FLECK 5800 XTR2
SERVICE MANUAL
waterpurification.pentair.com
TABLE OF CONTENTS
WARNING:
JOB SPECIFICATION SHEET .................................................... 2
INSTALLATION ......................................................................... 3
TOUCHSCREEN CONTROL QUICK START ............................... 6
TOUCHSCREEN CONTROL FEATURES.................................... 8
MASTER SETTINGS PROGRAMMING ...................................... 12
MASTER RESET ....................................................................... 17
CONTROL OPERATION ............................................................. 17
ALARMS AND ERRORS ........................................................... 17
MASTER SETTINGS REFERENCE CHART ............................... 18
TROUBLESHOOTING ................................................................ 19
POWERHEAD ASSEMBLY......................................................... 20
5800 CONTROL VALVE ASSEMBLY .......................................... 21
TURBINE METER ASSEMBLY - P/N 60626 ............................. 22
PADDLE METER ASSEMBLY - P/N 60086-50 .......................... 22
BYPASS VALVE ASSEMBLY (METAL) ........................................ 23
BYPASS VALVE ASSEMBLY (PLASTIC) ..................................... 23
2310 SAFETY BRINE VALVE ..................................................... 24
WATER CONDITIONER FLOW DIAGRAMS ............................... 25
DIMENSIONAL DRAWINGS ...................................................... 27
TRANSFORMER PORT LOCATION ........................................... 28
INJECTOR FLOW DATA ............................................................. 29
WIRING DIAGRAM .................................................................... 30
IMPORTANT PLEASE READ:
• The information, specifications and illustrations
in this manual are based on the latest information
available at the time of release. The manufacturer
reserves the right to make changes at any time
without notice.
• This manual is intended as a guide for service
of the valve only. System installation requires
information from a number of suppliers not known
at the time of manufacture. This product should be
installed by a plumbing professional.
• This unit is designed to be installed on potable
water systems only.
• This product must be installed in compliance with
all state and municipal plumbing and electrical
codes. Permits may be required at the time of
installation.
• It is established that when daytime water pressure
exceeds 80 psi (5.5 bar), the maximum pressure
rating of 125 psi (8.6 bar) can be exceeded. A
pressure regulator must be installed on this
system or warranty is voided.
• Do not install the unit where temperatures may
drop below 32°F (0°C) or above 120°F (52°C).
• Do not place the unit in direct sunlight. Black
units will absorb radiant heat increasing internal
temperatures.
• Do not strike the valve or any of the components.
• Warranty of this product extends to manufacturing
defects. Misapplication of this product may result
in failure to properly condition water, or damage to
product.
• A prefilter should be used on installations in which
free solids are present.
• In some applications local municipalities treat
water with Chloramines. High Chloramine levels
may damage valve components.
• Correct and constant voltage must be supplied to
the controller to maintain proper function.
2 • FLECK 5800 XTR2 Service Manual
JOB SPECIFICATION SHEET
Job Number: ___________________________________________________
Model Number: _________________________________________________
Water Hardness: _______________________________________ ppm or gpg
Capacity Per Unit: _______________________________________________
Mineral Tank Size: ______________ Diameter: ________ Height: _________
Salt Setting per Regeneration: _____________________________________
Regenerant Flow: Downow Upow Backwash Downow 2x Backwash
Filter Upow Variable Rell Custom Downow Custom Upow
1. Meter Size:
A. 3/4" Paddle Wheel Turbine
B. 1" Paddle Wheel Turbine
C. 1-1/2" Paddle Wheel Turbine
D. 2" Paddle Wheel
E. 3" Paddle Wheel
F. Generic_________Pulse Count__________Meter Size__________
2. System Type:
A. System #4: 1 Tank, 1 Meter, Immediate, or Delayed Regeneration
B. System #4: Time Clock
3. Cycle Settings:
A. Backwash: ____________________________________ Minutes
B. Brine and Slow Rinse: ___________________________ Minutes
C. Rapid Rinse: ___________________________________ Minutes
D. Brine Tank Refill: _______________________________ Minutes
E. Pause Time: ___________________________________ Minutes
F. Second Backwash: ______________________________ Minutes
4. Drain Line Flow Control:_____________________________ gpm
5. Brine Line Flow Control: ____________________________ gpm
6. Injector Size#: ________________________________________
7. Battery Install/Change Date: ______________________________
CALIFORNIA PROPOSITION 65 WARNING
This product contains chemicals known to the
State of California to cause cancer or birth
defects or other reproductive harm.
CAUTION
INSTALLATION
CAUTION
CAUTION
WARNING:
Water Pressure
A minimum of 20 psi (1.4 bar) of water pressure is required for
the regeneration valve to operate effectively.
Electrical Facilities
An uninterrupted power supply is required. The control uses a
transformer to supply 12 VDC. Please make sure your voltage
supply is compatible with your unit before installation.
Existing Plumbing
Condition of existing plumbing should be free from lime and
iron buildup. Piping that is built up heavily with lime and/or iron
should be replaced. If piping is clogged with iron, a separate
iron filter unit should be installed ahead of the system.
Location of System and Drain
The system should be located close to a drain to prevent air
breaks and back flow.
Outdoor Locations
When the water conditioning system is installed outdoors,
several items must be considered.
• Moisture — The system is not designed to withstand
extreme humidity or water spray from below. Examples
are: constant heavy mist, near corrosive environment,
upwards spray from sprinkler.
This unit is for dry location use only unless used
with a Listed Class 2 power supply suitable for
outdoor use.
• Direct Sunlight — The materials used will fade or
discolor over time in direct sunlight. The integrity of the
materials will not degrade to cause system failures. If
it is necessary to locate the system in direct sunlight, a
protective outdoor cover (P/N 61994) over the valve and
controller is necessary.
• Insects — If installing in an environment that may expose
the system to insects or other small animals, a protective
cover is required. The protective outdoor cover (P/N
61994) has been designed to keep all but the smallest
insects out of the critical areas. The cover should be
installed securely in place.
Bypass Valves
Always provide for the installation of a bypass valve if unit is not
equipped with one.
Water pressure is not to exceed 125 psi (8.6 bar),
water temperature is not to exceed 110°F (43°C),
and the unit cannot be subjected to freezing
conditions.
The system must be depressurized before
removing any connections for servicing.
Installation Instructions
1. Place the media tank where you want to install the unit.
Make sure the unit is level and on a firm base.
2. During cold weather, the installer should warm the valve to
room temperature before operating.
3. All plumbing should be done in accordance with local
plumbing codes. The pipe size for a residential drain line
should be a minimum of 1/2" (13 mm). Backwash flow rates
in excess of 7 gpm (26.5 Lpm) or drain line length in excess
of 20' (6 m) require 3/4" (19 mm) drain line. Commercial
drain lines should be the same size as the drain line flow
control.
NOTE: The tank should have the distributor tube installed
and have the proper amount of regenerant in place.
4. Refer to the valve spec sheet for cutting height of the
distributor tube.
5. Lubricate the distributor O-ring seal and tank O-ring
seal. Place the main control valve on tank. Note: Only use
silicone lubricant.
6. Soldering of joints near the drain port must be done prior to
connecting the Drain Line Flow Control fitting (DLFC). Leave
at least 6" (15 cm) between the DLFC and solder joints
when soldering pipes that are connected on the DLFC.
Failure to do this could cause interior damage to the DLFC.
7. Plumber tape is the only sealant to be used on the drain
fitting.
8. Make sure that the floor is clean beneath the salt storage
tank and that the tank is level.
9. Place approximately 1" (25 mm) of water above the grid
plate. If a grid is not utilized, fill to the top of the air check
(Figure 1) in the salt tank. Do not add salt to the brine tank
at this time.
If grid plate is used, cut air check height just below
the grid plate. This is critical on 6", 7", 8" and 9"
tanks. The brine refill water must come above the
grid plate and make contact with the salt.
10. On units with a bypass, place in bypass position. Turn on
the main water supply. Open a cold soft water tap nearby
and let run a few minutes or until the plumbing is free from
foreign material (usually solder) that may have resulted
from the installation. Once clean, close the water tap.
11. Slowly place the bypass in service position and let water
flow into the mineral tank. When water flow stops, slowly
open a cold water tap nearby and let water run until the air
is purged from the unit.
12. Plug the transformer into an electrical outlet.
NOTE: All electrical connections must be connected according
to local codes. Be certain the outlet is uninterrupted.
60002 Rev E
Figure 1 Residential Air Check Valve
Electrical Connection
The controller operates on 12-volt DC power supply. This
requires use of the supplied power adapter included with your
system. For installation location assistance, see Transformer
Port Location on page "TRANSFORMER PORT LOCATION" on
page 28.
NOTE: The power source should be constant. Be certain the
power adapter is not on a switched outlet. Power
interruptions longer than eight hours may cause the
controller to lose the time setting. When power is
restored, the time setting must then be re-entered.
FLECK 5800 XTR2 Service Manual • 3
INSTALLATION continued
Outside
Outside
Bath TubLavatoryToilet Kitchen
Typical Residential System Plumbing
Faucet
Pump
or
Meter
Hot Water
Outlet
Water
Heater
Grounding
Strap
Bypass
Drain Line
Laundry Tubs
Softener
Figure 2 Softened Water Flow
Soft Water
Faucet
Hard Water
Brine Tank Overow Drain (Optional)
Floor Drain
4 • FLECK 5800 XTR2 Service Manual
START-UP INSTRUCTIONS/
SYSTEM DISINFECTION
FLUSHING & CONDITIONING
The water softener should be installed with the inlet,
outlet, and drain connections made in accordance with the
manufacturer’s recommendations, and to meet applicable
plumbing codes.
1. Program the valve control according to instructions shown
in this manual.
2. Start an immediate regeneration by holding the Extra Cycle
button for five seconds. Position the valve to backwash.
Ensure the drain line flow remains steady for 10 minutes or
until the water runs clear.
3. Position the valve to the brine draw/slow rinse position.
Ensure the unit is drawing water from the brine tank (this
step may need to be repeated).
4. Position the valve to the rapid rinse position. Check the
drain line flow, and run for five minutes or until the water
runs clear.
5. Position the valve to the start of the brine tank fill cycle.
Ensure water goes into the brine tank at the desired rate.
The brine valve drive cam will hold the valve in this position
to fill the brine tank for the first regeneration.
6. Replace control cover.
7. Put salt in the brine tank.
NOTE: Do not use granulated or rock salt.
Disinfection of Water Softeners
The materials of construction of the modern water softener
will not support bacterial growth, nor will these materials
contaminate a water supply. During normal use, a softener
may become fouled with organic matter, or in some cases with
bacteria from the water supply. This may result in an off-taste
or odor in the water.
Some softeners may need to be disinfected after installation
and some softeners will require periodic disinfection during
their normal life.
Depending upon the conditions of use, the style of softener, the
type of ion exchanger, and the disinfectant available, a choice
can be made among the following methods.
Sodium or Calcium Hypochlorite
Application
These materials are satisfactory for use with polystyrene
resins, synthetic gel zeolite, greensand and bentonites.
5.25% Sodium Hypochlorite
These solutions are available under trade names such as
Clorox*. If stronger solutions are used, such as those sold for
commercial laundries, adjust the dosage accordingly.
1. Dosage
A. Polystyrene resin; 1.2 fluid ounce (35.5 ml) per cubic
foot.
B. Non-resinous exchangers; 0.8 fluid ounce (23.7 ml) per
cubic foot.
2. Salt tank softeners
A. Backwash the softener and add the required amount
of hypochlorite solution to the well of the salt tank. The
salt tank should have water in it to permit the solution
to be carried into the softener.
B. Proceed with the normal recharge.
*Clorox is a trademark of the Clorox Company.
Calcium Hypochlorite
Calcium hypochlorite, 70% available chlorine, is available in
several forms including tablets and granules. These solid
materials may be used directly without dissolving before use.
1. Dosage
A. Two grains (approximately 0.1 ounce [3 ml]) per cubic
foot.
2. Salt tank softeners
A. Backwash the softener and add the required amount of
hypochlorite to the well of the salt tank. The salt tank
should have water in it to permit the chlorine solution to
be carried into the softener.
B. Proceed with the normal recharge.
FLECK 5800 XTR2 Service Manual • 5
TOUCHSCREEN CONTROL QUICK START
The XTR2 control was designed to be easy to set up and begin
using right out of the box. The following simple procedure can
be used to set up the system and begin treating water in most
typical applications.
NOTE: Steps 2 and 3 are optional and are not required to start
NOTE: Press
1. After plugging in the unit, the Format screen (Figure 3) is
the system. All control settings may be changed after
the unit is in service.
on any Quick Start screen to reset the screen
back to its default settings.
displayed.
Using the keypad, type the name of the water treatment
professional or company that the homeowner may call for
system service (optional).
To enter a letter using the keypad, quickly press the keypad
button the number of times that correspond with the
position of the correct letter on the button. For example,
to enter the letter "C", quickly press the ABC button three
times. Press
3. After pressing
(Figure 5) is displayed.
when finished.
, the Assistance/Mainten. Phone screen
Figure 3 Format Screen
Press the language button to adjust the system's displayed
language (international version only): English, French,
German, Italian, Spanish, or Dutch. Press
Press the units button to adjust the system's units of
measure (either U.S. or metric). Press
Press the hardness units button to adjust the system's
hardness units of measure (grains per gallon, mg/L or ppm,
German degrees, French degrees, or English degrees).
Press
if metric units are selected.
NOTE: If the screen is blank after plugging in the unit, touch
2. After pressing
(Figure 4) is displayed.
when finished. Hardness units are adjustable only
the screen to turn the screen on.
, the Assistance/Mainten. Name screen
Figure 4 Assistance/Mainten. Name Screen
when finished.
when finished.
Figure 5 Assistance/Mainten. Phone Screen
Enter the phone number of the water treatment
professional or company that the homeowner may call for
system service (optional). Press
4. After pressing
(Figure 6) is displayed.
Figure 6 Assistance/Mainten. Interval Screen
Use the Assistance/Mainten. Interval screen to set the
interval in which the homeowner will need to call a water
treatment professional for system service (optional). The
assistance interval can be based on a set number of months
(month based) or a number of regenerations (regen based).
Press the interval button to select a month-based or regenbased assistance interval, then press
the month or regen button (depending on your previous
selection), and select the number of months (up to 60) or
regenerations (up to 2000) until the homeowner will need to
call for service. Press
, the Assistance/Mainten. Interval screen
when finished.
when finished.
. Press either
6 • FLECK 5800 XTR2 Service Manual
TOUCHSCREEN CONTROL QUICK START
continued
5. After pressing , the Home screen (Figure 7) appears.
Next Scheduled
Day and Time
Regeneration
Cycle Wheel
Vacation
Assistance
Figure 7 Home Screen
The Day and Time button will be flashing, indicating that the
day of the week and time need to be set. If the date and time
are incorrect, press the Day and Time button to update to
the correct day and time. The Day and Time screen (Figure
8) appears.
Regeneration
Diagnostics
Settings
Current Cycle
Step
Regeneration
6. Start a regeneration by pressing the Regeneration button
. The Regeneration screen appears (Figure 9).
Figure 9 Regeneration Screen
• Press now to begin a regeneration immediately, or
press at regen. time to queue the regeneration for the
programmed regeneration time (2:00 AM default for
softeners, 12:00 AM default for filters). Pressing at regen.
time again will cancel the manual regeneration.
• During Regeneration, press the
advance to the next cycle step. Once in regeneration, the
volume or time will be displayed below the
7. For softener systems, put salt in the brine tank.
NOTE: Do not use granulated or rock salt.
The unit is now fully programmed and ready to treat water.
This quick setup uses the control's default settings, which are
appropriate for most residential applications.
button to immediately
button.
Day
Month
Hour
Minute
Figure 8 Day and Time Screen
Press the Day of Week, Hour, Minute, and AM/PM/HR
buttons to adjust the values to the correct day of week
and time. Setting the value of the AM/PM/HR button to
HR changes the display to a 24 hour clock. Press the Day,
Month, and Year buttons to adjust the values to the correct
date. Press the
Home screen. Press
without saving.
button when finished to return to the
to return to the Home screen
Year
Day of Week
AM/PM/HR
FLECK 5800 XTR2 Service Manual • 7
TOUCHSCREEN CONTROL FEATURES
Assistance
Features of the XTR2 Touchscreen Control
• Full-featured easy to use graphical touchscreen interface
for programming, servicing, and diagnostics.
• Non-linear programming no longer requires cycling
through every parameter when programming/servicing.
Buttons and Symbols
NOTE: Not all buttons appear on all screens.
Regeneration Cycle Wheel
• Displays the regeneration cycle step the system is
currently in. The wheel rotates with each step so that the
current step is shown in green.
NOTE: On metered units, the "Treatment" step on the
Regeneration Cycle Wheel will flash when water is
flowing through the unit.
• Displays a name and phone number to call for unit
service.
USB Connect
• Allows you to connect the control to a PC via a USB
cable for field programming or download of diagnostic
parameters via PC (Field Programmer application
required).
Screen Navigation Arrows
• Displayed in the upper-left and upper-right corners of
the screen, these arrows allow you to navigate from one
screen to another. NOTE: Settings on previous screen are
not saved unless
is pressed.
Settings Arrows
• These arrows allow you to change the values of certain
settings when programming the control.
Home
• Displays the Home screen.
Regeneration
• Displays the Regeneration screen, which allows you to
start a regeneration and manually cycle through the
regeneration steps.
Settings
• Displays the Settings screen, which allows you to adjust
commonly used settings. Pressing this button while in the
Settings screen provides access to the Master Settings
screen, which allows you to fully program the valve.
NOTE: Due to the complexity of these settings and the
potential for errors, Master Settings should only be
accessed by your local water professional.
Diagnostics
• Displays the Diagnostic screen, which can assist
in performing maintenance and troubleshooting
performance issues with the valve.
Alarm
• Displayed when an alarm has been triggered;
accompanied by an audible alarm. Press to silence the
audible alarm.
Error
• Displayed when an error has occurred. Press to display
the Error screen for more detailed error information.
Advance
• This arrow allows you to advance through cycle steps
during a regeneration.
Reset
• Displayed in the Diagnostics screen to reset Totalizer
and Peak Flow data and in Master Settings to reset
parameters to factory or non-factory settings.
Brightness/Sound
• Displays the Brightness/Sound screen, which allows you
to adjust the backlight of the control screen and allows
you to mute the alarms of the control.
Vacation Mode
• Halts all scheduled regenerations when pressed; press
again to resume normal operation. When Vacation Mode
is on, the 100 day regeneration error will be suspended.
8 • FLECK 5800 XTR2 Service Manual
Accept
• Press to save or accept changes in control configuration.
Cancel
• Press to cancel configuration and exit to previous screen
without saving.
TOUCHSCREEN CONTROL FEATURES
continued
Screen Features
Home Screen
Next Scheduled
Day and Time
Regeneration
Cycle Wheel
Regeneration
Current Cycle
Step
• Day and Time: Displays the currently programmed day of
the week and time. This button will flash if the control has
been reset.
Regeneration
Regenerate the system on demand by pressing the
Regeneration button on the home screen. Manual Regeneration
can only be used while the valve is in the treatment position.
From the Home screen, press the Regeneration button
Regeneration screen appears.
Return
to Home
Screen
. The
Vacation
Assistance
Figure 10 Home Screen
The Home screen is always displayed unless the control
settings are being configured or during regeneration. This
screen displays general information about the system and
allows you to start a manual regeneration or access control
settings. Features of the screen are described below, followed
by more detailed information about each feature.
NOTE: If no button is pushed for five minutes, the screen will
enter a power save mode. The unit will continue to
operate, but the screen will be blank. Touch anywhere
on the screen to exit power save mode.
• Regeneration: Press to start a manual regeneration.
• Settings: Press to access commonly used settings.
• Diagnostics: Press to view diagnostic data.
• Assistance: Press to display the name and phone number
to call for service.
• Vacation Mode: Press to halt all scheduled regenerations;
press again to resume normal operation.
• Regeneration Cycle Wheel: Displays the cycle steps the
valve will step through during a regeneration.
• Treatment: The unit is treating water
• Backwash: Water flows from the bottom of the vessel
to the top of the vessel to clean the media
• Draw: Brine is drawn into the media and then slowly
rinsed out
• Rapid Rinse: Water flows from the top of the vessel to
the bottom of the vessel to rinse the media
• Tank Refill: Brine tank is refilled with water
• Next Scheduled Regeneration: Displays the time to
next scheduled regeneration, or volume remaining until
regeneration in meter systems.
Diagnostics
Settings
Regeneration
Figure 11 Regeneration Screen
• Press now to begin a regeneration immediately, or
press at regen. time to queue the regeneration for the
programmed regeneration time (2:00 AM default for
softeners, 12:00 AM default for filters). Pressing at regen.
time again will cancel the manual regeneration.
• During Regeneration, press the
advance to the next cycle step. Once in regeneration, the
volume or time will be displayed below the
button to immediately
button.
Day and Time
From the Home screen (Figure 10) press the Day and Time
button. The Day and Time screen (Figure 12) appears.
Day
Month
Hour
Minute
Figure 12 Day and Time Screen
• Press the Day of Week, Hour, Minute, and AM/PM/HR
buttons to adjust the values to the correct day and time.
Setting the value of the AM/PM/HR button to HR changes
the display to a 24 hour clock. Press the Day, Month, and
Year buttons to adjust the values to the correct date.
Press the
screen.
button when finished to return to the Home
FLECK 5800 XTR2 Service Manual • 9
Year
Day of Week
AM/PM/HR
CAUTION
TOUCHSCREEN CONTROL FEATURES
continued
Settings
The Settings screen allows you to change basic control settings
including time of regeneration and water hardness. These
settings improve the operational efficiency of the system and
can be adjusted independently from other control settings
without needing to enter Master Settings.
From the Home screen, press the Settings button
Settings screen is displayed.
Brightness/Sound
Figure 13 Settings Screen
• Press day override to adjust the number of days since
last regeneration in which a new regeneration will
automatically be run whether one is scheduled or not.
• Press regen time to adjust the time of day that an
automatic regeneration cycle will begin.
• Press hardness to adjust the hardness setting. This value
should match the hardness of the incoming untreated
water supply.
NOTE: Changing the hardness setting recalculates treatment
Additional features may be accessed from the Settings screen
by pressing the buttons at the bottom of the screen (see Figure
13):
NOTE: Due to the complexity of these settings and the
NOTE: Settings can not be accessed during a regeneration.
volume and regeneration interval. This setting should
only be changed on the advice of a professional.
• Press
the Home screen.
• Master Settings: Displays the Master Settings screen,
which allows you to fully program the valve.
• Brightness/Sound: Displays the Brightness/Sound
screen, which allows you to adjust the backlight of the
control screen and allows you to mute the alarms of the
control.
to save your changes or press to return to
potential for errors, Master Settings should only be
accessed by your local water professional.
If a regeneration starts while in the settings menu,
the screen will return to the main screen and all
parameters will be voided.
Master Settings
. The
User Assistance
The Assistance screen displays the name and phone number
that the homeowner may call for service of the unit. Press the
Assistance button
screens. The Assistance screen is displayed.
• This information is entered upon initial control startup
(see TOUCHSCREEN CONTROL QUICK START) or can be
changed in Master Settings.
• Press the Home button
NOTE: The Assistance screen is also displayed automatically
when the system reaches the programmed assistance
interval. See TOUCHSCREEN CONTROL QUICK START.
from the Master Settings or Home
Figure 14 Assistance Screen
to return to the Home screen.
Master Settings
The Master Settings screens include all configurable
parameters available in the control.
Improperly adjusting master settings may cause
the system to operate incorrectly. Before entering
master settings please contact your professional
water dealer.
From the Settings screen, press the Settings button .
A warning message appears.
Figure 15 Master Settings Warning Screen
• Press
to return to the Home screen.
to continue to the Password screen or press
10 • FLECK 5800 XTR2 Service Manual
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