runs of the vent
pipe, and too many 90° elbows, reductions or
restrictions. Horizontal runs should have at least a
1/4" (6mm) rise per foot in the direction of flow. A
vent connector should be supported for the design and
weight of the material used to maintain clearances and
prevent physical damage and separation of joints.
Avoid terminating boiler vents near air
conditioning or air supply fans. The fans can pick up
exhausted flue products from the boiler and return
them inside the building creating a possible health
hazard. A minimum of 4 feet (1.2m), in Canada 6 feet
(1.8m), horizontal distance must be maintained from
electrical meters, gas meters, and relief equipment.
Page 6
Pentair Water Commercial Pool and Spa
Always use double-wall or insulated vent pipe
(Type B or equivalent). In cold weather, uninsulated
outside vents can chill the rising flue products
blocking the natural draft action of the venting
systems. This can create a health hazard by spilling
flue products in the boiler room.
Avoid oversized vent piping or extremely long
runs of pipe which may cause excessive cooling and
condensation. Rule of Thumb: the total length of the
vent, including the connector and any offset, should
not exceed 15 feet (4.6m) for every inch (25mm) of
vent diameter. Longer total lengths shown in venting
tables are based on maximum capacity, not
condensation factors.
When the installation of a draft fan is necessary
in connecting a venting system to a MegaTherm
boiler, the installation should be engineered by
competent personnel following good engineering
practices. The draft fan supplier should be consulted
for correct size. The installation should be in
accordance with the latest edition of ANSI Z223.1
and/or, in Canada, CSA-B149.1 and any local codes
having jurisdiction. When a draft fan is installed, a
suitable draft switch must be wired into the boiler
control circuit at terminal designated "Field Interlock"
to prevent firing of the boiler unless a positive draft
has been established.
2.2.3 Common Venting System
Test Procedure
At the time of the removal of an existing heater,
the following steps shall be followed with each
appliance remaining connected to the common venting
system. During the testing of each unit, the other
appliances remaining connected to the common
venting system should not be operated.
1.Seal any unused openings in the common
venting system.
2.Visually inspect the venting system for proper
size and horizontal pitch. Determine that there is
no blockage or restriction, leakage, corrosion, or
other deficiencies which could cause an unsafe
condition.
3.Insofar as it is practical, close all building doors
and windows. Also close all doors between the
space in which the appliances remaining
connected to the common venting system are
located and the other spaces of the building. Turn
on any clothes dryer and any appliance not
connected to the common venting system. Turn
on any exhaust fans, including range hoods and
bathroom exhausts, so they will operate at
maximum speed. Do not operate a summer
exhaust fan. Close all fireplace dampers.
4.Place in operation the appliance being inspected.
Follow the lighting instructions for the unit.
Adjust the thermostat so the appliance will
operate continuously.
5.Test for spillage at the draft hood relief opening
after 5 minutes of main burner operation. Use the
flame of a match or candle, or smoke from a
cigarette, cigar, or pipe.
6.After it has been determined that each appliance
remaining connected to the common venting
system properly vents when tested as outlined
above, return doors, windows, exhaust fans,
fireplace dampers and any other gas-burning
appliance to their previous condition of use.
7.Any improper operation of the common venting
system should be corrected so the installation
conforms with the National Fuel Gas Code,
ANSI Z223.1 and/or CSA-B149.1 , Installation
Codes. When resizing any portion of the
common venting system, the common venting
system should be resized to approach the
minimum size as determined using the
appropriate tables in Appendix G in the National
Fuel Gas Code, ANSI Z223.1 and/or
CSA-B149.1 Installation Codes.
2.2.3 Instructions Relatives au Test des Systèmes
à Évent Commun
Au moment du restrait d’une chaudière existante,
les mesures suivantes doivent être prises pour chaque
appareil toujours reccordé au système d’évacuation ne
fonctionnet pas:
1.Sceller toutes les ouvertures non utilisées du
systèmes d’évacuation.
2.Inspecter de façon visuelle le système
d’évacuation pour déterminer la grosseur et
l’inclinaison horizontale qui conviennent et
s’assurer que le système est exempt
d’obstruction, d’étranglement, de fuite, de
corrosion et autres défaillances qui pourraient
présenter des risques.
3.Dans la mesure du possible, fermer toutes les
portes et les fenêtres du bâtiment et toutes les
portes entre l’espace où les appareils toujours
raccordés au système d’évacuation sont installés
et les autres espaces du bâtiment. Mettre en
marche les sécheuses, tous les appareils non
raccordés au système d’évacuation common et
tous les ventilateurs d’extraction comme les
hottes de cuisinière et les ventilateurs des salles
de bain. S’assurer que ces ventilateurs
fonctionnent à la vitesse maximale. Ne pas faire
fonctionner les ventilateurs d’été. Fermer les
registres des cheminées.
4.Mettre l’appareil inspecté en marche. Suivre les
instructions d’allumage. Régler le thermostat de
façon que l’appareil fonctionne de façon
continue.
5.Faire fonctionner le brûleur principal pendant 5
min ensuite, déterminer si le coupe-tirage
déborde à louverture de décharge. Utiliser la
MegaTherm Commercial Pool Heating Boiler
Page 7
flamme d’une chandelle ou la fumée d’une
cigarette, d’une cigare ou d’une pipe.
6.Une fois qu’il a été déterminé, selon la méthode
indiquée ci-dessus, que chaque appareil raccordé
au systéme d’évacuation est mis à l’air libre de
façon adéquate. Remettre les portes et les
fenêtres, les ventilateurs, les registres de
cheminées et les appareils au gaz à leur position
originale.
7.Tout mauvais fonctionnement du systéme
d’évacuation commun devrait être corrigé de
façon que l’installation soit conforme au
National Fuel Gas Code, ANSI.Z223.1 et (ou)
aux codes d’installation CSA-B149.1. Si la
grosseur d’une section du système d’évacuation
doit être modifiée, le système devrait être
modifié pour respecter les valeurs minimales des
tableaux pertinents de l’appendice G du National
Fuel Gas Code, ANSI Z2231.1 et (ou) des codes
d’installation CSA-B149.1.
2.3 Installation of Outdoor Boilers
1.Locate the boiler to provide the clearances as
listed in Table 1, “Minimum Boiler Clearances.”
2.Do not place the boiler in an enclosure or wall
recess. Avoid locations where wind deflection
off structures might cause downdraft. When such
wind conditions are possible, place the heater at
least 3 feet (0.9m) from the structures.
3.Never install the boiler under any kind of roof
overhang. Do not place the boiler below or
adjacent to any doors, windows, louvers, grills,
etc., which connect in any way with an inhabited
area of a building. This includes other structures
such as garages or utility rooms (see Figure 7).
4.Although these models are CSA designed
certified for outdoor installations, such
installations are not recommended in areas where
the danger of freezing exists unless proper
precautions are taken for freeze protection.
Outdoor installations are not recommended in
areas where the danger of snow blockage exists.
WARNING
Liquefied petroleum gas is heavier than air.
Therefore, the pool heating boiler should not be
installed in pits or other locations where gas
could accumulate.
The boiler should be located a safe distance from
Propane gas storage and filling equipment. Consult
local codes and fire protection authorities for advice
on specific installation restrictions.
BoilerEach Opening*
Sizesquare inches
500125
600150
715179
850213
1010253
1200300
1430358
1670418
1825457
* Net Free Area.
Check with louver manufacturers for net free area of louvers.
Correct for screen resistance to the net free area if a screen is
installed. Check all local codes applicable to combustion air.
Area indicated is for one of two openings: one at floor level
and one at the ceiling, so the total net free area could be
double the figures indicated. For special conditions refer to the
latest editon of ANSI Z223.1.
Consult factory if openings do not communicate directly
through the walls with the outdoors.
Table 2. Minimum Recommended Air Supply to Boiler.
Figure 7. Incorrect Outdoor Installation.
square cm
806.5
967.8
1154.9
1374.3
1632.4
1935.6
2309.8
2696.9
2948.6
2.4 Gas Supply and Piping
Review the following instructions before
proceeding with the installation.
1.Verify that the boiler is fitted for the proper type
of gas by checking the rating plate. MegaTherm
boilers are normally equipped to operate below a
2000 foot (609.6m) altitude. Boilers equipped to
operate at higher altitudes have appropriate
stickers or tags attached, also printed information
on rating plate.
2.Use the figures in Table 3 to provide adequate
gas piping from the gas meter to the boiler.
3.A sediment trap (drip leg) must be provided
ahead of the gas controls (see Figure 8). A
manual gas shutoff valve must also be provided
for service convenience and safety. Check the
local codes.
NOTE: These figures are for Natural Gas (.65 Sp. Gr.), and are
based on 1/2" water column pressure drop. Check supply
pressure with a manometer, and local code requirements for
variations. For Propane Gas, reduce pipe diamter one size. An
average number of tees and elbows have been taken into account.
0-100'100-200'200-300'
0-30.5m30.5-61m61-91.4m
Table 3. Gas Piping Sizes.
4.The boiler and its individual shutoff valve must
be disconnected from the gas supply piping
system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5kPa).
The boiler must be isolated from the gas supply
piping system by closing its individual manual
gas shutoff valve during any pressure testing of
the piping system at test pressures equal to or
less than 1/2 psig (3.5kPa).
5.Provide gas supply pressure to the heater as
follows:
Natural GasPropane Gas
In. W.C.
Max.10
Min.6.5
kPa
2.5
1.6
In. W.C.
14
11
kPa
3.4
2.7
NOTE: the heater and all other gas appliances sharing
the boiler gas supply line must be firing at maximum
capacity to properly measure the inlet supply pressure.
Low gas pressure could be an indication of an
undersized gas meter and /or obstructed gas supply
line.
Gas Supply
To
Equipment
Inlet
Nipple
Cap
Inlet
Tee
Fitting
3" (76mm) Min.
6.The correct burner manifold gas pressure is
stamped on the rating plate. The regulator is
preset at the factory and normally requires no
further adjustment.
The gas manifold and control assembly is
factory tested and conforms to the safe lighting and
other performance criteria specified in the latest
editions of ANSI Z21.13.CSA4.9 Low Pressure Boiler
Standard.
Before operating the boiler, the complete gas
supply system and all connections must be tested for
leaks using a soap solution. Do not use raw flame.
Caution
Since some leak test solutions (including soap
and water) may cause corrosion or stress
cracking, the piping must be rinsed with water
after testing, unless it has been determined
that the leak test solution is noncorrosive.
2.5 Electrical Wiring
WARNING
The boiler must be electrically grounded in
accordance with the most recent edition of the
National Electrical Code, ANSI/NFPA 70. In
Canada, all electrical wiring to the boiler should
be in accordance with the latest edition of CSA
C22.1 Canadian Electrical Code, Part 1. Do not
rely on the gas or water piping to ground the
metal parts of the boiler. Plastic pipe or
dielectric unions often isolate the boiler
electrically. Service and maintenance
personnel who work on or around the heater
may be standing on wet floors and could be
electrocuted by an ungrounded boiler.
Wiring diagrams are included in the information
packet provided with each unit.
1.All Model MT pool heating boilers need 115V
60Hz supply voltage unless specifically ordered
otherwise.
2.The 1825 models are supplied with 3/4 HP pump
motors. All other models are supplied with 1/2
HP pump motors. Consult the National Electrical
Code or the Canadian Electrical Code regarding
branch circuit requirements for equipment with
these motors.
3.The boilers should be wired exactly as shown in
the wiring diagram.
Figure 8. Sediment Trap Installation.
MegaTherm Commercial Pool Heating Boiler
Figure 9. Pressure Relief Valve Location.
IMPORTANT NOTE: The pool filter pump and
boiler must be electrically interlocked so the boiler
cannot come on unless the pump is running and there
is full flow in the filter piping where the boiler is
connected. If the pool filter pump operation is
intermittent the boiler must be shut off prior to pump
shutdown. See paragraph heading Auxiliary Time
Clock Wiring below. If the backwash operation is
manual the boiler must be shut off manually during
backwashing.
Auxiliary Time Clock Wiring:
If a time clock is used to control the filter pump
operation, a separate switch or relay must be used to
shut off the boiler at least
15 minutes before the filter
pump is shut off. Wire the switch or relay (often called
the Fireman Switch) to the terminals shown in the
wiring diagram as “Field Interlock.”
4.All field installed electrical safety devices and all
field installed controllers (valve end switches,
draft switches, relays, timers) can be connected
to the boiler control to the terminals shown in the
wiring diagram designated “Field Interlock.”
5.Field location of the temperature sensor is
described in Section 2.8.
Where the boiler is installed with a draft fan refer
to the fan manufacturer's wiring diagram. The draft
switch should be wired across the field interlock
terminals in the boiler control panel.
2.6 General Piping Instructions
In addition to the bypass valve “B” and outlet
valve “A” shown in Figure 10, an inlet valve “C”
should be provided so that the heater can be readily
isolated for service. All valves should be butterfly or
ball style,
Section 3.9.
150°F (66°C) in some cases, copper or CPVC are
recommended materials for heater connection piping.
PVC material may be used for the inlet valve and the
piping upstream of it.
not gate valves. For spas application see
Since heater outlet temperatures can reach
Page 9
When pipe, fittings, grids or any other element of
the filter system are made of plastic materials, they
may be damaged by the momentary "back siphoning"
of hot water from the heater when the filter pump
stops running.
The pressure relief valve installed in the tapped
opening provided in the outlet header (see Figure 9),
must be piped, but not connected, to a drain or floor
sink. The drain pipe must be the same size as the valve
outlet and must pitch downward from the valve.
Where no special setting of the relief valve is ordered,
the factory will furnish a 75 psi setting.
The pressure relief valve lever must be tripped at
least once a year to insure that waterways are clean.
When manually operating lever, water will discharge
through the drain line. Precautions must be taken to
avoid contact with hot water and water damage.
2.7 Boiler By-Pass Piping
All MT series boilers, 500-1825 models, must be
installed with bypass piping. Please use Figure 10 as
your guide to plumb the bypass. For spas see Section
3.9.
The diverter valve in the main line, shown in
dashed line in Figure 11, is optional and may be
needed only if the distance to the heater is over 15'.
Call the Service Department at 800-900-9276,
extension 5406 for assistance.
All models are supplied with integral pumps,
These pumps are sized for the pressure drop through
the heat exchanger, 30 feet of piping and through the
bypass piping as shown in Figure 10.
Any deviations from the arrangement shown
may reduce flow, hinder performance, and will void
the warranty.
2½ inch NPT piping is shown, however, models
500I-1430I and models 500E-1010E may be installed
using 2 inch NPT piping.
All models must be installed in the primarysecondary arrangement shown. The boiler loop piping
must tee into the filter loop piping with the inlet and
outlet connection spaced a maximum of 18" (450mm)
apart (see Figure 10).
To insure that pool inlet water does not exceed
104°F, the filter pump loop must circulate at the
minimum flow rates shown in Table 4.
The outlet valve “A” and the bypass valve “B”
must have a provision for locking the handles in place
(or removing them) after the temperature rise and inlet
temperature adjustments have been made.
Boiler ModelMinimum Filter Pump Flow Rate
500-85090 GPM
1010-1200110 GPM
1430140 GPM
1670-1825180 GPM
Table 4. Minimum Flow to Supply Heater Loop.
Page 10
Figure 10. Heater Piping Arrangement.
Pentair Water Commercial Pool and Spa
2.8 Temperature Sensor Placement
and Installation
A temperature sensor with 15 feet (5m) of cable
and an immersion well assembly are supplied with the
boiler. These must be installed in the field. Refer to
Figures 10 through 11.
1.The immersion well body is provided with a 1/2"
NPT. Mount the immersion well on the
underside of the filter circulation piping, just
upstream of the boiler inlet tee as close to the
boiler as possible (see Figure 10). DO NOT
INSTALL in boiler loop piping or
downstream of the boiler inlet tee.
2.Thread the spring and retainer onto the sensor
cable and secure sensor into the immersion well.
3.Route cable to heater control panel in a location
where it will not be subject to damage. Secure
with nylon cable ties.
2.9 Automatic Chlorinators
A concentration of chlorine in the heater can be
very destructive, therefore the following rules about
the installation and operation of such devices must be
followed:
1.The chlorinator should be installed so it
introduces the gas or solution downstream from
the boiler.
2.The chlorinator should be wired so it cannot
operate unless the filter pump is running.
3.The chlorinator should be provided with an antisiphon device so that the draining of the piping
after the pump shuts off will not siphon chlorine
solution into the boiler.
4.When the operation of a chlorinator is such that
it must be installed in the pump suction, or some
other place where the chlorine solution flows
through the heater, corrosion of the heater can
occur. Excessive concentrations of chlorine
caused by improper adjustment or failure of the
chlorination equipment cause this corrosion. The
resulting damage to the heat exchanger is not
covered by heater warranty.
Loading...
+ 22 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.