Pentair HYPRO Cleanload 3376-1670, HYPRO Cleanload 3376-0871, HYPRO Cleanload 3376-0870, HYPRO Cleanload 3376-1671, HYPRO Cleanload 3376-1170 Original Instruction

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Cleanload™
HYPRO
®
Chemical Eductor
Form L-1543
Rev. D
Original Instruction Manual
Models 3376-0870 and 3376-0871
Models 3376-1170 and 3376-1171
Models 3376-1670 and 3376-1671
Pentair
The Cleanload is designed and constructed for incorporation into a large variety of applications that require the mixing of liquid and dry chemicals. All other uses are to be considered misuses unless approved by the manufacturer.
The Cleanload can be used in a wide variety of conditions:
• Fluid temperatures ranging from 1 to 49°C (34 to 120°F)
All weather conditions
• The Cleanload must only be used in outdoor or well-ventilated areas.
DO NOT use the Cleanload in a potentially explosive environment.
DO NOT use the Cleanload without the hopper cover securely attached.
DO NOT operate the Cleanload with missing, damaged, or leaking parts. Inspect for damaged parts prior to each use.
DO NOT use the Cleanload in drinking water or any other system producing products for human consumption.
DO NOT use the Cleanload without the proper person protection equipment.
DO NOT use the Cleanload if it is not properly secured into position.
DO NOT exceed the maximum pressure when using the Cleanload.
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Hypro Cleanload chemical eductors are designed to mix fluids and dry chemicals in a self-contained system. The inline eduction system allows the operator to mix chemicals quickly and safely. The Cleanload operates by receiving a fluid into the venturi eductor where a fluid or dry chemical is mixed in. The mixture is then transferred into a holding tank to be used for spraying crops. Construction features a polypropylene venturi eductor and hopper lid, polyethylene hopper tank and gaskets (FKM and EPDM).
Description
Intended Use(s)
Misuses
Introduction
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Contents
Introduction .................................................................................................................................................3
Description ............................................................................................................................................3
Purpose of Manual ...............................................................................................................................3
Intended Use(s) ....................................................................................................................................3
Misuses ................................................................................................................................................3
Cleanload™ Details ..............................................................................................................................4
Description of Workstation ...................................................................................................................4
Tools .....................................................................................................................................................5
Lifting, Transport, and Intermediate Storage ........................................................................................5
Assembly and Installation............................................................................................................. 5
Assembly ..............................................................................................................................................5
Installation .........................................................................................................................................5-6
Commissioning Start-Up, Operation, Shutdown ...................................................................................6
Information ............................................................................................................................................6
Start-Up, Operation, Shutdown .........................................................................................................7-8
Maintenance and Servicing ......................................................................................................................8
Information ............................................................................................................................................8
Cleaning ...............................................................................................................................................8
Maintenance .........................................................................................................................................8
Parts Illustration ....................................................................................................................................9
Troubleshooting ..................................................................................................................................10
Limited Warranty on Hypro/SHURflo Agricultural Pumps and Accessories ..................back page
Purpose of Manual
Hypro has provided this manual to provide instructions and requirements that must be met when installing, using and maintaining the product(s) identified on the cover.
If the product is sold, the seller must pass this manual on to the new owner.
The following special attention notices are used to notify and advise the user of this product of procedures that may be dangerous to the user or result in damage to the product.
Notes are used to notify of installation, operation, or maintenance information that is important but not safety related.
Caution is used to indicate the presence of a hazard, which will or may cause minor injury or property damage if the notice is ignored.
Warning denotes that a potential hazard exists and indicates procedures that must be followed exactly to either eliminate or reduce the hazard, and to avoid serious personal injury, or prevent future safety problems with the product.
Danger is used to indicate the presence of a hazard that will result in severe personal injury, death, or property damage if the notice is ignored.
California Proposition 65 Warning -- This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Model Eductor Size Flow Direction
3376-0870 8mm Right 3376-0871 Left 3376-1170 11mm Right 3376-1171 Left 3376-1670 16mm Right 3376-1671 Left
The Cleanload does not require assembly.
Cleanload must be installed in accordance with Hypro installation instructions. Failure to follow instructions completely will void the Limited Warranty.
The Cleanload is a versatile tool that can be used in a variety of applications. Because of the wide range of equipment Cleanloads may be used with, it is not possible to list every installation detail. Consult the manufacturer’s documen­tation for the equipment on which you are mounting the Cleanload to identify suitable plumbing connections and mounting locations.
• Securely mount the Cleanload in a place that is out of the way of moving equipment, protected from crops and terrain, and allows for safe routing of plumbing. Bolt in place using 3/8” or 10mm hardware. For mobile installations, the Cleanload should be attached to substantial framework capable of supporting it over rough terrain. The Cleanload should be mounted in a vertical position, ensuring that there is enough room for the hopper lid to be fully opened. Ensure that the ball valve handles are easily accessible and have enough clearance to complete their full range of motion.
• Connect inlet and outlet hoses, minimum 2” (51mm) internal diameter, using appropriate fittings. Hoses should be made of a compatible material(s) to work with the chemicals being used and a 200 psi (13.8 bar) pressure rating. Route hoses so that there is no risk of persons tripping, falling or running into them. Hoses should also be routed so that they are protected from abrasion and impact forces.
• The arrow on the eductor fitting indicates the direction of flow. Both the inlet and outlet of the eductor are compatible with 220 universal flanges.
• For on-board sprayer installations, the hose from the outlet should be routed to the top of the spray tank to prevent back-flow. Include anti-siphoning provisions, such as a one-way check valve, if a stand pipe is used inside the tank to discharge chemical below the fluid level, or if top-routing is not possible.
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Description of Workstation
Installation
Assembly
Tools
Lifting, Transport and Intermediate Storage
3376-0870 & 3376-0871
Input Eduction Flow Pressure Rate Rate (PSI) (gal/sec) (gal/min)
40 0.63 19.34
60 0.75 23.43
80 0.96 26.65
100 1.39 29.46
3376-1170 & 3376-1171
Input Eduction Flow Pressure Rate Rate (PSI) (gal/sec) (gal/min)
20 0.57 27.06
40 0.86 38.09
60 0.85 44.58
80 1.21 50.46
100 1.18 55.38
3376-1670 & 3376-1671
Input Eduction Flow Pressure Rate Rate (PSI) (gal/sec) (gal/min)
20 0.75 64.29
40 0.92 80.88
60 0.79 94.63
80 0.88 106.19
100 0.88 116.92
3376-1670 & 3376-1671
Input Eduction Flow Pressure Rate Rate (bar) (L/sec) (L/min)
1.4 2.86 243.36
2.7 3.49 306.15
4.1 2.98 358.21
5.5 3.35 401.99
6.9 3.35 442.58
3376-1170 & 3376-1171
Input Eduction Flow Pressure Rate Rate (bar) (L/sec) (L/min)
1.4 2.16 102.43
2.7 3.24 144.19
4.1 3.22 168.77
5.5 4.60 191.00
6.9 4.46 209.62
3376-0870 & 3376-0871
Input Eduction Flow Pressure Rate Rate (bar) (L/sec) (L/min)
2.7 2.38 73.21
4.1 2.84 88.70
5.5 3.63 100.89
6.9 5.26 111.51
System Flow Rates:
The Cleanload can be easily mounted with minimal tools and hardware provided by the installer. Mount the Cleanload using 3/8” or 10mm bolts.
The Cleanload is designed using Imperial (inch) size bolts, but it can be mounted by metric (mm) tools as well. In all cases, an adjustable spanner wrench can be used to fit any size bolt.
The packaging consists of a cardboard box and fillers for easy shipping and handling.
During unpacking, inspect the contents of the packaging to ensure that all components are accounted for and undamaged. If there are damaged or missing components, please contact the dealer or Hypro. Dispose of the packaging materials properly according to local laws.
Shipment of the Cleanload may be done by a variety of transportation methods, including road, sea, air, or rail. Ensure that the containers are securely fixed to the transport vehicle for safe shipment.
DO NOT stack more than three Cleanload packages high on a pallet and do not stack any additional items on top of Cleanload packages.
If the Cleanload is to be stored for an extended period of time before installation, store the Cleanload in its packaging in a cool dry area.
Assembly and Installation
Cleanload™ Details
General Cleanload Details
Working Pressure 20-100 PSI 0.7-6.9 bar (See flow data for specific pressure data.)
Flow Rates 19-117 GPM 72-433 L/min
Operating Temperature 34-115°F 1-46°C
Weight 18 lbs. 8.2 Kg
Cleanload Model Details
The Cleanload is designed to be used by the operator, when installed in an approved location, during the loading and draining of chemicals from the hopper, while the tank of the sprayer is being filled.
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