Pentair IntelliFlo VF User Guide

®
IntelliFlo
Variable Flow Pump
(Compatible with IntelliTouch® control system and
IntelliComm® communication center)
VF
Installation
Listed
IMPORT ANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
User's Guide
and
Customer Service / Technical Support
If you have questions about ordering Pentair Water Pool and Spa (“Pentair”) replacement parts, and pool products, please use the following contact information:
Customer Service (8 A.M. to 5 P.M. — Eastern and Pacic Times)
Phone: (800) 831-7133
Fax: (800) 284-4151
Technical Support
Sanford, North Carolina (8 A.M. to 5 P.M. ET)
Phone: (919) 566-8000
Fax: (919) 566-8920
Moorpark, California (8 A.M. to 5 P.M. PT)
Phone: (805) 553-5000 (Ext. 5591)
Fax: (805) 553-5515
Web site
visit www.pentairpool.com or www.staritepool.com to nd information about Pentair products.
Protected by U.S. Patents Pending
© 2012 Pentair Water Pool and Spa, Inc. All rights reserved.
This document is subject to change without notice.
1620 Hawkins Ave., Sanford, NC 27330 • (919) 566-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 553-5000
Trademarks and disclaimers: IntelliFlo®, IntelliTouch®, EasyTouch®, SunTouch®, IntelliComm® and Pentair Water Pool and Spa® are trademarks and/or registered trademarks of Pentair Water Pool and Spa, Inc. and/or its afliated companies in the United States and/or other countries. Unless noted, names and brands of others that may be used in this document are not used to indicate an afliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa,Inc. Those names and brands may be the trademarks or registered trademarks of those parties or others.
P/N 350075 Rev. F 4/20/12
Contents
Important W arning and Safety Instructions .....................................................................iii
Section 1: Introduction ...................................................................................................... 1
IntelliFlo Overview................................................................................................................. 1
IntelliFlo Features...................................................................................................... 2
IntelliFlo Motor Assembly .......................................................................................... 2
IntelliFlo Motor Features............................................................................................ 3
IntelliFlo Drive Assembly and Control Panel ............................................................. 4
Operator Control Panel Features ............................................................................. 4
Section 2: Operator Control Panel ................................................................................... 5
IntelliFlo Operator Control Panel........................................................................................... 5
Controls and LEDs ................................................................................................... 5
Navigating the Menu Structure.............................................................................................. 7
Section 3: Operating IntelliFlo.......................................................................................... 9
Metering the System.............................................................................................................9
Manual Mode ........................................................................................................................ 9
IntelliFlo Control Panel Menu ............................................................................................... 11
Menu S tructure .................................................................................................................... 12
Pool Data Mode ....................................................................................................... 13
Priming Mode........................................................................................................... 14
Priming Menu........................................................................................................ 14
Filter Mode ............................................................................................................... 16
Filter Menu ............................................................................................................ 16
Programming Cycles Per Day.............................................................................. 17
Filter Cycle Settings.............................................................................................. 18
Clean Filter Pressure Example............................................................................. 19
Alert S t atus............................................................................................................ 19
Using Filter mode with Features mode................................................................. 20
Filter Mode and Flow Control ................................................................................ 20
Flow Control and Filter Mode ................................................................................ 20
Time and Contrast Menu ......................................................................................... 21
Setting System Time ............................................................................................ 21
Setting the LCD Backlight Contrast ...................................................................... 21
Features Mode......................................................................................................... 22
Features 1 & 2 ...................................................................................................... 22
Features 3 -9 ........................................................................................................ 22
M. O. Flo ............................................................................................................... 22
Feature Settings ................................................................................................... 23
How to set up the Feature 1 or 2 (Flow and Duration) mode................................ 24
Features 1 – 2 (Flow and Duration) ...................................................................... 25
To run Feature 1 or 2 (Flow and Duration)............................................................ 25
Features 3 – 9 (Flow , Start/Stop Time) ................................................................. 25
Enabling Features 3 – 9........................................................................................ 25
Mo Flo (Modulation Output flow) ........................................................................... 27
i
IntelliFlo VF Installation and User’s Guide
ii
Contents (Continued)
External Control with IntelliComm Communication Center.......................................28
Setting up External Control using IntelliComm..........................................................29
Controlling IntelliFlo with IntelliT ouch.........................................................................30
Connecting IntelliFlo to IntelliT ouch ...........................................................................30
Backwash Mode .......................................................................................................32
Backwash menu....................................................................................................32
Running Backwash mode......................................................................................33
Backwash menu screens......................................................................................33
V acuum Mode ...........................................................................................................34
Vacuum menu .......................................................................................................34
Section 4: Maintenance..................................................................................................... 35
Pump Strainer Basket Service .............................................................................................35
Motor Service .......................................................................................................................36
Winterizing ...........................................................................................................................37
Manual Priming and Initial Start-up A fter Service ..................................................................37
Section 5: Installation and Removal.................................................................................38
Installing the IntelliFlo............................................................................................................38
Location ....................................................................................................................38
Piping........................................................................................................................38
Check V alves............................................................................................................38
Wiring the IntelliFlo ...............................................................................................................39
Pump Disassembly ..............................................................................................................40
Pump Reassembly/Seal Replacement ....................................................................41
Drive Assembly Removal and Installation.............................................................................42
Illustrated Parts List..............................................................................................................43
Replacement Parts .............................................................................................................. 43
IntelliFlo Pump Dimensions..................................................................................................44
IntelliFlo Flow and Power vs Flow Pump Curve ...................................................................44
IntelliFlo Electrical S pecifications..........................................................................................44
Section 6: Troubleshooting ..............................................................................................45
Alerts and Warnings .............................................................................................................45
Suction Blockage..................................................................................................................45
General IntelliFlo T roubleshooting Problems ........................................................................46
General Warnings.................................................................................................................48
Electrical Cost Overview ......................................................................................................48
How to make your pool more energy efficient.......................................................................49
Using your IntelliFlo pump.....................................................................................................49
Automatic pool sweeps (booster pump style) ......................................................................49
Filter during off-peak times ...................................................................................................49
Setting filtering time ..............................................................................................................49
Preventive maintenance .......................................................................................................50
Energy Efficient IntelliFlo pump ............................................................................................50
IntelliFlo VF Installation and User’s Guide
iii
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
SERIOUS BODILY INJURY OR DEATH CAN RESULT IF THIS PUMP AND SAND FILTER IS NOT INSTALLED AND USED CORRECTLY.
INSTALLERS, POOL OPERATORS AND POOL OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS BEFORE USING THIS PUMP AND SAND FILTER.
This pump is intended for use in swimming pool applications.
Most states and local codes regulate the construction, installation, and operation of public pools and spas, and the construction of residential pools and spas. It is important to comply with these codes, many of which directly regulate the installation and use of this product. Consult your local building and health codes for more information.
IMPORT ANT NO TICE - Attention Installer: This Installation and User’s Guide (“Guide”) contains important information about the installation, operation and safe use of this pump. This Guide should be given to the owner and/or operator of this equipment.
Before installing this product, read and follow all warning notices and instructions in this Guide. Failure to follow warnings and instructions can result in severe injury , death, or property damage. Call (800) 831-7133 for additional free copies of these instructions. Please refer to www .pentair .com f or more information related to these products.
SUCTION ENTRAPMENT HAZARD
F
Pool and spa pumps move large volumes of water, which can pose extreme danger if a person’s hair comes in close proximity to a drain that is not the proper size for the pump or pumps.
Hair Entanglement – When the hair tangles or knots in the drain cover, trapping the swimmer underwater.
This hazard is present when the flow rating of the cover is too small for the pump or pumps. Limb Entrapment – When a limb is sucked or inserted into an opening resulting in a mechanical bind or
swelling. This hazard is present when a drain cover is missing, broken, loose, cracked or not properly secured.
Body Entrapment – When a portion of the body is held against the drain cover trapping the swimmer under­water. This hazard is present when the drain cover is missing, broken or the cover flow rating is not high enough for the pump or pumps.
Evisceration/Disembowelment – When a person sits on an open pool (particularly a child wading pool) or spa outlet and suction is applied directly to the intestines, causing severe intestinal damage. This hazard is present when the drain cover is missing, loose, cracked, or not properly secured.
Mechanical Entrapment – When jewelry, swimsuit, hair decorations, finger, toe or knuckle is caught in an opening of an outlet or drain cover. This hazard is present when the drain cover is missing, broken, loose, cracked, or not properly secured.
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION:
PUMPS REQUIRE HIGH VOLT AGE WHICH CAN SHOCK, BURN, OR CAUSE DEA TH. BEFORE WORKING ON PUMP!
Always disconnect power to the pool pump at the circuit breaker from the pump before servicing the pump. Failure to do so could result in death or serious injury to service person, pool users or others due to electric shock.
IntelliFlo VF Installation and User’s Guide
iv
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
Water temperature in e xcess of 100° F (37.7° C) may be hazardous to your health. Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature of
98.6° F (37° C.). Effects of hyperthermia include: (1) Una wareness of impending danger . (2) Failure to perceive heat. (3) Failure to recognize the need to leave the spa. (4) Physical inability to exit the spa. (5) Fetal damage in pregnant women. (6) Unconsciousness resulting in danger of drowning. The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas. When setting up pool water turnovers or flow rates the operator must consider local codes governing turnover as well as disinfectant feed ratios.
DO NOT increase pump size; this may increase the flow rate through the system and exceed the maximum flo w rate stated on the drain cov er .
Do not permit children to operate this product. If this pump is intended for use other than single-family dwellings, a clearly labeled emergency
switch shall be provided as part of the installation. The s witch shall be readily accessible to the occupants and shall be installed at least 5 feet (1.52 m) away, adjacent to, and within sight of, the unit.
Risk of Electrical Shock. Connect only to a branch circuit protected by a ground-fault circuit interrupter (GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI.
This unit must be connected only to a supply circuit that is protected by a ground-fault circuit-interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power . Push the reset button. P o wer should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualified service representative before using.
Install the pump a minimum of five (5) feet from the inside wall of the pool and spa. Canadian installations require a minimum of three (3) meters from pool water .
A No. 8 A WG (No. 6 A WG in Canada) or larger conductor must be wired to the motor bonding lug.
This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity and has a maximum dimension of 18 feet (5.49m) and a maximum wall height of 42 inches (1.07m).
For hot tubs and spa pumps, do not install within an outer enclosure or beneath the skirt of a hot tub or spa unless so marked.
The IntelliFlo pump is capable of generating systems pressures up to 50 psi. Installers must ensure that all system components are rated to withstand at least 50 psi. Over pressurizing the system can result in catastrophic component failure or property damage.
Never exceed the maximum stated pump flow rating. Only use a pumping system rated for the corresponding flow. F AILURE TO DO SO CAN RESUL T IN HAIR OR BODY ENTRAPMENT WHICH CAN CAUSE SERIOUS PERSONAL INJURY OR DEA TH. If in doubt about the rating of your system, consult a qualified pool service professional.
IntelliFlo VF Installation and User’s Guide
v
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
Pumps are not a substitute for properly installed and secured pool drain covers. An ANSI/ASME A112.19.8 approved anti-entrapment drain cover must be used for each drain. Pools and spas should utilize a minimum of two drains per pump. Regularly inspect all covers for cracks, damage
and advanced weathering. If a cover becomes loose, cracked, damaged, broken or is missing, close the pool or spa immediately closed until an appropriate V over time due to exposure to sunlight and pool chemicals. This cover must be replaced within seven (7) years from installation (or earlier if the cover becomes damaged in any way).
Entrapment Avoidance Notice: The suction outlet connected to a swimming pool or spa pump can pull a high vacuum if it is blocked. Therefore, if only one suction outlet smaller than 18" x 23" is used, anyone blocking the suction outlet with their body can be trapped and held against the suction outlet. Disembowelment or drowning can result. Therefore, if small suction outlets are used with this pump, to prevent this entrapment and possible death, install at least two suction outlets in the body of water . Separate these suction outlets as described in the International Residential Code (IRC), the International Business Code (IBC), the Consumer Products Safety Council (CPSC) Guidelines for Entrapment Hazards: Making Pools and Spas Safer or ANSI/IAF-7 Standard for Suction Entrapment Avoidance in Swimming Pools, Wading Pools, Spas, Hot Tubs and Catch Basins. If suction outlets are not used, additional entrapment avoidance measures as described in the CPSC Guidelines or ANSI/IAF-7 should be employed.
, shut off the pump, post a notice and keep the pool or spa
GB 2008 certified co
ver is properly installed. Covers deteriorate
The covers used on suction outlets should be approved and listed as conforming to the currently published edition of ANSI/ASME A112.19.8 Standard covering Suction Fittings for Use in Swimming Pools, Wading Pools, Spas and Hot Tu b s. These covers should be inspected regularly and replaced if cracked, broken or older than the design lifetime indicated on them by the manufacturer. The maximum possible flow rate of this pump should be less than or equal to the maximum approved flow rate indicated on the suction outlet cover by the manufacturer. THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOL OR SPA WHEN COVERS ARE CRACKED OR BROKEN CAN RESULT IN HAIR ENTANGLEMENT WHICH CAN RESULT IN DEATH.
The Virginia Graeme Baker Pool and Spa Safety Act imposes certain new requirements on owners and operators of swimming pools and spas. Pools or spas constructed on or after December 20, 2008, shall utilize:
(A) No submerged suction outlets, a gravity drainage system with ASME/ANSI cover(s), one or more unblockable
outlets; or
(B) A multiple main drain system without isolation capability with suction outlet covers that meet ASME/ANSI
A112.19.8 Suction Fittings for Use in Swimming Pools, Wading Pools, Spas, and Hot Tubs and either :
(i) A safety vacuum release system (SVRS) meeting ASME/ANSI A112.19.17 Manufactured Safety Vacuum Release Systems (SVRS) for Residential and Commercial Swimming Pool, Spa, Hot Tub, and Wading Pool Suction Systems and/or ASTM F2387 Standard Specification for Manufactured Safety Vacuum Release Systems (SVRS) fo r Swimming Pools, Spas and Hot Tubs or
(ii) A properly designed and tested suction-limiting vent system or
(iii) An automatic pump shut-off system.
Pools and spas construction prior to December 20, 2008, with a single submerged suction outlet shall use a suction outlet cover that meets ASME/ANSI A112.19.8 and either:
(A) A multiple main drain system without isolation capability, or
(B) A safety vacuum release system (SVRS) meeting ASME/ANSI A112.19.17 and/or ASTM F2387, or
(C) A properly designed and tested suction-limiting vent system, or
(D) An automatic pump shut-off system, or
(E) Disabled submerged outlets, or
(F) Suction outlets shall be reconfigured into return inlets.
For information about the Virginia Graeme Baker Pool and Spa Safety Act, contact the Consumer Product Safety Commission at (301) 504-7908 or visit www.cpsc.gov. NOTE: Always turn off all power to the pool pump before installing the cover or working on any suction outlet.
IntelliFlo VF Installation and User’s Guide
vi
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
General Installation Information
All work must be performed by a qualified pool professional, and must conform to all
national, state, and local codes.
Install to provide drainage of compartment for electrical components.
General Installation Information
Pumps improperly sized or installed or used in applications other than for which the pump was intended can result in severe personal injury or death. These risks may include but not be limited to electric shock, fire, flooding, suction entrapment or severe injury or property damage caused by a structural failure of the pump or other system component.
The pump can produce high levels of suction within the suction side of the plumbing system. These high levels of suction can pose a risk if a person comes within the close proximity of the suction openings. A person can be seriously injured by this high level of vacuum or may become trapped and drown. It is absolutely critical that the suction plumbing be installed in accordance with the latest national and local codes for swimming pools.
These instructions contain information for a variety of pump models and therefore some instructions may not apply to a specific model. All models are intended for use in swimming pool applications. The pump will function correctly only if it is properly sized to the specific application and properly installed.
General Warnings
Never open the inside of the drive motor enclosure. There is a capacitor bank that holds a 230 VAC charge even when there is no power to the unit.
The pump is not submersible
The pump is capable of 174 GPM or 104 feet of head; use caution when installing and programming to limit pumps performance potential with old or questionable equipment
Code requirements for the electrical connection differ from state to state. Install equipment in accordance with the National Electrical Code and all applicable local codes and ordinances.
Always Press the Stop button and disconnect the communication cable before performing maintenance, and always power the unit off by disconnecting the main circuit to the pump
IntelliFlo VF Installation and User’s Guide
Section 1
Introduction
IntelliFlo® VF Overview
The IntelliFlo VF variable-flow pump control system offers pool and spa filter automation and advanced features that include energy conservation and programmable scheduled water features for your pool, spa, cleaner, waterfall, and other applications.
The IntelliFlo pump can adapt to any application up to 130 gallons per minute, you simply program IntelliFlo to suit the application. IntelliFlo then dials in the perfect operating conditions for that specific flow rate.
IntelliFlo can reduce energy cost by as much as 90% based on a pool size up to 15,000 gallons, one turn per day with a 24 hour cycle.
IntelliFlo constantly monitors water flow and electrical current to ensure that the filtration system is operating at peak efficiency . This can result in maximum energy efficiency savings never before possible – up to 90% over conventional single speed and two speed pumps. The system protects against loss of prime or impedance of flow , under and over voltage situations, and thermal overload or freezing.
1
With IntelliFlo there’ s no need for pump curves and hydraulic calculations to determine the right pump for the job. Just set the program for your pool size and desired turnover, and IntelliFlo does the rest.
Motor fan cover
Motor assembly Drive assembly and
electronics enclosure
Communication port for connection to EasyTouch, IntelliTouch or SunTouch control system or IntelliComm communication center via two-wire RS-485 cable
IntelliFlo VF (variable flow pump)
IntelliFlo VF Installation and User’s Guide
2
IntelliFlo Features
Sizes itself to any pool
Reduces energy cost by as much as 90%
Protects against loss of prime or flow blockage
Prevents thermal overload
Detects and prevents damage from under and over voltage conditions
Protects against freezing
Can communicate with an IntelliT ouch or IntelliComm system via a two-wire connection
Easy to read operator control panel LCD display
Operator control panel buttons for pump modes
Built-in strainer pot and volute
Ultra energy-efficient TEFC Square Flange Motor
Compatibility with most cleaning systems, filters, and jet action spas
16-button LCD control panel
Drive assembly features permanent magnet synchronous motor
Heavy-duty , durable construction designed for long life
Internal 24-hour clock for setting controlled on/off times for filtering and up to ten water features
UL listed
IntelliFlo Motor Assembly
The IntelliFlo’s three-phase, six-pole, permanent magnet motor operates at 90% efficiency . The motor assembly is continually cooled by an external fan. Dual seals on the motor shaft and at the fan assembly seal the entire motor from any moisture entering the motor assembly . For added protection, a slinger located in front of the main shaft seal assists in slinging water away from the shaft opening in the flange.
IntelliFlo VF Installation and User’s Guide
Operator control panel cover
Drive assembly and electronics enclosure
Motor fan cover
Motor assembly
Communication Port for RS-485 (IntelliTouch and IntelliComm)
3
IntelliFlo VF Motor Assembly
IntelliFlo VF Motor Features
Permanent Magnet Synchronous Motor (PMSM)
High efficiency (3450 RPM 92% and 400 RPM 90%)
Superior speed control
Operates at lower temperatures due to high efficiency
Same technology as deployed in hybrid electric vehicles
Designed to withstand outdoor environment
T otally Enclosed Fan Cooled
Three-phase motor
56 Square Flange
Six-Pole
Low noise
Motor stand
IntelliFlo VF Installation and User’s Guide
4
IntelliFlo Drive Assembly and Control Panel
The IntelliFlo drive assembly consists of an operator control panel and the system electronics that drive the 230 VAC single phase (260 V AC~170 VAC) motor. The drive microprocessor controls the motor by changing the frequency of the current it receives together with changing the voltage to control the rotational speed.
Operator Control Panel,
buttons and LED
(see page 5)
AC power connection
compartment
(see page 31)
Motor stand
IntelliFlo Drive Assembly
Operator Control Panel Features
Backwash and Rinse — Informs the user when and how to backwash filter media
Vacuum — Can be preset using duration and flow parameters to save energy
Filter — Allows pump to run at peak efficiency , saving users up to 90% in ener gy cost, based on a
pool size up to 15,000 gallons, one turn per day with a 24 hour cycle
Feature — Ten feature modes can be programmed to control filtration duration, start and stop time,
and frequency for cleaners, water features, spas, and waterfalls
Manual — Allows the user to override all programming and run the pump using RPM or flow
(GPM) control parameters. All personnel safety devices and alarms do not operate in speed mode.
IntelliFlo VF Installation and User’s Guide
Operator Control Panel
This section describes the operator control panel controls and LEDs.
IntelliFlo VF Operator Control Panel
IntelliFlo
15
5
Section 2
®
Filter
mode
1 2 3
5
On
14
10 11
Warn.
Alarm
Feature
1
Select
Vacuum
mode
Feature
2
Enter
Back
Wash
Start Stop
Manual
mode
Escape
Menu
Reset
Controls and LEDs
1
Filter button/LED: S tarts Filter mode. The LED is on when Filter mode is active. V acuum button/LED: St arts Vacuum mode. The LED is on when Vacuum mode is active.
2
4
6
7
8 9
13 12
Backwash button/LED: Start s Backwash mode. The LED is on when Backwash mode is active.
3
4
Manual button/LED: Start s Manual mode. The LED is on when Manual mode is active.
5
Select button: Display available menu items or enters edit mode for changing a value on line two of the display .
6
Escape button: Go to the next level up in the menu structure or stop editing the current setting.
7
Menu button: Access the menu items if the pump is stopped.
8
Enter button: Save current menu item setting. Also, press this button to acknowledge alarms and warning alerts.
IntelliFlo VF Installation and User’s Guide
6
Controls and LEDs (Continued)
9
Arrow buttons:
Up arrow: Move one level up in the menu tree or increase a digit when editing a setting.
Down arrow: Move one level down in the menu tree or decrease a digit when editing a setting.
Left arrow: Move cursor left one digit when editing a setting.
Right arrow: Move cursor right one digit when editing a setting.
Feature 1 button: Starts Feature 1 mode. The LED is lit when mode is active.
10
11
Feature 2 button: Starts Feature 2 mode. The LED is lit when mode is active. Start/S top button: Start or Stop the pump. When the LED is lit it indicates that the pump is currently running or
12
in a mode to start automatically .
13
Reset button: Reset alarm or alert.
LEDs
On: This green LED is on when IntelliFlo is powered on.
14
Warning: This LED is on if a warning condition is present. Alarm: This LED is on if an alarm condition has occurred.
15
Control Panel LCD Display
LCD Display Lines:
• Line 1 - Mode and time. To set A.M. and P.M. time, refer to “Time and Contrast Menu” on page 22.
• Line 2 - Data
• Line 3 - Name of data in line 2
• Line 4 - Run status
IntelliFlo VF Installation and User’s Guide
Navigating the Menu Structure
Before navigating the control panel menu structure, first familiarize yourself with the menu buttons. T o change a parameter setting, use the Left and Right arrow buttons to select the digit, then the Up and Down arrow buttons to edit the digit. The following example shows how to set the GPM and priming time in the “Priming” menu (see page 14).
Priming Mode Example
7
T o set the “Priming” mode settings:
1. Ensure that the green power LED is on and the pump is stopped.
If the pump is running, press the Start/Stop button.
Menu
Start Stop
2. Press the Menu button. “Pool Data” is displayed.
3. Press the Down arrow to select “Priming”.
4. Press the Select button to access “Max Priming Flow” setting.
5. Set the GPM: Press the Select button to set the gallons per minute
Select
Select
(GPM) value.
6. T o change the GPM value, press the Left and Right arrows to select
which digit to modify .
Press the Up and Down arrows to change the selected digit. For setting values, see “Priming menu options” below .
Menu
Select
Select
7. When you are done, press the Enter button to save the changes. T o
Enter
cancel any changes.
Press the Escape button to exit edit mode without saving.
Escape
8. Set the priming time: Use the Up and Down arrows to select “Max
Priming Time” and “System Priming T ime.”
Press the Select to edit the setting.
Select
9. Repeat steps 5, 6, and 7 to edit the setting.
5X
Escape
IntelliFlo VF Installation and User’s Guide
8
Blank Page
IntelliFlo VF Installation and User’s Guide
This section describes how to use the IntelliFlo pump control panel.
FILTER
1:37
43.GPM
FLOW RUNNING Schedule
MANUAL
12:15
15.W
POWER STOPPED
MANUAL
12:15
10.
RPM
ACTUAL SPEED STOPPED
MANUAL
12:15
13.
GPM
FLOW STOPPED
MANUAL
12:15
10.
RPM
Set SPEED STOPPED
MANUAL
12:15
580.GPM
Set FLOW STOPPED
Metering the System
9
Section 3
Operating IntelliFlo
The first step to operating and programming IntelliFlo is to know what is being used in the pool system. After the devices are selected you can then set valves for the appropriate features and use the “Manual” mode to measure flow rates for the types or series of devices that require flow . When an appropriate flow rate or rates are found for a device or series of devices, you should note that flow rate for programming later .
Note: If the pool system uses a filter, always monitor pressure at the filter when changing the speed (RPM) or flow (GPM) from IntelliFlo.
Manual Mode
Operating IntelliFlo in manual mode is typically used for service and testing purposes only . T o operate IntelliFlo in manual mode:
1. Ensure that the green power LED is on.
2. Press the Manual button.
3. Use the Up and Down arrow buttons to view the current power , actual speed and flow:
Power Menu (Watts): Displays current power to the motor shaft in continuous watts
Actual Speed (RPM): Displays RPM speed when flow and RPM control is used
Actual Flow (GPM): Displays actual flow when using flow control
Set Speed (RPM): Set IntelliFlo to run at a continuous speed
Set Flow (GPM): Set IntelliFlo in flow control to allow the pump to change speed to manage the
flow rate based on system changes
IntelliFlo
FILTER
43.GPM
FLOW RUNNING Schedule
Filter
Vacuum
mode
mode
Select
Enter
On
Warn.
Alarm
Feature
Feature
2
1
®
1:37
Back
Manual
Wash
mode
Escape
Menu
Start
Reset
Stop
MANUAL
POWER STOPPED
Filter V acuum
Select
On
Warn.
Alarm
Feature
1
IntelliFlo
15.W
Back Wash
Enter
Start
Feature
Stop
2
Manual
®
12:15
Escape
Manual
Reset
Menu
On
Warn.
Alarm
MANUAL
ACTUAL SPEED STOPPED
Filter V acuum
Select
Feature
1
IntelliFlo
10.
RPM
Back Wash
Enter
Start
Feature
Stop
2
®
12:15
Escape
Manual
Reset
Menu
On
Warn.
Alarm
IntelliFlo
MANUAL
13.
FLOW STOPPED
Filter V acuum
Select
Feature
Feature
1
2
Enter
GPM
Back Wash
Start Stop
®
12:15
Escape
Manual
Menu
Reset
MANUAL
Set SPEED STOPPED
Filter V acuum
Select
On
Warn.
Alarm
Feature
1
IntelliFlo
10.
RPM
Back
Wash
Enter
Start
Feature
Stop
2
®
12:15
Escape
Manual
Reset
®
IntelliFlo
MANUAL
12:15
580.GPM
Set FLOW STOPPED
Back
Feature
Manual
Wash
Escape
Menu
Enter
Start
Reset
Stop
2
Filter V acuum
Select
Menu
On
Warn.
Alarm
Feature
1
Note: No sensors except the flow control will work while in “Manual” mode. Suction Blockage will not work in this mode.
IntelliFlo VF Installation and User’s Guide
10
MANUAL
Set SPEED STOPPED
MANUAL
12:15
Set SPEED STOPPED
12:15
k
W
ash
n
u
MANUAL
12:15
Set SPEED STOPPED
Manual Mode (Continued)
To change the Set Flow and Set Speed features:
1. Ensure that the green power LED is on.
2. Press the Manual button (LED is on).
3. Set Flow: Use the Up and Down arrow buttons to select Set Flow, then press the Select button to edit the setting.
4. T o change the setting, press the Left and Right arrows to select which digit to modify , then use the Up and Down arrows to change the selected digit. The preset flow values can be set to 15 to 130 GPM (default 50 GPM).
5. When you are done, press the Enter button to save the changes. T o cancel any changes, press the Escape button to exit edit mode without saving.
6. Set Speed: Use the Up and Down arrows to select Set Speed, then press the Select button to edit the setting. The preset speed can be set to 400 to 3450 RPM maximum (default 1000 RPM).
IntelliFlo
MANUAL
0010.RPM
Set SPEED STOPPED
Filter Vacuum
Select
Select
On
Warn.
Alarm
Feature
Feature
2
1
Cursor hi-lights in
black
®
12:15
IntelliFlo
MANUAL
0010.RPM
Set SPEED STOPPED
Back
Ma
alManual
Wash
Escape
Enter
Menu
Start
Reset
Stop
Filter Vacuum
Select
On
Warn.
Alarm
Feature
Feature
1
Left/Right arrow
buttons to change
Enter
2
digit
Back Wash
Start Stop
®
12:15
Manual
Escape
Reset
IntelliFlo
MANUAL
1010.RPM
Set SPEED STOPPED
Filter Vacuum
Select
Menu
On
Warn.
Alarm
Feature
Feature
1
Press the Enter
button to save.
Press Start/Stop
®
12:15
Manual
Reset
Enter
Start Stop
Menu
Back Wash
Escape
Enter
Start
2
Stop
7. T o change the setting, press the Left and Right arrows to select which digit to modify , then use the Up and Down arrows to change the selected digit.
8. When you are done, press the Enter button to save the changes. T o cancel any changes, press the Escape button to exit edit mode without saving.
IntelliFlo VF Installation and User’s Guide
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