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FLECK9100

Pentair FLECK9000, FLECK9100, FLECK9500 Service Manual

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Page 1
FLECK 9000/9100/9500
SERVICE MANUAL
waterpurification.pentair.com
Page 2
TABLE OF CONTENTS
WARNING:
9000/9100/9500 (3200 SERIES) ELECTRO MECHANICAL
TIMER ASSEMBLY .......................................................... 6
9000/9100/9500 INJECTOR FLOW DATA (1600 SERIES
INJECTORS) .................................................................. 38
9500 INJECTOR FLOW DATA (1600 &1700 SERIES
INJECTORS) .................................................................. 39
JOB SPECIFICATION SHEET
Job Number: ________________________________________ Model Number: ______________________________________ Water Test: _________________________________________ Capacity Per Unit: ____________________________________ Mineral Tank Size: ________ Diameter: ______Height: ______ Brine Tank Size and Salt Setting per Regeneration: _________ 9000/9100/9500 Control Valve Specifications:
1. Type of Timer:
A. 82 minute available regeneration time, 1/15 RPM
B. 164 minute available regeneration time, 1/30 RPM
2. Meter Size:
A. 3/4- inch Std Range (125 - 2,100 gallon setting)
B. 3/4-inch Ext Range (625 - 10,625 gallon setting)
C. 1-inch Std Range (310 - 5,270 gallon setting)
D. 1-inch Ext Range (1,150 - 26,350 gallon setting)
E. 1-1/2 inches Std Range (625 - 10,625 gallon setting)
F. 1-1/2 inches Ext Range (3,125 - 53,125 gallon setting)
3. Timer Gallon Setting: ______________________ Gallons
4. Regeneration Program Setting:
A. Backwash: ___________________________ Minutes
B. Brine and Slow Rinse: __________________ Minutes
C. Rapid Rinse: __________________________ Minutes
D. Brine Tank Refill: ______________________ Minutes
5. Drain Line Flow Control: ______________________ gpm
6. Brine Refill Rate: ____________________________ gpm
7. Injector Size: ____________________________________
EQUIPMENT CONFIGURATION
Figure 1 9000/9100 Equipment Configuration
CALIFORNIA PROPOSITION 65 WARNING
This product contains chemicals known to
the State of California to cause cancer or birth defects or other reproductive harm.
2 • FLECK
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9000/9100/9500 Service Manual
Figure 2 9500 Equipment Configuration
Page 3
INSTALLATION & STARTUP
CAUTION
IMPORTANT:
Water Pressure
A minimum of 25 pounds (1.7 bar) of water pressure is required for regeneration valve to operate effectively.
Electrical Facilities
A continuous 115 volt, 60 Hertz current supply is required. Make certain the current supply is always hot and cannot be turned off with another switch.
Existing Plumbing
Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily with lime and/ or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be installed ahead of the water softener.
Location Of Softener And Drain
The softener should be located close to a drain to prevent air breaks and back flow.
Bypass Valves
Always provide for the installation of a bypass valve.
Water pressure is not to exceed 125 psi (8.6 bar),
water temperature is not to exceed 110°F (43°C), and the unit cannot be subjected to freezing conditions.
Installation Instructions
1. Place the softener tank where you want to install the unit.
NOTE: Be sure the tank is level and on a firm base.
2. During cold weather, the installer should warm the valve to room temperature before operating.
3. Perform all plumbing according to local plumbing codes.
• Use a 1/2-inch minimum pipe size for the drain.
• Use a 3/4-inch drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20 feet (6 m).
4. Both tanks must be the same height and diameter and filled with equal amounts of media.
5. The distributor tube must be flush with the top of each tank. Cut if necessary. Use only non-aerosol silicone lubricant.
6. Lubricate the distributor o-ring seal and tank o-ring seal. Place the main control valve on one tank and the tank adapter on the second tank.
NOTE: If required, solder copper tubing for tank
7.
8. Solder joints near the drain must be done before
9. Use only plumber tape on the drain fitting.
10. Be sure the floor under the salt storage tank is clean
interconnection before assembling on the main control valve and tank adapter. Maintain a minimum of 1 inch distance between tanks on final assembly.
For valves equipped with electromechanical timers and stainless steel meters, refer to the Meter Dome and Union Orientation section.
connecting the Drain Line Flow Control fitting (DLFC). Leave at least 6 inches (152 mm) between the DLFC and solder joints when soldering pipes that are connected on the DLFC. Failure to do this could cause interior damage to DLFC.
and level.
11. Place approximately 1 inch (25 mm) of water above the grid plate. If a grid is not utilized, fill to the top of the air check in the salt tank. Do not add salt to the brine tank at this time.
12. On units with a bypass, place in Bypass position.
13. Turn on the main water supply.
14. Open a cold soft water tap nearby and let water run a few minutes or until the system is free of foreign material (usually solder) resulting from the installation. Close the water tap when water runs clean.
15. Place the bypass In Service position and let water flow into the mineral tank. When water flow stops, slowly open a cold water tap nearby and let water run until air is purged from the unit. Then close tap.
16. Make all electrical connections according to codes. Plug the valve into an approved power source. Do not insert meter cable into the meter yet.
17. Tank one has control valve and tank two has adapter.
18. Look on the right side of the control valve, it has indicators showing which position the control valve is in during Regeneration and which tank is In Service.
NOTE: Make sure the meter cable is not inserted in the meter
dome. Swing the timer out to expose the program wheel. To swing timer out, grab onto the lower right corner of timer face and pull outward.
Figure 3 Control Valve Position Indicators
61591 Rev A
Figure 4 Timer
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9000/9100/9500 Service Manual • 3
Page 4
INSTALLATION & STARTUP
CONTINUED
19210 Rev D
Figure 5 Program Wheel
19. Cycle timer into backwash position. Turn manual knob so that the micro switch rides on the first set of pins. In this position the tanks switch (lower piston) and the control valve moves to the backwash position (upper piston). Wait until the positioning of upper and lower pistons stops before advancing the timer further. If advanced too fast the control will not home into the In Service position (it will not advance to any other position). To correct this, rotate the manual knob back to In Service and start again into backwash.
NOTE: Once valve positions itself into the backwash cycle,
the homing circuit locks in.
20. With all the air backwashed, slowly cycle the timer to the brine position; rapid rinse; and brine tank refill. Wait for the control drive motor to position itself in each cycle and stop, before advancing on to the next position.
21. Once back in the In Service position, cycle the control valve again into the backwash position. The tanks switch again, and air head backwashes out of the other tank. Cycle the control back to the In Service position. Leave the timer in the open position. DO NOT insert meter cable yet.
NOTE: Two motors are available.
1/15 RPM has 82 minute regeneration time. 1/30 RPM has 164 minute regeneration time.
Valve To Tank Installation
1. Spin the valve onto the tank, ensuring the threads are not cross-threaded.
NOTE: All Fleck
clockwise, to install
2. Rotate the valve freely without using force until it comes to a stop (this position is considered zero).
3. Rotate the valve clockwise from zero, between 1/4-turn and 1/2-turn (see “Figure 6”).
NOTE: If lubricant is required, a silicone compound
is strongly recommended. Dow Corning Silicone Compound (available from Pentair), is recommended for best possible results. Dow Corning® 7 Release Compound is used in the manufacture of Pentair control valves. The use of other types of lubricants may attack the control’s plastic or rubber components. Petroleum-based lubricants can cause swelling in rubber parts,
including o-rings and seals.
16174 Silicone, 2 oz Tube
16586-8 Silicone, Dow #7
4 • FLECK
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valves are right-hand threads, or
Part No. Description
8 lb
®
9000/9100/9500 Service Manual
®
Figure 6
Setting the Regeneration Cycle Program
The Regeneration cycle program on the water conditioner is preset at the factory. However, portions of the cycle or program time may be lengthened or shortened for local conditions or system design.
1. Expose cycle program wheel by grasping timer in lower right hand corner and pulling. This releases snap retainer and swings timer to the left
NOTE: Meter cable must be removed from meter dome before
opening timer.
2. Remove the program wheel by grasping program wheel and squeezing protruding lugs towards center. Lift program wheel off timer. Switch arms may require movement to facilitate removal.
3. Return timer to closed position by engaging snap retainer in back plate. Make certain all electrical wires locate above snap retainer post.
Changing Length of the Backwash Time
Looking at the numbered side of the program wheel, the group of pins starting at zero determines the length of time the unit backwashes.
Example: If there are six pins in this section, the time of
backwash is 12 minutes (2 minutes per pin). To change the length of backwash time, add or remove pins as required.
The number of pins multiplied by two equals minutes of backwash.
Changing Length of Brine and Rinse Time
The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that a unit will brine and rinse (2 minutes per hole).
To change the length of brine and rinse time, add or remove pins in the rapid rinse group of pins to increase or decrease the number of holes in the brine and rinse section.
The number of holes multiplied by two equals minutes of brine and rinse.
Changing Length Of Rapid Rinse
The second group of pins on the program wheel determines the length of time the water conditioner rapid rinses (2 minutes per pin). To change the length of rapid rinse time, add or remove pins at the higher numbered end of this section as required.
The number of pins multiplied by two equals minutes of rapid rinse.
NOTE: Program wheels with 0–82 minute cycle times, use one
minute per pin or hole to set Regeneration times. The layout of pins and holes on the program wheel follow the same procedure as on this page.
Page 5
INSTALLATION & STARTUP
CONTINUED
Changing Length of Brine Tank Refill Time
The second group of holes on the program wheel determines the length of time the water conditioner refills the brine tank (2 minutes per hole).
To change the length of refill time, move the two pins at the end of the second group of holes as required.
The Regeneration cycle is complete when the two pin set at end of the brine tank refill section trips the outer micro-switch. The program wheel, however, continues to rotate until the inner micro-switch drops into the notch on the program wheel.
Programming
1. The control valve is set at the factory for backwash; brine and slow rinse; rapid rinse and brine tank fill times. Change any of these times by repositioning the pins and holes or adding more pins.
NOTE: Two timer motors are available.
2. The control valve has a separate brine tank fill cycle.
NOTE: There must always be two pins at the end of a refill
3. Setting the gallon wheel. Knowing the amount of resin in
NOTE: Based on tank size: More resin increases capacity,
1/15 RPM has 82 minute Regeneration Time and each pin or hole equals one minute. 1/30 RPM has 164 minute Regeneration Time and each pin or hole equals two minutes.
Calculate the desired salt setting using the brine line flow control rate of refill (in gpm) multiplied by the timer setting. Then, using one gallon of fresh water dissolving approximately 3 lbs salt, calculate the refill time.
Example: A desired 30 lbs salt setting:
The unit has a 1.0 gpm refill rate so a 10 gallon fill is required. 10 gallons x 3 lbs/gals = 30 lbs salt Set the timer refill section at 10 minutes. 10 minutes x 1.0 gpm = 10 gallon fill
time to stop the fill cycle. With the Regeneration times set, place timer back to its original position, making sure the lower right hand corner snaps back into the backplate and the meter cable slides through the backplate and does not bind.
each tank and the salt setting per Regeneration, calculate the gallons available, using the following capacities as a guide: (capacity per ft
3
x ft3 of resin per tank) = gallons available
compensated hardness of H2O
less resin decreases capacity.More salt increases capacity, less salt decreases capacity.
Example:
4. Because the control valve regenerates with soft water from the other tank, subtract the water used for regeneration. Take each regeneration cycle and calculate the water used.
3
Example: Unit is set for a 16-inch diameter tank with 4 ft
resin and salted at 8 lbs. per ft
3
, 7 gpm backwash,
of
#3 injector, 1.0 gpm brine refill, and 60 psi and timer set for 10 min. backwash, 60 min. brine and rinse, 10 min. rapid rinse, 10 min. brine tank fill.
Backwash
Brine and Rinse
Rapid Rinse
Brine Tank Fill
10 min x 7.0 gpm
60 min x 1.0 gpm
10 min x 7.0 gpm
10 min x 1.0 gpm
= 70.0 gal
= 60.0 gal
= 70.0 gal
= 10.0 gal
Total Regeneration Water = 210.0 gal
With the 2740 gallons available calculated in Step 3,
subtract the Regeneration water used from the total water available.
2740 gallons available - 210 gallons used = 2530
gallons (in Regeneration, Step 4)
5. Set meter wheel at approximately 2530 gallons. Lift the inner dial of the meter program wheel so that you can rotate it freely. Position the white dot opposite the 2530 gallon setting.
NOTE: There is a slight delay between the time the meter
zeros out and the cycle starts. Units using the: 1/15 RPM motor, 82 minute Regeneration Time has a 9 minute delay 1/30 RPM motor, 180 minute Regeneration Time has an 18 minute delay.
NOTE: This delay period is not critical on residential
equipment. However, take this factor into consideration for commercial applications by subtracting continuous flows for 9 minutes or 18 minutes from water available.
6. Insert meter cable into meter.
7. Check bypass.
8. Plug in unit.
Tank Diameter = 16 inches
Compensated
Hardness
3
Resin (based on
ft
flow rate)
lbs of Salt per ft
Capacity per ft
3
3
(24,000 x 4 ft3 of resin
per tank) 35 grains
35 grains per gallon
=
(tested sample)
= 4
= 8
= 24,000
2,740 gallons available
=
before regeneration
Complete step 4 before setting gallons on the meter wheel.
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9000/9100/9500 Service Manual • 5
Page 6
INSTALLATION
CONTINUED
9000/9100/9500 (3200 SERIES) ELECTRO
Meter Dome and Union Orientation
Control valves outfitted with an electromechanical timer and stainless steel water meter include a special male x female threaded stainless steel union to insure proper installation and operation of the water meter.
The location of this union in relation to the
control valve and water meter is critical for proper operation. DO NOT omit or substitute this special union; it positions the meter dome at the correct distance from the control valve and allows re-positioning the water meter dome for proper operation.
1. Apply a suitable thread sealant to the male threads of the union and meter body.
2. Thread the union into the OUTLET port of the control valve, then thread the meter into the union. See illustrations below.
3. Rotate the water meter body so the meter dome is at the 12 o’clock position. Loosen the nut on the union to facilitate this if required. Once in position, tighten the union nut.
4. Connect the meter cable to the open port in the center of the meter dome.
5. Continue with the installation of the control valve.
Valve Body
Union
Meter
MECHANICAL TIMER ASSEMBLY
40
10A
Position Meter Dome at 12 o’clock
orientation
39
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9000/9100/9500 Service Manual
Page 7
9000/9100/9500 (3200 SERIES) ELECTRO MECHANICAL TIMER ASSEMBLY
CONTINUED
Item No. QTY Part No. Description
1 .............. 1 ...... 13870-03 .........Housing, Timer, 9000
2 ..............1 ...... 17870 ..............Label, Indicator, 9000 Timer
3 ..............1 ...... 15465 ..............Label, Caution
4 ..............1 ...... 16930 ..............Label, Instruction
5 ..............1 ...... 15227 ..............Plate, Clutch, Actuator
6 ..............1 ...... 10300 ..............Screw, Slot Hex Washer,
18-8 x 3/8
7 ..............1 ...... 17513 ..............Clip, Spring
8 ..............1 ...... 15407 ..............Washer, Plain, #4
9 ..............1 ...... 15228 ..............Spring, Return
10 ............1 ...... 16270-10 .........Program Wheel Assy,
9000/9100, 3/4-inch STD,
0-2, 100
....... 16270-30 .........Program Wheel Assy,
9000/9100, 1-inch STD,
0-5, 100
....... 16270-40 .........Program Wheel Assy,
9000/9100, 1-inch EXT,
0-25, 500
....... 16270-50 .........Program Wheel Assy,
9000/9100/9500, 3/4-inch
EXT, 1.5-inch STD,
0-10, 500
....... 16270-60 .........Program Wheel Assy, 9500,
1.5-inch EXT, 0-50, 000
10A ................... 24673 ..............Volume Label, Metric,
9000/9100, 3/4-inch STD,
3
0-8m
....... 24672 ..............Volume Label, Metric,
9000/9100, 1-inch STD,
3
0-20m
....... 24676 ..............Volume Label, Metric,
9000/9100, 1-inch EXT,
0-100m
3
....... 24675 ..............Volume Label, Metric,
9000/9100/9500, 3/4-inch
EXT, 1.5-inch STD 0-40m
3
....... 25027 ..............Volume Label, Metric, 9500,
1.5-inch EXT, 1.5-inch EXT
0-200m
3
11 ............1 ...... 13806 ..............Retainer, Program Wheel
12 ............1 ...... 13748 ..............Screw, Flt Hd St, 6-20 x 1/2
13 ............2 ...... 11999 ..............Label, Button
14 ............1 ...... 15223 ..............Actuator, Cycle
15 ............1 ...... 13886 ..............Know, 3200
16 ............4 ...... 13296 ..............Screw, Hex Washer,
6-20 x 1/2
17 ............1 ...... 17724 ..............Program Wheel, Pinion
Drive
18 ............1 ...... 17723 ..............Clutch, Drive Pinion
19 ............1 ...... 14276 ..............Spring, Meter Clutch
20 ............1 ...... 14253 ..............Retainer, Clutch Spring
Item No. QTY Part No. Description
21 ............3 ...... 14087 ..............Insulator
22 ............1 ...... 15314 ..............Switch, Micro, Modified
23 ............1 ...... 15320 ..............Switch, Micro, Timer
24 ............2 ...... 11413 ..............Screw, Pan Hd Mach,
4-40 x 1 1/8
25 ............1 ...... 13018 ..............Pinion, Idler
26 ............1 ...... 18563 ..............Spring, Idler Shaft
27 ............1 ...... 13017 ..............Gear, Idler
28 ............1 ...... 13164 ..............Gear, Drive
29 ............1 ...... 13887 ..............Plate, Motor Mounting
30 ............1 ...... 18743-1 ..........Motor, 120V, 60 Hz 1/30 RPM,
5600
....... 18824-1 ..........Motor, 230V, 50 Hz 1/30 RPM
....... 19170 ..............Motor, 120V 60 Hz 1/15 RPM
....... 18825 ..............Motor, 230V, 50 Hz 1/15 RPM
Mallory
31 ............2 ...... 13278 ..............Screw, Phil Hd Mach, 6-32 x
1/8 Steel Zinc
32 ............1 ...... 14265 ..............Clip, Spring
33 ............1 ...... 15055 ..............Timer, Main Drive Gear
34 ............1 ...... 19210-02 .........Program Wheel Assy, 9000
1/15
......................... 19210-05 .........Program Wheel Assy,
9000/3230
35 ...........23 ..... 15493 ..............Pin, Spring, 1/16 x 5/8 SS
36 ............1 ...... 15203 ..............Harness, 9000/9500, Timer
37 ............2 ...... 40422 ..............Nut, Wire, Tan
38 ............1 ...... 60320-02 .........Switch Kit, 3200/9000 Timer
Auxiliary
39 ..................... 61420-69 .........Program Wheel & Gear Assy,
5-30-5-10-2, 2 Min
Per Pin
....... 61420-80 .........Program Wheel & Gear Assy,
5-40-5-7-2, 2 Min Per Pin
40 ............1 ...... * ......................
Complete 9000 Meter
Immediate Timer Assembly *Call your distributor for Part Number
®
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9000/9100/9500 Service Manual • 7
Page 8
POWER HEAD ASSEMBLY
32
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9000/9100/9500 Service Manual
Page 9
POWER HEAD ASSEMBLY
Item No. QTY Part No. Description
1 ..............2 ...... 18728 ..............Nut, Tinnerman, U Type,
2 ..............1 ...... 11838 ..............Power Cord, 6' Fleck
....... 11839 ..............Power Cord, 12' Fleck
....... 40084-12 .........Power Cord, 12' U.S.,
....... 19885-01 .........Power Cord Assy,
....... 11545-01 .........Power Cord Assy, 4' Black,
....... 14678 ..............Power Cord, U.S., 220/60
....... 19303-01 .........Power Cord Assy,
....... 40085-12 .........Power Cord, 12' US,
....... 44149 ..............Transformer, 24V, 9.6VA
....... 41475 ..............Transformer, 24V, 9.6VA,
3 ..............1 ...... 15202 ..............Harness, 9000/9500, Drive
....... 14822 ..............Harness, 2900
4 ..............1 ...... 15134 ..............Gear Assy, Drive, 1/2-inch
5 ..............1 ...... 15135 ..............Gear, Drive, 9000
6 ..............1 ...... 14896 ..............Wheel, Geneva
7 ..............2 ...... 40422 ..............Nut, Wire, Tan
8 ..............2 ...... 19367 ..............Screw, Designer Cover,
9 ..............1 ...... 15175 ..............Label, Shaft Position
10 ............2 ...... 14917 ..............Ring, Retaining
11 ............1 ...... 42296 ..............Plate, Ground, 9000/9500
12 ............1 ...... 14430 ..............Screw, Hex Washer St, 6 x
13 ............2 ...... 19160 ..............Screw, Phil Pan, Thread
14 ............1 ...... 18737 ..............Motor, 24V, 50/60 Hz,
....... 18738 ..............Motor, 120V, 50/60 Hz
....... 18739 ..............Motor, 220V, 50/60 Hz
15 ............1 ...... 15131 ..............Backplate, 9000,
....... 17784-05 .........Panel, Control, 9000/9500
....... 17784-02 .........Panel, Control, 9000, 9500
16 ............2 ...... 15172 ..............Screw, Flt Hd Mach,
CONTINUED
8-32
Round, 120V Sys 5, 6, 7 & 2900/3150/3900 #4
Japanese
Euro w/Terminals
Australian w/Terminals
Round, 240V
Residential Valves
European
Stroke 9000/9500
Thumb 8-32 Blank UV Stable Material
1/4 Type "B"
6-32 x 3/8 Type 23 Zinc
1 RPM
1 RPM
1 RPM
Mechanical, SXT
XT
w/Terminal Block
4-40 x 1 3/8 Steel Zinc Plate
Item No. QTY Part No. Description
17 ............2 ...... 10340 ..............Washer, Lock #4, Zinc
18 ............2 ...... 16433 ..............Switch, Miniature
19 ............1 ...... 10339 ..............Nut, Hex, 4-40 Zinc Plated
20 ............1 ...... 15331 ..............Screw, Hex Washer Mach,
10-24 x 3/4 410 S.S.
21 ............1 ...... 15133 ..............Gear Assy, Drive, 3/4-inch
Stroke
22 ............1 ...... 13547 ..............Strain Relief, Flat Cord Heyco
#30-1
1 ...... 13547-01 .........Strain Relief, Round Cord
23 ............1 ...... 15810 ..............Ring, Retaining
24 ............1 ...... 17331 ..............Cam, 9000, 9100, 9500
....... 17765 ..............Cam Assy, Aux Switch, 9000,
9100, 9500
25 ............1 ...... 15368 ..............Tube, Cable Guide, 2-Tank,
9000/9100
....... 17337 ..............Tube, Cable Guide, 9500
26 ............2 ...... 15372 ..............Washer, Thrust, 3/8
27 ............1 ...... 15425 ..............Meter Cable Assy, 13.25
inches 9000/9100 3/4-inch
STD & EXT
....... 15216 ..............Meter Cable Assy, 15.25
inches 9000/9100 1-inch STD
& EXT
....... 17744 ..............Meter Cable Assy, 20.75
inches 9500 1.5-inch STD &
EXT
28 2 ...... 15692 ..............Washer, Plain, 3/8-inch
30 ............1 ...... 10302 ..............Insulator, Limit Switch
31 ............2 ...... 15173 ..............Screw, Slot Rd Hd Mach, 5-20
x 3/8
32 ..................... * ...................... Complete 9000/9100/9500
Powerhead Assy
Not Shown
1 ...... 60232-110 .......Cover, Designer, 1 Pc Black
1 ...... 60232-112 .......Cover, Designer, 1 Pc Black
w/Left Window, Electric
1 ...... 60320-10 .........Switch Assy, Drive Cam,
9000, 9100, 9500 *Call your distributor for Part Number
FLECK
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9000/9100/9500 Service Manual • 9
Page 10
9000 CONTROL VALVE ASSEMBLY
50
7
8
9
6
13
52
53
14861-01
VALVE BODY,9000,MACHINED
W/O-RINGS(P/Ns 11710 & 12281)
51
16
14
15
10
17
48
11
47
12
18
39
40
46
38
53
19
2
1
4
3
32
20
5
55
24
27
31
35
26
22
29
41
25
42
43
45
56
28
30
54
2324
37
21
24
44
33
34
36
BR61500-9000 Rev E
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9000/9100/9500 Service Manual
Page 11
9000 CONTROL VALVE ASSEMBLY
Item No. QTY Part No. Description
1 ..............1 ...... 14861 ..............Valve Body, 9000
2 ............. 16 ..... 13242-02 .........Seal, 5600,9000, 9100
3 ............. 12 ..... 14241 ..............Spacer, 5600,9000, 9100
4 ..............1 ...... 16595 ..............Spacer, 9000, 9100
5 ..............1 ...... 43458 ..............End Cap, Plastic, 9000/9100
6 ..............2 ...... 13363 ..............Washer, Plain
7 ..............2 ...... 17020 ..............Screw, STL. Hex Washer,
6-20 x 3/8
8 ..............2 ...... 11335 ..............Screw, #4-40
9 ..............1 ...... 14921 ..............Link, Piston Rod
10 ............1 ...... 14919 ..............Piston, Rod, Upper
11 ............2 ...... 14309 ..............Retainer, Piston Rod
12 ............1 ...... 14914 ..............Piston, 9000, 9100 Upper
13 ............2 ...... 13243 ..............Plug, End, 5600, 9000, 9100
14 ............2 ...... 10209 ..............Quad Ring, -010
15 ............2 ...... 13008 ..............Retainer, End Plug Seal
16 ............1 ...... 15019 ..............Link, Piston Rod, 9000/9500,
9100
17 ............1 ...... 14920 ..............Rod, Piston, Lower, 9000,
9100
18 ............1 ...... 14905 ..............Pistion, 9000, 9100 Lower
19 ............1 ...... 40952 ..............O-ring, -030
20 ............4 ...... 15331 ..............Screw, Hex Washer Head
21 ............2 ...... 13361 ..............Spacer, 4600, 9000, 9100
22 ............1 ...... 15215 ..............Body, Injector, 9000, 9100
23 ............2 ...... 13301 ..............O-ring, -011
24 ............3 ...... 13302 ..............O-ring, -014
25 ............1 ...... 10227 ..............Screen, Injector
26 ............1 ...... 10913-000 .......Nozzle, Injector, #000, Brown
....... 10913-00 .........Nozzle, Injector, #00, Violet
....... 10913-0 ..........Nozzle, Injector, #0, Red
....... 10913-1 ..........Nozzle, Injector, #1, White
....... 10913-2 ..........Nozzle, Injector, #2, Blue
....... 10913-3 ..........Nozzle, Injector, #3, Yellow
....... 10913-4 ..........Nozzle, Injector, #4, Green
27 ............1 ...... 10914-000 .......Throat, Injector, #000, Brown
....... 10914-00 .........Throat, Injector, #00, Violet
....... 10914-0 ..........Throat, Injector, #0, Red
....... 10914-1 ..........Throat, Injector, #1, White
....... 10914-2 ..........Throat, Injector, #2, Blue
....... 10914-3 ..........Throat, Injector, #3, Yellow
....... 10914-4 ..........Throat, Injector, #4, Green
28 ............1 ...... 13166 ..............Cap, Injector, 5600, 9000,
9100
29 ............1 ...... 13303 ..............O-ring, -021
30 ............2 ...... 13387 ..............Screw, Hex Washer Head
31 ............1 ...... 15348 ..............O-ring, -563
32 ............1 ...... 13173 ..............Retainer, DLFC Button
CONTINUED
Item No. QTY Part No. Description
33 ............1 ...... 19153 ..............Washer, Flow, 0.6 GPM
....... 19152 ..............Washer, Flow, 0.8 GPM
....... 12097 ..............Washer, Flow, 1.0 GPM
....... 12085 ..............Washer, Flow, 1.2 GPM
....... 19150 ..............Washer, Flow, 1.3 GPM
....... 12086 ..............Washer, Flow, 1.5 GPM
....... 19149 ..............Washer, Flow, 1.7 GPM
....... 12087 ..............Washer, Flow, 2.0 GPM
....... 12088 ..............Washer, Flow, 2.4 GPM
....... 12089 ..............Washer, Flow, 3.0 GPM
....... 12090 ..............Washer, Flow, 3.5 GPM
....... 12091 ..............Washer, Flow, 4.0 GPM
....... 19147 ..............Washer, Flow, 4.5 GPM
....... 12092 ..............Washer, Flow, 5.0 GPM
....... 17814 ..............Washer, Flow, 6.0 GPM
....... 12408 ..............Washer, Flow, 7.0 GPM
34 ............1 ...... 14925 ..............Brine Valve Stem, 9000, 9100
35 ............1 ...... 12626 ..............Seat, Brine Valve
36 ............1 ...... 13167 ..............Spacer, Brine Valve
37
............1 ...... 13165 ..............Cap, Brine Valve
38 ............1 ...... 11973 ..............Spring, Brine Valve
39 ............1 ...... 11981-01 .........Ring, Retaining, SS
40 ............1 ...... 16098 ..............Washer, Nylon Brine
41 ............1 ...... 12977 ..............O-ring, -015
42 ............1 ...... 13245 ..............Retainer, BLFC
43 ............1 ...... 17307 ..............Washer, Flow, 0.125 GPM
....... 12094 ..............Washer, Flow, 0.25 GPM
....... 12095 ..............Washer, Flow, 0.50 GPM
....... 12097 ..............Washer, Flow, 1.0 GPM
44 ............1 ...... 12550 ..............Quad Ring, -009
45 ............1 ...... 13244 ..............Adapter, BLFC
46 ............1 ...... 13497 ..............Air Disperser, Injector
47 ............1 ...... 11710 ..............O-ring, -215
48 ............1 ...... 12281 ..............O-ring, -338
50 ..................... 60400 .............. Piston Assy, 9000, 9100
Upper
....... 60400-01 .........Piston Assy, 9000 Upper, HW
....... 60400-001 .......Piston Assy, 9000, 9100
Upper, 560CD
51 ..................... 60401 .............. Piston Assy, 9000, 9100
Lower
....... 60401-01 .........Piston Assy, 9000 Lower, HW
....... 60401-001 .......Piston Assy, 9000, 9100
Lower, 560CD
52 ..................... 60125 .............. Seal & Spacer Kit,
5600/9000/9100 Upper
....... 60125-15 .........Seal & Spacer Kit,
5600/9000/9100 Upper Blue
....... 60125HW ........Seal & Spacer Kit, 9000
Upper
®
FLECK
9000/9100/9500 Service Manual • 11
Page 12
9000 CONTROL VALVE ASSEMBLY
Item No. QTY Part No. Description
53 ..................... 60421 .............. Seal & Spacer Kit, 9000/9100
Lower
....... 60421HW ........Seal & Spacer Kit, 9000
Lower
....... 60421-50 .........Seal & Spacer Kit, 9000/9100
Lower, 559PE
54 ..................... 60350 .............. Brine Valve Assy, 9000, 9100
....... 60350-01 .........Brine Valve Assy, 9000,
560CD, Hot Water
55 ..................... 60385-0011 ..... Injector Drain, 9000, 9100,
0.25 BLFC #0 INJ,
1.2 DLFC
....... 60385-0111 .....Injector Drain, 9000, 9100,
0.25 BLFC #1 INJ,
1.2 DLFC
....... 60385-0121 .....Injector Drain, 9000, 9100,
0.25 BLFC #1 INJ,
1.5 DLFC
....... 60385-0131 .....Injector Drain, 9000, 9100,
0.25 BLFC #1 INJ,
2.0 DLFC
....... 60385-0141 .....Injector Drain, 9000, 9100,
0.25 BLFC #1 INJ,
2.4 DLFC
....... 60385-0012 .....Injector Drain, 9000, 9100,
0.50 BLFC #0 INJ,
1.2 DLFC
....... 60385-0112 .....Injector Drain, 9000, 9100,
0.50 BLFC #1 INJ, 1.2 DLFC
....... 60385-0122 .....Injector Drain, 9000, 9100,
0.50 BLFC #1 INJ, 1.5 DLFC
....... 60385-0132 .....Injector Drain, 9000, 9100,
0.50 BLFC #1 INJ, 2.0 DLFC
....... 60385-0142 .....Injector Drain, 9000, 9100,
0.50 BLFC #1 INJ, 2.4 DLFC
....... 60385-0182 .....Injector Drain, 9000, 9100,
0.50 BLFC #1 INJ, 5.0 DLFC
....... 60385-0222 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 1.5 DLFC
....... 60385-0242 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 2.4 DLFC
....... 60385-0252 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 3.0 DLFC
....... 60385-0262 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 3.5 DLFC
....... 60385-0272 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 4.0 DLFC
....... 60385-0282 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 5.0 DLFC
....... 60385-02A2 ....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 6.0 DLFC
....... 60385-0202 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, Blank
DLFC
....... 60385-0372 .....Injector Drain, 9000, 9100,
12 • FLECK
®
9000/9100/9500 Service Manual
0.50 BLFC #3 INJ, 4.0 DLFC
CONTINUED
Item No. QTY Part No. Description
....... 60385-0382 .....Injector Drain, 9000, 9100,
0.50 BLFC #3 INJ, 5.0 DLFC
....... 60385-0482 .....Injector Drain, 9000, 9100,
0.50 BLFC #4 INJ, 5.0 DLFC
....... 60385-0133 .....Injector Drain, 9000, 9100,
1.0 BLFC #1 INJ, 2.0 DLFC
....... 60385-0143 .....Injector Drain, 9000, 9100,
1.0 BLFC #1 INJ, 2.4 DLFC
....... 60385-0163 .....Injector Drain, 9000, 9100,
1.0 BLFC #1 INJ, 3.5 DLFC
....... 60385-0233 .....Injector Drain, 9000, 9100,
1.0 BLFC #2 INJ, 2.0 DLFC
....... 60385-0243 .....Injector Drain, 9000, 9100,
1.0 BLFC #2 INJ, 2.4 DLFC
....... 60385-0253 .....Injector Drain, 9000, 9100,
1.0 BLFC #2 INJ, 3.0 DLFC
....... 60385-0263 .....Injector Drain, 9000, 9100,
1.0 BLFC #2 INJ, 3.5 DLFC
....... 60385-0273 .....Injector Drain, 9000, 9100,
1.0 BLFC #2 INJ, 4.0 DLFC
....... 60385-0353 .....Injector Drain, 9000, 9100,
1.0 BLFC #3 INJ, 3.0 DLFC
....... 60385-0373 .....Injector Drain, 9000, 9100,
1.0 BLFC #3 INJ, 4.0 DLFC
....... 60385-0383 .....Injector Drain, 9000, 9100,
1.0 BLFC #3 INJ, 5.0 DLFC
....... 60385-0393 .....Injector Drain, 9000, 9100,
1.0 BLFC #3 INJ, 7.0 DLFC
....... 60385-0120 .....Injector Drain, 9000, 9100,
Blank BLFC #1 INJ, 1.5 DLFC
56 ..................... 60022-12 .........BLFC, 0.125 GPM,
5000/5600/9000/9100
....... 60022-25 .........BLFC, 0.25 GPM,
5000/5600/9000/9100
....... 60022-50 .........BLFC, 0.50 GPM,
5000/5600/9000/9100
....... 60022-100 .......BLFC, 1.0 GPM,
5000/5600/9000/9100
Not Shown
1 ...... 12128 ..............Label, 0.25 GPM BLFC
1 ...... 13333 ..............Label, Injector
1 ...... 10760 ..............Label, 1 GPM, 3 lbs salt/min
....... 10759 ..............Label, 0.5 GPM, 1.5 lbs Salt
....... 19654 ..............Label, 0.125 GPM Brine
Refill Flow
Page 13
9100 CONTROL VALVE ASSEMBLY
17
15
51
20
11
13
19
12
50
12
14
11
13
1
15
17
16
3
2
52
53
48
18
9
49
54
39
10
8
9
7
6
34
5
31
32
41
22
42
26
24
40
45
56
25
28
55
27
29
38
36
37
47
43
21
53
3
2
4
30
46
23
33
35
44
16
Item No. QTY Part No. Description
1 ..............1 ...... 40688 ..............Valve Body Assy, 9100
2 ............. 16 ..... 13242-02 .........Seal, 5600,9000, 9100
3 ............. 12 ..... 14241 ..............Spacer, 5600,9000, 9100
4 ..............1 ...... 16595 ..............Spacer, 9000, 9100
5 ..............1 ...... 43458 ..............End Cap, Plastic, 9000/9100
6 ..............1 ...... 40952 ..............O-ring, -030
7 ..............4 ...... 15331 ..............Screw, Hex Washer Head
8 ..............1 ...... 14914 ..............Piston, 9000, 9100 Upper
9 ..............2 ...... 14309 ..............Retainer, Piston Rod
10 ............1 ...... 14919 ..............Piston, Rod, Upper
11 ............2 ...... 13243 ..............Plug, End, 5600, 9000, 9100
12 ............2 ...... 13008 ..............Retainer, End Plug Seal
13 ............2 ...... 10209 ..............Quad Ring, -010
14 ............1 ...... 14921 ..............Link, Piston Rod
15 ............2 ...... 11335 ..............Screw, #4-40
16 ............2 ...... 17020 ..............Screw, STL. Hex Washer,
6-20 x 3/8
BR61500-9100 Rev E
Item No. QTY Part No. Description
17 ............2 ...... 13363 ..............Washer, Hague Drive
18 ............1 ...... 14905 ..............Piston, 9000, 9100 Lower
19 ............1 ...... 14920 ..............Rod, Piston, Lower, 9000,
9100
20 ............1 ...... 15019 ..............Link, Piston, Rod, 9000/9500
21 ............1 ...... 41500 ..............O-ring, 9100 Drain
22 ............1 ...... 15215 ..............Body, Injector, 9000, 9100
23 ............2 ...... 13301 ..............O-ring, -011
24 ............1 ...... 10227 ..............Screen, Injector
25 ............1 ...... 10913-000 .......Nozzle, Injector, #000, Brown
....... 10913-00 .........Nozzle, Injector, #00, Violet
....... 10913-0 ..........Nozzle, Injector, #0, Red
....... 10913-1 ..........Nozzle, Injector, #1, White
....... 10913-2 ..........Nozzle, Injector, #2, Blue
....... 10913-3 ..........Nozzle, Injector, #3, Yellow
....... 10913-4 ..........Nozzle, Injector, #4, Green
FLECK
®
9000/9100/9500 Service Manual • 13
Page 14
9100 CONTROL VALVE ASSEMBLY
CONTINUED
Item No. QTY Part No. Description
26 ............1 ...... 10914-000 .......Throat, Injector, #000,
Brown
....... 10914-00 .........Throat, Injector, #00, Violet
....... 10914-0 ..........Throat, Injector, #0, Red
....... 10914-1 ..........Throat, Injector, #1, White
....... 10914-2 ..........Throat, Injector, #2, Blue
....... 10914-3 ..........Throat, Injector, #3, Yellow
....... 10914-4 ..........Throat, Injector, #4, Green
27 ............1 ...... 13166 ..............Cap, Injector, 5600, 9000,
9100
28 ............1 ...... 13303 ..............O-ring, -021
29 ............2 ...... 13387 ..............Screw, Hex Washer Head
30 ............1 ...... 15348 ..............O-ring, -563
31 ............1 ...... 13173 ..............Retainer, DLFC Button
32 ............1 ...... 19153 ..............Washer, Flow, 0.6 GPM
....... 19152 ..............Washer, Flow, 0.8 GPM
....... 12097 ..............Washer, Flow, 1.0 GPM
....... 12085 ..............Washer, Flow, 1.2 GPM
....... 19150 ..............Washer, Flow, 1.3 GPM
....... 12086 ..............Washer, Flow, 1.5 GPM
....... 19149 ..............Washer, Flow, 1.7 GPM
....... 12087 ..............Washer, Flow, 2.0 GPM
....... 12088 ..............Washer, Flow, 2.4 GPM
....... 12089 ..............Washer, Flow, 3.0 GPM
....... 12090 ..............Washer, Flow, 3.5 GPM
....... 12091 ..............Washer, Flow, 4.0 GPM
....... 19147 ..............Washer, Flow, 4.5 GPM
....... 12092 ..............Washer, Flow, 5.0 GPM
....... 17814 ..............Washer, Flow, 6.0 GPM
....... 12408 ..............Washer, Flow, 7.0 GPM
33 ............1 ...... 14925 ..............Brine Valve Stem, 9000,
9100
34 ............1 ...... 12626 ..............Seat, Brine Valve
35 ............1 ...... 13167 ..............Spacer, Brine Valve
36 ............1 ...... 13165 ..............Cap, Brine Valve
37 ............1 ...... 11973 ..............Spring, Brine Valve
38 ............1 ...... 11981-01 .........Ring, Retaining, SS
39 ............1 ...... 16098 ..............Washer, Nylon Brine
40 ............1 ...... 12977 ..............O-ring, -015
41 ............1 ...... 13245 ..............Retainer, BLFC
42 ............1 ...... 17307 ..............Washer, Flow, 0.125 GPM
....... 12094 ..............Washer, Flow, 0.25 GPM
....... 12095 ..............Washer, Flow, 0.50 GPM
....... 12097 ..............Washer, Flow, 1.0 GPM
43 ............1 ...... 12550 ..............Quad Ring, -009
44 ............2 ...... 13302 ..............O-ring, -014
45 ............1 ...... 13244 ..............Adapter, BLFC
46 ............1 ...... 13497 ..............Air Disperser, Injector
14 • FLECK
®
9000/9100/9500 Service Manual
Item No. QTY Part No. Description
47 ............1 ...... 13361 ..............Spacer, 4600, 9100
48 ............1 ...... 40538 ..............Retainer, 32 mm, O-ring
DIST, 7000
49 ............1 ...... 61419 ..............Kit, 1.05-inch Distributor
Adapter
50 ..................... 60400 .............. Piston Assy, 9000, 9100
Upper
....... 60400-001 .......Piston Assy, 9000, 9100
Upper, 560CD
51 ..................... 60401 .............. Piston Assy, 9000, 9100
Lower
....... 60401-01 .........Piston Assy, 9000 Lower,
HW
....... 60401-001 .......Piston Assy, 9000, 9100
Lower, 560CD
52 ..................... 60125 .............. Seal & Spacer Kit,
5600/9000/9100 Upper
....... 60125-15 .........Seal & Spacer Kit,
5600/9000/9100 Upper Blue Silicone
53 ..................... 60421 .............. Seal & Spacer Kit,
9000/9100 Lower
....... 60421-50 .........Seal & Spacer Kit,
9000/9100 Lower, 559PE
54 ..................... 60350 .............. Brine Valve Assy, 9000, 9100
55 ..................... 60385-0011 ..... Injector Drain, 9000, 9100,
0.25 BLFC #0 INJ, 1.2 DLFC
....... 60385-0111 .....Injector Drain, 9000, 9100,
0.25 BLFC #1 INJ, 1.2 DLFC
....... 60385-0121 .....Injector Drain, 9000, 9100,
0.25 BLFC #1 INJ, 1.5 DLFC
....... 60385-0131 .....Injector Drain, 9000, 9100,
0.25 BLFC #1 INJ, 2.0 DLFC
....... 60385-0141 .....Injector Drain, 9000, 9100,
0.25 BLFC #1 INJ, 2.4 DLFC
....... 60385-0012 .....Injector Drain, 9000, 9100,
0.50 BLFC #0 INJ, 1.2 DLFC
....... 60385-0112 .....Injector Drain, 9000, 9100,
0.50 BLFC #1 INJ, 1.2 DLFC
....... 60385-0122 .....Injector Drain, 9000, 9100,
0.50 BLFC #1 INJ, 1.5 DLFC
....... 60385-0132 .....Injector Drain, 9000, 9100,
0.50 BLFC #1 INJ, 2.0 DLFC
....... 60385-0142 .....Injector Drain, 9000, 9100,
0.50 BLFC #1 INJ, 2.4 DLFC
....... 60385-0182 .....Injector Drain, 9000, 9100,
0.50 BLFC #1 INJ, 5.0 DLFC
....... 60385-0222 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 1.5 DLFC
....... 60385-0242 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 2.4 DLFC
....... 60385-0252 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 3.0 DLFC
....... 60385-0262 .....Injector Drain, 9000, 9100,
Page 15
9100 CONTROL VALVE ASSEMBLY
Item No. QTY Part No. Description
0.50 BLFC #2 INJ, 3.5 DLFC
....... 60385-0272 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 4.0 DLFC
....... 60385-0282 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 5.0 DLFC
....... 60385-02A2 ....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, 6.0 DLFC
....... 60385-0202 .....Injector Drain, 9000, 9100,
0.50 BLFC #2 INJ, Blank DLFC
....... 60385-0372 .....Injector Drain, 9000, 9100,
0.50 BLFC #3 INJ, 4.0 DLFC
....... 60385-0382 .....Injector Drain, 9000, 9100,
0.50 BLFC #3 INJ, 5.0 DLFC
....... 60385-0482 .....Injector Drain, 9000, 9100,
0.50 BLFC #4 INJ, 5.0 DLFC
....... 60385-0133 .....Injector Drain, 9000, 9100,
1.0 BLFC #1 INJ, 2.0 DLFC
....... 60385-0143 .....Injector Drain, 9000, 9100,
1.0 BLFC #1 INJ, 2.4 DLFC
....... 60385-0163 .....Injector Drain, 9000, 9100,
1.0 BLFC #1 INJ, 3.5 DLFC
....... 60385-0233 .....Injector Drain, 9000, 9100,
1.0 BLFC #2 INJ, 2.0 DLFC
....... 60385-0243 .....Injector Drain, 9000, 9100,
1.0 BLFC #2 INJ, 2.4 DLFC
....... 60385-0253 .....Injector Drain, 9000, 9100,
1.0 BLFC #2 INJ, 3.0 DLFC
....... 60385-0263 .....Injector Drain, 9000, 9100,
1.0 BLFC #2 INJ, 3.5 DLFC
....... 60385-0273 .....Injector Drain, 9000, 9100,
1.0 BLFC #2 INJ, 4.0 DLFC
....... 60385-0353 .....Injector Drain, 9000, 9100,
1.0 BLFC #3 INJ, 3.0 DLFC
....... 60385-0373 .....Injector Drain, 9000, 9100,
1.0 BLFC #3 INJ, 4.0 DLFC
....... 60385-0383 .....Injector Drain, 9000, 9100,
1.0 BLFC #3 INJ, 5.0 DLFC
....... 60385-0393 .....Injector Drain, 9000, 9100,
1.0 BLFC #3 INJ, 7.0 DLFC
....... 60385-0120 .....Injector Drain, 9000, 9100,
Blank BLFC #1 INJ, 1.5 DLFC
56 ..................... 60022-12 .........BLFC, 0.125 GPM,
5000/5600/9000/9100
....... 60022-25 .........BLFC, 0.25 GPM,
5000/5600/9000/9100
CONTINUED
Item No. QTY Part No. Description
....... 60022-50 .........BLFC, 0.50 GPM,
5000/5600/9000/9100
....... 60022-100 .......BLFC, 1.0 GPM,
5000/5600/9000/9100
Not Shown
1 ...... 13333 ..............Label, Injector
1 ...... 10759 ..............Label, 0.5 GPM, 1.5 lbs salt/
min
....... 18569 ..............Retainer, Tank Seal
....... 18303 ..............O-ring, -336, Top of Tank
....... 12128 ..............Label, 0.25 GPM BLFC
....... 10760 ..............Label 1 GPM, 3 lbs Salt
....... 19654 ..............Label, 0.125 GPM Brine Refill
Flow
FLECK
®
9000/9100/9500 Service Manual • 15
Page 16
9500 CONTROL VALVE ASSEMBLY
23
24
7
5
9
45
29
30
28
32
46
25
26
27
OPTIONAL 1600 INJECTOR
35
40
38
39
36
37
34
47
33
41
44
2
4
1
45
9
17
18
31
20
6
11
21
14
15
2
3
10
11
12
14
15
43
8
22
19
BR61500-9500 Rev E
42
9
13
8
16
17
19
18
Item No. QTY Part No. Description
1 ..............1 ...... 16919-01 .........Valve Body, 9500, Machining
2 ............. 16 ..... 16101 ..............Seal, 2850, 4500
......................... 41113 ..............Seal, 2850, 559PE
3 ............. 12 ..... 16638 ..............Spacer, 9500/2850, Cold &
Hot Water
....... 16638-02 .........Spacer, 9500/2850, MS1050,
Plastic
4 ..............1 ...... 17092 ..............Spacer, Disc, 9500
5 ..............1 ...... 43458-01 .........End Cap, Plastic, 9500
6 ..............1 ...... 16455 ..............O-ring, -347
7 ..............4 ...... 15331 ..............Screw, Hex Washer Head
8 ..............2 ...... 17558 ..............Disc, Spacer, End Plug
9 ..............3 ...... 16394 ..............O-ring, -029
10 ............1 ...... 17110 ..............Piston, 9500, Upper
11 ............2 ...... 14309 ..............Retainer, Piston Rod
12 ............1 ...... 16957 ..............Rod, Piston, 9500
13 ............2 ...... 16954 ..............Plug, End, 9500
14 ............2 ...... 13008 ..............Retainer, End Plug Seal
15 ............2 ...... 10209 ..............Quad Ring, -010
16 • FLECK
®
9000/9100/9500 Service Manual
Item No. QTY Part No. Description
16 ............1 ...... 14921 ..............Link, Piston Rod
17 ............2 ...... 11335 ..............Screw, #4-40
18 ............2 ...... 17020 ..............Screw, STL. Hex Washer,
6-20 x 3/8
19 ............2 ...... 13363 ..............Washer, Plain, .145 ID S.S.
20 ............1 ...... 17111 ..............Piston, 9500, Lower
21 ............1 ...... 16956 ..............Rod, Piston, Lower, 9500
22 ............1 ...... 15019 ..............Link, Piston Rod, 9000/9500,
9100
23 ............2 ...... 14804 ..............Screw, Slotted Hex Head
24 ............1 ...... 15413 ..............Fitting, Elbow, Male, 1/2 TX
3/8 NPT
25 ............1 ...... 17777-03 .........Body, Injector, 1700
26 ............1 ...... 14802-03C ......Throat, Injector, #3C, Yellow
....... 14802-04C ......Throat, Injector, #4C, Green
....... 14802-05C ......Throat Injector, #5C, White
....... 14802-06C ......Throat Injector, #6C, Red
27 ............1 ...... 14805 ..............Gasket, Injector Body
28 ............1 ...... 14801-03C ......Nozzle, Injector, 3C, Yellow
Page 17
9500 CONTROL VALVE ASSEMBLY
Item No. QTY Part No. Description Item No. QTY Part No. Description
....... 14801-04C ......Nozzle, Injector, 4C, Green
....... 14801-05C ......Nozzle, Injector, 5C, White
....... 14801-06C ......Nozzle, Injector, 6C, Red
29 ............1 ...... 10229 ..............Gasket, Injector Body
30 ............1 ...... 11893 ..............Cap, Injector
31 ............1 ...... 13577 ..............O-ring, -226
32 ............1 ...... 13771 ..............O-ring, -012
Optional (1600) Injector Part Number
33 ..................... 17776 .............. Body, Injector, 1600
34 ..................... 10328 .............. Fitting, Elbow, 90 Deg.
35 ..................... 10913-1 ..........Nozzle, Injector, #1,
Natural
36 ..................... 10914 .............. Throat, Injector
37 ..................... 10227 .............. Screen, Injector
38 ..................... 10229 .............. Gasket, Injector Body
39 ..................... 11893 .............. Cap, Injector
40 ..................... 10692 .............. Screw, Slot, Indented Hex
Head
41 ..................... 14805 .............. Gasket, Injector Body
42 ..................... 60108 .............. Piston Assy, 9500, Upper
....... 60108-01 .........Piston Assy, 9500, Upper,
HW
....... 60108-02 .........Piston Assy, 9500, Upper,
560CD
43 ..................... 60109 .............. Piston Assy, 9500, Lower
....... 60109-01 .........Piston Assy, 9500, HW,
Lower
....... 60109-02 .........Piston Assy, 9500, Lower,
560CD
44 ..................... 60134 .............. Seal & Spacer Kit, 9500,
Upper, Hot & Cold
....... 60134-20 .........Seal & Spacer Kit, 9500,
Upper, Plastic Spacers
....... 60134-30 .........Seal & Spacer Kit, 9500,
Upper, Plastic Spacers,
Chemical Resistent Seals
45 ..................... 60133-01 .........Seal & Spacer Kit, 9500,
Lower, Hot & Cold
....... 60133-20 .........Seal & Spacer Kit, 9500,
Lower, Plastic Spacers
....... 60133-30 .........Seal & Spacer Kit, 9500,
Upper, Plastic Spacers,
Chemical Resistent Seals
46 ..................... 60381-03 .........Injector Assy, 1700, #3C
....... 60381-04 .........Injector Assy, 1700, #4C
....... 60381-05 .........Injector Assy, 1700, #5C
....... 60381-06 .........Injector Assy, 1700, #6C
47 ..................... 60480-00 .........Injector Assy, 1600, #0,
Plastic
....... 60480-01 .........Injector Assy, 1600, #1,
Plastic
....... 60480-02 .........Injector Assy, 1600, #2,
CONTINUED
Plastic
....... 60480-03 .........Injector Assy, 1600, #3,
Plastic
....... 60480-04 .........Injector Assy, 1600, #4,
Plastic
....... 60481-21 .........Injector Assy, 1600, #1, S.S.
Brass, HW
....... 60481-22 .........Injector Assy, 1600, #2, S.S.
Brass, HW
....... 60481-23 .........Injector Assy, 1600, #3, S.S.
Brass, HW
....... 60080-11 .........Injector Assy, 1600, #1, PVC
....... 60080-12 .........Injector Assy, 1600, #2, PVC
....... 60080-14 .........Injector Assy, 1600, #4, PVC
Not Shown
....... 60366-00 .........DLFC, 1 inch F x 3/4 inch F,
NPT, No Button
....... 60366-06 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 0.6 GPM
....... 60366-08 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 0.8 GPM
....... 60366-10 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 1.0 GPM
....... 60366-12 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 1.2 GPM
....... 60366-13 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 1.3 GPM
....... 60366-15 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 1.5 GPM
....... 60366-17 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 1.7 GPM
....... 60366-20 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 2.0 GPM
....... 60366-24 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 2.4 GPM
....... 60366-30 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 3.0 GPM
....... 60366-35 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 3.5 GPM
....... 60366-40 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 4.0 GPM
....... 60366-45 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 4.5 GPM
....... 60366-50 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 5.0 GPM
....... 60366-60 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 6.0 GPM
....... 60366-70 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 7.0 GPM
....... 60708-00 .........DLFC, 1 inch F x 3/4 inch F,
NPT, No Button
....... 60708-8.0 ........DLFC, 1 inch F x 3/4 inch F,
®
FLECK
9000/9100/9500 Service Manual • 17
Page 18
9500 CONTROL VALVE ASSEMBLY
CONTINUED
Item No. QTY Part No. Description
NPT, 8.0 GPM
....... 60708-9.0 ........DLFC, 1 inch F x 3/4 inch F,
NPT, 9.0 GPM
....... 60708-10 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 10.0 GPM
....... 60708-12 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 12.0 GPM
....... 60708-15 .........DLFC, 1 inch F x 3/4 inch F,
NPT, 15.0 GPM
....... 60721-00 .........DLFC, 1 inch F x 1 inch F,
NPT, No Button
....... 60721-06 .........DLFC, 1 inch F x 1 inch F,
NPT, 0.06 GPM
....... 60721-08 .........DLFC, 1 inch F x 1 inch F,
NPT, 0.08 GPM
....... 60721-10 .........DLFC, 1 inch F x 1 inch F,
NPT, 1.0 GPM
....... 60721-12 .........DLFC, 1 inch F x 1 inch F,
NPT, 1.2 GPM
....... 60721-13 .........DLFC, 1 inch F x 1 inch F,
NPT, 1.3 GPM
....... 60721-15 .........DLFC, 1 inch F x 1 inch F,
NPT, 1.5 GPM
....... 60721-00 .........DLFC, 1 inch F x 1 inch F,
NPTF, No Button
....... 60721-17 .........DLFC, 1 inch F x 1 inch F,
NPTF, 1.7 GPM
....... 60721-20 .........DLFC, 1 inch F x 1 inch F,
NPTF, 2.0 GPM
....... 60721-24 .........DLFC, 1 inch F x 1 inch F,
NPTF, 2.4 GPM
....... 60721-30 .........DLFC, 1 inch F x 1 inch F,
NPTF, 3.0 GPM
....... 60721-35 .........DLFC, 1 inch F x 1 inch F,
NPTF, 3.5 GPM
....... 60721-40 .........DLFC, 1 inch F x 1 inch F,
NPTF, 4.0 GPM
....... 60721-45 .........DLFC, 1 inch F x 1 inch F,
Item No. QTY Part No. Description
NPTF, 4.5 GPM
....... 60721-50 .........DLFC, 1 inch F x 1 inch F,
NPTF, 5.0 GPM
....... 60721-60 .........DLFC, 1 inch F x 1 inch F,
NPTF, 6.0 GPM
....... 60721-70 .........DLFC, 1 inch F x 1 inch F,
NPTF, 7.0 GPM
....... 60702-00 .........DLFC, 1 inch M x 1 inch F,
NPT, Brass, No Button
....... 60702-8.0 ........DLFC, 1 inch M x 1 inch F,
NPT, 8.0 GPM
....... 60702-9.0 ........DLFC, 1 inch M x 1 inch F,
NPT, 9.0 GPM
....... 60702-10 .........DLFC, 1 inch M x 1 inch F,
NPT, 10 GPM
....... 60702-12 .........DLFC, 1 inch M x 1 inch F,
NPT, 12 GPM
....... 60702-15 .........DLFC, 1 inch M x 1 inch F,
NPT, 15 GPM
18 • FLECK
®
9000/9100/9500 Service Manual
Page 19
1600 BRINE VALVE SYSTEM (FOR 9500)
Item No. QTY Part No. Description
1 ..............1 ...... 16960 ..............Tube, Brine Valve
1 ...... 16960 ..............Tube, Brine Valve, HW
2 ..............1 ...... 10329 ..............Fitting, Tube, 3/8 Nut, Brass
....... 18698 ..............Nut, 3/8-inch Tube, W/
Sleeve, HW
3 ..............1 ...... 10330 ..............Fitting, Sleeve, 3/8 Celcon
4 ..............1 ...... 10332 ..............Fitting, Insert, 3/8
5 ..............1 ...... 12747 ..............Fitting, Flow Control
....... 60020-25 .........BLFC, 0.25 GPM, 1600
....... 60020-50 .........BLFC, 0.50 GPM, 1600
....... 60020-100 .......BLFC, 1.0 GPM, 1600
6 ..............1 ...... 12550-01 .........Quad Ring, -009, 560CD
7 ..............1 ...... 12626-01 .........Seat, Brine Valve, 560CD
8 ..............1 ...... 16958 ..............Brine Valve Stem, 1600
Coated
9 ..............1 ...... 11982-01 .........O-ring, -016, 560CD
10 ............3 ...... 15137 ..............Screw, Hex Washer Mach,
10-24 x 3/8
11 ............3 ...... 10269 ..............Nut, Jam, 3/84 - 16
12 ............3 ...... 16922 ..............Bracket, Brine Valve
Mounting
13 ............1 ...... 10250 ..............Ring, Retaining
14 ............1 ...... 10249 ..............Spring, Brine Valve
15 ............1 ...... 12748-01 .........Brine Valve Body, 1600
16 ............2 ...... 10328 ..............Fitting, Elbow, 90 Deg.
17 ..................... 60037-610 .......Brine Valve Assy. 9500/1600
0.25 GPM
....... 60037-620 .......Brine Valve Assy. 9500/1600
0.50 GPM
....... 60037-630 .......Brine Valve Assy. 9500/1600
1.0 GPM
....... 60037HW ........Brine Valve Assy. 9500/1600
Hot Water
FLECK
17
®
9000/9100/9500 Service Manual • 19
Page 20
1700 BRINE VALVE SYSTEM (FOR 9500)
22
21
Item No. QTY Part No. Description
1 ..............1 ...... 14792 ..............Plug, End, Brine Valve
2 ..............1 ...... 13201 ..............Quad Ring, -020
....... 13201-01 .........Quad Ring, -20, 560CD
3 ..............1 ...... 12550 ..............Quad Ring, -009
....... 12550-01 .........Quad Ring, -009, 560CD
4 ..............1 ...... 14785-01 .........Retainer, Flow Control
5 ..............2 ...... 14811 ..............O-ring, -210, 560CD, Brine
6 ..............1 ...... 14795 ..............Piston, Brine Valve
7 ..............1 ...... 16929 ..............Brine Valve Stem, Coated
8 ..............1 ...... 15415 ..............Fitting, Insert, 1/2-inch Tube
9 ..............1 ...... 16124 ..............Fitting, Sleeve, Delrin
10 ............1 ...... 16123 ..............Nut, Brass
11 ............1 ...... 15137 ..............Screw, Hex Washer Mach,
10-24 x 3/8
12 ............1 ...... 10269 ..............Nut, Jam, 3/4 - 16
13 ............1 ...... 16922 ..............Bracket, Brine Valve
Mounting
14 ............2 ...... 10250 ..............Ring, Retaining
15 ............1 ...... 15310 ..............Spring, Brine Valve
16 ............2 ...... 14790 ..............Brine Valve Body
17 ............1 ...... 14798 ..............Spacer, 1700, Brine
18 ............1 ...... 15414 ..............Nut, 2900, w/Sleeve
19 ............1 ...... 15413 ..............Fitting, Elbow, Male, 1/2T x
3/8 NPT
20 ............1 ...... 16959 ..............Tube, Brine 9500/1710, 10.6
inches
....... 16959-01 .........Tube, Brine Valve 9500/1710,
CPVC, Hot Water
20 • FLECK
®
9000/9100/9500 Service Manual
Item No. QTY Part No. Description
21 ..................... 60039-10 .........Brine Valve Assy. 9500/1700
1.0 GPM
....... 60039-12 .........Brine Valve Assy. 9500/1700
1.2 GPM
....... 60039-15 .........Brine Valve Assy. 9500/1700
1.5 GPM
....... 60039-20 .........Brine Valve Assy. 9500/1700
2.0 GPM
....... 60039-24 .........Brine Valve Assy. 9500/1700
2.4 GPM
....... 60039-30 .........Brine Valve Assy. 9500/1700
3.0 GPM
....... 60039-50 .........Brine Valve Assy. 9500/1700
5.0 GPM
....... 60039-00 .........Brine Valve Assy. 9500/1700
Blank
22 ..................... 12097 .............. Washer, Flow, 1.0 GPM
....... 12085 ..............Washer, Flow, 1.2 GPM
....... 19150 ..............Washer, Flow, 1.3 GPM
....... 12086 ..............Washer, Flow, 1.5 GPM
....... 19149 ..............Washer, Flow, 1.7 GPM
....... 12087 ..............Washer, Flow, 2.0 GPM
....... 12088 ..............Washer, Flow, 2.4 GPM
....... 12089 ..............Washer, Flow, 3.0 GPM
....... 12090 ..............Washer, Flow, 3.5 GPM
....... 12091 ..............Washer, Flow, 4.0 GPM
....... 19147 ..............Washer, Flow, 4.5 GPM
....... 12092 ..............Washer, Flow, 5.0 GPM
....... 17814 ..............Washer, Flow, 6.0 GPM
....... 12408 ..............Washer, Flow, 7.0 GPM
Page 21
1710 BRINE VALVE SYSTEM (FOR 9500)
21
Item No. QTY Part No. Description
1 ..............1 ...... 41202 ..............Brine Valve, 1700, Plastic,
Top
2 ..............1 ...... 14785-01 .........Retainer, Flow Control
3 ..............2 ...... 14811 ..............O-ring, -210, 560CD, Brine
4 ..............1 ...... 14798 ..............Spacer, 1700, Brine
5 ..............1 ...... 14795 ..............Piston, Brine Valve
6 ..............1 ...... 41429 ..............Stem, Brine, 1710, Plastic,
9500
7 ..............1 ...... 41201 ..............Brine Valve, 1700, Plastic,
Bottm
8 ..............1 ...... 12550 ..............Ring, Quad, -009
9 ..............1 ...... 17908 ..............Sleeve, Brine Valve Stem
10 ............1 ...... 41547 ..............O-ring, 2mm x 35mm
11 ............1 ...... 15310 ..............Spring, Brine Valve
12 ............1 ...... 10250 ..............Ring, Retaining
13 ............1 ...... 17906-01 .........Guide, Brine Valve Stem
14 ............4 ...... 14202-01 .........Screw, Hex Washer, Mach,
8-32 x 5/16
15 ............2 ...... 41056 ..............Nut Assy, 1/2-inch Plastic
16 ............1 ...... 41493-XX ........Label, BLFC, 1710
(Specify GPM)
Item No. QTY Part No. Description
17 ............1 ...............................Washer, Flow (Specify GPM)
18 ............3 ...... 15415 ..............Fitting, Insert, 1/2-inch, Tube
19 ............1 ...... 15414 ..............Nut, 2900, w/Sleeve
20 ............1 ...... 16959 ..............Tube, Brine 9500/1700, 10.6
inches
21 ..................... 60606-10 .........Brine Valve Assy. 9500/1710
1.0 GPM
....... 60606-12 .........Brine Valve Assy. 9500/1710
1.2 GPM
....... 60606-15 .........Brine Valve Assy. 9500/1710
1.5 GPM
....... 60606-20 .........Brine Valve Assy. 9500/1710
2.0 GPM
....... 60606-24 .........Brine Valve Assy. 9500/1710
2.4 GPM
....... 60606-30 .........Brine Valve Assy. 9500/1710
3.0 GPM
....... 60606-40 .........Brine Valve Assy. 9500/1710
4.0 GPM
....... 60606-50 .........Brine Valve Assy. 9500/1710
5.0 GPM
....... 60606-00 .........Brine Valve Assy. 9500/1710
Blank
FLECK
®
9000/9100/9500 Service Manual • 21
Page 22
3/4INCH METER ASSEMBLY
11
12
Item No. QTY Part No. Description
1 ..............1 ...... 14613 ..............Flow Straightener
2 ..............4 ...... 12473 ..............Screw, Hex Washer,
10-24 x 5/8
3 ..............1 ...... 14038 ..............Meter Cap Assy, STD, Plastic
4 ..............1 ...... 13847 ..............O-ring, -137, Std/560CD,
Meter
5 ..............1 ...... 13509 ..............Impeller, Meter
6 ..............4 ...... 13314 ..............Screw, Slot Ind Hex,
8-18 x .60
7 ..............4 ...... 13255 ..............Clip, Mounting
8 ..............4 ...... 13305 ..............O-ring, -119
9 ..............1 ...... 15150 ..............Meter Cap Assy, EXT, Plastic
Paddle
10 ............1 ...... 13821 ..............Body, Meter, 5600
11 ............1 ...... 60086 ..............Meter Assy, 3/4-inch Dual
Port, Slip, STD, Plastic,
Paddlewheel, w/Clips
12 ............1 ...... 60087 ..............Meter Assy, 3/4-inch Dual
Port, Slip, EXT, Plastic,
Paddlewheel, w/Clips
22 • FLECK
®
9000/9100/9500 Service Manual
Page 23
1INCH METER ASSEMBLY
13
14
FLECK
®
9000/9100/9500 Service Manual • 23
Page 24
1INCH METER ASSEMBLY
Item No. QTY Part No. Description
1 ............. 4 ...... 12112 .............. Screw, Hex Hd Mach 10-24
x 1/2
2 ............. 1 ...... 15218 .............. Meter Cap Assy, Brass,
Standard
....... 14038 ..............Meter Cap Assy, Standard
3 ............. 1 ...... 13847 .............. O-ring, -137, STD/560CD,
Meter
4 ............. 1 ...... 13509 .............. Impeller, Meter
...... 13509-01 .........Impeller, Celcon
5 ............. 1 ...... 13882 .............. Post, Meter Impeller
6 ............. 1 ...... 15043 .............. Body, Meter, 9000 1-inch
7 ............. 1 ...... 14960 .............. Flow Straightener, 1-inch
8 ............. 4 ...... 13305 .............. O-ring, -119
9 ............. .2 ...... 15078 .............. Adapter, 1-inch Coupling
10 ........... 2 ...... 13255 .............. Clip, Mounting
11 ........... 2 ...... 14202-01 .........Screw, Hex Washer Mach,
8-32 x 5/16
12 ............1 ...... 15150 ..............Meter Cap Assy, Ext, Plastic
Paddle
....... 15237 ..............Meter Cap Assy, Ext, Brass
Paddle
13 ..................... 60390 .............. Meter Assy, 1-inch Dual
Port, NPT, EXT, BRS BDY,
PDL, W/CLPS
....... 60390-001 .......Meter Assy, 1-inch Dual
Port, NPT, EXT, BRS BDY,
560CD, PDL, W/CLPS
....... 60390NP .........Meter Assy, 1-inch Dual
Port, NPT, EXT, BRS BDY,
NP, PDL, W/CLPS
....... 60632 ..............Meter Assy, 1-inch Dual
Port, NPT, EXT, BRS, HW,
PDL
....... 60632NP .........Meter Assy, 1-inch Dual
Port, NPT, EXT, BRS, HW,
NP, PDL
....... 60389 ..............Meter Assy, 1-inch Dual
Port, NPT, STD, BRS BDY,
PDL, W/CLPS
....... 60389-001 .......Meter Assy, 1-inch Dual
Port, NPT, STD, BRS BDY,
560CD, PDL, W/CLPS
Item No. QTY Part No. Description
....... 60389-001NP ..Meter Assy, 1-inch Dual Port,
NPT, STD, BRS BDY, 560CD, PDL, W/CLPS
....... 60389NP .........Meter Assy, 1-inch Dual Port,
NPT, STD, BRS BDY, NP, PDL, W/CLPS
....... 60612 ..............Meter Assy, 1-inch Dual Port,
NPT, STD, BRS, HW, PDL
....... 60612NP .........Meter Assy, 1-inch Dual Port,
NPT, STD, BRS, HW, NP, PDL
....... 61575 ..............Meter Assy, 1-inch Dual Port,
NPT, STD, BRS BDY, PDL, W/O CLP & SCW
....... 60389-20 .........Meter Assy, 1-inch Dual Port,
BSP/Metric, STD, BRS BDY, PDL, W/CLPS
....... 60390-20 .........Meter Assy, 1-inch Dual Port,
BSP/Metric, EXT, BRS BDY, PDL, W/CLPS
....... 60632-20 .........Meter Assy, 1-inch Dual Port,
BSP/Metric, EXT, BRS, HW, PDL
....... 60612-20 .........Meter Assy, 1-inch Dual Port,
BSP/Metric, STD, BRS, HW, PDL
24 • FLECK
®
9000/9100/9500 Service Manual
Page 25
11/2 INCH BRASS METER ASSEMBLY
11
6
5A
4
3
2
5B
13
10
9
8
7
1
12
Item No. QTY Part No. Description
1 ..............1 ...... 17569 ..............Body, Meter, 2850/9500
2 ..............1 ...... 13882 ..............Post, Meter Impeller
3 ..............1 ...... 13509 ..............Impeller, Meter
1 ...... 13509-01 .........Impeller, Celcon, Hot Water
4 ..............1 ...... 13847 ..............O-Ring, -137, Std/560CD,
Meter
5A ............1 ...... 14038 ..............Meter Cap Assy, STD Range,
Plastic
5B ............1 ...... 15150 ..............Meter Cap Assy, Ext Range,
Plastic
6 ..............4 ...... 12112 ..............Screw, Hex Hd Mach, 10-24 x
1/2 18-8 Stainless Steel
7 ..............1 ...... 17542 ..............Flow Straightener, 1-1/2
inches
8 ..............1 ...... 12733 ..............O-Ring, -132
9 ..............1 ...... 17544 ..............Fitting, 1-1/2 inch Quick
Connector
10 ............1 ...... 17543 ..............Nut, 1-1/2-inch, Q/C
11 ..................... 60610-01 .........Meter Assy, 1-1/2 inch, NPT,
STD, Brass, Paddlewheel
....... 60610-21 .........Meter Assy, 1-1/2 inch, BSP,
STD, Brass, Paddlewheel
Item No. QTY Part No. Description
12 ..................... 60610-02 .........Meter Assy, 1-1/2 inch, NPT,
STD, Brass Paddlewheel
....... 60610-22 .........Meter Assy, 1-1/2 inch, BSP,
EXT, Brass Paddlewheel
13 ............1 ...... 19121 ..............Meter Cable Assembly,
....... 19121-08 .........Meter Cable Assembly,
35 inch long with connector
....... 19121-09 .........Meter Cable Assembly,
100 inch long with connector
....... 19121-10 .........Meter Cable Assembly
304 inch long with connector
Not Shown
1 ...... 17790 ..............Sleeve, Meter, 1-1/2 inch x 1
inch
1 ...... 15218 ..............Meter Cap Assy, STD Range,
Brass, Hot Water
1 ...... 15237 ..............Meter Cap Assy, EXT Range,
Brass, Hot Water
................................Sleeve, Meter, 1.5 inch x 1
inch
FLECK
®
9000/9100/9500 Service Manual • 25
Page 26
11/2 INCH STAINLESS STEEL METER ASSEMBLY
IMPORTANT:
1
2
3
For valves equipped with electromechanical timers and stainless steel meters, refer to the Meter Dome and Union Orientation section.
Item No. QTY Part No. Description
1 ..............1 ...... 62049-01 .........Service Kit,
1 inch & 1-1/2 inch Meter, Standard Range
1 ...... 62049-02 .........Service Kit,
1 inch & 1-1/2 inch Meter, Extended Range
2 ..............1 ...... 61933-10 .........Meter Assy, 1-1/2 inch,
Inline, Stainless Steel, NPT, Standard Range
1 ...... 61933-11 .........Meter Assy, 1-1/2 inch,
Inline, Stainless Steel, NPT, Extended Range
1 ...... 61933-20 .........Meter Assy, 1-1/2 inch,
Inline, Stainless Steel, BSP, Standard Range
1 ...... 61933-21 .........Meter Assy, 1-1/2 inch,
Inline, Stainless Steel, BSP, Extended Range
26 • FLECK
®
9000/9100/9500 Service Manual
Item No. QTY Part No. Description
3 ..............1 ...... 44024 ..............Union, 1-1/2 inch, NPT
Optional on models with elec­tronic controls)
1 ...... 44025 ..............Union, 1-1/2 inch, BSP
(Optional on models with
electronic controls)
4 ..............1 ...... 19121 ..............Meter Cable Assembly,
....... 19121-08 .........Meter Cable Assembly,
35 inch long with connector
....... 19121-09 .........Meter Cable Assembly,
100 inch long with connector
....... 19121-10 .........Meter Cable Assembly
304 inch long with connector
Not Shown (optional)
1 ...... 44061 ..............Meter Sleeve,
1-1/2 inch to 1 inch
(optional)
Page 27
9000 SECOND TANK ASSEMBLY
9
Item No. QTY Part No. Description
1 ..............1 ...... 14864-01 .........Adapter, 9000, 2nd Tank,
Machd w/O-rings
2 ..............8 ...... 13305 ..............O-ring, -119
3 ..............1 ...... 11710 ..............O-ring, -215
4 ..............1 ...... 12281 ..............O-ring, -338
5 ..............2 ...... 13708-40 .........Yoke, 1-inch Sweat
................1 ...... 15823-XX ........Yoke Assy. Specify Tank
Size
6 ..............4 ...... 13255 ..............Clip, Mounting
7 ..............4 ...... 14202-01 .........Screw, Hex Washer Mach,
8-32 x 5/16
8 ..............4 ...... 15078 ..............Adapter, 1-inch Coupling
9 ....................... 15823-06 .........9000 Tube Assy, 6-inch
Dia. Tank Only (Overall
Length 7.25)
....... 15823-06NP....9000 Tube Assy, 6-inch
Dia. Tank Only (Overall
Length 7.25)
....... 15823-12 .........9000 Tube Assy, 6-inch to
12-inch Dia. Tank (Overall
Length 9.75)
Item No. QTY Part No. Description
....... 15823-12NP....9000 Tube Assy, 6-inch to
12-inch Dia. Tank (Overall Length 9.75)
....... 15823-14 .........9000 Tube Assy, 14-inch Dia.
Tank (Overall Length 11.75)
....... 15823-14NP....9000 Tube Assy, 14-inch Dia.
Tank (Overall Length 11.75)
....... 15823-16 .........9000 Tube Assy, 16-inch Dia.
Tank (Overall Length 13.75)
....... 15823-16NP....9000 Tube Assy, 16-inch Dia.
Tank (Overall Length 13.75)
FLECK
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9000/9100/9500 Service Manual • 27
Page 28
9100 SECOND TANK ASSEMBLY
10
Item No. QTY Part No. Description
1 ..............4 ...... 40678 ..............Ring, 9100, Yoke Retainer
2 ..............4 ...... 13287 ..............O-ring, -123
3 ..............1 ...... 14865 ..............Adapter Assy, 2nd Tank, 9100
4 ..............1 ...... 19054 ..............O-ring, -124
5 ..............1 ...... 40538 ..............Retainer, 32mm, O-ring Dist,
7000
6 ..............1 ...... 61419 ..............Kit, 1.05-inch Distributor,
Adapter
7 ..............1 ...... 18303 ..............O-ring, -336
8 ..............4 ...... 13255 ..............Clip, Mounting
9 ..............4 ...... 14202-01 .........Screw, Hex Washer Mach,
8-32 x 5/16
10 ..................... 60425-9 ..........Tube Assy, 9100 8-9-inch
Tank
....... 60425-12 .........Tube Assy, 9100 6-12-inch
Tank
....... 60425-16 .........Tube Assy, 9100 13-16-inch
Tank
28 • FLECK
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9000/9100/9500 Service Manual
Page 29
9500 SECOND TANK ASSEMBLY
6
5
Item No. QTY Part No. Description
1 ..............1 ...... 13577 ..............O-ring, -226
2 ..............1 ...... 16455 ..............O-ring, -347
3 ..............8 ...... 10231 ..............Screw, Slot Hex,
1/4 - 20 x 1/2
4 ..............4 ...... 17224 ..............O-ring, -224
5 ..............1 ...... 16916-01 .........Adapter, 9500, 2nd Tank, NPT
....... 16916-21 .........Adapter, 9500, 2nd Tank,
Metric
....... 16916-01NP....Adapter, 9500, 2nd Tank,
NPT, Nickel Plated
6 ....................... 17465-16 .........Tube Assy, 2nd Tank, 16-inch
9500
....... 17465-16NP....Tube Assy, 2nd Tank, 16-inch
9500 Nickel Plated
....... 17465-20 .........Tube Assy, 2nd Tank, 20-inch
9500
....... 17465-24 .........Tube Assy, 2nd Tank, 24-inch
9500
....... 17465-24NP....Tube Assy, 2nd Tank, 24-inch
9500 Nickel Plated
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9000/9100/9500 Service Manual • 29
Page 30
2300 SAFETY BRINE VALVE
13
14
Item No. QTY Part No. Description
1 ..............1 ...... 60027-00 .........Safety Brine Valve, 2300,
Less Elbow
2 ..............1 ...... 10138 ..............Ball, 3/8-inch, Brass
3 ..............1 ...... 11566 ..............Ball Stop, Slow Fill
4 ..............1 ...... 10328 ..............Fitting, Elbow, 90 Deg. 1/4
NPT x 3/8 Tube
5 ..............1 ...... 10332 ..............Fitting, Insert, 3/8
6 ..............1 ...... 10330 ..............Fitting, Sleeve, 3/8 Celcon
7 ..............1 ...... 10329 ..............Fitting, Tube, 3/8 Nut,
Brass
8 ..............1 ...... 10186 ..............Nut, Hex, 10-32
9 ..............1 ...... 60002-10 .........Air Check, #500, American
Hydro
....... 60002-11.38 ....Air Check, #500, 11.38
inches Long
....... 60002-24 .........Air Check, #500, 24 inches
Long
....... 60002-27 .........Air Check, #500, 27 inches
Long
....... 60002-32 .........Air Check, #500, 32 inches
Long
9
60027 Rev D
Item No. QTY Part No. Description
....... 60002-34 .........Air Check, #500, 34 inches
Long
....... 60002-36 .........Air Check, #500, 36 inches
Long
....... 60002-48 .........Air Check, #500, 48 inches
Long
....... 60002-26.25 ....Air Check, #500, 26.25 inches
Long
....... 60002-33.25 ....Air Check, #500, 33.25 inches
Long
10 ............1 ...... 10149 ..............Rod, Float, 30 inches
11 ............1 ...... 10700 ..............Float Assy, White
12 ............3 ...... 10150 ..............Grommet, .30 Dia
13 ............1 ...... 60028-30 .........Float Assy, 2300, 30 inches
White
14 ............1 ...... 60027-FFA ...... Safety Brine Valve, 2300,
Fitting Facing Arm
1 ...... 60027-FFS ......Safety Brine Valve, 2300
Fitting Facing Stud
30 • FLECK
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9000/9100/9500 Service Manual
Page 31
2310 SAFETY BRINE VALVE
FLECK
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9000/9100/9500 Service Manual • 31
Page 32
2310 SAFETY BRINE VALVE
Item No. QTY Part No. Description
1 ..............1 ...... 19645 ..............Body, Safety Brine Valve,
2310
2 ..............1 ...... 19803 ..............Safety Brine Valve Assy
3 ..............1 ...... 19804 ..............Screw, Sckt Hd, Set, 10-24
x .75
4 ..............1 ...... 19805 ..............Nut, Hex, 10-24, Nylon
Black
5 ..............1 ...... 19652-01 .........Poppet Assy, SBV w/O-ring
6 ..............1 ...... 19649 ..............Flow Dispenser
7 ..............1 ...... 11183 ..............O-ring, -017
8 ..............1 ...... 19647 ..............Elbow, Safety Brine Valve
9 ..............2 ...... 19625 ..............Nut Assy, 3/8-inch Plastic
10 ............1 ...... 18312 ..............Retainer, Drain
11 ............1 ...... 60014 ..............Safety Brine Valve Assy,
2310
12 ............2 ...... 10150 ..............Grommet, .30 Dia
13 ............1 ...... 60068-8.06 ......Float Assy, 2310,
w/8.06-inch Rod
....... 60068-10.5 ......Float Assy, 2310, w/10.5-
inch Rod
....... 60068-11.5 ......Float Assy, 2310, w/11.5-
inch Rod
....... 60068-20 .........Float Assy, 2310, w/20-inch
Rod
....... 60068-30 .........Float Assy, 2310, w/30-inch
Rod
Item No. QTY Part No. Description
14 ............1 ...... 60002-10 .........Air Check, #500, American
Hydro
....... 60002-11.38 ....Air Check, #500, 11.38 inches
Long
....... 60002-24 .........Air Check, #500, 24 inches
Long
....... 60002-27 .........Air Check, #500, 27 inches
Long
....... 60002-32 .........Air Check, #500, 32 inches
Long
....... 60002-34 .........Air Check, #500, 34 inches
Long
....... 60002-36 .........Air Check, #500, 36 inches
Long
....... 60002-48 .........Air Check, #500, 48 inches
Long
....... 60002-26.25 ....Air Check, #500, 26.25 inches
Long
....... 60002-33.25 ....Air Check, #500, 33.25 inches
Long
32 • FLECK
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Page 33
2350 SAFETY BRINE VALVE
Item No. QTY Part No. Description
1 ..............1 ...... 60038 ..............Safety Brine Valve, 2350
1A ............1 ...... 61024 ..............Actuator Assy, 2350 Brine
2 ..............1 ...... 60028-30 .........Float Assy, 2350, 30-inch Wht
................1 ...... 60026-30SAN .Float Assy, 2350, 30-inch Hot
Water
3 ..............1 ...... 60009-00 .........Air Check, #900, Commercial
Less Fittings
................1 ...... 60009-01 .........Air Check, #900,
Commercial, Hot Water Less Fittings
Not Shown
................1 ...... 18603 .............. Fitting Assy, 900 Air Check
2350
................1 ...... 18602 .............. Fitting Assy, 900 Air Check
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9000/9100/9500 Service Manual • 33
Page 34
BYPASS VALVE ASSEMBLY (METAL)
Item No. QTY Part No. Description
1 ..............1 ...... 40614 ..............Bypass Body, 3/4-inch
....... 40634 ..............Bypass Body, 1-inch, SS
2 ..............1 ...... 14105 ..............Seal, Bypass, 560CD
3 ..............1 ...... 11972 ..............Plug, Bypass
4 ..............1 ...... 11978 ..............Side Cover
5 ..............1 ...... 13604-01 .........Label
6 ..............8 ...... 15727 ..............Screw, 10-24 x 0.5
7 ..............1 ...... 11986 ..............Side Cover
8 ..............1 ...... 11979 ..............Lever, Bypass
9 ..............1 ...... 11989 ..............Screw, Hex Head, 1/4-14 x 1.5-
inch
10 ............1 ...... 60040SS ..........Bypass Valve, 5600, 3/4-inch
NPT Blk Grip Lever, SS
....... 60041SS ..........Bypass Valve, 5600, 1-inch
NPT Blk Grip Lever, SS
* ..............2 ...... 19228-01 .........Adapter Assy, Coupling,
w/O-rings
*Not Shown
60040SS Rev T 60041SS Rev U
34 • FLECK
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9000/9100/9500 Service Manual
Page 35
BYPASS VALVE ASSEMBLY (PLASTIC)
5
Item No. QTY Part No. Description
1 ..............2 ...... 13305 ..............O-ring, -119
2 ..............2 ...... 13255 ..............Clip, Mounting
3 ..............2 ...... 13314 ..............Screw, Slot Ind Hex,
8-18 x .60
4A ............1 ...... 18706 ..............Yoke, 1-inch, NPT, Plastic
....... 18706-02 .........Yoke, 3/4-inch, NPT, Plastic
4B ............1 ...... 13708-40 .........Yoke, 1-inch, Sweat
....... 13708-45 .........Yoke, 3/4-inch, Sweat
....... 19275 ..............Yoke, Angle 90 Deg,
3/4-inch, NPT
....... 19275-45 .........Yoke, Angle 90 Deg,
3/4-inch Sweat
....... 19620-01 .........Yoke Assy, 3/4-inch, R/
Angle, 90 Deg w/O-rings,
Clips & Screws
....... 40636 ..............Yoke, 1-1/4 inch, NPT
....... 40636-49 .........Yoke, 1-1/4 inch, Sweat
....... 41027-01 .........Yoke, 3/4-inch, NPT, Cast,
Machined
....... 41026-01 .........Yoke, 1-inch, NPT, Cast,
Machined, SS
60049 Rev G
Item No. QTY Part No. Description
....... 41026-02 .........Yoke, 1-inch, BSP, Cast,
MACHD, SS
....... 18706-10 .........Yoke, 1-inch, BSP, Plastic
....... 41027-02 .........Yoke, 3/4-inch, BSP, Cast,
MACHD
....... 18706-12 .........Yoke, 3/4-inch, BSP, Plastic
....... 19620-01 .........Yoke Assy, 3/4-inch, R/Angle,
90 Deg
5 ..............1 ...... 60049 ..............Bypass Plastic
* ..............2 ...... 19228-01 .........Adapter Assy, Coupling,
w/O-rings *Not Shown
FLECK
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9000/9100/9500 Service Manual • 35
Page 36
GENERAL SERVICE HINTS FOR METER CONTROL
Problem: Softener delivers hard water Reason: Reserve capacity has been exceeded. Correction: Check salt dosage requirements and reset
program wheel to provide additional reserve.
Reason: Program wheel is not rotating with meter output. Correction: Pull cable out of meter cover and rotate manually.
Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop. If it does not, replace timer.
Reason: Meter is not measuring flow. Correction: Check meter with meter checker.
36 • FLECK
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9000/9100/9500 Service Manual
Page 37
TROUBLESHOOTING
Problem Cause Correction
Water conditioner fails to regenerate.
Hard water. By-pass valve is open. Close by-pass valve.
Unit used too much salt. Improper salt setting. Check salt usage and salt setting.
Loss of water pressure. Iron buildup in line to water conditioner. Clean line to water conditioner.
Loss of mineral through drain line.
Iron in conditioned water. Fouled mineral bed. Check backwash, brine draw, and brine tank fill.
Excessive water in brine tank.
Softener fails to draw brine. Drain line flow control is plugged. Clean drain line flow control.
Control cycles continuously. Misadjusted, broken, or shorted switch. Determine if switch or timer is faulty and replace
Drain flows continuously. Valve is not programming correctly. Check timer program and positioning of control.
Electrical service to unit has been interrupted
Assure permanent electrical service (check fuse, plug, pull chain, or switch)
Timer is defective. Replace timer.
Power failure. Reset time of day.
No salt is in brine tank. Add salt to brine tank and maintain salt level above
water level.
Injector screen plugged. Clean injector screen.
Insufficient water flowing into brine tank. Check brine tank fill time and clean brine line flow
control if plugged.
Hot water tank hardness. Repeated flushings of the hot water tank is
required.
Leak at distributor tube. Make sure distributor tube is not cracked. Check
O-ring and tube pilot.
Internal valve leak. Replace seals and spacers and/or piston.
Excessive water in brine tank. See "Excessive water in brine tank".
Iron buildup in water conditioner. Clean control and add mineral cleaner to mineral
bed. Increase frequency of regeneration.
Inlet of control plugged due to foreign
Remove piston and clean control. material broken loose from pipes by recent work done on plumbing system.
Air in water system. Assure that well system has proper air eliminator
control. Check for dry well condition.
Improperly sized drain line flow control. Check for proper drain rate.
Increase frequency of regeneration. Increase
backwash time.
Plugged drain line flow control. Clean flow control.
Plugged injector system. Clean injector and screen.
Timer not cycling. Replace timer.
Foreign material in brine valve. Replace brine valve seat and clean valve.
Foreign material in brine line flow control. Clean brine line flow control.
Injector is plugged. Clean injector
Injector screen plugged. Clean screen.
Line pressure is too low. Increase line pressure to 20 psi
Internal control leak Change seals, spacers, and piston assembly.
Service adapter did not cycle. Check drive motor and switches.
it, or replace complete power head.
Replace power head assembly if not positioning
properly.
Foreign material in control. Remove power head assembly and inspect bore.
Remove foreign material and check control in
various regeneration positions.
Internal control leak. Replace seals and piston assembly.
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9000/9100/9500 Service Manual • 37
Page 38
9000/9100/9500 METER FLOW DATA
9000 Meter Flow Data
9100 Meter Flow Data
9500 Meter Flow Data
38 • FLECK
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9000/9100/9500 Service Manual
Page 39
9000/9100/9500 INJECTOR FLOW DATA (1600 SERIES INJECTORS)
FLECK
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9000/9100/9500 Service Manual • 39
Page 40
9500 INJECTOR FLOW DATA (1600 &1700 SERIES INJECTORS)
1600 Series Injectors
1700 Series Injectors
40 • FLECK
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9000/9100/9500 Service Manual
Page 41
9000 CONTROL DIMENSIONS
FLECK
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9000/9100/9500 Service Manual • 41
Page 42
9100 CONTROL DIMENSIONS
42 • FLECK
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9000/9100/9500 Service Manual
Page 43
9500 CONTROL DIMENSIONS
FLECK
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9000/9100/9500 Service Manual • 43
Page 44
WATER CONDITIONER FLOW DIAGRAMS
1 In Service Position
3 Tanks Switching Position (Meter Initiated Regeneration)
2 Backwash Position
4 Brine Draw Position
5 Slow Rinse
44 • FLECK
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9000/9100/9500 Service Manual
Page 45
WATER CONDITIONER FLOW DIAGRAMS
CONTINUED
6 Brine Tank Fill Position
7 Rapid Rinse Position
8 In Service Position, Tanks Switched
FLECK
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9000/9100/9500 Service Manual • 45
Page 46
9000/9500 WIRING DIGRAM
19752 Rev B
46 • FLECK
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9000/9100/9500 Service Manual
Page 47
SERVICE ASSEMBLIES
Brine Line Flow Controls (9000/9100):
60022-12 ��������������������� BLFC, �125 GPM, 5000/5600/9000/9100 60022-25 ��������������������� BLFC, �25 GPM, 5000/5600/9000/9100 60022-50 ��������������������� BLFC, �50 GPM, 5000/5600/9000/9100 60022-100 ������������������� BLFC, 1�0 GPM, 5000/5600/9000/9100 60350 ��������������������������� Brine Valve Assy, 9000/9100
Brine Line Flow Controls (9500):
60020-25 ��������������������� BLFC, �25 GPM, 1600 60020-50 ��������������������� BLFC, �50 GPM, 1600 60020-100 ������������������� BLFC, 1�0 GPM, 1600
Brine Valve Assemblies:
60037-610 ������������������� Brine Valve, 9500/1600, �25 GPM, Cold
& HW 180°
60037-620 ������������������� Brine Valve, 9500/1600, �50 GPM, Cold
& HW 180°
60037-630 ������������������� Brine Valve, 9500/1600, 1�0 GPM, Cold
& HW 180°
60350 ��������������������������� Brine Valve Assy 9000/9100, Cold &
HW 180°
60350-01 ��������������������� Brine Valve Assy, 9000/9100/Twinfl100,
Cold & HW 180°
1700 Brine Valve Assembies (9500):
60039-XX ��������������������� Brine Valve, 1700/9500, Cold &
HW 180°
Bypass Assemblies:
60040SS ���������������������� Bypass Valve, 5600, 3/4-inch NPT 60041SS ���������������������� Bypass Valve, 5600, 1-inch NPT 60049 ��������������������������� Bypass Plastic Assy
Injector Assemblies (9000/9100):
60385-X ����������������������� Injector Assembly (specify size of
injector)
Injector Number DLFC Number BLFC Number
Red #0 �������00 �������������Blank ���� 0 �������������� Blank ��� 0 White #1 ���� 01 �������������1�2 ���������1 �������������� 0�25 ������ 1 Blue #2 �����02 �������������1�5 ���������2 �������������� 0�50 ������ 2 Yellow #3 �� 03 �������������2�0 ���������3 �������������� 1�00 ������ 3 Green #4 ���04 �������������2�4 ��������� 4 3�0 ���������5 3�5 ���������6 4�0 ���������7 5�0 ���������8 7�0 ���������9
Injector Assemblies (9500):
60381-03 ��������������������� Injector Assy, 1700, #3, Cold &
HW 150°
60381-04 ��������������������� Injector Assy, 1700, #4, Cold &
HW 150°
60381-05 ��������������������� Injector Assy, 1700, #5, Cold &
HW 150°
60381-06 ��������������������� Injector Assy, 1700, #6, Cold & HW 150° 60480-01 ��������������������� Injector Assy, 1600, #1, Plastic, Cold
Water
60480-02 ��������������������� Injector Assy, 1600, #2, Plastic, Cold
Water
60480-03 ��������������������� Injector Assy, 1600, #3, Plastic, Cold
Water
60480-04 ��������������������� Injector Assy, 1600, #4, Plastic, Cold
Water 60481-21 ��������������������� Injector Assy, 1600, #1, SS, HW 180° 60481-21 ��������������������� Injector Assy, 1600, #2, SS, HW 180° 60481-21 ��������������������� Injector Assy, 1600, #3, SS, HW 180° 60481-21 ��������������������� Injector Assy, 1600, #4, SS, HW 180°
Meter Assemblies (9000/9100):
15078-01 ��������������������� Adapter, 1-inch Coupling 60086 ��������������������������� Meter Assy, 5600/9000/9100, 3/4-inch
Std/Range 60087 ��������������������������� Meter Assy, 5600/9000/9100, 3/4-inch,
Ext 60389 ��������������������������� Meter Assy, 9000/9100, 1-inch 60389NP ���������������������� Meter Assy, 9000/9100, 1-inch, N/P 60389-20 ��������������������� Meter Assy, 9000/9100, 1-inch, BSP/
Metric 60390 ��������������������������� Meter Assy, 9000/9100, 1-inch, Ext 60390NP ���������������������� Meter Assy, 9000/9100, 1-inch, Ext, N/P 60390-20 ��������������������� Meter Assy, 9000/9100, 1-inch, Ext/BSP/
Metric 60612 ��������������������������� Meter Assy, 9000/9100, 1-inch, Std
Range, HW 150° 60612NP ���������������������� Meter Assy, 9000/9100, 1-inch, Std
Range, HW 150°, NP 14038 ��������������������������� Meter Cap Assy 15150 ��������������������������� Meter Cap Assy, Ext 15218 ��������������������������� Meter Cap Assy 15218NP ���������������������� Meter Cap Assy, Std, NP 15237 ��������������������������� Meter Cap Assy, Ext 15237NP ���������������������� Meter Cap Assy, Ext, NP 13509 ��������������������������� Impeller, Meter 13509-01 ��������������������� Impeller, Celcon, HW 150°
Meter Assemblies (9500):
60610-01 ��������������������� Meter, 2850/9500, 1-1/2 inch Std 60610-01HW ��������������� Meter, 2850/9500, 1-1/2 inch Std,
HW 150° 60610-01NP ���������������� Meter, 2850/9500, 1-1/2 inch Std, N/P 60610-02 ��������������������� Meter, 2850/9500, 1-1/2 inch Ext 60610-02HW ��������������� Meter, 2850/9500, 1-1/2 inch Ext,
HW 150° 60610-02NP ���������������� Meter, 2850/9500, 1-1/2 inch Ext, N/P 60610-21 ��������������������� Meter, 2850/9500, 1-1/2 inch Std/BSP
Metric 60610-21NP ���������������� Meter, 2850/9500, 1-1/2 inch Std/BSP
Metric, Nickel Plated
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9000/9100/9500 Service Manual • 47
Page 48
SERVICE ASSEMBLIES
60610-22 ��������������������� Meter, 2850/9500, 1-1/2 inch Ext/BSP
Metric
60610-22NP ���������������� Meter, 2850/9500, 1-1/2 inch Ext/BSP
Metric/Nickel Plated
60611-01HW ��������������� Meter, 2850/9500, 1-inch Sleeve,
1-1/2 inch Std, HW 150°
60611-01 ��������������������� Meter, 2850/9500, 1-inch Sleeve,
1-1/2 inch Std Meter
60611-01NP ���������������� Meter, 2850/9500, 1-inch Sleeve, NP
1-1/2 inch Std Meter
60611-02 ��������������������� Meter, 2850/9500, 1-inch Sleeve,
1-1/2 inch Ext Meter
60611-02NP ���������������� Meter, 2850/9500, 1-inch Sleeve, NP
1-1/2 inch Ext Meter
17790 ��������������������������� Sleeve, Meter, 1-1/2 inch x 1-inch (NOTE:
when reducing a 1-1/2 inch meter to a 1-inch meter, the program wheel and timer settings must be changed to a
1-inch meter size) 61933-10 ��������������������� Meter Assy, 1-1/2 inch SS NPT Std 61933-11 ��������������������� Meter Assy, 1-1/2 inch SS NPT Ext 61933-20 ��������������������� Meter Assy, 1-1/2 inch SS BSP Std 61933-21 ��������������������� Meter Assy, 1-1/2 inch SS BSP Ext
Meter Checker Kits:
60460 ��������������������������� Meter Checker Kit, Std 60461 ��������������������������� Meter Checket Kit, Ext
Piston Assemblies:
60108 ��������������������������� Piston Assy, 9500, Upper 60108-01 ��������������������� Piston Assy, 9500, Upper, HW 180° 60109 ��������������������������� Piston Assy, 9500, Lower 60109-01 ��������������������� Piston Assy, 9500, Lower HW, 180° 60400 ��������������������������� Piston Assy, 9000/9100, Top 60400-01 ��������������������� Piston Assy, 9000/9100, HW Upper, 180° 60401 ��������������������������� Piston Assy, 9000/9100, Lower 60401-01 ��������������������� Piston Assy, 9000/9100 Lower, HW 180°
Seal & Spacer Kits:
60125 ��������������������������� Seal & Spacer Kit, 5600/9000 Top 60125-20 ��������������������� Seal & Spacer Kit, Top, 559 PE Cold and
Chloramine 60125HW ��������������������� Seal & Spacer Kit, 9000/9100, Upper HW
180° 60133-01 ��������������������� Seal & Spacer Kit, 9500, Lower, Cold &
HW 180° 60133-20 ��������������������� Seal & Spacer Kit, 9500, Lower 60133-30 ��������������������� Seal & Spacer Kit, 9500, Lower 60134 ��������������������������� Seal & Spacer Kit, 9500, Upper, Cold &
HW 180° 60134-20 ��������������������� Seal & Spacer Kit, 9500, Upper 60134-30 ��������������������� Seal & Spacer Kit, 9500, Upper 60421 ��������������������������� Seal & Spacer Kit, 9000/9100, Bottom 60421-20 ��������������������� Seal & Spacer Kit, 9000/9100, Bottom
559PE 60421HW ��������������������� Seal & Spacer Kit, 9000/9100, Bottom,
HW 180°
CONTINUED
15078-01 ��������������������� Adapter Assy, 1-inch Coupling 14864-01 ��������������������� Adapter, 9000/9100, 2nd Tank, Machd
w/O-rings
14864-01NP ���������������� Adapter, 9000/9100, 2nd Tank, Machd,
NP 15823-06 ��������������������� Yoke Assy, 6-inch Tank & 6-inch Tube 15823-06NP ���������������� Yoke Assy, 6-inch Tank, NP 6-inch Tubes 15823-12 ��������������������� Yoke Assy, 6-inch - 12-inch Tank, 8-1/2
inch Tube 15823-12NP ���������������� Yoke Assy, 6-inch - 12" Tank, NP 8-1/2
inch Tubes 15823-14 ��������������������� Yoke Assy, 14-inch Tank, 10-1/2 inch
Tube 15823-14NP ���������������� Yoke Assy, 14-inch Tank, NP 10-1/2 inch
Tube 15823-16 ��������������������� Yoke Assy, 16-inch Tank, 12-1/2 inch
Tube 15823-16NP ���������������� Yoke Assy, 16-inch Tank, NP 12-1/2 inch
Tube
Second Tank Assemblies (9100):
60425-12 ��������������������� Tube Assy, 9100, 6-inch - 12-inch Tanks 60425-16 ��������������������� Tube Assy, 9100, 13-inch - 16-inch Tanks 14865 ��������������������������� Adapter Assy, 2nd Tank, 9100 61419 ��������������������������� Kit, 1�05-inch Distributor Adapter
Second Tank Assemblies (9500):
16919-01 ��������������������� Valve Body, 9500 Machd 16919-01NP ���������������� Valve Body, 9500 Machd, NP 16919-21 ��������������������� Valve Body, 9500 BSP, Mtrc, Machd 16919-21NP ���������������� Valve Body, 9500 BSP, Mtrc, Machd
Nickel Plated 60715-16 ��������������������� Tube Assy, 9500, 2nd Tank for 14-inch to
16-inch Tanks 60715-16NP ���������������� Tube Assy, 9500, 2nd Tank, NP for
14-inch to 16-inch Tanks 60715-20 ��������������������� Tube Assy, 9500, 2nd Tank for 20-inch
Tanks 60715-24 ��������������������� Tube Assy, 9500, 2nd Tank for 20-inch
and 24-inch Tanks 60715-24NP ���������������� Tube Assy, 9500, 2nd Tank, Nickel for
20-inch -24-inch Tanks
Single Piece Plastic End Cap Assemblies
61701-01 ��������������������� Plug Assy, End Cap 9000/9100 61701-02 ��������������������� Plug Assy, End Cap 9500
Tools:
12763 ��������������������������� Stuffer Tool Assy, 5600/9000 13061 ��������������������������� Puller Assy, Port Ring 13759 ��������������������������� Tool, DLFC Retainer
Valve Body Assembly (9100):
40688 ��������������������������� Valve Body Assy, 9100 18303 ��������������������������� O-ring, -336 18569 ��������������������������� Retainer, Tank Seal
Second Tank Assemblies (9000):
14202-01 ��������������������� Screw, Hex Washer Mach, 8-32 x 5/16
18-8 S�S�
13255 ��������������������������� Clip, Mounting
48 • FLECK
®
9000/9100/9500 Service Manual
Page 49
Page 50
WATER QUALITY SYSTEMS
5730 NORTH GLEN PARK ROAD, MILWAUKEE, WI 53209
P: 262.238.4400 | WATERPURIFICATION.PENTAIR.COM | CUSTOMER CARE: 800.279.9404 | tech-support@pentair.com
§
For a detailed list of where Pentair trademarks are registered, please visit waterpurification.pentair.com/brands. Pentair trademarks and logos are owned by Pentair plc or its affiliates. Third party registered and unregistered trademarks and logos are the property of their respective owners. 40944 REV H MY16 © 2016 Pentair Residential Filtration, LLC All Rights Reserved.
Page 51
Page 52
For Fleck Product Warranties visit:
Fleck para las garantías de los productos visite:
Pour Fleck garanties produit visitez le site :
waterpurification.pentair.com
}
WATER QUALITY SYSTEMS
5730 NORTH GLEN PARK ROAD, MILWAUKEE, WI 53209
P: 262.238.4400 | WATERPURIFICATION.PENTAIR.COM | CUSTOMER CARE: 800.279.9404 | tech-support@pentair.com
§
For a detailed list of where Pentair trademarks are registered, please visit waterpurification.pentair.com/brands. Pentair trademarks and logos are owned by Pentair plc or its affiliates. Third party registered and unregistered trademarks and logos are the property of their respective owners. 40944 REV H MY16 © 2016 Pentair Residential Filtration, LLC All Rights Reserved.
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