Pentair IntelliFlo User Guide

IntelliFlo® Variable Speed

Programmable Pump

(Compatible with IntelliComm® communication center and

EasyTouch®, IntelliTouch® and SunTouch® control systems)

Installation and

IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

User’s Guide

Customer Service / Technical Support

If you have questions about ordering Pentair Water Pool and Spa (“Pentair”) replacement parts, and pool products, please use the following contact information:

Customer Service (8 A.M. to 5 P.M. — Eastern and Paciﬁc Times)

Phone: (800) 831-7133 Fax: (800) 284-4151

Web site

visit www.pentairpool.com or www.staritepool.com to ﬁnd information about Pentair products.*

Table of Contents

Important Pump Warning and

Safety Instructions ..............................................

Pump Overview ....................................................

IntelliFlo® Pump External Control Features IntelliFlo® Drive Assembly and Control Panel IntelliFlo® Motor Features

Operating the Control Panel ...............................

IntelliFlo® Operator Control Panel Controls and LEDs

Operating the Pump ............................................

Starting and stopping the pump Operating the Pump at Preset Speeds Pump Operating Modes Programming the Pump IntelliFlo® Variable Speed Pump Menus Settings: Pump Address Settings: Set Time Settings: Set AM/PM or 24 Clock Settings: Set Temperature Unit Settings: Screen Contrast Level Settings: Language Settings: Set Minimum Speed (RPM) Settings: Set Maximum Speed (RPM) Settings: Password Password Protection Speed 1-8 (Schedule a Time to Run the Pump) External Control Features: Quick Clean Programming for Constant Run Features: Time Out Priming Disable Priming Feature on the Pump AntiFreeze

Technical Support Sanford, North Carolina (8 A.M. to 5 P.M. ET)

Phone: (919) 566-8000 Fax: (919) 566-8920 Moorpark, California (8 A.M. to 5 P.M. PT) Phone: (805) 553-5000 (Ext. 5591) Fax: (805) 553-5515

Priming the pump

ii 1

1 1 2 3 3

4 4

6 6 7 7 8 9 9 10 10 10 11 11 11 12 12 14 15 15 15 16 17 19

External Control with IntelliComm

Communication Center

Connecting the pump to EasyTouch and

IntelliTouch Systems

Connecting the pump to a SunTouch System

User Maintenance ...............................................

Pump Strainer Basket Pump Strainer Basket Service Motor Service Winterizing Priming the pump after service

Installation and Removal ...................................

IntelliFlo® Variable Speed Kit Contents Installing the IntelliFlo

Location Piping Electrical

Wiring the IntelliFlo® Pump

Ground Wire Connection Pump Disassembly Shaft Seal Replacement Pump Reassembly/Installing New Seal Drive Assembly Removal and Installation

Troubleshooting .................................................

Alerts and Warnings General IntelliFlo® Troubleshooting Problems

Replacement Parts .............................................

Illustrated Parts List IntelliFlo® Pump Dimensions IntelliFlo® Flow and Power vs

Flow Pump Curve IntelliFlo® Electrical Speciﬁcations

24 26

27 27 28 29 29

30 30 30 30 30 31 31 32 33 33 34

35 36

38 39

39 39

IntelliFlo

*Spanish versions of this manual are available online at / La versión en español de este manual del producto, se puede encontrar en línea a: http://www.pentairpool.com/es/pool-owner/manuals/.

P/N 354604 Rev. C 4/19/12

Variable Speed Pump Installation and User’s Guide

IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS

IMPORTANT NOTICE

This guide provides installation and operation instructions for the IntelliFlo® Variable Speed Pump. Consult Pentair with any

questions regarding this equipment. Attention Installer: This guide contains important information about the installation, operation and safe

useofthisproduct.Thisinformationshouldbegiventotheownerand/

or operator of this equipment after installation or left on or near the heat pump. Attention User: This manual contains important information that will help you in operating and maintaining this product. Please retain it for future reference.

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This is the safety alert symbol. When you see this symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury.

Warns about hazards that can cause death, serious personal injury, or major property damage if ignored.

Warns about hazards that may cause death, serious personal injury, or major property damage if ignored.

Warns about hazards that may or can cause minor personal injury or property damage if ignored.

NOTE indicates special instructions not related to hazards. Carefully read and follow all safety instructions in this manual and on

equipment.Keepsafetylabelsingoodcondition;replaceifmissingor

damaged.

When installing and using this electrical equipment, basic safety precautions should always be followed, include the following:

Do not permit children to use this product.

General Warnings

• Never open the inside of the drive motor enclosure. There is a

capacitor bank that holds a 230 VAC charge even when there is no power to the unit.

• Thepumpisnotsubmersible.

• Thepumpiscapableofhighowrates;usecautionwheninstalling

and programming to limit pumps performance potential with old or questionable equipment.

• Coderequirementsfortheelectricalconnectiondifferfrom stateto state.Install equipment in accordance withthe National Electrical

Code and all applicable local codes and ordinances.

• Beforeservicing the pump;switch OFF power to the pump by

disconnecting the main circuit to the pump.

• Thisapplianceisnotintendedforusebypersons(includingchildren)of

reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.

FAILURETOFOLLOWALLINSTRUCTIONSAND WARNINGSCANRESULTIN SERIOUS BODILY

INJURYORDEATH.THIS PUMP SHOULD BE INSTALLED AND

SERVICED ONLY BY A QUALIFIED POOL SERVICE PROFESSIONAL. INSTALLERS, POOL OPERATORS AND OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S MANUAL BEFORE USING THIS PUMP. THESE WARNINGS AND THE OWNER’S MANUAL MUST BE LEFT WITH THE POOL OWNER.

SUCTION ENTRAPMENT HAZARD: STAYOFF THEMAINDRAINANDAWAYFROMALLSUCTION OUTLETS!

Risk of Electrical Shock. Connect only to a branch circuit protected by a ground-fault circuit-interrupter

(GFCI). Contact a qualiﬁed electrician if you cannot verify that the circuit is protected by a GFCI.

This unit must be connected only to a supply circuit

that is protected by a ground-fault circuit-interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is ﬂowing, indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualiﬁed service representative before using.

This pump is for use with permanent swimming

pools and may also be used with hot tubs and spas

if so marked. Do not use with storable pools. A permanently-installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity.

This pump is for use with permanent swimming

pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently-installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity.

THISPUMPPRODUCESHIGHLEVELSOFSUCTIONANDCREATES ASTRONGVACUUMATTHEMAINDRAINATTHEBOTTOMOFTHE BODYOFWATER.THISSUCTIONISSOSTRONGTHATITCANTRAP ADULTSORCHILDRENUNDERWATERIFTHEYCOMEINCLOSE PROXIMITYTOADRAINORALOOSEORBROKENDRAINCOVER ORGRATE.

THEUSEOFUNAPPROVEDCOVERSORALLOWINGUSEOFTHE POOLORSPAWHENCOVERSAREMISSING,CRACKEDORBROKEN CANRESULTINBODYORLIMBENTRAPMENT,HAIRENTANGLEMENT,BODYENTRAPMENT,EVISCERATIONAND/ORDEATH.

The suction at a drain or outlet can cause: Limb Entrapment: When a limb is sucked or inserted into an opening

resulting in a mechanical bind or swelling. This hazard is present when a drain cover is missing, broken, loose, cracked or not properly secured.

Hair Entanglement: When the hair tangles or knots in the drain cover, trapping the swimmer underwater. This hazard is present when the ﬂow rating of the cover is too small for the pump or pumps.

Body Entrapment: When a portion of the body is held against the drain cover trapping the swimmer underwater. This hazard is present when the drain cover is missing, broken or the cover ﬂow rating is not high enough for the pump or pumps.

Evisceration/Disembowelment: When a person sits on an open pool (particularly a child wading pool) or spa outlet and suction is applied directly to the intestines, causing severe intestinal damage. This hazard is present when the drain cover is missing, loose, cracked, or not properly secured.

IntelliFlo

Variable Speed Pump Installation and User’s Guide

iii

Pentair Water Pool and Spa

IMPORTANT SAFETY INSTRUCTIONS

For Installation of Electrical Controls at Equipment Pad

Install all electrical controls at equipment pad, such as on/off switches, timers, and control systems, etc. to allow the operation (startup, shut-down, or servicing) of any pump or filter so the user does not place any portion of his/her body over or near the pump strainer lid, filter lid or valve closures. This installation should allow the user enough space to stand clear of the filter and pump during system start-up, shut down or servicing of the system filter.

IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS

Mechanical Entrapment: When jewelry, swimsuit, hair decorations,

ﬁnger, toe or knuckle is caught in an opening of an outlet or drain cover. This hazard is present when the drain cover is missing, broken, loose, cracked, or not properly secured.

NOTE: ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES, STANDARDS AND GUIDELINES.

TO MINIMIZE THE RISK OF INJURY DUE TO SUCTION ENTRAPMENT HAZARD:

• AproperlyinstalledandsecuredANSI/ASMEA112.19.8approved

anti-entrapment suction cover must be used for each drain.

• Eachsuctioncovermustbeinstalledatleastthree(3’)feetapart,

as measured from the nearest point to nearest point.

• Regularly inspect all covers forcracks, damage and advanced

weathering.

• Ifacoverbecomesloose,cracked,damaged,brokenorismissing,

replace with an appropriate certiﬁed cover.

• Replacedraincoversasnecessary.Draincoversdeteriorateover

time due to exposure to sunlight and weather.

• Avoidgettinghair,limbsorbodyincloseproximitytoanysuction

cover, pool drain or outlet.

• Disablesuctionoutletsorrecongureintoreturninlets.

A clearly labeled emergency shut-off switch for the pump must be in an easily accessible, obvious place.

Make sure users know where it is and how to use it in case of emergency.

The Virginia Graeme Baker (VGB) Pool and Spa Safety Act creates new requirements for owners and operators of commercial swimming pools and spas.

Commercial pools or spas constructed on or after December 19, 2008, shall utilize:

(A) A multiple main drain system without isolation capability with suction outlet covers that meet ASME/ANSI A112.19.8a Suction Fittings for Use in Swimming Pools, Wading Pools, Spas, and Hot Tubs and either:

(i) A safety vacuum release system (SVRS) meeting ASME/ANSI A112.19.17 Manufactured Safety Vacuum Release systems (SVRS) for Residential and Commercial Swimming Pool, Spa, Hot Tub, and Wading Pool Suction Systems and/or ASTM F2387 Standard Speciﬁcation for Manufactured Safety Vacuum Release Systems (SVRS) for Swimming pools, Spas and Hot Tubs or

(ii) A properly designed and tested suction-limiting vent system or (iii) An automatic pump shut-off system.

Commercial pools and spas constructed prior to December 19, 2008, with a single submerged suction outlet shall use a suction outlet cover that meets ASME/ANSI A112.19.8a and either:

(A) A SVRS meeting ASME/ANSI A112.19.17 and/or ASTM F2387, or (B) A properly designed and tested suction-limiting vent system, or (C) An automatic pump shut-off system, or (D) Disabled submerged outlets, or (E) Suction outlets shall be reconﬁgured into return inlets.

For Installation of Electrical Controls at Equipment Pad (ON/OFF Switches, Timers and Automation Load Center)

IntelliFlo

Install all electrical controls at equipment pad, such as on/off switches, timers, and control systems, etc. to allow the operation (startup, shut-down, or servicing) of any pump or ﬁlter so the user does not place any portion of his/her body over or near the pump strainer lid, ﬁlter lid or valve closures. This installation should allow the user enough space to stand clear of the ﬁlter and pump during system start-up, shut down or servicing of the system ﬁlter.

Variable Speed Pump Installation and User’s Guide

HAZARDOUS PRESSURE: STAND CLEAR OF PUMP AND FILTER DURING START UP

Circulation systems operate under high pressure. When any part of the circulating system (i.e. locking ring, pump, ﬁlter, valves, etc.) is serviced,

air can enter the system and become pressurized. Pressurized air can cause the pump housing cover ﬁlter lid and valves to violently separate which can result in severe personal injury or death. Filter tank lid and strainer cover must be properly secured to prevent violent separation. Stand clear of all circulation system equipment when turning on or starting up pump.

Before servicing equipment, make note of the ﬁlter pressure. Be sure that all controls are set to ensure the system cannot inadvertently start during service. Turn off all power to the pump. IMPORTANT: Place ﬁlter

manual air relief valve in the open position and wait for all pressure in the system to be relieved.

Before starting the system, fully open the manual air relief valve and place all system valves in the “open” position to allow water to ﬂow freely from the tank and back to the tank. Stand clear of all equipment and start the pump.

IMPORTANT: Do not close ﬁlter manual air relief valve until all pressure has been discharged from the valve and a steady stream of water appears. Observe ﬁlter pressure gauge and be sure it is not

higher than the pre-service condition.

General Installation Information

• All work must be performed by a qualiﬁed service professional, and

must conform to all national, state, and local codes.

• Install to provide drainage of compartment for electrical components.

• These instructions contain information for a variety of pump models

and therefore some instructions may not apply to a speciﬁc model. All models are intended for use in swimming pool applications. The pump will function correctly only if it is properly sized to the speciﬁc application and properly installed.

Pumps improperly sized or installed or used in

applications other than for which the pump was intended can result in severe personal injury or death. These risks may include but not be limited to electric shock, ﬁre, ﬂooding, suction entrapment or severe injury or property damage caused by a structural failure of the pump or other system component.

The pump can produce high levels of suction within

the suction side of the plumbing system. These high levels of suction can pose a risk if a person comes within the close proximity of the suction openings. A person can be seriously injured by this high level of vacuum or may become trapped and drown. It is absolutely critical that the suction plumbing be installed in accordance with the latest national and local codes for swimming pools.

Warnings and safety instructions for Pentair Water Pool and Spa pumps and other related products are available at: http://www.pentairpool.com/pool-owner/safety-warnings/ or call (800) 831-7133 for additional free copies of these instructions.

Please refer to http://www.pentairpool.com/pool-owner/ safetywarnings/ for warning and safety instructions related to the IntelliFlo® Variable Speed Pump.

SAVE THESE INSTRUCTIONS

Section 1

Pump Overview

Introduction

The IntelliFlo® Variable Speed pump is well suited for all of your pool, spa, cleaner, waterfall and other water applications. Using the control panel, IntelliFlo® can use one of the four selectable preset speeds or the pump speed can be adjusted to run at a speciﬁ c speed. Advanced energy conservation features ensure that your ﬁ ltration system is operating at peak efﬁ ciency.

The IntelliFlo® pump is a variable speed pump that can use up to eight speeds that can be adjusted to run at speciﬁ c speeds and time intervals. The IntelliFlo® Variable Speed pump out performs all conventional pumps in its class.

The pump can operate from 450 RPM to 3450 RPM with preset speeds of 750, 1500, 2350 and 3110 RPM. The pump can be adjusted from the control panel to run at any speed between 450 RPM to 3450 RPM for different applications. The pump control panel alarm LED and error messages warn the user against under and over voltage, high temperature, over current and freeze protection with user deﬁ ned minimum and maximum speed presets.

External Control

The IntelliFlo® pump can communicate with an IntelliTouch®, EasyTouch®, or SunTouch® control system or the IntelliComm® communication center via a two-wire RS-485 communication cable. The communication cable is included with the IntelliFlo® Variable Speed pump. EasyTouch® and IntelliComm® can remotely control the IntelliFlo® Variable speed four preset speeds. The IntelliTouch® system can be conﬁ gured to control a total of eight speeds. The pump’s address and other pump functions are accessed from the pump’s control panel.

IntelliFlo® Variable Speed Pump

IntelliFlo® Variable Speed Pump Installation and User’s Guide

Features

Adjusts to various pool sizes Prevents thermal overload Detects and prevents damage from under and over voltage conditions Protects against freezing Communicates with EasyTouch, IntelliTouch or SunTouch control systems or an IntelliComm

communication center via a two-wire RS-485 cable connection

Easy to use operator control panel Operator control panel buttons for speed control Built-in strainer pot and volute Ultra energy-efﬁ cient TEFC Square Flange Motor Compatible with most cleaning systems, ﬁ lters, and jet action spas Motor assembly features permanent magnet synchronous motor Heavy-duty, durable construction designed for long life

12 Programmable Speeds Eight Set speeds Schedule Duration Manual Four IntelliComm speed modes Priming Feature Load Sensing Enable or Disable Lock out protection Four Digit password Enable or Disable LCD Display Power and Speed Text Alerts Antifreeze Protection Adjustable speed Adjustable Temperatures Enable and Disable in stand alone Additional Features Clock and Timer  Maximum and Minimum Speed Limits  Quick Clean Mode Address up to 16 pumps Service Features Timeout Mode

IntelliFlo

Variable Speed Pump Installation and User’s Guide

IntelliFlo® Drive Assembly and Control Panel

The IntelliFlo® drive assembly consists of an operator control panel and the system electronics that drive the motor. The drive microprocessor controls the motor by changing the frequency of the current it receives together, with changing the voltage to control the rotational speed.

Communication port for connection to EasyTouch, IntelliTouch or SunTouch

Operator Control Panel,

Buttons and LED

AC Power Connection

Compartment

control system or IntelliComm communication center via two-wire RS-

485 cable.

Motor Stand

IntelliFlo® Variable Speed Drive Assembly

IntelliFlo® Variable Speed Motor Features

• Permanent Magnet Synchronous Motor (PMSM)

• High efﬁ ciency (3450 RPM 92% and 1000 RPM 90%)

• Superior speed control

• Operates at lower temperatures due to high efﬁ ciency

• Same technology as deployed in hybrid electric vehicles

• Designed to withstand outdoor environment

• Totally enclosed fan cooled

• Three-phase motor

• 56 Square Flange

• Six-Pole

• Low noise

IntelliFlo® Variable Speed Pump Installation and User’s Guide

750 RPM

Section 2

Operator Control Panel

This section describes the IntelliFlo® Variable Speed pump operator controls and LEDs.

IntelliFlo® Operator Control Panel

Line 1: Key Lockout Icon

Line 2:

Line 3: Countdown Time Line 4:

12:15

750 RPM

T 0.00 150 WATTS Running Speed 1

Speed

Current Time

Current Speed

Current Power Usage

Current Feature Running

Time

Out

Quick Clean

Controls and LEDs

Speed 1 button/LED: Press button to select Speed 1 (750 RPM). LED on indicates Speed 1 is active.

Speed 2 button/LED: Press button to select Speed 2 (1500 RPM). LED on indicates Speed 2 is active.

Speed 3 button/LED: Press button to select Speed 3 (2350 RPM). LED on indicates Speed 3 is active.

Speed 4 button/LED: Press button to select Speed 4 (3110 RPM). LED on indicates Speed 4 is active.

Select button: Displays available menu items or enters edit mode for changing a value on line two of the display.

Escape button: Moves to next level up in the menu structure, and/or stops editing the current setting.

Menu button: Accesses the menu items if the pump is stopped.

Enter button: Saves current menu item setting. Press this button to acknowledge alarms and warning alerts.

IntelliFlo

Variable Speed Pump Installation and User’s Guide

15.W

750 RPM

Controls and LEDs (Continued)

Arrow buttons:

• Up arrow: Move one level up in the menu tree or increase a digit when editing a setting.

• Down arrow: Move one level down in the menu tree or decrease a digit when editing a setting.

• Left arrow: Move cursor left one digit when editing a setting.

• Right arrow: Move cursor right one digit when editing a setting.

Quick Clean: Duration and speed (RPM) can be preset to save energy. The LED is on when active.

Time Out: When active (LED on), at the end of a “Time Out” preset time, the pump will run a schedule.

Start/Stop button: Start or Stop the pump. When the LED is on, the pump is currently running or in a mode to start automatically.

Reset button: Reset alarm or alert.

LEDs

Line 1

Line 2

Line 3

Line 4

12:15

750 RPM

T 0.00 150 WATTS Running Speed 1

Speed

Quick Clean

Speed

Time

Out

Speed

On: This green, power LED is on when IntelliFlo® is powered on. Warning: LED is on if a warning condition is present. Alarm: The red LED is on if an alarm condition occurs. See “Alerts and Warnings” on page 35.

Control Panel LCD:

• Line 1 - Key icon indicates password protect mode is active. If password protect is not enabled, no key icon is displayed.

• Line 2 - Displays the current pump speed (RPM).

• Line 3 - Count down time and Watts

• Line 4 - Current pump status.

IntelliFlo® Variable Speed Pump Installation and User’s Guide

Section 3

Operating the Pump

This section describes how to operate the IntelliFlo® pump using the control panel buttons and menu features.

Starting the pump

To start the pump

1. Be sure the pump is powered on and the green power LED is on.

2. Select one of the speed buttons, then press the Start button (LED on) to start the pump.

Stopping the pump

To stop the pump

• Press the Stop button to stop the pump. Note: The pump can automatically restart if the communication cable is connected.

Servicing Equipment (Disconnect Power to Pump)

• When servicing equipment (ﬁ lters, heaters, chlorinators etc.), disconnect the communication cable, and switch OFF circuit breaker to remove power from the pump.

Operating the IntelliFlo Pump at Preset Speeds

The IntelliFlo® Variable Speed pump is programmed with four default speeds of 750, 1500, 2350 and 3110 RPM. A Speed button is assigned to each of the preset speeds as shown.

To operate the pump at one of the four preset speeds

1. Be sure the pump is powered on and the green power LED is on.

2. Press the Speed button (1- 4) corresponding to the desired preset speed, and release quickly. The LED above the Speed button will come on as shown.

3. Press the Start button. The pump will quickly ramp to the selected preset speed.

LED lit

Speed

Adjusting the pump speed

1. While the pump is running, press the Up Arrow to increase speed setting.

2. Press the Down Arrow to decrease speed Setting.

3. Press and hold down a Speed Button for three (3) seconds to save speed to the button or

press the Enter button to save the speed.

IntelliFlo

Variable Speed Pump Installation and User’s Guide

Pump Operating Modes

The IntelliFlo® Variable Speed pump can be programmed three ways:

1. Manual Operation: Speed buttons 1-4 can be programmed for Manual operation. This

means the speed button is pressed and then the start button and the pump runs a programmed speed. Speeds 5-8 cannot be programmed for Manual operation because there are no buttons associated with them.

To operate the pump in Manual Mode, press one of the four speed buttons, and press the

Start/Stop button to run the assigned speed for that button. When the pump is running a Manual Speed Setting (speed 1, 2, 3 or 4 button pressed manually) and a scheduled speed is set to run, the scheduled speed will take priority regardless of speed (RPM) assigned to each button. When the Scheduled Speed’s time is over, it will not revert back to the manually pressed speed. If the pump is running a schedule and a speed button is pressed manually, the pump will run the manually selected speed until the next scheduled speed program.

2. Egg Timer (Duration): Speeds 1-4 can be programmed to run for a duration of time once

pressed. This means that the Speed button is pressed and then the start button and the pump runs a programmed speed and the speed will turn off at the end of a preprogrammed amount of time. Speeds 5-8 have no direct pump speed buttons and therefore cannot be programmed with an Egg-Timer.

3. Schedule: The speed button can be programmed to turn on and off at a certain time. The

LED above the Start/Stop button must be lit for the pump to run schedules. When a speed is set to run in Schedule mode it can still be operated manually. When a speed is programmed to run 23 hours and 59 minutes per day it will not turn off. For example, for the pump to run 24 hours per day, program the pump to start at 8:00 AM and stop at 7:59 AM.

Programming the Pump

When the pump is running, a manual speed and password time out is activated (see page 12) the pump can be turned off but it cannot be turned back on. Pressing the Start/Stop button places it in the Running Schedule mode. Therefore, it will only run Speeds that are Scheduled to come on at their scheduled Start Time.

IntelliFlo® Variable Speed Pump Installation and User’s Guide

IntelliFlo® Variable Speed Pump Menus

SETTINGS

(page 9)

SPEED 1-8

(page 14)

EXT CONTROL

(page 15)

Press MENU button to access menus

Pump Address

Set Time

Set AM/PM

Temperature Unit

Screen Contrast

Language

Set Min Speed

Set Max Speed

PASSWORD

Speed 1 (1-4)

Speed 5 (5-8)

Program 1

Program 2

(1-16) Default: ADDRESS 1

(hr:mm) Default: 12:00 AM

AM/PM 24 hr.

Fahrenheit - Default: F° C° Celsius

(1-5) Default 3

English - Default: English

(450 RPM - 1700 RPM) - Default: 450 RPM

(1900 RPM - 3450 RPM) - Default: 3450 RPM

Disabled/Enabled - Default: Disabled

Password Time Out (1 min. - 6 hours) Default:10 minutes

Enter Password (xxxx) Default: 1234

Manual Schedule

Egg Timer

Disabled

Schedule

Speed - Default: 750 RPM

Speed - Default: 1500 RPM

Set Speed - Default: MANUAL

Set Speed Set Start Time Set Stop Time

Set Speed Time

Default: Disabled

Set Speed Set Start Time Set Stop Time

IntelliFlo

Program 3

Program 4

FEATURES

(page 15)

PRIMING

(page 17)

ANTI FREEZE

(page 20)

Variable Speed Pump Installation and User’s Guide

Time Out

Quick Clean

DISABLED/ENABLED

MAX PRIMING TIME

PRIMED SENSITIVITY

PRIMING DELAY

DISABLED/ENABLED

SET SPEED

PUMP TEMPERATURE

Speed - Default: 2350 RPM

Speed - Default: 3110 RPM

Time Out Duration (1 min. to 10 hrs.) Default: 3 hours

Set Speed (450 -3450 RPM) Default: 3450 RPM

Time (1 min. to 10 hrs.) Default: 10 minutes

Default: Enabled

(1 min. to 30 min.) Default: 11 minutes

(1 - 100%) Default: 1

(1 second - 10 minutes) Default: 20 seconds

Disabled / Enabled - Default: Enabled

Set Speed (450 RPM - 3450 RPM) Default 1000 RPM

40° F - 50° F (4.4° C - 10° C) Default: 40° F (4.4° C)

IntelliFlo® Pump Menus

The IntelliFlo® pump menu descriptions are as follows:

Settings: Pump Address

The IntelliFlo® pump address needs to be changed when there is more than one IntelliFlo® pump on an automation system. This allows the automation system to know which pump to send a command. The “Pump Address” setting is used when the IntelliFlo® pump is connected via the RS-485 COM port to an IntelliTouch®, EasyTouch®, SunTouch® or IntelliComm® system. The default pump address is #1. When connected to EasyTouch®, SunTouch® or IntelliComm® the pump only communicates with address #1. The pump address can be set from 1-16. However , IntelliTouch® can communicate to four (1-4) IntelliFlo® pumps.

Note: IntelliFlo® pumps cannot be connected in series with other pumps.

To access the Settings menu:

1. Be sure the green power LED is on and the pump is stopped.

2. Press the Menu button. “Settings” is displayed.

3. Press the Select button. “Pump Address” is displayed. The Factory default setting is address “1.”

4. To change the pump address, press the Select button. The ﬁ rst digit “1” selected.

5. Press Up or Down arrow button to change the address number from 1-16.

6. Press the Enter button to save the setting. To cancel any changes, press the Escape button to

exit edit mode without saving.

7. Press the Escape button to exit.

Settings: Set Time

Use “Set Time” to set the IntelliFlo® system time. The IntelliFlo® system clock controls all scheduled start and stop times, functions, and programmed cycles. The system clock can store the correct time for up to 96 hours after power is shut off. The IntelliFlo® will retain the time memory for 96 hours before a reset is needed.

To access the Set Time menu:

1. Check that the green power LED is on.

2. Press the Menu button. “Settings” is displayed.

3. Press the Select button. “Pump Address” is displayed.

4. Use the Up or Down arrow button to scroll to “Set Time”

5. Press the Select button. The cursor will appear in the Minutes column.

6. Press Up or Down arrow button to set the time.

7. Press the Enter button to save the setting. To cancel any changes, press the Escape button to

exit edit mode without saving.

8. Press the Escape button to exit.

IntelliFlo® Variable Speed Pump Installation and User’s Guide

Settings: Set AM/PM or 24 Clock

This setting is for changing the pump’s time clock from regular time (AM/PM) to a 24 hour clock. For example, Midnight (12:00 AM) is 0000 hr., 8:00 AM is 0800 hr., and 11:00 PM is 2300 hr.

To access the AM/PM or 24 hr. menu:

1. Check that the green power LED is on.

2. Press the Menu button. “Settings” is displayed.

3. Press the Select button. “Pump Address” is displayed.

4. Use the Up or Down arrow button to scroll to “AM/PM.”

5. Press the Select button to change the setting.

6. Press Up or Down arrow button to choose between 24 hr. and AM/PM.

7. Press the Enter button to save the setting. To cancel any changes, press the Escape button to

exit edit mode without saving.

8. Press the Escape button to exit.

Settings: Set Temperature Unit

Use this setting to set the temperature unit to Celsius (°C), or Fahrenheit (°F). The IntelliFlo® AntiFreeze protection feature (see page 20) can be set to either Fahrenheit or Celsius.

To access the Temperature Units menu:

1. Check that the green power LED is on.

2. Press the Menu button. “Settings” is displayed.

3. Press the Select button. “Pump Address” is displayed.

4. Use the Up or Down arrow button to scroll to “Temperature Units” menu item. The factory

default setting is “F” (Fahrenheit).

5. Press the Select button. “F” is displayed.

6. Press Up or Down arrow button to choose between Celsius (°C), or Fahrenheit (°F).

7. Press the Enter button to save the setting. To cancel any changes, press the Escape button to

exit edit mode without saving.

8. Press the Escape button to exit.

Settings: Screen Contrast Level

This setting changes the contrast of the LCD screen. The default setting is 3. Screen contrast levels can be adjusted from 1 to 5 units for low or high lighting conditions.

To access the Temperature Units menu:

1. Check that the green power LED is on.

2. Press the Menu button. “Settings” is displayed.

3. Press the Select button. “Pump Address” is displayed.

4. Use the Up or Down arrow to scroll to “Contrast level.

5. Press the Select button. Screen will show current contrast setting number. The default is “3”.

6. Press the Select button to change the setting. Number will highlight.

7. Press the Enter button to save the setting. To cancel any changes, press the Escape button to

exit edit mode without saving.

8. Press the Escape button to exit.

IntelliFlo

Variable Speed Pump Installation and User’s Guide

+ 30 hidden pages