FLECK 5800/5810/5812 XTRI (CONNECTED XTR2)
SERVICE MANUAL
pentair.com
TABLE OF CONTENTS
OPERATING PARAMETERS ............................................................ 2
JOB SPECIFICATION SHEET .......................................................... 2
INSTALLATION ............................................................................... 3
START-UP INSTRUCTIONS/FLUSHING & CONDITIONING ...........5
SYSTEM DISINFECTION ................................................................. 5
TOUCHSCREEN CONTROL FEATURES.......................................... 6
TOUCHSCREEN SETUP ................................................................. 7
MASTER SETTINGS PROGRAMMING ............................................ 9
ADDITIONAL FEATURES ................................................................ 13
REGENERATION ............................................................................. 14
CONTROL OPERATION ................................................................... 14
MASTER RESET ............................................................................. 14
DIAGNOSTICS ................................................................................ 15
ALARMS AND ERRORS .................................................................. 15
USB CONNECTION FOR FIELD PROGRAMMING ..........................16
TROUBLESHOOTING ......................................................................17
PENTAIR PRO: APP SETUP ...........................................................18
MASTER SETTINGS REFERENCE CHART ..................................... 23
5800/5810/5812 CONTROL VALVE -PART NUMBERS ...................24
POWERHEAD ASSEMBLY............................................................... 25
5800 CONTROL VALVE ASSEMBLY ................................................26
5810 CONTROL VALVE ASSEMBLY ................................................27
5812 CONTROL VALVE ASSEMBLY ................................................28
5800/5810/5812 CONTROL VALVE ACCESSORIES ......................... 29
5800/5810/5812 CONTROL VALVE ASSEMBLIES ..........................30
5800 TURBINE METER ASSEMBLY ................................................ 31
5800 PADDLE METER ASSEMBLY .................................................31
5800 BYPASS VALVE ASSEMBLY (METAL) ..................................... 32
5800 BYPASS VALVE ASSEMBLY (PLASTIC) ..................................32
SAFETY BRINE VALVE .................................................................... 33
WATER CONDITIONER FLOW DIAGRAMS .....................................34
5800 DIMENSIONAL DRAWINGS ................................................... 40
5810 DIMENSIONAL DRAWINGS ................................................... 41
5812 DIMENSIONAL DRAWINGS ................................................... 42
WIRING DIAGRAM .......................................................................... 43
INJECTOR FLOW DATA .................................................................. 44
5800 PERFORMANCE DATA ..........................................................45
5810 PERFORMANCE DATA ..........................................................46
5812 PERFORMANCE DATA ..........................................................47
IMPORTANT PLEASE READ:
• The information, specications and illustrations in this manual are based
on the latest information available at the time of release. The manufacturer
reserves the right to make changes at any time without notice.
• This manual is intended as a guide for service of the valve only. System
installation requires information from a number of suppliers not known at
the time of manufacture. This product should be installed by a plumbing
professional.
• This unit is designed to be installed on potable water systems only.
• This product must be installed in compliance with all state and municipal
plumbing and electrical codes. Permits may be required at the time of
installation.
• It is established that when daytime water pressure exceeds 80 psi (5.5
bar), the maximum pressure rating of 125 psi (8.6 bar) can be exceeded. A
pressure regulator must be installed on this system or warranty is voided.
• Do not install the unit where temperatures may drop below 32°F (0°C) or
above 120°F (52°C).
• Do not place the unit in direct sunlight. Black units will absorb radiant heat,
increasing internal temperatures.
• Do not strike the valve or any of the components.
2 • FLECK 5800/5810/5812 XTRI Service Manual
• Warranty of this product extends to manufacturing defects. Misapplication
of this product may result in failure to properly condition water, damage to
product, or personal injury.
• A prelter should be used on installations in which free solids are present.
• In some applications local municipalities treat water with Chloramines. High
Chloramine levels may damage valve components.
• Correct and constant voltage must be supplied to the controller to maintain
proper function.
• The system is intended to treat potable water only. The system is not
intended to be used for treating water that is microbiologically unsafe or of
unknown quality without adequate disinfection before and after the system.
• This system is not intended for use by persons (including children) with
reduced physical, sensory, or mental capabilities, or lack of experience
and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety.
• Children shall not play with the system.
• Cleaning shall not be made by children without supervision.
• Periodic cleaning and maintenance may be required to function properly.
See disinfection instructions on page 5.
OPERATING PARAMETERS
Minimum Pressure 20 psi/1.4 bar/138 kPa
Maximum Pressure 125 psi/8.61 bar/861 kPa
Minimum Water Temperature 34°F/1°C
Maximum Water Temperature 110°F/43°C
Minimum Ambient Temperature 34°F/1°C
Maximum Ambient Temperature 120°F/52°C
Maximum Humidity 75%
Input Voltage 100-240 VAC
Input Frequency 50/60 Hz
Output Voltage 12 VDC
Output Current 2.0 amps
Maximum Altitude 2,000 meters
JOB SPECIFICATION SHEET
Job Number: ___________________________________________________
Model Number: _________________________________________________
Water Hardness: _______________________________________ ppm or gpg
Capacity Per Unit: _______________________________________________
Mineral Tank Size: ______________ Diameter: ________ Height: _________
Salt Setting per Regeneration: _____________________________________
Regenerant Flow: Downow Upow Backwash Downow 2x Backwash
Filter Upow Variable Rell Custom Downow Custom Upow
1. Meter Size:
A. 3/4" Paddle Wheel Turbine
B. 1" Paddle Wheel Turbine
C. 1-1/2" Paddle Wheel Turbine
D. 2" Paddle Wheel
E. 3" Paddle Wheel
F. Generic_________Pulse Count__________Meter
Size__________
2. System Type:
A. System #4: 1 Tank, 1 Meter, Immediate, or Delayed Regeneration
B. System #4: Time Clock
3. Cycle Settings:
A. Backwash: ____________________________________ Minutes
B. Brine and Slow Rinse: ___________________________ Minutes
C. Rapid Rinse: ___________________________________ Minutes
D. Brine Tank Refill: _______________________________ Minutes
E. Pause Time: ___________________________________ Minutes
F. Second Backwash: ______________________________ Minutes
4. Drain Line Flow Control:_____________________________ gpm
5. Brine Line Flow Control: ____________________________ gpm
6. Injector Size#: ________________________________________
7. Battery Install/Change Date: ______________________________
CAUTION
INSTALLATION
CAUTION
WARNING:
Water Pressure
A minimum of 20 psi (1.4 bar) of water pressure is required for
the regeneration valve to operate effectively.
Electrical Facilities
An uninterrupted power supply is required. The control uses a
transformer to supply 12 VDC. Please make sure your voltage
supply is compatible with your unit before installation.
Existing Plumbing
Condition of existing plumbing should be free from lime and
iron buildup. Piping that is built up heavily with lime and/or iron
should be replaced. If piping is clogged with iron, a separate
iron filter unit should be installed ahead of the system.
Location of System and Drain
You must have an air gap on the drain line to prevent back flow
of drain water into the system. A 2x the drain line pipe diameter
air gap (Figure 1) is required with a minimum 1" air gap.
Air Gap
Drain
Figure 1
Installation Locations
FOR DRY LOCATIONS ONLY.
Bypass Valves
Always provide for the installation of a bypass valve if unit is not
equipped with one.
Water pressure is not to exceed 125 psi (8.6 bar),
water temperature is not to exceed 110°F (43°C),
and the unit cannot be subjected to freezing
conditions.
The system must be depressurized before
removing any connections for servicing.
6. Soldering of joints near the drain port must be done prior to
connecting the Drain Line Flow Control fitting (DLFC).
Leave at least 6" (15 cm) between the DLFC and solder
joints when soldering pipes that are connected on the
DLFC. Failure to do this could cause interior damage to the
DLFC.
7. Plumber tape is the only sealant to be used on the drain
fitting.
8. Make sure that the floor is clean beneath the salt storage
tank and that the tank is level.
9. Place approximately 1" (25 mm) of water above the grid
plate. If a grid is not utilized, fill to the top of the air check
(Figure 2) in the salt tank. Do not add salt to the brine tank
at this time.
If grid plate is used, cut air check height just below
the grid plate. This is critical on 6", 7", 8" and 9"
tanks. The brine refill water must come above the
grid plate and make contact with the salt.
10. On units with a bypass, place in bypass position. Turn on
the main water supply. Open a cold soft water tap nearby
and let run a few minutes or until the plumbing is free from
foreign material (usually solder) that may have resulted
from the installation. Once clean, close the water tap.
11. Slowly place the bypass in service position and let water
flow into the mineral tank. When water flow stops, slowly
open a cold water tap nearby and let water run until the air
is purged from the plumbing lines.
12. Plug the transformer into an electrical outlet.
NOTE: All electrical connections must be connected according
to local codes. Be certain the outlet is uninterrupted.
Installation Instructions
1. Place the media tank where you want to install the unit.
Make sure the unit is level and on a firm base.
2. During cold weather, the installer should warm the valve to
room temperature before operating.
3. All plumbing should be done in accordance with local
plumbing codes. The pipe size for a residential drain line
should be a minimum of 1/2" (13 mm). Backwash flow rates
in excess of 7 gpm (26.5 Lpm) or drain line length in excess
of 20' (6 m) require 3/4" (19 mm) drain line. Commercial
drain lines should be the same size as the drain line flow
control.
NOTE: The tank should have the distributor tube installed
and have the proper amount of regenerant in place.
4. Refer to the valve spec sheet for cutting height of the
distributor tube.
5. Lubricate the distributor O-ring seal and tank O-ring
seal. Place the main control valve on tank. Note: Only use
silicone lubricant.
60002 Rev E
Figure 2 Residential Air Check Valve
Electrical Connection
The controller operates on 12-volt DC power supply. Do not
operate the controller with a power supply other than the one
supplied by the manufacturer for this model. For installation
location assistance, see Transformer Port Location on page 4.
When installing IOT, a WiFi connection is important. See IOT
BOARD POSITIONING OPTIONS on page 4. These positions will
provide maximum connection locations.
NOTE: The power source should be constant. Be certain
the power adapter is not on a switched outlet. Power
interruptions longer than eight hours may cause the
controller to lose the time setting. When power is restored,
the time setting must then be re-entered.
FLECK 5800/5810/5812 XTRI Service Manual • 3
INSTALLATION continued
Outside
Outside
Bath TubLavatoryToilet Kitchen
Typical Residential System Plumbing
Faucet
- Side Mount -
Pump
or
Meter
Hot Water
Outlet
Water
Heater
Grounding
Strap
Bypass
Drain Line
Laundry Tubs
Softener
Figure 3 Softened Water Flow
TRANSFORMER PORT LOCATIONIOT BOARD POSITIONING OPTIONS
Soft Water
Faucet
Hard Water
Brine Tank Overow Drain (Optional)
Floor Drain
Air Gap
- Top Mount -
4 • FLECK 5800/5810/5812 XTR I Service Manual
START-UP INSTRUCTIONS/
SYSTEM DISINFECTION
FLUSHING & CONDITIONING
The water softener should be installed with the inlet,
outlet, and drain connections made in accordance with the
manufacturer’s recommendations, and to meet applicable
plumbing codes.
1. Program the valve control according to instructions shown
in this manual.
2. Start an immediate regeneration by holding the Extra Cycle
button for five seconds. Position the valve to backwash.
Ensure the drain line flow remains steady for 10 minutes or
until the water runs clear.
3. Position the valve to the brine draw/slow rinse position.
Ensure the unit is drawing water from the brine tank (this
step may need to be repeated).
4. Position the valve to the rapid rinse position. Check the
drain line flow, and run for five minutes or until the water
runs clear.
5. Position the valve to the start of the brine tank fill cycle.
Ensure water goes into the brine tank at the desired rate.
The brine valve drive cam will hold the valve in this position
to fill the brine tank for the first regeneration.
6. Replace control cover.
7. Put salt in the brine tank.
NOTE: Do not use granulated or rock salt.
Disinfection of Water Softeners
The materials of construction of the modern water softener
will not support bacterial growth, nor will these materials
contaminate a water supply. During normal use, a softener
may become fouled with organic matter, or in some cases with
bacteria from the water supply. This may result in an off-taste
or odor in the water.
Some softeners may need to be disinfected after installation
and some softeners will require periodic disinfection during
their normal life.
Depending upon the conditions of use, the style of softener, the
type of ion exchanger, and the disinfectant available, a choice
can be made among the following methods.
Sodium or Calcium Hypochlorite
Application
These materials are satisfactory for use with polystyrene
resins, synthetic gel zeolite, greensand and bentonites.
5.25% Sodium Hypochlorite
These solutions are available under brand names of household
bleach. If stronger solutions are used, such as those sold for
commercial laundries, adjust the dosage accordingly.
1. Dosage
A. Polystyrene resin; 1.2 fluid ounce (35.5 ml) per cubic
foot.
B. Non-resinous exchangers; 0.8 fluid ounce (23.7 ml) per
cubic foot.
2. Salt tank softeners
A. Backwash the softener and add the required amount
of hypochlorite solution to the well of the salt tank. The
salt tank should have water in it to permit the solution
to be carried into the softener.
B. Proceed with the normal recharge.
Calcium Hypochlorite
Calcium hypochlorite, 70% available chlorine, is available in
several forms including tablets and granules. These solid
materials may be used directly without dissolving before use.
1. Dosage
A. Two grains (approximately 0.1 ounce [3 ml]) per cubic
foot.
2. Salt tank softeners
A. Backwash the softener and add the required amount of
hypochlorite to the well of the salt tank. The salt tank
should have water in it to permit the chlorine solution to
be carried into the softener.
B. Proceed with the normal recharge.
FLECK 5800/5810/5812 XTR I Service Manual • 5
TOUCHSCREEN CONTROL FEATURES
Features of the XTRI Touchscreen Control
• Full-featured easy to use graphical touchscreen interface
for programming, servicing, and diagnostics.
• Non-linear programming no longer requires cycling through
every parameter when programming/servicing.
Buttons and Symbols
NOTE: Not all buttons appear on all screens.
Regeneration Cycle Wheel
• Displays the regeneration cycle step the system is
currently in. The wheel rotates with each step so that the
current step is shown in green.
On metered units, the "Treatment" step on the Regeneration
NOTE:
Cycle Wheel will flash when water is flowing through the unit.
Assistance:
for unit service.
USB Connect:
via a USB cable for field programming or download of
diagnostic parameters via PC (Field Programmer
application required).
Displays a name and phone number to call
Allows you to connect the control to a PC
Screen Navigation Arrows: Displayed in the
upper-left and upper-right corners of the screen,
these arrows allow you to navigate from one screen
to another.
NOTE: Settings on previous screen are not saved
unless
is pressed.
Settings Arrows: These arrows allow you to change
the values of certain settings when programming the
control.
Alarm: Displayed when an alarm has been triggered;
accompanied by an audible alarm. Press to silence the
audible alarm.
Home: Displays the Home screen.
Regeneration: Displays the Regeneration screen, which
allows you to start a regeneration and manually cycle
through the regeneration steps.
Settings: Displays the Settings screen, which allows
you to adjust commonly used settings. Pressing this
button while in the Settings screen provides access to the
Master Settings screen, which allows you to fully program
the valve.
NOTE:
Due to the complexity of these settings and the
potential for errors, Master Settings should only be
accessed by your local water professional.
Diagnostics: Displays the Diagnostic screen, which can
assist in performing maintenance and troubleshooting
performance issues with the valve.
Brightness/Sound: Displays the Brightness/Sound
screen, which allows you to adjust the backlight of the
control screen and allows you to mute the alarms of the
control.
Error: Displayed when an error has occurred. Press
to display the Error screen for more detailed error
information.
Advance: This arrow allows you to advance through
cycle steps during a regeneration.
Reset: Displayed in the Diagnostics screen to reset
Totalizer and Peak Flow data and in Master Settings to
reset parameters to factory or non-factory settings.
Accept: Press to save or accept changes in
control configuration.
Cancel: Press to cancel configuration and exit to
previous screen without saving.
Alert: Will display when there is no internet
connection.
Vacation Mode: Halts all scheduled regenerations
when pressed; press again to resume normal operation.
When Vacation Mode is on, the 100 day regeneration
error will be suspended.
6 • FLECK 5800/5810/5812 XTRI Service Manual
WIFI: Represents signal strength to WiFi router.
Bluetooth: When displayed in black, bluetooth signal
is open. When displayed in white, bluetooth connection
is engaged.
TOUCHSCREEN SETUP
The XTRI control was designed to be easy to set up and begin
using right out of the box. The following simple procedure can
be used to set up the system and begin treating water in most
typical applications.
NOTE: Steps 2 and 3 are optional and are not required to start
NOTE: Press
1. After plugging in the unit, the Format screen (Figure 4) is
the system. All control settings may be changed after
the unit is in service.
on any Quick Start screen to reset the screen
back to its default settings.
displayed.
Using the keypad, type the name of the water treatment
professional or company that the homeowner may call for
system service (optional).
To enter a letter using the keypad, quickly press the keypad
button the number of times that correspond with the
position of the correct letter on the button. For example,
to enter the letter "C", quickly press the ABC button three
times. Press
3. After pressing
(Figure 6) is displayed.
when finished.
, the Assistance/Mainten. Phone screen
Figure 4 Format Screen
Press the language button to adjust the system's displayed
language (international version only): English, French,
German, Italian, Spanish, or Dutch. Press
Press the units button to adjust the system's units of
measure (either U.S. or metric). Press
Press the hardness units button to adjust the system's
hardness units of measure (grains per gallon, mg/L or ppm,
German degrees, French degrees, or English degrees).
Press
if metric units are selected.
NOTE: If the screen is blank after plugging in the unit, touch
2. After pressing
(Figure 5) is displayed.
when finished. Hardness units are adjustable only
the screen to turn the screen on.
, the Assistance/Mainten. Name screen
Figure 5 Assistance/Mainten. Name Screen
when finished.
when finished.
Figure 6 Assistance/Mainten. Phone Screen
Enter the phone number of the water treatment
professional or company that the homeowner may call for
system service (optional). Press
4. After pressing
(Figure 7) is displayed.
Figure 7 Assistance/Mainten. Interval Screen
Use the Assistance/Mainten. Interval screen to set the
interval in which the homeowner will need to call a water
treatment professional for system service (optional). The
assistance interval can be based on a set number of months
(month based) or a number of regenerations (regen based).
Press the interval button to select a month-based or regenbased assistance interval, then press
the month or regen button (depending on your previous
selection), and select the number of months (up to 60) or
regenerations (up to 2000) until the homeowner will need to
call for service. Press
, the Assistance/Mainten. Interval screen
when finished.
when finished.
. Press either
FLECK 5800/5810/5812 XTRI Service Manual • 7
TOUCHSCREEN SETUP (continued)
5. After pressing , the Home screen (Figure 8) appears.
Next Scheduled
Day and Time
Regeneration
Cycle Wheel
Regeneration
Current Cycle
Step
Settings
The Settings screen allows you to change basic control settings
including time of regeneration and water hardness. These
settings improve the operational efficiency of the system and
can be adjusted independently from other control settings
without needing to enter Master Settings.
From the Home screen, press the Settings button
Settings screen is displayed.
. The
Vacation
Assistance
Figure 8 Home Screen
The Day and Time button will be flashing, indicating that the
day of the week and time need to be set. If the date and time
are incorrect, press the Day and Time button to update to
the correct day and time. The Day and Time screen (Figure
9) appears.
Day
Month
Hour
Minute
Figure 9 Day and Time Screen
Press the Day of Week, Hour, Minute, and AM/PM/HR
buttons to adjust the values to the correct day of week
and time. Setting the value of the AM/PM/HR button to
HR changes the display to a 24 hour clock. Press the Day,
Month, and Year buttons to adjust the values to the correct
date. Press the
Home screen. Press
without saving.
button when finished to return to the
Diagnostics
to return to the Home screen
Regeneration
Settings
Year
Day of Week
AM/PM/HR
Brightness/Sound
Figure 10 Settings Screen
• Bluetooth button should be turned on to open bluetooth
signal during programming will automatically turn to off
when WiFi connected.
• Press day override to adjust the number of days since
last regeneration in which a new regeneration will
automatically be run whether one is scheduled or not.
• Press regen time to adjust the time of day that an
automatic regeneration cycle will begin.
• Press hardness to adjust the hardness setting. This value
should match the hardness of the incoming untreated
water supply.
NOTE: Changing the hardness setting recalculates treatment
Additional features may be accessed from the Settings screen
by pressing the buttons at the bottom of the screen.
(see Figure 14):
volume and regeneration interval. This setting should
only be changed on the advice of a professional.
• Press
the Home screen.
to save your changes or press to return to
Master Settings
8 • FLECK 5800/5810/5812 XTRI Service Manual
• Master Settings: Displays the Master Settings screen,
CAUTION
which allows you to fully program the valve.
• Brightness/Sound: Displays the Brightness/Sound
screen, which allows you to adjust the backlight of the
control screen and allows you to mute the alarms of the
control.
NOTE: Due to the complexity of these settings and the
NOTE: Settings can not be accessed during a regeneration.
potential for errors, Master Settings should only be
accessed by your local water professional.
If a regeneration starts while in the settings menu,
the screen will return to the main screen and all
parameters will be voided.
Master Settings
The Master Settings screens include all configurable
parameters available in the control.
Improperly adjusting master settings may cause
the system to operate incorrectly. Before entering
master settings please contact your professional
water dealer.
From the Settings screen, press the Settings button
A warning message appears.
Figure 11 Master Settings Warning Screen
.
After entering the correct password and pressing , the main
Master Settings screen is displayed.
.
Figure 13 Main Master Settings Screen
While in the Master Settings screens, press
set parameters to a custom profile (see "NONFACTORY
SETTINGS" on page 13 or press the Home button
to the Home screen.
Features of the Master Settings screens are described
below. See MASTER SETTINGS PROGRAMMING and MASTER
SETTINGS REFERENCE CHART for more detailed information.
• format: Contains settings for Language, Units, Hardness
Units, Assistance Name, Assistance Phone, and
Assistance Interval.
• valve: Contains settings for System, Valve, and
Regeneration Type.
• regen: Contains settings for Regen Flow.
• relay: Contains settings for Aux 1 and Aux 2 relays.
• meter: (except for time clock systems) Contains settings
for Meter Types, emergency regeneration.
• settings review: Displays a summary of all programmed
settings.
to save all
to return
Press
return to the Home screen.
The Password screen displays a numeric keypad.
to continue to the Password screen or press to
Figure 12 Password Screen
• Enter the master settings password 1201 and press
continue to the main Master Settings screen, or press
to return to the Home screen.
to
MASTER SETTINGS PROGRAMMING
FLECK 5800/5810/5812 XTRI Service Manual • 9
CAUTION
MASTER SETTINGS PROGRAMMING
(continued)
The following is a detailed overview of settings available
in Master Settings. Please see the MASTER SETTINGS
REFERENCE CHART for the complete set of values and ranges
available to program while in Master Settings.
Format Screen
From the main Master Settings screen (Figure 13) press the
format button to display the Format screen.
Figure 14 Format Screen
• language: Displays the language used on the control
(international version only): English, French, German,
Italian, Spanish, or Dutch.
• units: Contains settings for the unit type (either US or
Metric) to be used in the control.
• hardness units: Contains settings for hardness units
of measure (grains per gallon, mg/L or ppm, German
degrees, French degrees, or English degrees). Hardness
units are adjustable only if metric units are selected.
NOTE: Degree hardness units are converted to ppm upon
• Press the screen navigation arrows at the upper-right
• Press
input. Degree inputs may be rounded up or down
to the nearest ppm equivalent.
and left of the screen to navigate to the Assistance Name,
Assistance Phone, and Assistance Interval screens.
to save changes.
Valve Screen
From the main Master Settings screen (Figure 13) press the
valve button to display the Valve screen.
Figure 15 Valve Screen
• system: Displays the system type. Type 4 (single system)
is currently the only available selection.
• valve: Contains settings to select the valve model
installed with the control.
• regen type: Contains settings for the type of regeneration
to use for the system. Regeneration types are described
in detail below.
Regeneration Types
The XTRI control supports several different Regeneration
Types. The Regeneration Type defines the method of automatic
regeneration for the system. Each type is explained below.
Time Clock
Triggers a regeneration on a timed interval. The control will
initiate a regeneration cycle at the selected Regeneration Time
when the number of days since the last regeneration equals
the Day Override value. The Day Override can be set from 1 - 99
days as well as partial day intervals of 4, 8, 12, 16 and 20 hours.
Softener Immediate
Measures water usage and regenerates the system as soon
as the calculated system capacity is depleted. The control
calculates the system capacity by dividing the unit capacity by
the feed water hardness. Softener Immediate systems do not
use a reserve volume. The control will also start a regeneration
cycle at the programmed regeneration time if a number of days
equal to the Day Override pass before water usage depletes
the calculated system capacity. The Day Override parameter
default is OFF, and REGEN TIME will be grayed out unless the
day override value has been modified.
When setting the system for softener immediate
regeneration, setting the capacity to a value lower
than that of feed water hardness may cause the
system to constantly regenerate. If this occurs,
disconnect the motor from the control and correct
the capacity and feed water hardness values in
Master Settings.
Softener Delayed
Measures water usage and regenerates the system at the
selected Regeneration Time after the calculated system
capacity is depleted. The control calculates the system capacity
by dividing the unit capacity by the feed water hardness and
subtracting the reserve.
10 • FLECK 5800/5810/5812 XTRI Service Manual
The reserve should be set to ensure that the system delivers
CAUTION
treated water between the time the system capacity is depleted
and the actual regeneration time. Reserves can be set at a
Fixed Volume, Fixed Percentage of capacity, a Variable Reserve
based on the previous calendar day's water usage, or a Weekly
Reserve based on the average water usage for the current day
of the week. The default for the day override parameter is OFF,
and the default reserve type is Weekly Reserve.
A Softener Delayed control will also start a regeneration cycle
at the selected Regeneration Time if a number of days equal
to the Day Override pass before water usage depletes the
calculated system capacity.
If the regen type is changed from Softener Immediate to
Softener Delayed (or vice-versa), all parameters within those
types will be reset to factory default.
Filter Immediate
Regenerates the system immediately after the selected Volume
Override value is depleted. A Filter Immediate control will also
start a regeneration cycle at the selected Regeneration Time if
a number of days equal to the Day Override pass before water
usage depletes the calculated system capacity.
Filter Delayed
Regenerates the system at the selected Regeneration Time
after the selected Volume Override value is depleted. A Filter
Delayed control will also start a regeneration cycle at the
selected Regeneration Time if a number of days equal to the
Day Override pass before water usage depletes the calculated
system capacity.
NOTE: If Filter Immediate or Filter Delayed are selected,
Regenerant Flow selections are limited to Filter,
Upflow Filter, Custom Filter, and Custom Upflow
Filter.
• regen flow: Contains settings for the type of regenerant
flow to be used in the valve. Changes to this setting
affects the cycle steps displayed in the Regeneration
Cycle Wheel on the Home screen. Regenerant flow cycle
steps are described below.
• downflow: Cycle steps are as follows: Backwash,
Draw, Rapid Rinse, Tank Refill
• upflow: Cycle steps are as follows: Draw, Backwash,
Rapid Rinse, Tank Refill
• downflow 2X backwash: Cycle steps are as follows:
Backwash, Draw, Backwash, Rapid Rinse, Tank Refill
• custom upflow / downflow / filter: Allows for up to 20
programmable cycle steps.
• variable refill: (softener delayed only) Cycle steps
are as follows: Refill, Pause, Draw, Backwash, Rinse.
Variable refill calculates refill time based on salt
dosage, media volume, and BLFC size.
Relay Output Screen
From the main Master Settings screen (Figure 13) press the
relay button to display the Relay Outputs screen.
Regeneration Screen
From the main Master Settings screen (Figure 13) press the
regen button to display the Regeneration screen.
Figure 16 Regeneration Screen
Adjusting Regeneration settings will turn any set
relays off. Any required relays will need to be
reprogrammed in the Relay Output screen.
• auxiliary 1 / auxiliary 2: Contains settings for
programming up to two auxiliary relay outputs. There
are three types of relays that can be programmed:
• Cycle Based: The relay will turn on when the valve
moves to the specified regeneration cycle steps. To
program, select each cycle step button for which the
relay should turn on.
• Time Based: The relay will turn on and off at up to
two specified start and end times. If water saving
regeneration is on, this is not an available option.
• Volume Based: The relay will turn on when the valve
has treated a specified volume of water. Duration can
be set for up to two hours.
• Alarm Based: The relay will turn on when the
specified alarm condition (or any alarm condition) is
met. The relay will turn off when the alarm is cleared.
FLECK 5800/5810/5812 XTRI Service Manual • 11
MASTER SETTINGS PROGRAMMING
(continued)
Meter Screen
From the main Master Settings screen (Figure 13) press the
meter button to display the Meter screen.
Figure 17 Meter Screen
• meter type: Contains settings for the type of meter
installed with the system. The 5810/5812 valve uses an
internal 1.25" turbine meter.
• generic: A generic option is available if the installed
meter does not match any other selection. Requires
setting the number of pulses per volume to ensure proper
metering.
• emergency regen: When on, the emergency regen feature
causes a regen to occur immediately when 105% or
greater of the capacity (e.g., volume plus reserve)
Continuous Flow Detect Screen
From the Meter screen (Figure 19) press to display the
Continuous Flow Detect screen.
is used.
Settings Review
From the main Master Settings screen (Figure 13) press the
settings review button to display the Settings Review screens,
which display a read-only summary of all programmed settings
in the control. Use the navigation arrows at the top of the
screen to scroll through the parameters currently set in the
control. The Settings Review screens are formatted similarly
to the corresponding screen where each parameter was set.
Press
to return to Master Settings.
Non-Factory Settings
After all parameters in Master Programming have been set,
these settings can be saved to a custom profile by pressing
on the main Master Settings screen (Figure 13). After pressing
, the Non-Factory Settings screen appears.
Figure 19 Non-Factory Settings Screen
Press
to non-factory settings. At any point, the control can be reset
to these saved custom settings. By performing a custom reset,
any setting that is subsequently programmed without saving to
non-factory settings will be reset to the previously saved nonfactory settings in the control.
to save all programmed Master Settings parameters
Figure 18 Continuous Flow Detect Screen
• continuous flow detect: When active, triggers an alarm
when continuous flow of 0.5 GPM or 1 LPM is detected by
the flow meter over an 8-hour period.
• Press the
screen.
12 • FLECK 5800/5810/5812 XTRI Service Manual
button when finished to return to the Home
ADDITIONAL FEATURES
Press the screen navigation arrow at the top right of the Master
Settings screen (Figure 13) to navigate to the secondary Master
Settings screen.
Figure 20 Secondary Master Settings Screen
• water saver regen: Contains settings for setting
regenerations to save water by reducing backwash and
rinse time on a particular interval
• remote regen: Contains settings for triggering a
regeneration via a remote input
• cl generation/low salt: (international version only)
Contains settings to trigger chlorine generator for the
control
Water Saver Regeneration
From the secondary Master Settings screen (Figure 22) press
the water saver regen. button to display the Water Saver
Regen screen (Figure 23).
From the secondary Master Settings screen (Figure 22) press
the remote regen button to display the Remote Regen screen.
Figure 22 Remote Regeneration Screen
• remote regeneration duration: Contains settings for
triggering a regeneration via a remote input. Select a
value in seconds that the remote switch must be closed in
order to trigger the regeneration.
Connect a remote switch (such as a differential pressure
switch) to the remote start input terminals on the back of the
XTRI control board. When the remote switch remains closed for
the number of seconds specified in the Remote Regen screen,
a regeneration will be triggered regardless of volume, capacity,
or time remaining until the next scheduled regeneration.
Chlorine Generation/Low Salt
(international version only)
From the secondary Master Settings screen (Figure 22) press
the cl generation/low salt button to display the Chlorine Gen/
Low Salt screen (Figure 25).
Figure 21 Water Saver Regen Screen
• water saver regen: reduces backwash and rapid rinse
times on a particular interval. The reduced backwash
time is 50% less than the backwash time (rounded down
to the nearest minute, e.g. if the backwash time is set to
10 minutes, enabling the water saver regen function will
reduce the backwash time to 5 minutes).The reduced
rapid rinse time is 66% less than the rapid rinse time
(rounded down to the nearest minute, e.g. if the rapid
rinse time is set to 10 minutes, enabling the water
saver regen function will reduce the backwash time to 3
minutes).
• range: 1-25 regenerations (for example, a setting of 3
will produce 1 normal regeneration then 3 reduced water
saving regenerations).
Figure 23 Chlorine Gen/Low Salt Screen
• cl generation/low salt: Contains settings to trigger
chlorine generator for the control (on/off)
• regen interval range: 1 to 255 regenerations
FLECK 5800/5810/5812 XTRI Service Manual • 13
REGENERATION
CAUTION
Start a regeneration by pressing the Regeneration button .
The Regeneration screen appears (Figure 26).
Figure 24 Regeneration Screen
• Press now to begin a regeneration immediately, or
press at regen. time to queue the regeneration for the
programmed regeneration time (2:00 AM default for
softeners, 12:00 AM default for filters). Pressing at regen.
time again will cancel the manual regeneration.
• During Regeneration, press the
advance to the next cycle step. Once in regeneration, the
volume or time will be displayed below the
For softener systems, put salt in the brine tank before starting
a regeneration.
NOTE: Do not use granulated or rock salt.
The unit is now fully programmed and ready to treat water.
This quick setup uses the control's default settings, which are
appropriate for most residential applications.
button to immediately
button.
CONTROL OPERATION
Control Operation During Regeneration
During regeneration, the Regeneration Cycle Wheel shows the
regeneration step the valve is advancing to, or has reached, and
the time remaining in that step. Once all regeneration steps are
complete the valve returns to treatment position and resumes
normal operation. The time remaining in regeneration will be
displayed on the home screen in hours and minutes.
Pressing the
immediately advances the valve to the next cycle step position
and resumes normal step timing. The
when the valve is in position and the motor has stopped.
Pressing the
button during a regeneration cycle
button is only shown
button will cancel the regeneration.
are stored in a non-volatile memory and are stored indefinitely
with or without power. After a long power outage, the Time
of Day button may flash indicating it needs to be reset. Press
the button to stop the Time of Day from flashing and reset
time if needed. If power fails while the unit is in regeneration,
the control will save the current valve position before it shuts
down. When power is restored, the control will resume the
regeneration cycle from the point where power failed. If power
remains off for more than eight hours, upon power restoration
the regeneration is canceled and the piston returns to service.
If power fails during a regeneration cycle, the
valve will remain in its current position until power
is restored. The valve system should include all
required safety components to prevent overflows
resulting from a power failure during regeneration.
The control will not start a new regeneration cycle without
power. If the valve misses a scheduled regeneration due to
a power failure, it will queue a regeneration. Once power is
restored, the control will initiate a regeneration cycle the next
time that the Time of Day equals the programmed regeneration
time. Typically, this means that the valve will regenerate one
day after it was originally scheduled. If the treated water
output is important and power interruptions are expected, the
system should be set up with a sufficient reserve capacity to
compensate for regeneration delays.
Remote Lockout
If a remote switch is installed, the control will not allow
the system to go into regeneration until the regeneration
lockout input signal to the control is cleared. This requires
opening the contact closure to clear the lockout condition. The
recommended gauge wire is 20 with a maximum length of 500
feet. See "WIRING DIAGRAM" on page 43.
Sleep Mode
The control will go into sleep mode if no button is pressed
after five minutes. All other control functions will continue to
operate. The display will wake from sleep mode when any part
of the display is touched.
MASTER RESET
Press the button while in the Master Settings main screen
(Figure 13) to display the Reset screen.
Control Operation During Programming
The control can only be programmed with the valve in
treatment. While being programmed the control continues
to operate normally, monitoring water usage and keeping all
displays up to date. Control programming is stored in memory
permanently until reset.
Control Operation During a Power Failure
The XTRI includes internal power backup. In the event of power
failure, the control shifts into a power-saving mode. The control
stops monitoring water usage. The display and motor shut
down, but it continues to keep track of the time and day for a
minimum of eight hours. The system configuration settings
14 • FLECK 5800/5810/5812 XTR I Service Manual
Figure 25 Reset Screen
Press the factory button to reset all control parameters to
their factory defaults, or press the non-factory button to reset
control parameters to previously saved custom settings (see
"NONFACTORY SETTINGS" on page 13). A warning screen
appears before parameters are reset. Press
reset or press
to return to Master Settings.
to confirm the
DIAGNOSTICS
The control records and displays a variety of diagnostic data to
assist with troubleshooting performance issues and fine-tuning
system efficiency. Press the Diagnostics button
Master Settings or Home screens to view the Diagnostic screen.
Figure 26 Diagnostic Screen
• Press the screen navigation arrows at the upper-right and
left of the screen to view each diagnostic parameter.
• Press the Error Log button
to access the Error Log
(Figure 29) screen. To clear the Error Log, press the Reset
button then the Reset button again on the Clear All Error
Logs screen, then enter "1201" at the password prompt
screen, then press the Accept button to confirm.
from the
NOTE: If a regeneration occurs while in the Diagnostic screen,
the unit will return to the main screen.
Parameter Description
Flow Rate Displays the current flow rate.
Peak Flow* Displays maximum flow rate of water along
,
Totalizer*
Last Regen Displays when last regeneration occurred.
Software Version Displays the software version installed on
No of Regens Displays how many manually and system
Regen Interval Displays the average length of time between
Daily Usage Displays average water usage for each day of
Usage Since Regen Displays water usage since last regeneration.
Last Setting Change Displays the date and time of the last update
** Displays total volume of water used since
Reserve Displays the reserve volume based on the
with date and time of occurrence, since last
reset.
last reset.
reserve type selected under master settings.
*This parameter is only available for meter
delayed regeneration type.
the controller.
initiated regenerations the system has gone
through since last reset.
regenerations based on the past four
regenerations.
the week based on the usage on that day for
the past six weeks.
to Master Settings.
NOTE*: Only Peak Flow and Totalizer can be changed - they
can be reset to zero.
NOTE**: Totalizer has a maximum value of 99,999,999. If this
number is reached, the Totalizer must be reset to zero
to continue tracking this value.
Figure 27 Error Log Screen
Press the Home button
to return to the Home screen.
ALARMS AND ERRORS
If an error in valve or control function occurs, an alarm will
sound and the Home screen will display the Error
Alert button
• Press the Alarm button to mute the alarm.
• Press the Error Alert button to view information about
the error.
and the Alarm button .
Error Alert
Alarm
Figure 28 Alarm and Error Alert
FLECK 5800/5810/5812 XTRI Service Manual • 15
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