Pentair Fleck 2850 Service Manual

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Page 1

Model 2850

Service Manual

IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference

Page 2

Table of Contents

Job Specication Sheet..........................................................................................................................................3

General Commercial Pre-Installation Check List....................................................................................................4

3200 Timer Setting Procedure................................................................................................................................5

3210 Timer Settings...............................................................................................................................................6

3200 & 3210 Timer Series Regeneration Cycle Program Setting Procedure.........................................................7

3200 Timer Assembly.............................................................................................................................................8

3200 Timer Assembly Parts List.............................................................................................................................9

3210 Timer Assembly...........................................................................................................................................10

3210 Timer Assembly Parts List............................................................................................................................11

Control Valve with 1700 Injector Assembly...........................................................................................................12

Control Valve with 1700 Injector Assembly Parts List...........................................................................................13

Environmental Power Head Assembly................................................................................................................. 14

Environmental Power Head Assembly Parts List................................................................................................. 15

Control Drive Assembly........................................................................................................................................16

Control Drive Assembly Parts List........................................................................................................................17

Manual Drive Assembly & Parts List....................................................................................................................18

1600 Brine System Assembly & Parts List........................................................................................................... 19

1700 Brine System Assembly...............................................................................................................................20

1700 Brine System Assembly Parts List...............................................................................................................21

1710 Brine System Assembly & Parts List........................................................................................................... 22

1600 Service Valve Operator Assembly & Parts List............................................................................................ 23

2300 Safety Brine Valve Assembly & Parts List...................................................................................................24

2310 Safety Brine Valve Assembly & Parts List...................................................................................................25

2350 Safety Brine Valve Assembly & Parts List...................................................................................................26

1” Meter Assembly & Parts List............................................................................................................................ 27

1 1/2” Meter Assembly & Parts List...................................................................................................................... 28

Service Assemblies.............................................................................................................................................. 30

Service Instructions.............................................................................................................................................. 32

General Service Hints for Meter Control..............................................................................................................33

Water Conditioner Flow Diagrams........................................................................................................................34

Flow Data & Injector Draw Rates.........................................................................................................................36

System #4 - Typical Single Tank Installation with Optional Meter........................................................................ 37

System #5 Interlock - Typical Twin Tank Installation with Optional Meter Interlock

and No Hard Water Bypass.................................................................................................................................. 38

System #6 - Twin Series Regeneration Installatio nwith a Remote Meter............................................................39

System #7 - Twin Alternator Installation with a Remote Meter............................................................................. 40

System #4 - Single Valve Regeneration Immediate and Delayed Valve Wiring................................................... 41

System #4 - with Remote Starter Valve Wiring..................................................................................................... 42

System #5 - Interlocked Regeneration Valve Wiring............................................................................................43

System #6 - Series Regeneration Valve Wiring.................................................................................................... 44

System #7 - Alternating Regeneration 230V / 3-Way Solenoid Output Valve Wiring...........................................45

System #7 - Alternating Regeneration 24V / 120V / 3-Way Solenoid Output Valve Wiring..................................46

IMPORTANT: The information, specications and illustrations in this manual are based on the latest information available at the time of printing. The manufacturer reserves the right to make changes at any time without notice.

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Job Specication Sheet

*Job No.

*Model No.

*Water Test

*Capacity Per Unit

*Mineral Tank Size Diameter Height

*Brine Tank Size & Salt Setting per Regeneration

*2850 Control Valve Specications

1. Type of Timer

A. 7 Day or 12 Day

B. *625 to 10,625 Gallon Meter or

*3,125 to 53,125 Gallon Meter or

*Other C. Meter Wiring Package

1. System #4 - 1 Tank, 1 Meter, Immediate or Delayed Regeneration

2. System #5 - 2 Tanks, 2 Meters, Interlock

3. System #6 - 2 Tanks, 1 Meter, Series Regeneration

4. System #7 - 2 Tanks, 1 Meter, Alternator

2. Timer Program Settings

A. Backwash Minutes

B. Brine & Slow Rinse Minutes

C. Rapid Rinse Minutes

D. Brine Tank Rell Minutes

3. Drain Line Flow Control gpm

4. Brine Line Flow Controller gpm

5. Injector Size #

6. Service Valve Operation Units (SVO)

Size of Service Valve

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General Commercial Pre-Installation Check List

WATER PRESSURE: A minimum of 25 pounds of water pressure is required for regeneration valve to operate

effectively.

ELECTRICAL FACILITIES: A continuous 115 volt, 60 Hertz current supply is required. Make certain the current

supply is always hot and cannot be turned off with another switch.

EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is

built up heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron lter unit should be installed ahead of the water softener.

LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain. BY-PASS VALVES: Always provide for the installation of a by-pass valve. CAUTION: Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 100° F, and the unit

cannot be subjected to freezing conditions.

Installation Instructions

1. Place the softener tank where you want to install the unit making sure the unit is level and on a rm base. (Maximum 4 feet apart for twin units)

2. All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be the same size as the drain line ow control connection. Water meters are to be installed on soft water outlets. Twin units with 1 meter shall be installed on common soft water outlet of units.

3. Solder joints near the drain must be done prior to connecting the Drain Line Flow Control tting. Leave at least 6” between the DLFC and solder joints when soldering when the pipes are connected on the DLFC. Failure to do this could cause interior damage to the DLFC.

4. Teon tape is the only sealant to be used on the drain tting. The drain from twin units may be run through a common line.

5. Make sure that the oor is clean beneath the salt storage tank and that it is level.

6 Place approximately 1” of water above the grid plate (if used) in your salt tank. Salt may be placed in the unit

at this time.

7. Place in by-pass position. Turn on the main water supply. Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have resulted from the installation.

8. Place the by-pass in service position.

9. Manually index the softener control into “service” position and let water ow into the mineral tank. When water ow stops, close inlet valve, place control in “backwash” position to relieve head of air, then gradually open inlet valve to purge remaining air in tank. Return control to service position.

10. Electrical: All electrical connections must be connected according to codes. Use electrical conduit if

applicable. Plug into power supply.

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How To Set Days On Which Water Conditioner Is To

Regenerate:

Rotate the skipper wheel until the number “1” is at the red pointer. Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip ngers. Each tab is one day. Finger at red pointer is tonight. Moving clockwise from the red pointer, extend or retract ngers to obtain the desired regeneration schedule.

How To Set The Time Of Day:

1. Press and hold the red button in to disengage the

drive gear.

2. Turn the large gear until the actual time of day is at

the time of day pointer.

3. Release the red button to again engage the drive

gear.

How To Manually Regenerate Your Water Conditioner At Any Time:

1. Turn the manual regeneration knob clockwise.

2. This slight movement of the manual regeneration

knob engages the program wheel and starts the regeneration program.

3. The black center knob will make one revolution in

the following approximately three hours and stop in the position shown in the drawing.

4. Even though it takes three hours for this center knob

to complete one revolution, the regeneration cycle of your unit might be set only one half of this time.

5. In any event, conditioned water may be drawn after

rinse water stops owing from the water conditioner drain line.

How to Adjust Regeneration Time:

1. Disconnect the power source.

2. Locate the three screws behind the manual

regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob.

3. Loosen each screw slightly to release the pressure

on the time plate from the 24 hour gear.

4. Locate the regeneration time pointer on the inside

of the 24 hour dial in the cut out.

5. Turn the time plate so the desired regeneration time

aligns next to the raised arrow.

6. Push the red button in and rotate the 24 hour dial.

Tighten each of the three screws.

7. Push the red button and locate the pointer one more

time to ensure the desired regeneration time is correct.

8. Reset the time of day and restore power to the unit.

3200 Timer Setting Procedure

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3210 Timer Settings

Typical Programming Procedure

Calculate the gallon capacity of the system, subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear.

NOTE: Drawing shows 8,750 gallon setting. The

capacity (gallons) arrow denotes remaining gallons exclusive of xed reserve.

How To Set The Time Of Day:

Press and hold the red button in to disengage the

drive gear. Turn the large gear until the actual time of day is

opposite the time of day pointer. Release the red button to again engage the drive

gear.

How To Manually Regenerate Your Water Condi-

tioner At Any Time:

Turn the manual regeneration knob clockwise.

This slight movement of the manual regeneration

knob engages the program wheel and starts the regeneration program. The black center knob will make one revolution in

the following approximately three hours and stop in the position shown in the drawing. Even though it takes three hours for this center

knob to complete one revolution, the regeneration cycle of your unit might be set for only one half of this time. In any event, conditioned water may be drawn after

rinse water stops owing from the water conditioner drain line.

Immediate Regeneration Timers:

These timers do not have a 24 hour gear. Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions.

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NOTE: To set meter capacity

rotate manual knob one - 360° revolution to set gallonage.

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Regeneration Cycle Program Setting Procedure

(Brine Tank Rell Separate from Rapid Rinse)

How To Set The Regeneration Cycle Program:

The regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions.

3200 & 3210 Series Timers (Figure to Right)

To expose cycle program wheel, grasp timer in

upper left-hand corner and pull, releasing snap retainer and swinging timer to the right. To change the regeneration cycle program, the

program wheel must be removed. Grasp program wheel and squeeze protruding lugs toward center, lift program wheel off timer. (Switch arms may require movement to facilitate removal) Return timer to closed position engaging snap

retainer in back plate. Make certain all electrical wires locate above snap retainer post.

3200 & 3210 Timer Series

Timer Setting Procedure for 3200 & 3210 Timer

How To Change The Length Of The Backwash

Time:

The program wheel as shown in the drawing is in the service position. As you look at the numbered side of the program wheel, the group of pins starting at zero determines the length of time your unit will backwash.

EXAMPLE: If there are six pins in this section, the time

of backwash will be 12 min. (2 min. per pin). To change the length of backwash time, add or remove pins as required. The number of pins times two equals the backwash time in minutes.

How To Change The Length Of Brine And Rinse

Time:

The group of holes between the last pin in the

backwash section and the second group of pins determines the length of time that your unit will brine and rinse (2 min. per hole.) To change the length of brine and rinse time, move

the rapid rinse group of pins to give more or fewer holes in the brine and rinse section. Number of holes times two equals brine and rinse time in minutes.

How To Change The Length Of Rapid Rinse:

The second group of pins on the program wheel

determines the length of time that your water conditioner will rapid rinse. (2 min. per pin.) To change the length of rapid rinse time, add or

remove pins at the higher numbered end of this section as required. The number of pins times two equals the rapid rinse time in minutes.

How To Change The Length Of Brine Tank Rell

Time:

The second group of holes in the program wheel

determines the length of time that your water conditioner will rell the brine tank (2 min. per hole.) To change the length of rell time, move the two

pins at the end of the second group of holes as required. The regeneration cycle is complete when the outer

microswitch is tripped by the two pin set at end of the brine tank rell section. The program wheel, however, will continue to rotate

until the inner micro-switch drops into the notch on the program wheel.

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Page 8

3200 Timer Assembly

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3200 Timer Assembly Parts List

. 1....................1.....................13870...................Housing, Timer, 3200

. 2....................1.....................13011...................Arm, Cycle Actuator

. 3....................1.....................40096-24.............. Dial 12AM Regen Assy, Black

40096-02.............. Dial 2AM Regen Assy, Black

. 4....................1.....................13886...................Knob, 3200

. 5....................5.....................13296...................Screw, Hex Wsh, 6-20 x 1/2 Type 25 Steel Zinc

. 6....................1.....................11999...................Label, Button

. 7....................1.....................14381...................Skipper Wheel Assy, 12 Day

. . . 14860...................Skipper Wheel Assy, 7 Day

. 8....................1.....................13014...................Pointer, Regeneration

. 9....................1.....................14265...................Clip, Spring

. 10..................2.....................13311...................Spring, Detent, Timer

. 11..................2.....................13300................... Ball, 1/4” SS

. 12..................1.....................15424...................Spring, Detent, Timer

. 13..................1.....................13911...................Gear, Main Drive, Timer

. 14..................1.....................19210...................Program Wheel Assy, 3200

. 15..................21...................15493...................Pin, Spring, 1/16 x 5/8 SS

. 16..................1.....................13018...................Pinion, Idler

. 17..................1.....................13312...................Spring, Idler Shaft

. 18..................1.....................13017...................Gear, Idler

. 19..................1.....................13164...................Gear, Drive

. 20..................1.....................13887...................Plate, Motor Mounting

. 21..................1.....................18743-1................ Motor, 120V, 60Hz 1/30 RPM, 5600

19659-1................ Motor, 24V, 60 Hz 1/30 RPM

. 22..................2.....................13278...................Screw, Phil Hd Mach, 6-32 x 1/8 Steel Zinc

. 23..................3.....................11384...................Screw, Phil, 6-32 x 1/4 Zinc

. 24..................1.....................13881...................Bracket, Hinge Timer

. 25..................3.....................14087...................Insulator

. 26..................1.....................10896...................Switch, Micro

. 27..................1.....................15320...................Switch, Micro, Timer

. 28..................2.....................11413...................Screw, Pan Hd Mach, 4-40 x 1 1/8 MS Steel Zinc

. 29..................1.....................14007...................Label, Time of Day

. 30..................1.....................14045...................Label, Instruction

. 31..................1.....................13864...................Ring, Skipper Wheel

. 32..................1.....................15066...................Ball, 1/4” Delrin

Not Shown....1.....................13902................... Harness, 3200

Not Shown....2.....................40422................... Nut, Wire, Tan

Not Shown....1.....................15354-01..............Wire, Ground 4”

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3210 Timer Assembly

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3210 Timer Assembly Parts List

Item No. Quantity Part No. Description

. 1...................1....................13870-01..................Housing Assembly, Timer, 3210

. 2...................1....................13802.......................Gear, Cycle Actuator

. 3...................1....................40096-24..................Dial 12AM Regen Assy, Black

40096-02..................Dial 2AM Regen Assy, Black

. 4...................1....................13886.......................Knob, 3200

. 5...................4....................13296.......................Screw, Hex Wsh, 6-20 x 1/2 Type 25 Steel Zinc

. 6...................2....................11999.......................Label, Button

. 7...................1....................60405-15..................Program Wheel, w/3/4” Std Label with People Label Set

60405-50..................Program Wheel, w/2” Std Label Set @ 21

. 8...................1....................13806.......................Retainer, Program Wheel

. 9...................1....................13748.......................Screw, Flt Hd St, 6-20 x 1/2 Type 25 316 S.S.

. 10.................1....................14265.......................Clip, Spring

. 11.................1....................15424.......................Spring, Detent, Timer

. 12.................1....................15066.......................Ball, 1/4” Delrin

. 13.................1....................13911.......................Gear, Main Drive, Timer

. 14.................1....................19210.......................Program Wheel Assy

. 15.................21..................15493.......................Pin, Spring, 1/16 x 5/8 SS

. 16.................1....................13018.......................Pinion, Idler

. 17.................1....................13312.......................Spring, Shaft

. 18.................1....................13017.......................Gear, Idler

. 19.................1....................13164.......................Gear, Drive

. 20.................1....................13887.......................Plate, Motor Mounting

. 21.................1....................18743.......................Motor, 120V, 60Hz, 1/30 RPM, 5600

19659-1....................Motor, 24V, 60Hz, 1/30 RPM

. 22.................2....................13278.......................Screw, Phil Hd Mach, 6-32 x 1/8 Steel Zinc

. 23.................1....................13830.......................Pinion, Program Wheel Drive

. 24.................1....................13831.......................Clutch, Drive Pinion

. 25.................1....................14276.......................Spring, Meter Clutch

. 26.................1....................14253.......................Retainer, Clutch Spring

. 27.................3....................11384.......................Screw, Phil, 6-32 x 1/4 Zinc Rolling Screw

. 28.................1....................13881.......................Bracket, Hinge Timer

. 29.................3....................14087.......................Insulator

. 30.................1....................10896.......................Switch, Micro

. 31.................1....................15320.......................Switch, Micro, Timer

. 32.................2....................11413.......................Screw, Pan Hd Mach, 4-40 x 1 1/8 MS Steel Zinc

. 33.................1....................14007.......................Label, Time of Day,

. 34.................1....................14045.......................Label, Instruction

Not Shown...1....................13902.......................Harness, 3200

Not Shown...2....................40422.......................Nut, Wire, Tan

Not Shown...1....................15354-01..................Wire, Ground 4”

Not Shown...1....................15465.......................Label, Caution

Not Shown...1....................14198.......................Label, Indicator

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Control Valve with 1700 Injector Assembly

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Control Valve with 1700 Injector Assembly Parts List

Item No. Quantity Part No. Description

. 1....................1.....................16250.......................Valve Body, 2850

16250-01..................Valve Body, 2850, Machd

. 2....................6.....................16101.......................Seal, 2850

. 3....................5.....................16638.......................Spacer, 9500/2850

. 4....................1.....................16092.......................Piston, 2850

. 5....................1.....................16436.......................Piston, 2850

. 6....................1.....................16395.......................End Plug Assy, 2850

16395-01..................End Plug Assy, 2850, Hot Water

. 7....................1.....................14805.......................Gasket, Injector Body, 1600/1700

. 8....................1.....................16455.......................O-ring, -347

. *9..................1.....................13577.......................O-ring, -226

. 10..................1.....................19606.......................Piston, 2850, NHWBP

. 11..................1.....................19300.......................Rod, Piston, 2850

. 12..................1.....................10909.......................Pin, Link

. 13..................1.....................19339.......................Spacer, 2850, NHWBP

. 14..................2.....................13386.......................Screw, Hex Hd Mach, 1/4 - 20x1

. 15..................1.....................16395-02..................End Plug Assy/2850, NHWBP

. 16..................1.....................19298-01..................Piston Assy, 2850, NHWBP, O-ring

Not Shown....1.....................60366-xx..................DLFC 1” NPT (not shown) - specify size

Not Shown....1.....................17996.......................Disperser, Air, Injector

Not Shown....1.....................19608-15..................Disperser, Commercial 1 1/2” 2850/2900/9500

Optional Side Mount:

. 17..................1.....................40316.......................Adapter, Sidemount

. 18..................1.....................40368.......................O-ring, -160, Sidemount, Flange

. 19..................1.....................40372.......................O-ring, -142

. 20..................1.....................40310.......................Base, 2850/2900/3930, Rotating

. 21..................7.....................19768.......................Screw, Hex Hd, 3/8-16x1, Cap 18-8

. 22..................7.....................40375.......................Washer, Flat, 3/8, Type A, N-SERS

* Do not use O-ring if control is side mounted.

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Environmental Power Head Assembly

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Environmental Power Head Assembly Parts List

Item No. Quantity Part No. Description

. 1

.....................1..................... 18697-15................................Backplate, Hinged

. 2

........................................... 3200 Clock Timer Assy...........3200 Clock Timer Assy

3200 Meter Timer Assy

. 3

.....................1..................... 41543......................................Motor, Drive, 115V, 50/60 Hz

. . . 41544 . . . 41545 . 4

.....................1..................... 60160-10................................Drive Cam Assy, STF, Black

. 5

.....................1..................... 17904......................................Bushing, Heyco 1/2, Heyco #2073

. 6

.....................3..................... 10302......................................Insulator, Limit Switch

. 7

.....................2..................... 10218......................................Switch, Micro

. 8

.....................2..................... 14923......................................Screw, Pan Hd Mach, 4-40 X 1 MS Steel Zinc

. 9

.....................1..................... 10896......................................Switch, MIcro

. 10 . 11 . . . 12777 . . . 15770 . . . 15805 . 12 . 13 . 14 . 15 . 16 . 17 . 18 . 19 . 20 . 21 . 22 . 23 . 24 . 25 . 26 . 27 . 28 . 29 . 30 . 31 . 32 . 33

13547-01 13547-02

. 34 . . . 19303

40084-12

. . . . 2900/3150/3900

40085-12

...................2..................... 11805......................................Screw, Rd Hd, 4-40 X 5/8 TYPE 1 Steel Zinc

...................1..................... 12472......................................Cam Assy, Tri-Stack, After RR

...................2..................... 10338......................................Pin, Roll 3/32 x 7/8

...................1..................... 10269......................................Nut, Jam, 3/4-16

...................1..................... 10712......................................Fitting, Brine Valve

...................1..................... 14822......................................Harness, 2900

...................2..................... 19691......................................Plug, .750 Dia Recessed, Black

...................1..................... 15806......................................Plug, Hole, Heyco #2693

...................1..................... 19801......................................Plug, .190 Dia, White Heyco 0307

...................7..................... 19800......................................Plug, .140 Dia, White Heyco 0304

...................4..................... 10300......................................Screw, Slot Hex Wsh, 8-18 X 3/8 Type “B” RC 44-47

...................1..................... 18691-02................................Nut, Conduit Fitting 1/2”

...................1..................... 40038-03................................Label, Voltage, 120V, 3200ET

...................1..................... 17421......................................Plug, 1.20 Hole Heyco #2733

...................1..................... 60219-02................................Cover Assy, Environmental, Black w/Clear Window

...................1..................... 19772......................................Bracket, Terminal Block

...................1..................... 40174......................................Terminal Block, Green/Yellow Commercial, 809-260/141

...................6..................... 41084......................................Terminal Block, Segment, Gray

...................1..................... 41085......................................Endplate, Terminal Block, Gray

...................2..................... 15250......................................Label, Terminal Strip

...................2..................... 13296......................................Screw, Hex Wsh, 6-20 6-20 x 1/2 Type 25 Steel Zinc

...................1..................... 40400......................................Harness, Drive, Designer/Environmental

...................1..................... 40175-01................................Wire, Ground, Commercial Valves

...................1..................... 13547......................................Strain Relief, Flat Cord Heyco #30-1

...................1..................... 11545......................................Powercord, 4’ European, Black

......................................Motor, Drive, 24V, 50/60 Hz

......................................Motor, Drive, 230V, 50/60 Hz

......................................Cam, Shut-Off Valve

......................................Cam Assy, Special Tri-Stack, After Brine Fill

......................................Cam, SVO

................................Strain Relief, Euro Round Cord

................................Strain Relief, U.S. Round

......................................Powercord, 8’, Australian

................................Powercord, 12’ US, Round, 120V, Sys 5, 6, 7 &

................................Powercord, 12’ US, Round, 240V

...........3200 Meter Timer Assy

Page 15

Page 16

Control Drive Assembly

Page 16

Page 17

Control Drive Assembly Parts List

Item No. Quantity Part No. Description

. 1....................1.....................40264.......................Backplate, SS/SVO, w/T Screws

. 2....................1......................................................Timer - 3200 7 Day

- 3200 12 Day

- 3210 Meter

. 3....................1.....................40084-12..................Power Cord, 12’ US, Round, 120V Sys 5, 6, 7 &

2900/3150/3900 #4

. 4....................1.....................13547.......................Strain Relief, Flat Cord Heyco #30-1

. 5....................1.....................40400.......................Harness, Drive, Designr/Envirmtl

. 6....................5.....................10872.......................Screw, Hex Wsh, 8-32 x 17/64 18-8 S.S.

. 7....................1.....................10774.......................Bracket, Motor Mounting

. 8....................2.....................10231.......................Screw, Slot Hex, 1/4 - 20 x 1/2 18-8 S.S.

. 9....................2.....................10302.......................Insulator, Limit Switch

. 10..................2.....................10218.......................Switch, Micro

. 11..................1.....................10909.......................Pin, Link

. 12..................1.....................10250.......................Ring, Retaining

. 13..................1.....................10621.......................Link

. 14..................1.....................12576.......................Cam, Drive STF

. . . 12102.......................Cam, Rapid Rinse

. 15..................2.....................10338.......................Pin, Roll 3/32 x 7/8

. 16..................1.....................13366.......................Bearing, Drive

. 17..................2.....................14923.......................Screw, Pan Hd Mach, 4-40 x 1 MS Steel Zinc

. 18..................1.....................40384.......................Motor, Drive, 115V, 60Hz, Sp, Fam1

. . . 40385.......................Motor, Drive, 24V, 50/60 Hz, Sp Fam 1

. . . 40386.......................Motor, Drive, 220V, 50/60 Hz, Sp Fam 1

. 19..................1.....................60232-110................Cover, Designer, 1 pc. Black

. 20..................1.....................12777.......................Cam, Shut-Off Valve

. . . 10815.......................Cam, Brine Valve, RR

. . . 12472.......................Cam Assy, Tri-Stack, After RR (Not Shown)

Not Shown....2.....................10300.......................Screw, Slot Hex Wsh, 18-8 3/8 Type “B”

Not Shown....1.....................12114.......................Bracket, Motor Outboard, Coated

Not Shown....2.....................15742.......................Screw, Cover

Not Shown....2.....................15833.......................Stand-Off

Not Shown....2.....................19367.......................Screw, Designer Cover, Thumb 8-32 Black

Page 17

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Manual Drive Assembly & Parts List

Item No. Quantity Part No. Description

. 1.................... 1.....................12593.......................Backplate, Manual

. 2.................... 1.....................12592.......................Bracket, Lever Position

. 3.................... 1.....................12596.......................Screw, Spec Mach, 1/4 - 20 x 1/2

. 4.................... 1.....................12707.......................Washer, Spring

Not Shown.... 1.....................10909.......................Pin, Link

. 6.................... 1.....................11235.......................Nut, Hex, 1/4 - 20, Mach Screw, Zinc

. 7.................... 1.....................12594.......................Lever, Valve Position

. 8.................... 2.....................10231.......................Screw, Slot Hex, 1/4 - 20 x 1/2 18-8 S.S.

. 9.................... 1.....................60224-xx..................Cover, Manual Control

. 10.................. 1.....................12597.......................Label, Manual Valve, Softener

. . . 14219.......................Label, Manual Valve, Filter

. 11.................. 4..................... 10300.......................Screw, Slot Hex Wsh, 8-18 x 3/8 Type “B” RC44-47

Page 18

Page 19

1600 Brine System Assembly & Parts List

Item No. Quantity Part No. Description

. 1 . 2 . 3 . 4 . 5 . 6

16508-01

. 7 . 8 . 9 . 10 . 11 . 12 . 13 . 14 . 15

60020-50 60020-100

. 16 . 17 . 18 . 19 . 20 . 21 . 22 . 23 . 24 . 25 . . . 10330 . . . 10332

................1..............................10328...........................Fitting, Elbow, 90 Deg. 1/4 PT x 3/8T

................1..............................12767...........................Screen, Brine

................2..............................10332...........................Fitting, Insert, 3/8

................3..............................10329...........................Fitting, Tube, 3/8 Nut, Brass

................3..............................10330...........................Fitting, Sleeve, 3/8 Celcon

................1..............................16508...........................Tube, Brine, 1600, PVC

.....................Tube, Brine Valve, 2850/1600

................1..............................10250...........................Ring, Retaining

................1..............................11749...........................Guide, Brine Valve Stem

................1..............................10249...........................Spring, Brine Valve

..............1..............................12550...........................Quad Ring, -009

..............1..............................12748...........................Brine Valve Body Assy, 1600 w/Quad Ring

..............1..............................12552...........................Brine Valve Stem, 1600

..............1..............................12626...........................Seat, Brine Valve

..............1..............................11982...........................O-Ring, -016

..............1..............................60020-25.....................BLFC, .25 GPM, 1600

.....................BLFC, .50 GPM, 1600

...................BLFC, 1.0 GPM, 1600

..............2..............................10692...........................Screw, Slot Hex Hd, 10 - 24X 18-8 S.S.

..............1..............................11893...........................Cap, Injector, SS

..............1..............................10229...........................Gasket, Injector Cap, 1600

..............1..............................10227...........................Screen, Injector

..............1..............................10913...........................Nozzle, Injector

..............1..............................10914...........................Throat, Injector

..............1..............................17776...........................Body, Injector, 1600

..............1..............................16221...........................Disperser, Air

..............1..............................14805...........................Gasket, Injector Body, 1600/1700

..............1..............................10329...........................Fitting, Tube, 3/8 Nut, Brass

...........................Fitting, Sleeve, 3/8 Celcon

...........................Fitting, Insert, 3/8

Page 19

Page 20

1700 Brine System Assembly

Page 20

Page 21

1700 Brine System Assembly Parts List

Item No. Quantity Part No. Description

. 1....................1.....................14792.......................Plug, End, Brine Valve

. 2....................1.....................13201.......................Quad Ring, -020

. 3....................1.....................12085.......................Washer, Flow, 1.2 GPM

. . . 12086.......................Washer, Flow, 1.5 GPM

. . . 12087.......................Washer, Flow, 2.0 GPM

. . . 12088.......................Washer, Flow, 2.4 GPM

. . . 12089.......................Washer, Flow, 3.0 GPM

. . . 12090.......................Washer, Flow, 3.5 GPM

. . . 12091.......................Washer, Flow, 4.0 GPM

. . . 12092.......................Washer, Flow, 5.0 GPM

. 4....................1.....................14785-01..................Retainer, Flow Control

. 5....................2.....................14811.......................O-ring, -210, 560CD, Brine

. 6....................1.....................14798.......................Spacer, 1700, Brine

. 7....................1.....................14795.......................Piston, Brine Valve

. 8....................1.....................14797.......................Brine Valve Stem

. 9....................1.....................14790.......................Brine Valve Body

. 10..................1.....................12550.......................Quad Ring, -009

. 11..................1.....................15310.......................Spring, Brine Valve

. 12..................1.....................10250.......................Retaining Ring

. 13..................1.....................15517.......................Guide, Stem

. 14..................1.....................15415.......................Fitting, Insert, 1/2”, Tube

. 15..................2.....................15414.......................Nut, 2900, w/Sleeve

. 16..................1.....................15413.......................Fitting, Elbow, Male, 1/2T x 3/8 NPT

. 17..................1.....................16460....................... Tube, Brine, 2850, 9.123”

. . . 19338.......................Tube, Brine, 2850, NHWBP

. . . 15414.......................Nut, 2900, w/Sleeve

. 18..................2.....................16123.......................Nut, Brass

. 19..................2.....................16124.......................Fitting, Sleeve, Delrin

. 20..................1.....................16974.......................Fitting, Plstc, Female, 3/4 x 3/4 Slip - Not Shown

. 21..................1.....................17777.......................Body, Injector, 1700

. 22..................1.....................*14802......................Throat, Injector

. 23..................1.....................17777.......................Body, Injector, 1700

. 24..................1.....................*14801......................Nozzle, Injection

. 25..................1.....................10229.......................Gasket, Injector Cap, 1600

. 26..................1.....................11893.......................Cap, Injector, SS

. . . 10228.......................Cap, Injector

. 27..................2.....................14804.......................Screw, Hex Hd Mach, 10 - 24 x 2 3/4” 18-8 SS

NOTE: Item number 26 (11893) is used on injector sizes 2 through 5C. Part number 10228 is used on injector

sizes 6C and 7C.

Page 21

Page 22

1710 Brine System Assembly & Parts List

Item No. Quantity Part No. Description

. 1....................1.....................41202.......................Brine Valve, 1700, Plastic, Top

. 2....................1.....................14785-01..................Retainer, Flow Control

. 3....................1.....................14811.......................O-Ring, -210, 560CD, Brine

. 4....................1.....................14798.......................Spacer, 1700, Brine

. 5....................1.....................14795.......................Piston, Brine Valve

. 6....................1.....................41203.......................Stem, Brine, 1710, Plastic, 2900

. 7....................1.....................41201.......................Brine Valve, 1700, Plastic, Bottom

. 8....................5.....................17908.......................Sleeve, Brine Valve Stem

. 9....................1.....................12550.......................Quad Ring, -009

. 10..................3.....................41547.......................O-Ring, 2mmx35mm

. 11..................2.....................15310.......................Spring, Brine Valve

. 12..................2.....................10250.......................Ring, Retaining

. 13..................1.....................17906.......................Guide, Brine Valve Stem

. 14..................2.....................14202-01..................Screw, Hex Wsh Mach, 8-32 X 5/16 18-8 S.S.

. 15..................2.....................41056.......................Nut Assembly, 1/2” Plastic

Not Shown....1.....................19151.......................Washer, Flow, 1.0 Gpm

. 18

. 19..................1.....................15415.......................Fitting, Insert, 1/2”, Tube

. 20..................1.....................16460.......................Tube, Brine, 2850, 9.123”

. 21..................1.....................19925.......................Gasket, Injector Body, 1700

. 22..................1.....................17777-03..................Body, Injector, 1700

. 23..................1.....................14802-++C...............Throat, Injector

. 24..................1.....................13771.......................O-ring, -012

. 25..................1.....................14801-++C...............Nozzle, Injector

. 26..................1.....................10229.......................Gasket, Injector Cap, 1600

. 27..................1.....................10228.......................Cap, Injector

. 28..................2.....................14804.......................Screw, Hex Head Mach, 10 - 24 x 2 3/4 18-8 S.S.

. 29..................1.....................15413.......................Fitting, Elbow, Male, 1/2T X 3/8NPT

..................1.....................15414.......................Nut, 2900, w/Sleeve

Page 22

Page 23

1600 Service Valve Operator Assembly & Parts List

Item No. Quantity Part No. Description

. 1....................1.....................11749.......................Guide, Brine Valve Stem

. 2....................1.....................10250.......................Ring, Retaining

. 3....................1.....................10249.......................Spring, Brine Valve

. 4....................1.....................12550.......................Quad Ring, -009

. 5....................1.....................10785.......................SVO Body Assy Brass Valves

. 6....................1.....................12552.......................Brine Valve Stem, 1600

. 7....................1.....................12626.......................Seat, Brine Valve

. 8....................3.....................10332.......................Fitting, Insert, 3/8

. 9....................3.....................10330.......................Fitting, Sleeve, 3/8 Celcon

. 10..................3.....................10329.......................Fitting, Tube, 3/8 Nut, Brass

. 11..................1.....................10331.......................Fitting, Compression, 1/4” x 3/8”

Page 23

Page 24

2300 Safety Brine Valve Assembly & Parts List

Item No. Quantity Part No. Description

. 1.................... 1.....................60027-FFA...............Safety Brine Valve Body, 2300 Fitting Facing Arm

60027-FFS...............Safety Brine Valve Body Fitting Facing Stud

. 2.................... 1.....................60028-30..................Float Assy, 2300, 30”, Blue/White

60026-30SAN..........Float Assy, 2350, 30”, HW

. 3.................... 1.....................60002-34..................Air Check, #500, 34” Long

60003-34..................Air Check, #500, HW, 34” Tube

Page 24

Page 25

2310 Safety Brine Valve Assembly & Parts List

Item No. Quantity Part No. Description

. 1....................1.....................60014.......................Safety Brine Valve Assy, 2310

. 2....................1.....................60068.......................Float Assy, 2310, w/30” Rod

. .............................................60026-30..................Float Assy, 2350, 30” Red/Wht

. 3....................1.....................60002-34..................Air Check, #500, 34” Long

Page 25

Page 26

2350 Safety Brine Valve Assembly & Parts List

Item No. Quantity Part No. Description

. 1....................1.....................60038.......................Safety Brine Valve, 2350

1A.................1.....................61024.......................Actuator Assy, 2350 Brine

. 2....................1.....................60026-30..................Float Assy, 2350, 30” Red/Wht

. .............................................60026-30SAN..........Float Assy, 2350, 30”, HW

. 3....................1.....................60009-00..................Air Check, #900, Commercial Less Fittings

60009-01..................Air Check, #900, Commercial, HW Less Fittings

Not Shown....1.....................18603.......................Fitting Assy, 900 Air Check 2350

Not Shown....1.....................18602.......................Fitting Assy, 900 Air Check

Page 26

Page 27

1” Meter Assembly & Parts List

Item No. Quantity Part No. Description

. 1....................1.....................14959.......................Body, Meter, 2750

. 2....................1.....................13882.......................Post, Meter Impeller

. 3....................1.....................13509.......................Impeller, Meter

. 4....................1.....................13847.......................O-ring, -137, Std/560CD, Meter

5A.................1.....................15218.......................Meter Cap Assy

. 5B.................1.....................15237.......................Meter Cap Assy, Ext

. 6....................4.....................12112.......................Screw, Hex Hd Mach, 10-24 x 1/2 18-8 S.S.

. 7....................1.....................14960.......................Flow Straightener, 1”

. 8....................1.....................13287.......................O-ring, -123

. 9....................1.....................14961.......................Fitting, 1” Quick Connector

. 10..................1.....................14962.......................Nut, 1” Meter, Q/C

. 11..................1.....................15308.......................Fitting, Coupling, 1”, Brass (not shown)

. 12..................1.....................14716.......................Meter Cap Assy, ET/NT

Page 27

Page 28

1 1/2” Meter Assembly & Parts List

Item No. Quantity Part No. Description

. 1....................1.....................17569.......................Body, Meter, 2850/9500

. 2....................1.....................13882.......................Post, Meter Impeller

. 3....................1.....................13509.......................Impeller, Meter

. 4....................1.....................13847.......................O-Ring, -137, Std/560CD, Meter

5A.................1.....................15218.......................Meter Cap Assy

. 5B.................1.....................15237.......................Meter Cap Assy, Ext

. 6....................4.....................12112.......................Screw, Hex Hd Mach, 10-24 x 1/2 18-8 S.S.

. 7....................1.....................17542.......................Flow Straightener, 1 1/2”

. 8....................1.....................12733.......................O-Ring, -132

. 9....................1.....................17544.......................Fitting, 1 1/2” Quick Connector

. 10..................1.....................17543.......................Nut, 1 1/2”, Q/C

. 11..................1.....................14716.......................Meter Cap Assy, ET/NT

Not Shown....1.....................17790.......................Sleeve, Meter, 1 1/2” x 1”

Page 28

Page 29

Notes

Page 29

Page 30

Service Assemblies

24 Hour Gear Assemblies

. 19205................Gear Assy, 24 Hour, Silver, 5600,

12 A.M.

60519-02 Gear Assy, 3200 24 Hour 2 Times/.

Day, w/Silver Label

60519-03...........Gear Assy, 3200, 24 Hour 3

Times/Day, w/Silver Label

60519-04...........Gear Assy, 3200, 24 Hour

4 Times/Day, w/Silver Label

60519-06...........Gear Assy, 3200, 24 Hour (12:00)

6 Times/Day, w/Silver Label

Adapters

61415................Adapter Assy, Sidemount

. . 2850/2900/2930

61415NP...........Adapter Assy, Sidemount,

NP 2850/2900/2930

61415-20...........Adapter Assy, Sidemount,

BSP/MTC 2850/2900/2930

61415-20NP......Adapter Assy, Sidemount,

BSP/NP 2850/2900/2930

Air Checks

60002-34...........Air Check, #500, 34” Long

60003-34...........Air Check, #500, HW, 34” Tube

60009-01...........Air Check, #900, Commercial,

HW Less Fittings

Auxiliary Micro Switch

60320-02...........Switch Kit, 3200/9000 Timer

Auxiliary

60320-07...........Switch Assy, 2850, Aux w/Self

Tapping Screws

60320-12...........Switch Assy, 1500 through 2850

Brine Line Flow Control (BLFC)

60020-25...........BLFC, .25 GPM, 1600

60020-50...........BLFC, .50 GPM, 1600

60020-100.........BLFC, 1.0 GPM, 1600

60011-090.........Brine Valve, 1650, Short Stem

60010-25...........BLFC, 1650, .25 GPM, Plastic

60010-50...........BLFC, 1650, .50 GPM, Plastic

60010-100.........BLFC, 1650, 1.0 GPM, Plastic

Brine Valves

. 60011................Brine Valve, 1650, Less BLFC

. 60029................Brine Valve, 1600, Short Stem

Brass, Std O-rings

60029HW..........Brine Valve, 1600, Short Stem

Hot Water

60034-xx...........1700 Brine Valve Assy

(Specify ow control 1.0 - 5.0)

60604-xx...........Model 1710 Brine Valve Assy

(Specify ow control 1.0 - 5.0)

Cam Assemblies

60160-20...........Drive Cam Assy, Std

Covers

60219-xx...........Environmental

60232-xx...........Designer 2 Piece

60232-110.........Cover, Designer, 1 Pc Black

Drain Line Flow Controls

60366-xx...........1” FNPT x 3/4” FNPT (Specify

ow control .6 - 7.0)

60701-xx...........1” FNPT x 1” FNPT (Specify ow

control 8.0 - 25.0)

60702-xx...........1” FNPT x 1” MNPT (Specify ow

control 8.0 - 25.0)

60708-xx...........1” FNPT x 3/4” FNPT (Specify ow

control 8.0 - 25.0)

60721-xx...........1” FNPT x 1” FNPT (Specify ow

control .6 - 7.0)

Drive Assemblies

60050-21...........Drive Assy, 2750, STF, 120V

Softener

Injector Assemblies (Complete)

. 60080................1600 Injector Assembly

. 60381................1700 Injector Assembly

60480-xx...........1600 - 3/8” Brine (Specify size

of injector)

60481-xx...........1600 Brass - 3/8” Brine (Specify

size of injector)

60483-xx...........1700 - 1/2” Brine (Specify size of

Injector)

Meters

. 60613................Meter Assy, 2750, Electronic 1”

60610-01...........Meter, 2850/9500, 1 1/2” Std

60610-02...........Meter, 2850/9500, 1 1/2” Ext

. 60391................Meter Assy, 2750

. 60392................Meter Assy, 2750, 1” Ext

. 60614................Meter Assy, 2850/9500, Electronic

1 1/2” Meter

Page 30

Page 31

Service Assemblies

61560-01...........Meter Assy, In-Line, w/1” NPT

Plstc Connector

61560-07...........Meter Assy, In-Line, w/1” NPT

Brass Connector

61560-09...........Meter Assy, In-Line, w/ 1 1/2” NPT

Brass Connector

Piston Assemblies

. 60105................Piston Assy, 2850

60105-001.........Piston Assy., 2850, 560CD

60105-01...........Piston Assy., 2850, Hot Water

60114-00...........Piston Assy, Filter, 2850

Conversion, NHWBP

60114-01...........Piston Assy, 2850, NHWBP

60114-02...........Piston Assy, 2850, 1600

Conversion, NHWBP

60114-03...........Piston Assy, 2850, 1700

Conversion, NHWBP

Program Wheel Assemblies

60405-20...........Program Wheel, w/3/4” Ext Label

. ..........................1 1/2” Std Set @ 100

60405-30...........Program Wheel, w/1” Std Label

. ..........................Set @ 50

60405-40...........Program Wheel, w/1” Ext Label

60405-70...........Program Wheel, w/1” Ext Label

Service Equipment

. 16174................Silicone, 2 oz. Tube

16586-8.............Silicone, Dow #7 8 Lb

. 16516................Stuffer Assy, 2850/9500

. 17623................Puller Tool Assy, 2850/9500

. 60460................Meter Checker Kit, Std

. 60461................Meter Checker Kit, Ext

Service Valve Operator Assemblies (SVO)

. 60150................SVO Assy, 1600 O/S

60150-01...........SVO Assy, 1600 N/S

Skipper Wheel Assemblies

. 14860................Skipper Wheel Assy, 7 Day

. 14381................Skipper Wheel Assy, 12 Day

Safety Brine Valves

. 60014................Safety Brine Valve Assy, 2310

. 60038................Safety Brine Valve, 2350

60026-30...........Float Assy, 2350, 30”

Red/Wht

60026-30SAN...Float Assy, 2350, 30” HW

60027-FFA........Safety Brine Valve Body, 2300

Fitting Facing Arm

60027-FFS........Safety Brine Valve Body

Fitting Facing Stud

60028-30...........Float Assy, 2300, 30”, Blue/White

60068-30...........Float Assy, 2310, w/30” Rod

Sales and Service Aids

. 16698................Literature, 2850 Spec Sheet

. 16510................Literature, 2850 S/Manual

. 40717................Literature, Catalog Assy, PWT

Residential/Commercial

Seal & Spacer Kits

. 60129................Seal & Spacer Kit, 2850

60129-20...........Seal & Spacer Kit, 2850, Natural

60129-30...........Seal & Spacer Kit, 2850

Page 31

Page 32

Service Instructions

Problem Cause Correction

1. Water conditioner fails to regenerate.

2. Hard water. A. By-pass valve is open. A. Close by-pass valve.

3. Unit used too much salt. A. Improper salt setting. A. Check salt usage and salt setting.

4. Loss of water pressure. A. Iron buildup in line to water

5. Loss of mineral through drain line.

6. Iron in conditioned water. A. Fouled mineral bed. A. Check backwash, brine draw, and

7. Excessive water in brine tank.

A. Electrical service to unit has been interrupted

B. Timer is defective. B. Replace timer.

C. Power failure. C. Reset time of day.

B. No salt is in brine tank. B. Add salt to brine tank and maintain

C. Injector screen plugged. C. Clean injector screen.

D. Insufcient water owing into brine tank.

E. Hot water tank hardness. E. Repeated ushings of the hot water

F. Leak at distributor tube. F. Make sure distributor tube is not

G. Internal valve leak. G. Replace seals and spacers and/or

B. Excessive water in brine tank. B. See problem 7.

conditioner.

B. Iron buildup in water conditioner.

C. Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system.

A. Air in water system. A. Assure that well system has proper

B. Improperly sized drain line ow control.

A. Plugged drain line ow control. A. Clean ow control.

B. Plugged injector system. B. Clean injector and screen.

C. Timer not cycling. C. Replace timer.

D. Foreign material in brine valve. D. Replace brine valve seat and clean

E. Foreign material in brine line ow control.

A. Assure permanent electrical service (check fuse, plug, pull chain, or switch)

salt level above water level.

D. Check brine tank ll time and clean brine line ow control if plugged.

tank is required.

cracked. Check O-ring and tube pilot.

piston.

A. Clean line to water conditioner.

B. Clean control and add mineral cleaner to mineral bed. Increase frequency of regeneration.

C. Remove piston and clean control.

air eliminator control. Check for dry well condition.

B. Check for proper drain rate.

brine tank ll. Increase frequency of regeneration. Increase backwash time.

valve.

E. Clean brine line ow control.

Page 32

Page 33

Service Instructions

Problem Cause Correction

8. Softener fails to draw brine. A. Drain line ow control is plugged.

B. Injector is plugged. B. Clean injector

C. Injector screen plugged. C. Clean screen.

D. Line pressure is too low. D. Increase line pressure to 20 P.S.I.

E. Internal control leak E. Change seals, spacers, and piston

F. Service adapter did not cycle. F. Check drive motor and switches.

9. Control cycles continuously. A. Misadjusted, broken, or shorted switch.

10. Drain ows continuously. A. Valve is not programming correctly.

B. Foreign material in control. B. Remove power head assembly and

C. Internal control leak. C. Replace seals and piston assembly.

A. Clean drain line ow control.

assembly.

A. Determine if switch or timer is faulty and replace it, or replace complete power head.

A. Check timer program and positioning of control. Replace power head assembly if not positioning properly.

inspect bore. Remove foreign material and check control in various regeneration positions.

General Service Hints For Meter Control

Problem: Softener delivers hard water

. Reason: Reserve capacity has been exceeded. . Correction: Check salt dosage requirements and reset program wheel to provide additional reserve. . . Reason: Program wheel is not rotating with meter output. . Correction: Pull cable out of meter cover and rotate manually. Program wheel must move without binding

and clutch must give positive clicks when program wheel strikes regeneration stop. If it does not, replace timer.

. Reason: Meter is not measuring ow. . Correction: Check meter with meter checker.

Page 33

Page 34

Water Conditioner Flow Diagrams

1 Service Position

Hard water enters unit at valve inlet and ows down through the mineral in the mineral tank. Conditioned water enters center tube through the bottom distributor, then ows up through the center tube, around the piston, and out the outlet of the valve.

2 Backwash Position 3 Brine Position

Hard water enters unit at valve inlet, ows through piston, down center tube, through bottom distributor, and up through the mineral, around the piston and out the drain line.

Hard water enters unit at valve inlet, ows up into injector housing and down through nozzle and throat to draw brine from the brine tank, brine ows down through mineral and enters the center tube through bottom distributor and out through the drain line.

Page 34

Page 35

Water Conditioner Flow Diagrams

4 Slow Rinse Position

Hard water enters unit at valve inlet, ows up into injector housing and down through nozzle and throat, around the piston, down through mineral, enters center tube through bottom distributor, ows up through center tube, around piston and out through drain line.

5 Rapid Rinse 6 Brine Tank Rell Position

Hard water enters unit at valve inlet, ows directly from inlet down through mineral into center tube bottom distributor and up through center tube, around piston and out through the drain line.

Hard water enters unit at valve inlet, ows up through the injector housing, through the brine valve to rell the brine tank.

Page 35

Page 36