Pentair HYPRO 9910-D70, HYPRO 9910-D115GR3, HYPRO 9910-D115, HYPRO 9910-D70GR, HYPRO 9910-D160 Installation, Operation, Repair And Parts Manual

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Page 1

Low Pressure Diaphragm Pumps

HYPRO

®®

Installation, Operation, Repair and Parts Manual

Description

California Proposition 65 Warning -- This product and related accessories contain chemicals known to the

State of California to cause cancer, birth defects or other reproductive harm.

Hypro low pressure diaphragm pumps are recommended for ground and low-level spraying of herbicides, pesticides, liquid fertilizers and many other hard-tohandle fluids. Low-cost maintenance and almost wearfree operation make these pumps ideal for a wide variety

of spraying jobs. Pressure and output are designed for optimum performance of medium to large-sized sprayers. Hypro low pressure diaphragm pumps can be adapted for splined shaft, hollow shaft, and solid shaft drive options. Pumps include a pulsation dampener.

Form L-1381

Rev. C

Model 9910-D70 Model 9910-D70GR

Max flow: 19 gpm Max pressure: 290 psi 2 diaphragms

Model 9910-D115 Model 9910-D115GR34

Max flow: 30.1 gpm Max pressure: 290 psi 3 diaphragms

Model 9910-D135

Max flow: 34.8 gpm Max pressure: 290 psi 3 diaphragms

Model 9910-D160

Max flow: 42.5 gpm Max pressure: 290 psi 4 diaphragms

Model 9910-D250

Max flow: 66 gpm Max pressure: 290 psi 6 diaphragms

Page 2

Drive Options

Order appropriate Shaft Adapter Kit for drive option requirements. Refer to adjoining chart for proper selection. For proper installation, refer to Page 5.

NOTE: Model 9910-D135 is supplied with a 1-3/8" male PTO splined shaft as standard. Models 9910-D160 and

Pump 1-3/8" Male 1" Solid Shaft 1-3/8" Female Hydraulic Model Splined PTO w/Keyway Splined PTO Motor Mounting

Shaft Coupler Flange Kits

9910-D70 9910-KIT1710 9910-KIT1711 9910-KIT1708 9910-HYD2495 9910-D115 9910-KIT1710 9910-KIT1711 9910-KIT1708 9910-HYD2495 9910-D135 Std. 1-3/8"

male-splined shaft N/A N/A N/A

9910-D160 Std. thru shaft N/A N/A 9910-HYD1570 9910-D250 Std. thru shaft N/A N/A 9910-HYD1570

Control Units

Control units are available for easy flow and pressure control of your spraying system. These units include a pressure relief valve to control pressure, an oil-filled pressure gauge to monitor pressure, and multiple outlet shut-off valves to control boom flow. Refer to the adjoining chart to select the proper control unit for your pump.

9910-D250 are supplied with a splined thru shaft. These models can be adapted for belt and pulley drive with the use of a split taper bushing (Hypro part number 3115-

0011). Use of this bushing allows a Browning Q2 sheave to be mounted on the bushing.

Control Max Max

Unit Model GPM PSI

3300-0087 42.5 290 3300-0088 42.5 290

Type

D70, D115, D135, D160, D250

General Safety Information

1. Use of a pressure relief device on the discharge side of pump is required to prevent damage from pressure build up if the discharge is closed or blocked while the power source is still running.

2. WARNING: DO NOT pump flammable or explosive fluids

such as gasoline, fuel oil, kerosene, etc. DO NOT use in explosive atmospheres. The pump should be used only with liquids that are compatible with the pump component materials. DO NOT pump asphalt, asphalt sealer, roofing compounds, concrete sealers or any twostep curing products. Personal injury may result, and the warranty will be void. If there are any questions, call the Hypro Applications toll-free number: 800-445-8360.

3. Do not operate pump above recommended rpm.

4. Do not pump at pressures higher than the maximum recommended pressures for the pump (see Specifications).

5. Operate pump between temperature range of 45˚ to 140˚ F.

6. Make certain that the power source conforms to the requirements of your equipment.

7. Provide adequate protection in guarding around the moving parts, such as the shaft and pulleys.

8. Disconnect power before servicing.

9. Release all pressure within the system before servicing any component.

10. Drain all liquids from the system before servicing.

11. Secure the discharge lines before starting the pump. An unsecured discharge line may whip, causing personal injury and/or property damage.

12. Check hoses for weak or worn condition before each use. Make certain that all connections are tight and secure.

13. Periodically inspect the pump and the system components. Perform routine maintenance as required (see Maintenance section).

14. When wiring an electrically-driven pump, follow all electrical and safety codes, as well as the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA).

15. WARNING: Because of the risk of electrical shock, all

wiring should be done by a qualified electrician. WARNING: DO NOT handle a pump or pump motor with wet hands, when standing on a wet or damp surface, or while standing in water.

16. Do not operate a gasoline engine in an enclosed area. Be sure the area is well ventilated.

17. Use only pipe, hose and fittings rated for maximum rated pressure of pump or pressure at which pressure relief valve is set at. Check with local supplier for proper pressure rating. Do not use used pipe!

18. Do not use these pumps for pumping water or other liquids for human or animal consumption.

Page 3

Diaphragm Pump Connection

Agitator

Tank Shut-off

Installation

1. Always mount the pump with oil sight tube in the upright position.

2. Proper selection of type and size of hose is vital to good performance:

a. Use suction line of spiral wire braid reinforced suction

hose to prevent collapse. Diameter of inlet hose should be at least that of the pump inlet hose barb or greater.

Agitation Line

Pressure

Gauge

Control

Valve

To Spray Gun

Boom Shut-off

or Selector

Symptom

The pump does not draw water.

The liquid flow is irregular.

Bypass Line

Pump

Relief Valve

To Boom Nozzles

b. Use only approved high pressure hose on discharge

side of pump.

3. All ports are provided with hose barb connections. Use good quality hose clamps, and tighten securely.

NOTE: Use only pipe, fittings, accessories, hose, etc. rated for the maximum pressure rating of the pump.

Troubleshooting

Probable Cause(s)

One or more valves are seating improperly.

Suction line is plugged or collapsed. Clogged strainer.

The charge in the pulsation damper is incorrect.

One or more valves are seating improperly.

Corrective Action

Remove valve and check for debris.

Examine suction line. Clean strainer.

Check pressure in pulsation dampener (20% working pressure).

Remove valve and check for debris. Examine the valve seatings and clean them.

Output drops and the pump is noisy.

Oil comes out of the discharge port or oil is a milky color.

1. Always drain and flush pump before servicing or disassembling for any reason (see instructions).

2. Always drain and flush pumps prior to returning unit for repair.

3. Never store pumps containing hazardous chemicals.

Oil level is too low.

One or more diaphragms split.

Hazardous Substance Alert

4. Before returning pump for service/repair, drain out all liquids and flush unit with neutralizing liquid. Then, drain the pump. Attach tag or include written notice certifying that this has been done. Please note that it is illegal to ship or transport any hazardous chemicals without United States Environmental Protection Agency Licensing.

Add oil to correct level (halfway up the sight tube).

Remove manifold and heads. Drain oil and clean crankcase of water. Replace diaphragms, heads and manifold. Refill with Hypro Oil

(Part No. 2160-0038).

Page 4

Maintenance Instructions for All Models

Maintenance

1. After use, flush the pump with clean water.

2. Hypro diaphragm pumps come with oil in the crankcase. Hypro recommends changing oil after

40 hours of break-in operation and every three months or 500 hours, whichever comes first. Use Hypro Oil (Part Number 2160-0038). Hypro Oil is a

specially formulated, high-grade, nondetergent, SAE 30 weight oil designed to prolong pump life.

To drain oil from the pump, remove the oil drain plug, and rotate the shaft until the oil stops flowing out. To fill the pump with oil, slowly pour the oil into sight tube while turning the pump shaft. Turning the pump shaft purges all the air out of the crankcase. Always change oil when replacing diaphragms.

3. For winter storage or if a freezing condition will be encountered, flush pump with a 50/50 mixture of water and antifreeze.

Bolt

Washer

Diaphragm

Diaphragm and Valve Replacement

I. Valve and O-Ring Replacement

1. Occasionally debris can cause the valves to not seat properly or damage the o-rings. To check for this problem, follow these steps.

2. Remove the pump manifold. (See parts list for your model.) Use a 17 mm box wrench (or adjustable wrench) to remove manifold nuts. (Use a 13 mm for Models D160, D250.) With manifold removed, valves can readily be removed and checked for debris or wear. To replace valves or o-rings, refer to parts list for appropriate kits.

II. Diaphragm Replacement

Hypro recommends changing diaphragms every 500 hours or three months, whichever comes first.

1. Drain the oil from the pump by removing drain plug. Rotate the shaft to remove excess oil.

2. Remove the pump manifold according to Step 2 in Section I: Valve and O-ring Replacement.

3. Use a 19 mm box wrench (or adjustable wrench) to remove the diaphragm retaining bolt, support washer and diaphragm. To replace the diaphragms, order the appropriate repair kit. See the parts list.

Figure 1. Diaphragm Replacement

4. Turn the crankshaft to bring the piston to its upstroke to replace the diaphragm. Use the downstroke to seat the new diaphragm into the sleeve groove. Install retaining washer and tighten nut.

5. Replace the pulsation dampener diaphragm by first bleeding the air from the dampener. (See parts list for your model.) Use a 13 mm box wrench to remove the bolts holding the dampener assembly together, then replace diaphragm. Recharge dampener to 20% of operation pressure.

6. Refill crankcase with Hypro Oil (Part No. 2160-

0038). Rotate the shaft slowly forward and reverse to distribute oil, and fill to the proper level.

Page 5

Parts List for 9910-KIT1708, 9910-KIT1710 and 9910-KIT1711

Included in

KIT1710

Figure 2. Coupler Kit 9910-KIT1708 Installation 9910-KIT1708: 1-3/8" Female PTO Adapter, Safety Shield, Torque Arm and Chains

Parts List for 9910-KIT1708

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D

1 9910-380271 Torque Arm 1 2 9910-550290 Roll Pin 2 3 9910-320130 Nut 1 4 9910-320131 Washer 1 5 9910-500160 Collar 1 6 9910-500171 Lock Retaining Washer 1 7 9910-320170 12MAx75 Bolt 1 8 9910-550250 Female Splined Shaft 1

9 9910-320650 Chain “S” Hook 4 10 9910-320640 Chain 2 11 9910-620472 M10 x 20 Bolt 2 12 9910-200231 Washer 5 13 N/A Washer (7/16”; 10.5 mm) 1 14 N/A Eye Bolt 1 15 9910-320610 Wing Nut 1 16 2840-0028 Safety Shield (with KIT1708) 1 17 2270-0004 Washer 4

Included in

KIT1711

Figure 3. Coupler Kit 9910-KIT1710 Installation 9910-KIT1710: 1-3/8" Male PTO Shaft and Base Kit 9910-KIT1711: 1" Solid Shaft and Base Kit

Parts List for 9910-KIT1710 & 1711 Shaft Kit

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D

1 9910-550290 Roll Pin 2 2 9910-620470 M10 x 20 Bolt 3 3 9910-200231 Washer 3 4 9910-620240 1-3/8" Male 6 Spline PTO Shaft 1 5 9910-550510 Adapter 1 6 9910-621600 1" Solid Shaft 1 7 9910-580080 Base 1 8 9910-180150 Nut 1 9 9910-540300 10MAx30 Bolt 1

10 9910-620472 M10 x 20 Bolt 2

Shaft Adapter Kit Installation

Order appropriate shaft kit according to chart on page 2.

Female Splined Coupler Kit 9910-KIT1708 (see Fig. 2).

To install the 1-3/8" female splined shaft coupler:

1. Place the torque bracket (Ref. 1) onto pump and secure with bolts (Ref. 11).

2. Slide female coupler (Ref. 8) onto pump shaft. Align holes in coupler with holes in pump shaft and press in pins (Ref. 2).

3. Make sure clamp (Ref. 5) is over groove in the coupler. Slide the pump onto the PTO shaft of power source and tighten clamp.

4. Attach chains (Ref. 10) to tractor to prevent rotation of the pump.

Solid Shaft Kit 9910-KIT1711, Male Splined Shaft Kit 9910-KIT1710 (see Fig. 3).

To install the 1-3/8" male splined shaft coupler:

1. Slide shaft adapter flange (Ref. 5) over pump shaft. Align adapter hole with hole on the pump shaft and press in pin (Ref. 1).

2. Bolt shaft adapter (Ref. 4 or 6) onto flange with three bolts (Ref. 2) and washers (Ref. 3).

3. Place base (Ref. 7) on pump, and secure with bolts and washers. Secure opposite side of base with bolt (Ref. 9) and nut (Ref. 8).

Page 6

Control Units 3300-0082, 3300-0087 and 3300-0088

Description

The 3300-0087 and 3300-0088 control units are designed for the control of pressure and output from 0 to 290 PSI. They are supplied with mounting brackets for

mounting separately from the pump. They consist of a main pressure regulating valve and 3 on-off outlet valves. For individual boom section control, model 3300-0088 includes a main on-off lever that can be put in the off position for complete bypass to the tank.

Installation and Operation

6. Main

Pressure Gauge

On-Off Lever

Safety Note: Main relief valve bypass must be

connected to the tank directly without restrictions (such as ball valves).

2. Main Bypass

3. Outlets to Boom Sections

Pressure Adjustment Knob

1. Main Inlet

5. Outlet Valve Levers

Figure 5. Model 3300-0087 and 3300-0088

flush with clean water.

Model 3300-0087 and 3300-0088 Installation

Locate mounting bracket and secure in desired position. The pressure line from the pump is connected to main inlet hose barb (1). The return line is connected unrestricted to the main bypass hose barb (2). Boom sections are connected to the outlet boom hose barb (3).

Operation

1. Before starting pump, adjust relief valve for the lowest possible pressure by screwing the pressure adjustment knob (4) all the way counterclockwise.

2. On Model 3300-0088, turn the main on-off lever (6) to the full bypass (up) position.

3. Open all boom feed lines by lifting lever(s) to the up position.

4. Start pump and allow liquid to flow through the control unit.

5. Turn main on-off valve lever (6) to on position (down) and adjust to the desired spraying pressure by turning the pressure adjustment knob (4). Turning the knob clockwise will increase the pressure.

6. The 3300-0087 or 3300-0088 control unit is now ready for use. After each use, flush the unit with water. For extended or winter storage, drain the unit completely.

Page 7

Parts Illustrations for Models 3300-0087 and 3300-0088

105

118

117

103

102

106

120

108

109

110

111

112

104

119

113

116

114

115

47 46

45 19

50 51

Page 8

Model 9910-DBS-110, 9910-DBS-140Parts List for Models 3300-0087 and 3300-0088

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D

1 9910-1547 Left 2-way valve assy. (Optional) 1 2 9910-1571 Right 2-way valve assy. (Optional) 1 2 9910-1572 Right 3-way valve assy. 1 3 9910-1348 Compl.reg.valve (3300-0087) 1 3 9910-1349 Compl.reg.valve (3300-0088) 1

4 9910-1351 Bypass control assembly 1 10 9910-394850 Valve body 2 outlets 1 11 9910-394860 Valve body 3 outlets 1 12 9910-394690 Lever 4 13 9910-390330 Pin 5 14 9910-390341 O-ring 4 15 9910-390312 Lock washer 4 16 9910-390300 Spring 4 17 9910-390313 Lock washer 4 18 9910-390323 Complete valve rod 4 19 9910-180101 O-ring 5 20 9910-392600 Threaded adapter 4 21 9910-640070 O-ring 4 22 9910-392580 Clip 4 23 9910-392870 Hose barb 3/8" 4 23 9910-392590 Hose barb 1/2" 4 23 9910-392620 Hose barb 3/4" 4 24 9910-390291 O-ring 5 30 9910-480550 Retainer ring 1 31 9910-394790 Adjustment knob 1 32 9910-394770 Spring guide 1 33 9910-1040830 Spring 1 34 9910-390440 Nut 16 35 9910-550331 Washer 12 36 9910-394780 Adjustment body 1 37 9910-394750 Piston 1 38 9910-394740 Diaphragm-Desmopan 1 39 9910-394720 Valve 1 40 9910-394730 Spring 1 41 9910-394830 Stud 8 42 9910-680700 M6 x 20 Bolt 1 43 9910-394700 Regulating valve body 1 44 9910-395530 Clip 5 45 9910-394800 Gauge adapter 1 46 9910-550450 Ring nut 1 47 9910-GG400 Pressure gauge 1 48 N/A O-ring 3 49 9910-394810 Threaded flange 1 50 9910-550350 O-ring 4 51 9910-550242 Hose barb nut 2 52 9910-550210 Hose barb inlet 1" 2 53 9910-394840 Cover 1 54 9910-550340 Threaded adapter 1 55 9910-550370 Elbow hose barb 1" 1 56 9910-395000 Adapter 2 57 9910-395520 Bypass manifold 1 58 9910-390060 O-ring 1 59 9910-395020 Bypass adapter 1 60 9910-394870 Plug 1 61 9910-770260 O-ring 1 70 9910-392120 Pin 1 71 9910-880581 Plug 2 84 N/A Nut 1

102 9910-394820 Mounting bracket 1 103 9910-770130 O-ring 1 104 N/A Stud 8 105 9910-850730 Clip 1 106 9910-1660560 Control lever 1 108 9910-1660020 Complete valve rod 1 109 9910-480561 O-ring, Viton 2 110 9910-1660010 Main valve body 1

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D

111 9910-1660230 O-ring 1 112 9910-1660541 Spring 1 113 9910-1660050 Feed rod valve 1 114 9910-1660090 Spring 1 115 9910-1660080 Guide 1 116 9910-393790 Washer 1 117 9910-1660060 Flange 1 118 9910-1660120 Blue seat 1 119 9910-1660140 Washer 1 120 9910-1660551 O-ring, Viton 1

9910-KIT2346

O-Ring Kit

REF. NO. QTY.

14 5 19 7 21 5 24 5 48 3 50 4 58 1 61 1

97 1 103 1 109 2 111 1 120 1

Page 9

Parts Illustrations for Models 9910-D70 and 9910-D70GR

Figure 6. Parts Illustrations for Model 9910-D70

29 27

76 68

Figure 7. 9910-D70GR Gear Box Components

100

101

102

99 98

103

108

107

109

110

111

110

113

112

Page 10

Model 9910-DBS-110, 9910-DBS-140Parts List for Models 9910-D70 and 9910-D70GR

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D

1 9910-550011 Pump Body with bolts 1 2 9910-550101 Right head DX 1 3 9910-550102 Left head SX 1 4 9910-550150 Manifold 1 5 9910-559200 Accumulator manifold 1 6 9910-580370 Plate 2 7 9910-550080 Diaphragm (Buna) Optional 2

7a 9910-550085 Diaphragm (Desmopan) Standard 2

8 9910-550110 Sleeve 2

9 9910-550120 Piston 1 10 9910-320030 O-ring 4 11 9910-759051 Complete valve assembly 4 12 9910-551040 M10 x 55 Bolt 8 13 9910-180152 Nut 4 14 9910-580360 Diaphragm bolt 2 15 9910-550880 Ring nut 1 16 9910-580040 Elbow 1-1/4" 1 17 9910-550370 Elbow 1" 1 18 9910-550350 O-ring 1 19 9910-550340 Threaded adapter 1 23 9910-550310 Roller bearing 1 24 9910-390290 O-ring 7 25 9910-550190 Accumulator diaphragm 1 26 9910-550300 Air valve 1

27 9910-650542 O-ring 1 28 9910-550680 Bolt 4 29 9910-559204 Upper air chamber 1 32 9910-550057 Sight glass cap 1 33 9910-550040 O-ring 1 34 9910-550030 Oil sight glass 1 35 9910-850851 Bolt 2 36 9910-180101 O-ring 2 41 9910-650660 Diaphragm holder 1 42 9910-650670 Diaphragm 1 43 9910-650690 Clamp 1 44 9910-200391 Retainer ring 1 45 9910-550470 Seal ring 1 46 9910-550070 Spacer ring 1 47 9910-550060 Roller bushing 1 48 9910-550170 Shaft 1 52 9910-200233 Washer 2 53 9910-320621 Washer 5 57 9910-550280 Bearing 2 58 9910-550140 Cylinder 1 64 9910-550160 Spacer 1 66 9910-550491 Seal ring 1 67 9910-650920 O-ring 1 68 2406-0023 Oil drain plug 1 74 9910-1500350 Shield 1 75 9910-550332 Washer 2 76 9910-740290 O-ring 1 77 9910-330173 Plug 1 79 9910-620472 M10 x 20 Bolt 1 84 9910-550175 Shaft 1 87 9910-450120 Threaded adapter 1 88 9910-550870 Ring nut 1 89 9910-580230 O-ring 1 90 9910-550920 Flange 1 91 9910-550950 Bolt 3 92 9910-180030 Bolt 1 93 9910-620561 O-ring 1 94 9910-621000 Gear cap 1

95 9910-550930 Gear 1

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D

96 9910-620950 Gasket 1 97 9910-1140370 Oil Plug & O-ring 1 98 9910-1980740 Plug 3

99 9910-740290 O-ring 3 100 9910-621010 Bolt 4 101 9910-620960 Gear box 1 102 9910-540290 Bolt 4 103 9910-651000 Bolt 4 107 9910-881090 Key 1 108 9910-961800 Seal ring 1 109 9910-961790 Circlip 1 110 9910-320240 Circlip 2 111 9910-961780 Bearing 1 112 9910-621660 Pinion 1 113 9910-620990 Bearing 1

117 9910-580371 Plate 1 118 9910-2290110 Nut 119 9910-2240100 Stud

Ref. No. Description Tightening Torque

In. Lbs. Nm

12 Bolt 350 39.2 13 Nut 350 39.2 14 Diaphragm Bolt 265 29.9 28 Bolt 175 19.8 35 Bolt 90 10.2 77 Plug 175 19.8

9910-KIT1720

Diaphragm Kit

Desmopan

REF. NO. QTY.

7a 2

9910-KIT2364

Valve Kit

REF. NO. QTY.

10 4

11 4 10 4 25 1

NOTE: When ordering parts, give QUANTITY, PART NUMBER, DESCRIPTION, and COMPLETE PUMP MODEL NUMBER. Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order

9910-KIT2365

O-Ring Kit

REF. NO. QTY.

10 4 18 1 24 7 27 1 33 1 36 1 67 1 76 1

Torques for D70 Gearbox Components

Ref. No. Description Tightening Torque

In. Lbs. Nm

91 Bolt 175 19.8

98 Plug 90 10.2 100 Bolt 220 24.9 103 Bolt 220 24.9

92 Bolt 90 10.2 102 Bolt 220 24.9

1 1

Page 11

Parts Illustrations for Models 9910-D115, 9910-D115GR34 and 9910-D135

Figure 8. Parts Illustrations for Model 9910-D115 and 9910-D135

53 31







57 17

28 29

Figure 9. 9910-D115GR34 Gear Box Components

100

95 94

101

104

103

102

103

105

106

Torques for D115GR3/4 Gearbox Components

Ref. No. Description Tightening Torque

In. Lbs. Nm

87 Bolt 175 19.8 94 Plug 90 10.2 96 Bolt 220 24.9 99 Bolt 220 24.9 88 Bolt 90 10.2 98 Bolt 220 24.9

Page 12

Model 9910-DBS-110, 9910-DBS-140Parts List for Models 9910-D115, 9910-D115GR34 and 9910-D135

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D

1 9910-580013 Pump body with bolts 1 2 9910-580150 Manifold 1 3 9910-550101 DX Right head 2 4 9910-550102 SX Left head 1 5 9910-180152 Nut 3 8 9910-550080 Diaphragm (Buna) Optional 3 8 9910-550085 Diaphragm (Desmopan) Standard 3 9 9910-580110 Sleeve (D115) 3

9 9910-580350 Sleeve (D135) 3 10 9910-500260 Piston ring 3 12 9910-580120 Piston 3 13 9910-380300 Pin 3 14 9910-380080 Pin ring 6 15 9910-580140 Connecting rod 3 16 9910-320030 O-ring 6 17 9910-759051 Complete valve 6 18 9910-540541 Ring nut 1 19 9910-390291 O-ring 7 20 9910-540530 Threaded adapter 1 21 9910-390271 Nut 3 23 9910-580050 Gasket 1 25 9910-580180 Accumulator manifold 1 26 9910-550190 Accumulator diaphragm 1 27 9910-559204 Accumulator head 1 28 9910-550300 Air valve 1 29 9910-650542 O-ring 1 30 9910-550680 M8 x 20 Bolt 4 31 9910-200391 Retainer ring 1 32 9910-550470 Gasket retainer 1 33 9910-550070 Spacer ring 1 34 9910-550060 Roller bearing 1 35 9910-550170 Shaft (D115) 1 36 9910-580470 Connecting rod ring 2 37 9910-551040 M10 x 55 Bolt 12 38 9910-550310 Roller bushing 1 46 9910-550340 Threaded adapter 1 47 9910-550350 O-ring 1 48 9910-550242 Ring nut 1 49 9910-550370 Elbow 1" 1 50 9910-540550 Elbow 1-1/2" 1 52 9910-250310 O-ring 1 53 9910-550491 Seal ring 1 54 9910-650920 O-ring 1 55 2406-0023 Oil drain plug 1 56 9910-330173 Plug 1 57 9910-589200 DX Right valve retainer w/plug/o-ring 2 58 9910-580072 SX Left valve retainer 1 59 9910-1500350 Shield 1 60 9910-550332 Washer 2 61 9910-320621 Washer 5 62 9910-740290 O-ring 1 63 9910-580330 Shaft (D135) 1 64 9910-580370 Plate 3 65 9910-580360 Diaphragm bolt 3 66 9910-250310 O-ring 1 69 9910-200233 Washer 2 77 9910-180101 O-ring 1 78 9910-850851 M6 x 30 Bolt 2 79 9910-620472 M10 x 20 Bolt 3 80 9910-550175 Shaft 1 81 9910-390180 O-ring 1 82 9910-1040310 Oil sight glass 1 83 9910-650920 O-ring 1 84 9910-1040322 Black oil tank cap 1

85 9910-580230 O-ring 1

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D

86 9910-550920 Flange 1 87 9910-550950 M10 x 25 Bolt 3 88 9910-180030 Bolt 1 89 9910-620561 O-ring 1 90 9910-621000 Gear cap 1 91 9910-550930 Gear 1 92 9910-620950 Gasket 1 93 9910-1140370 Oil plug & O-ring 1 94 9910-1980740 Plug 3 95 9910-740290 O-ring 3 96 9910-621010 Bolt 4 97 9910-620960 Gear box 1 98 9910-540290 M8 x 25 Bolt 4

99 9910-651000 Bolt 4 100 9910-881090 Key 1 101 9910-961800 Seal ring 1 102 9910-961790 Circlip 1 103 9910-320240 Circlip 2 104 9910-961780 Bearing 1 105 9910-621660 Pinion 1 106 9910-620990 Bearing 1

107 9910-2240110 108 9910-2240100

109 9910-580371 Plate

NOTE: When ordering parts, give QUANTITY, PART NUMBER, DESCRIPTION, and COMPLETE PUMP MODEL NUMBER. Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order numbers.

Nut Stud

Ref. No. Description Tightening Torque

In. Lbs. Nm

5 Nut 350 39.2 21 Nut 175 19.8 30 Bolt 175 19.8 37 Bolt 350 39.2 55 Plug 175 19.8 65 Diaphragm Bolt 265 29.9 78 Bolt 90 10.2 79 Bolt 350 39.2

9910-KIT1721

Diaphragm Kit

Desmopan

REF. NO. QTY.

83 16 6 26 1

9910-KIT2370

Valve Kit

REF. NO. QTY.

16 6 17 6

9910-KIT2026

O-Ring Kit

REF. NO. QTY.

16 6 19 7 29 1 47 1 52 1 54 1 62 1 66 1 81 1

83 1

1 1

Page 13

Parts Illustrations for Model 9910-D160

Without air chamber

14 43

60 60

Figure 10. Parts Illustrations for Model 9910-D160

Page 14

Model 9910-DBS-110, 9910-DBS-140Parts List for Model 9910-D160

REF. PART QTY. NO. NUMBER DESCRIPTION REQ’D

1 9910-3040440 Elbow 2" 1 2 9910-3040450 Ring nut 1 5 9910-760750 Suction manifold 1 6 9910-380242 Nut 18 7

9910-751350 8 9910-680070 O-ring 8 9 9910-759051 Complete valve 8

10 9910-750071 Bolt 4 11 2406-0023 Oil drain plug 2 12 9910-750110 Sleeve 4 13 9910-750061 M12 x 65 Bolt 12 14 9910-680350 M8 x 35 Bolt 2 15 9910-1040060 O-ring 1 16 9910-750057 Black oil tank cap 1 17 9910-750030 Oil sight glass 1 18 9910-750040 Gasket 1 19 9910-761010 Pump body 1 20 9910-851360 O-ring 1 21 9910-680020 Bearing support housing 1 22 9910-160672 M10 x 25Bolt 6 23 9910-751130 Threaded adapter 1 24 9910-390290 O-ring 1 25 9910-750670 Ring nut 1 26

9910-750660

27 9910-550085 Diaphragm (Desmopan) Standard 4 27a 9910-550080 Diaphragm (Buna) Optional 4 28 9910-500260 Piston ring 4 29 9910-750122 Piston 4 30 9910-760760 Manifold 1 31 9910-160700 Pin 4 32 9910-160691 Pin ring 8 33 9910-760140 Connecting rod 4 34 9910-750090 Roller bearing 2 35 9910-750130 Connecting rod ring 2 36 9910-540040 Spacer washer 2 37 9910-230350 Bearing 2 38 9910-160740 Seal ring 2 39 9910-200390 Retainer ring 2 40 9910-760201 Base 2 41 9910-750170 Crankshaft 1 42 9910-390290 O-ring 1 43 9910-380243 Washer 18 44 9910-250143 Washer 4 45 9910-330173 Plug 2 46 9910-550190 Accumulator diaphragm 1 47 9910-650542 O-ring 1 48 9910-180020 Air valve 1 49 9910-620232 Accumulator head 1 50 9910-621781 M8 x 40 Bolt 8 51 9910-680180 Accumulator body 1 52 9910-1500350 Shield 2 53 9910-850251 M8 x 12 Bolt 6 54 9910-180101 O-ring 2 55 9910-740290 O-ring 2 56 9910-2240110 Diaphragm nut 4 57 9910-390314 Washer 6 58 9910-751250 Retaining washer 4 59 9910-390670 Accumulator stud 1 60 9910-3040470 O-ring 2 61 9910-2240100 Diaphragm stud 4 74 9910-751140 O-ring 1

Head 4

Elbow 1-1/2" 1

Ref. No. Description Tightening Torque

In. Lbs. Nm

6 Nut 175 19.8 10 Bolt 440 49.7 11 Plug 175 19.8 13 Bolt 440 49.7 14 Bolt 90 10.2 22 Bolt 310 35.0 45 Plug 350 39.2 50 Bolt 175 19.8 53 Bolt 90 10.2 56 Diaphragm Nut 265 29.9

9910-KIT1730

Diaphragm Kit

Desmopan

REF. NO. QTY.

88 27 4 46 1

9910-KIT2374

Valve Kit

REF. NO. QTY.

88 98

9910-KIT1908

O-Ring Kit

REF. NO. QTY.

88 15 1 24 1 42 2 47 1

54 2 55 2

Page 15

Parts Illustrations for Model 9910-D250

55 54 49

13 38

23A

34 35 36

29 52

Figure 11. Parts Illustration for Model 9910-D250

Page 16

Model 9910-DBS-110, 9910-DBS-140Parts List for Model 9910-D250

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D

1 9910-750071 Bolt 4 2 9910-750200 Base 1 3 9910-750740 O-ring 2 4 9910-751070 Suction Manifold 1 5 9910-380242 Nut 26 6 9910-751350 Head 6 7 9910-680070 O-ring 12 8 9910-759051 Complete valve 12

9 9910-200390 Retainer ring 2 10 9910-750170 Crankshaft 1 11 9910-750110 Sleeve 6 12 9910-750061 M12 x 65 Bolt 20 13 9910-680350 M8 x 35 Bolt 2 14 9910-1040060 O-ring 1 15 9910-750057 Black oil tank cap 1 16 9910-750030 Oil sight glass 1 17 9910-750040 Gasket 1 18 9910-751300 Pump body 1 19 9910-851360 O-ring 1 20 9910-680020 Shaft support 1 21 9910-160672 M10 x 25Bolt 6 22 9910-751130 Threaded adapter 1 23 9910-751140 O-ring 1

23A 9910-390290 O-ring 1

24 9910-750670 Ring nut 1 25

9910-750660

26 9910-550085 6

26A 9910-550080

27 9910-500260 Piston ring 6 28 9910-750122 Piston 6 29 9910-751080 Manifold 1 30 9910-160700 Pin 6 31 9910-160691 Pin ring 2 32 9910-750140 Connecting rod 6 33 9910-750090 Roller bearing 2 34 9910-750130 Connecting rod ring 2 35 9910-540040 Spacer washer 2 36 9910-230350 Bearing 2 37 9910-160740 Seal ring 2 38 9910-380243 Washer 26 39 9910-250143 Washer 4 40 9910-850251 M8 x 12 Bolt 6 41 9910-1500350 Shield 2 42 9910-750850 1 43 9910-750710 1 46 9910-620232 1 47 9910-550190 48 9910-680180 Accumulator body 49 9910-621781 M8 x 40 Bolt 8 51 9910-390290 O-ring 1 52 9910-180101 O-ring 2 53 9910-330173 Plug 2 54 9910-650542 Gasket 1 55 9910-180020 Air valve 1 56 9910-750370 Elbow 1 57 9910-880581 Oil drain plug 1 58 9910-390314 Washer 6 59 9910-2240110 Diaphragm nut 6 60 9910-751250 Retainer washer 6 61 9910-880820 Washer 1 62 9910-2240100 Diaphragm stud 6

Elbow 1 1/2" HB Diaphragm (Desmopan) Standard Diaphragm (Buna) Optional

Elbow 2" HB Ring nut Accumulator head Accumulator diaphragm

Ref. No. Description Tightening Torque

In. Lbs. Nm

1 Bolt 440 49.7

5 Nut 175 19.8 12 Bolt 440 49.7 13 Bolt 90 10.2 21 Bolt 310 35.0 40 Bolt 90 10.2 49 Bolt 175 19.8 53 Plug 350 39.2 57 Plug 175 19.8 59 Diaphragm Nut 265 29.9

9910-KIT1722

Diaphragm Kit

Desmopan

REF. NO. QTY.

7 12 26 6 47 1

9910-KIT2114

Valve Kit

REF. NO. QTY.

7 12 8 12

9910-KIT1904

O-Ring Kit

REF. NO. QTY.

7 12 14 1 23 2 51 1 52 1

54 1

Page 17

Pump Performance

U.S. Units

350 RPM 400 RPM 450 RPM 500 RPM 550 RPM

PSI GPM HP GPM HP GPM HP GPM HP GPM HP

0 13.6 0.33 15.1 0.40 16.9 0.48 18.4 0.58 19.6 0.80

72 11.2 0.73 12.7 0.79 14.1 0.91 15.6 1.01 17.0 1.09

145 11.0 1.20 12.4 1.39 13.9 1.63 15.2 1.66 16.6 1.91

Series D70

217 10.7 1.71 12.3 2.10 13.8 2.19 15.1 2.36 16.3 2.63 290 10.6 2.18 12.1 2.46 13.7 2.77 15.0 3.12 16.1 3.39

Metric Units

350 RPM 400 RPM 450 RPM 500 RPM 550 RPM

BAR LPM HP LPM HP LPM HP LPM HP LPM HP

0 51.2 0.33 57.1 0.40 63.7 0.48 69.4 0.58 74.1 0.80 5 42.3 0.73 47.9 0.79 53.2 0.91 58.8 1.01 64.3 1.09

10 41.4 1.20 46.9 1.39 52.6 1.63 57.3 1.66 62.7 1.91

Series D70

15 40.4 1.71 46.3 2.10 52.2 2.19 57.1 2.36 61.6 2.63 20 40.0 2.18 45.7 2.46 51.8 2.77 56.7 3.12 60.6 3.39

U.S. Units

350 RPM 400 RPM 450 RPM 500 RPM 550 RPM

PSI GPM HP GPM HP GPM HP GPM HP GPM HP

0 18.9 0.33 21.4 0.40 23.9 0.45 26.4 0.69 28.6 0.91

72 18.6 1.13 20.7 1.18 23.4 1.40 25.5 1.62 27.9 1.83 145 18.3 1.89 20.5 2.13 23.2 2.47 25.3 2.82 27.7 2.99 217 18.2 2.72 20.4 3.11 23.1 3.51 25.1 3.88 27.6 4.33

Series D115

290 18.0 3.45 20.3 3.98 22.9 4.54 25.0 5.09 27.5 5.51

Metric Units

350 RPM 400 RPM 450 RPM 500 RPM 550 RPM

BAR LPM HP LPM HP LPM HP LPM HP LPM HP

0 71.5 0.33 80.9 0.40 90.1 0.45 99.7 0.69 107.9 0.91

5 70.0 1.13 78.2 1.18 88.5 1.40 96.1 1.62 105.3 1.83 10 69.0 1.89 77.4 2.13 87.5 2.47 95.6 2.82 104.4 2.99 15 68.6 2.72 77.0 3.11 87.0 3.51 94.7 3.88 104.0 4.33

Series D115

20 68.0 3.45 76.7 3.98 86.2 4.54 94.2 5.09 103.8 5.51

U.S. Units

350 RPM 400 RPM 450 RPM 500 RPM 550 RPM

PSI GPM HP GPM HP GPM HP GPM HP GPM HP

0 22.6 0.51 25.8 0.69 28.8 0.92 31.5 1.22 33.9 1.45 72 22.2 1.31 25.3 1.64 28.3 1.84 31.2 2.09 33.3 2.44

145 22.1 2.29 25.2 2.65 28.2 2.97 31.1 3.45 33.2 3.88

Series D135

217 22.0 3.21 25.1 3.80 28.0 4.31 30.8 4.80 33.1 5.32 290 21.7 4.23 24.8 4.88 27.9 5.45 30.7 6.21 33.0 6.84

Metric Units

350 RPM 400 RPM 450 RPM 500 RPM 550 RPM

BAR LPM HP LPM HP LPM HP LPM HP LPM HP

0 85.4 0.51 97.3 0.69 108.8 0.92 118.8 1.22 128.0 1.45

5 83.8 1.31 95.6 1.64 106.7 1.84 117.6 2.09 125.8 2.44 10 83.4 2.29 95.2 2.65 106.3 2.97 117.2 3.45 125.3 3.88 15 83.0 3.21 94.6 3.80 105.7 4.31 116.3 4.80 124.9 5.32

Series D135

20 81.9 4.23 93.4 4.88 105.3 5.45 115.7 6.21 124.6 6.84

NOTE: “HP” is electrical horsepower. Consult your gas engine supplier for engine horsepower required.

Page 18

Pump Performance

U.S. Units

350 RPM 400 RPM 450 RPM 500 RPM 550 RPM

PSI GPM HP GPM HP GPM HP GPM HP GPM HP

0 27.9 0.61 32.1 0.80 35.1 1.03 38.9 1.33 41.9 1.68

72 26.4 1.51 30.0 1.73 33.6 2.01 37.1 2.18 40.9 2.50

145 25.4 2.48 28.7 2.91 32.6 3.28 35.7 3.74 38.9 4.13

Series D160

217 24.3 3.45 27.7 4.06 31.0 4.58 34.4 5.13 37.6 5.73 290 23.6 4.50 26.9 5.18 30.2 5.86 33.7 6.45 36.8 7.26

Metric Units

350 RPM 400 RPM 450 RPM 500 RPM 550 RPM

BAR LPM HP LPM HP LPM HP LPM HP LPM HP

0 105.3 0.61 121.0 0.80 132.3 1.03 146.6 1.33 158.1 1.68

5 99.7 1.51 113.1 1.73 127.0 2.01 139.9 2.18 154.2 2.50 10 95.7 2.48 108.5 2.91 122.9 3.28 134.8 3.74 146.8 4.13 15 91.8 3.45 104.5 4.06 117.0 4.58 129.8 5.13 141.9 5.73

Series D160

20 89.1 4.50 101.6 5.18 114.1 5.86 127.0 6.45 138.9 7.26

U.S. Units

350 RPM 400 RPM 450 RPM 500 RPM 550 RPM

PSI GPM HP GPM HP GPM HP GPM HP GPM HP

0 42.7 0.71 48.4 0.90 54.3 1.22 59.8 1.60 65.7 2.01 72 41.4 2.33 47.2 2.73 52.7 3.10 58.1 3.45 63.3 3.88

145 40.1 4.09 45.9 4.73 52.1 5.27 56.6 6.02 61.3 6.45 217 39.3 5.70 45.1 6.58 50.7 7.45 55.5 8.32 60.2 9.22

Series D250

290 38.8 7.52 44.5 8.45 50.1 9.66 54.8 10.89 59.2 11.54

Metric Units

350 RPM 400 RPM 450 RPM 500 RPM 550 RPM

BAR LPM HP LPM HP LPM HP LPM HP LPM HP

0 161.2 0.71 182.5 0.90 204.8 1.22 225.7 1.60 248.1 2.01

5 156.1 2.33 178.2 2.73 198.9 3.10 219.4 3.45 239.0 3.88 10 151.4 4.09 173.1 4.73 196.4 5.27 213.8 6.02 231.2 6.45 15 148.5 5.70 170.0 6.58 191.5 7.45 209.5 8.32 227.1 9.22

Series D250

20 146.4 7.52 167.9 8.45 189.0 9.66 206.9 10.89 223.4 11.54

NOTE:

“HP” is electrical

horsepower.

Consult your gas

engine supplier for

engine horsepower

required.

Maintenance Schedule

Oil crankcase capacities are approximate. Fill oil to proper level in sight glass. Always make sure all the air is purged out of crankcase prior to operating.

Page 19

Limited Warranty on Hypro/Shurflo Agricultural Pumps & Accessories

Fax: 800-323-6496

www.hypropumps.com

Hypro/Shurflo (hereafter, “Hypro”) agricultural products are warranted to be free of defects in material and workmanship under normal use for the time periods listed below, with proof of purchase.

- Pumps: one (1) year from the date of manufacture, or one (1) year of use. This limited warranty will not exceed two (2) years, in any event.

- Accessories: ninety (90) days of use.

This limited warranty will not apply to products that were improperly installed, misapplied, damaged, altered, or incompatible with fluids or components not manufactured by Hypro. All warranty considerations are governed by Hypro’s written return policy.

Hypro’s obligation under this limited warranty policy is limited to the repair or replacement of the product. All returns will be tested per Hypro’s factory criteria. Products found not defective (under the terms of this limited warranty) are subject to charges paid by the returnee for the testing and packaging of “tested good” non-warranty returns.

No credit or labor allowances will be given for products returned as defective. Warranty replacement will be shipped on a freight allowed basis. Hypro reserves the right to choose the method of transportation.

This limited warranty is in lieu of all other warranties, expressed or implied, and no other person is authorized to give any other warranty or assume obligation or liability on Hypro’s behalf. Hypro shall not be liable for any labor, damage or other expense, nor shall Hypro be liable for any indirect, incidental or consequential damages of any kind incurred by the reason of the use or sale of any defective product. This limited warranty covers agricultural products distributed within the United States of America. Other world market areas should consult with the actual distributor for any deviation from this document.

Return Procedures

All products must be flushed of any chemical (ref. OSHA section 1910.1200 (d) (e) (f) (g) (h)) and hazardous chemicals must be labeled/ tagged before being shipped* to Hypro for service or warranty consideration. Hypro reserves the right to request a Material Safety Data Sheet from the returnee for any pump/product it deems necessary. Hypro reserves the right to “disposition as scrap” products returned which contain unknown fluids. Hypro reserves the right to charge the returnee for any and all costs incurred for chemical testing, and proper disposal of components containing unknown fluids. Hypro requests this in order to protect the environment and personnel from the hazards of handling unknown fluids.

Be prepared to give Hypro full details of the problem, including the model number, date of purchase, and from whom you purchased your product. Hypro may request additional information, and may require a sketch to illustrate the problem.

Contact Hypro Service Department at 800-468-3428 to receive a Return Merchandise Authorization number (RMA#).

Returns are to be shipped with the RMA number clearly marked on the outside of the package. Hypro shall not be liable for freight damage incurred during shipping. Please package all returns carefully. All products returned for warranty work should be sent shipping charges prepaid to:

HYPRO / PENTAIR Attention: Service Department 375 Fifth Avenue NW New Brighton, MN 55112

For technical or application assistance, call the Hypro Technical/Application number: 800-445-8360, or send an email to: technical@ hypropumps.com. To obtain service or warranty assistance, call the Hypro Service and Warranty number: 800-468-3428; or send a fax to the Hypro Service and Warranty FAX: 651-766-6618.

*Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous material being shipped. Failure to do so may result in a substantial fine and/or prison term. Check with your shipping company for specific instructions.

Visit www.hypropumps.com/register today to register your product and stay up-to-date on new products and promotional offers.

The following information is required: Model # _______________ Serial # _______________

Hypro (05/16) Printed in USA

375 Fifth Avenue NW • New Brighton, MN 55112 USA Phone: (651) 766-6300

•

800-424-9776

•

Pentair HYPRO 9910-D70, HYPRO 9910-D115GR3, HYPRO 9910-D115, HYPRO 9910-D70GR, HYPRO 9910-D160 Installation, Operation, Repair And Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual