Page 1
ientsw
d
MODEL 2510 & 2510 ECONOMINDER
Service Manual
IMPORTANT: Fill in pertinent information on page 2 for future reference.
Page 2
main
head
MODEL 2510 & 2510 ECONOMINDER
job specification sheet
• JOB NO. _________________________________________________________
• *MODEL NO.______________________________________________________
• WATER TEST _____________________________________________________
• CAPACITY PER UNIT ____________ MAX. __________ PER REGENERATION
• MINERAL TANK SIZE DIA. _______ HEIGHT_________
• BRINE TANK SIZE & SALT SETTING PER REGENERATION:
_________________________________________________________________
• * 2510 CONTROL VALVE SPECIFICATIONS:
1. Timer Program Used
A. Separate Time Fill Cams
B. Rapid Rinse Cams
2. Type of Meter (3/4”)
A. *Std. range 125 to 2,100 gal. setting
B. *Ext. range 625 to 10,500 gal. setting
3. Meter Gallon Setting ___________ gal.
4. Regeneration Program Setting (see page 6)
A. Backwash ________________ min.
B. Brine & Slow Rinse _______________ min.
C. Rapid Rinse _________________ min.
D. Brine Tank Refill __________________ min.
5. Drain Line Flow Control _______________ gpm
6. Brine Refill Rate _______________ gpm
7. Injector Size___________________
Page 2
Page 3
main
head
subhead
MODEL 2510 & 2510 ECONOMINDER
installation instructions
WATER PRESSURE: A minimum of 20 pounds of water pressure is required for regeneration valve to operate
effectively.
ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Note: Other voltages are
available. Please make sure your voltage supply is compatible with your unit before installation.
EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up
heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be
installed ahead of the water softener.
LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain to prevent air breaks and
back flow.
BY-PASS VALVES: Always provide for the installation of a by-pass valve if unit is not equipped with one.
CAUTION:Water pressureis not toexceed 120p.s.i., watertemperature is not to exceed110˚F, and the unit cannot be
subjected to freezing conditions.
INSTALLATION INSTRUCTIONS
1. Place the softener tank where you want to install the unit making sure the unit is level and on a firm base.
2. All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be a
minimum of 1/2”. Backwash flow rates in excess of 7 gpm or length in excess of 20’ require 3/4” drain line.
3. The 1” distributor tube (1.050 O.D.) should be cut flush with top of each tank.
4. Lubricate the distributor o-ring seal and tank “o” ring seal. Place the main control valve on tank. Note: Only use
silicone lubricant.
5. Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting (DLFC). Leave at
least 6” between the DLFC and solder joints when soldering pipes that are connected on the DLFC. Failure to do
this could cause interior damage to the DLFC.
6. Teflon tape is the only sealant to be used on the drain fitting.
7. Make sure that the floor is clean beneath the salt storage tank and that it is level.
8. Place approximately1” of water above the grid plate. If a grid is not utilized,fill to the top of the air check in the salt
tank. Do not add salt to the brine tank at this time.
9. On units with a by-pass, place in by-pass position. Turn on the main water supply. Open a cold soft water tap
nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have
resulted from the installation. Once clean, close the water tap.
10. Slowly place the by-pass in service position and let water flow into the mineral tank. When water flowstops, slowly
open a cold water tap nearby and let run until the air is purged from the unit.
11. Plug unit into an electrical outlet. Note: All electrical connections must be connected according to local codes. (Be
certain the outlet is uninterrupted).
Page 3
Page 4
main
®
head
sub-
head1/2
MODEL 2510 & 2510 ECONOMINDER
start-up instructions
The water softener should be installed with the inlet, outlet and drain connections made in accordance with the
manufacturer’s recommendations and to meet applicable plumbing codes.
1. Remove control box cover.
2. Make “Time of Day” setting and set “Program Wheel”. (See time control instructions). Rotate program wheel
counter clockwise until it stops at regeneration position.
3. Observe regeneration cycle settings. Arrange cycle times as determined in “Item 4” on “Page 2”.
4. Add three inches of water to brine tank.
5. Note: To set the control to the various positions noted below. Turn the manual regeneraton knob slowly in a
clockwise direction until the Program Micro Switch lifts on top of the first set of pins. Allow the drive motor to move
the piston to the first regeneration step and stop. Each time the Program Switch position changes, the valve will
advance to the next regeneration step. Always allow the motor to stop before moving to the next set of pins or
spaces. (See “Timer Program” instructions).
Control Valve Positions:
a. Service Drive shaft out
b. Backwash Drive shaft in
c. Brine / Slow Rinse Drive shaft 1/2 way out
d. Rapid Rinse Drive shaft 3/4 way out
e. Brine Tank Fill Drive shaft out but brine cam holds brine valve stem in.
6. Position valve to backwashand check to make sure that drain line flow remains steady for ten (10) minutes or until
clear (see above).
7. Positionvalve to brine / slowrinse position and check to seethat the unit is drawing waterfrom brine tank (this step
may need repeating).
8. Position valve to rapid rinse and check the drain line flow, run for 5 min. or until the water is clear. (Note: Rapid
rinse and backwash flow rates should be the same).
9. Positionvalve to start of brine tankfill cycle. Seethat water goes into the brine tankat proper rate.Brine valvedrive
cam will hold valve in at this position to fill the brine tank for the first regeneration.
10. Replace control box cover.
11. Put salt in brine tank (do not use granulated or rock salt).
Page 4
Page 5
model
3210
remote
meter
timer
Delayed
Regeneration
Timer
Assembly
(continued)
MODEL 3200 TIMER
timer setting procedure
How To Set Days On Which Water
Conditioner Is To Regenerate:
Rotate the skipper wheel until the number “1” is at the red
pointer. Set the days that regeneration is to occur by sliding
tabs on the skipper wheel outward to expose trip fingers.
Each tab is one day. Finger at red pointer is tonight. Moving
clockwise from the red pointer, extend or retract fingers to
obtain the desired regeneration schedule.
How To Set The Time Of Day:
Press and hold the red button in to disengage the drive gear.
Turn the large gear until the actual time of day is at the time
of day pointer.
Release the red button to again engage the drive gear.
How To Manually Regenerate Your Water
Conditioner At Any Time:
Turn the manual regeneration knob clockwise.
This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration
program.
The black center knob will make one revolution in the
following approximately three hours and stop in the position
shown in the drawing.
Even thought it takes three hours for this center knob to
complete one revolution, the regeneration cycle of your unit
might be set only one half of this time.
In any event, conditioned water may be drawn after rinse
water stops flowing from the water conditioner drain line.
SERVICE
POSITION
INDICATOR
RED TIME
SET BUTTON
24 HR. GEAR
MANUAL REGENERATION KNOB
SKIPPER WHEEL, 12 DAY
(SHOWS EVERY OTHER
DAY REGENERATION)
How to Adjust Regeneration Time:
1. Disconnect the power source.
2. Locate the three screwsbehind themanual regeneration
knob by pushing the red button in and rotating the 24
hour dial until each screw appears in the cut out portion
of the manual regeneration knob.
3. Loosen each screw slightly to release the pressure on
the time plate from the 24 hour gear.
4. Locate the regenerationtime pointer on the inside of the
24 hour dial in the cut out.
5. Turn the time plate so the desired regeneration time
aligns next to the raised arrow.
6. Push the red button in and rotate the 24 hour dial.
Tighten each of the three screws.
7. Push the red button and locate the pointer one more
time to ensure the desired regeneration time is correct.
8. Reset the time of day and restore power to the unit.
IMPORTANT!
SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK.
3200 ADJUSTABLE REGENERATION TIMER
Page 5
Page 6
MODEL 3200 TIMER
regeneration cycle program setting procedure
(brine tank refill separate from rapid rinse - stf) Black drive cam and brine valve cam
How To Set Regeneration Cycle Program:
The regeneration cycle program on your water
conditioner has been factory preset, however, portions of
the cycle or program may be lengthened or shortened in
time to suit local conditions.
To expose cycle program wheel, grasp timer in upper
left-hand corner and pull, releasing snap retainer and
swinging timer to the right.
To change the regeneration cycle program, the program
wheel must be removed. Grasp program wheel and
squeeze protruding lugs towards center, lift program
wheel off timer. (Switch arms may require movement to
facilitate removal.)
How To Change The Length Of The Backwash Time:
The program wheel as shown in the drawing is in the
service position. As you look at the numbered side of the
program wheel, the group of pins starting a zero
determines the length of time your unit will backwash.
FOR EXAMPLE: If there are six pins in this section, the
time of backwash will be 12 min. (2 min. per pin). to
change the length of backwash time, add or remove pins
as required. The number of pins times two equals the
backwash time in minutes. (Note: Do not add pins
before “0” minutes designation.)
BRINE & RINSE
SECTION
(2 MIN. PER HOLE)
PIN STORAGE
BACKWASH
SECTION
(2 MIN. PER PIN)
PROGRAM
WHEEL FOR
CONTROL OF
REGENERATION
CYCLE
RAPID
RINSE
SECTION
(2 MIN.
PER PIN)
BRINE TANK
REFILL
SECTION
(2 MIN.
PER PIN)
How To Change The Length of Brine and Rinse Time:
The group of holes between the last pin in the backwash
section and the second group of pins determines the
length of time that your unit will brine and rinse. (2 min.
per hole.)
To change the length of brine and rinse time, move the
rapid rinse group of pins to give more or fewer holes in
the brine and rinse section. Number of holes times two
equals brine and rinse time in minutes.
How To Change The Length Of Rapid Rinse:
The second group of pins on the program wheel
determines the length of time that your water conditioner
will rapid rinse. (2 min. per pin.)
To change the length of rapid rinse time, add or remove
pins at the higher numbered end of this section as
required. The number of pins times two equals the rapid
rinse time in minutes.
IMPORTANT!
SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK.
How To Change The Length Of Brine Tank Refill Time:
The second group of holes on the program wheel
determines the length of time that your water conditioner
will refill the brine tank. (2 min. per hole.)
To change the length of refill time, move the two pins at
the end of second group of holes as required.
The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank
refill section. The program wheel, however, will continue
to rotate until the inner micro-switch drops into the notch
on the program wheel.
Return timer to closed position engaging snap retainer in
back plate. make certain all electrical wires locate above
snap retainer post.
Page 6
Page 7
MODEL 3200 TIMER
K
regeneration cycle program setting procedure
(rapid rinse) White drive cam and brine valve cam
How To Set The Regeneration Cycle Program:
The regeneration cycle program on your water
conditioner has been factory preset, however, portions
of the cycle or program may be lengthened or shortened
in time to suit local conditions.
The expose cycle program wheel, grasp timer in upper
left-hand corner an pull, releasing snap retainer and
swinging timer to the right.
To change the regeneration cycle program, the program
wheel must be removed. Grasp program wheel and
squeeze protruding lugs towards center, lift program
wheel off timer. (Switch arms may require movement to
facilitate removal.)
How To Change The Length Of The Backwash Time:
The program wheel as shown in the drawing is in the
service position. As you look at the numbered side of
the program wheel, the group of pins starting at zero
determines the length of time your unit will backwash.
FOR EXAMPLE: If there are six pins in this section, the
time of backwash will be 12 min. (2 min. per pin). to
change the lengthof backwash time,add or removepins
as required. The number of pins times two equals the
backwash time in minutes. (Note: Do not add pins
before “0” minutes designation)
How To Change The Length of Brine and Rinse
Time:
The group of holes between the last pin in the backwash
section and the second group of pins determines the
length of time that your unit will brine and rinse. (2 min.
per hole.)
To change the length of brine and rinse time, move the
rapid rinse group of pins to give more or fewer holes in
the brine and rinse section. Number of holes times two
equals brine and rinse time in minutes.
BRINE & RINSE
SECTION
(2 MIN. PER HOLE)
PIN STORAGE
BACKWASH
SECTION
(2 MIN. PER PIN)
PROGRAM
WHEEL FOR
CONTROL OF
REGENERATION
CYCLE
RAPID
RINSE &
BRINE TAN
REFILL
SECTION
(2 MIN.
PER PIN)
How To Change The Length Of Rapid Rinse And
Brine Tank Fill Time:
The second group of pins on the program wheel
determines the length oftime that your waterconditioner
will rapid rinse and brine tank fill. (2 min. per hole.)
To change the length of rapid rinse and brine tank fill
time, add or remove pins at the higher numbered end of
this section as required. The number of pins times two
equals the rapid rinse and brine tank fill time in minutes.
The regeneration cycle is complete when the outer
micro-switch drops off the last pin in the rapid rinse and
brine tank fill group of pins. The program wheel,
however, will continue to rotate until the inner microswitch drops into the notch on the program wheel.
Return timer to closed position engaging snap retainer
in back plate. Make certain all electrical wires located
above snap retainer post.
SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK.
IMPORTANT!
Page 7
Page 8
MODEL 3200 TIMER
timer assembly
(see opposite page for parts list)
29
12
31
32
1
30
10
9
2
3
4
5
6
7
8
5
11
13
23
24
25
26
25
16
27
17
25
14
15
5
18
19
20
28
21
22
Page 8
Page 9
MODEL 3200 TIMER
timer assembly
(parts list)
Item No. No. Req’d Part No. Description
1 . . . . . . . . . . . 1 . . . . . . . . . . . 13870 . . . . . . . . . . . . . . . Timer Housing
2 . . . . . . . . . . . 1 . . . . . . . . . . . 13011 . . . . . . . . . . . . . . . Cycle Actuator Arm
3 . . . . . . . . . . . 1 . . . . . . . . . . . 40096-24. . . . . . . . . . . . . 24 Hour Gear Assembly, 12 Midnight
40096-02. . . . . . . . . . . . . 24 Hour Gear Assembly, 2 a.m.
4 . . . . . . . . . . . 1 . . . . . . . . . . . 13886-01. . . . . . . . . . . . . Knob
5 . . . . . . . . . . . 5 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . . Screw - Timer Knob and Motor Mtg. Plate
6 . . . . . . . . . . . 1 . . . . . . . . . . . 11999 . . . . . . . . . . . . . . . Button Decal
7 . . . . . . . . . . . 1 . . . . . . . . . . . 14381 . . . . . . . . . . . . . . . Skipper Wheel Assembly - 12 Day
14860 . . . . . . . . . . . . . . . Skipper Wheel Assembly - 7 Day
8 . . . . . . . . . . . 1 . . . . . . . . . . . 13014 . . . . . . . . . . . . . . . Regeneration Pointer
9 . . . . . . . . . . . 1 . . . . . . . . . . . 14265 . . . . . . . . . . . . . . . Spring Clip
10 . . . . . . . . . . 2 . . . . . . . . . . . 13311 . . . . . . . . . . . . . . . Spring - Skipper Wheel Detent
11 . . . . . . . . . . 2 . . . . . . . . . . . 13300 . . . . . . . . . . . . . . . Ball - 1/4 in. Dia. Skipper Wheel
12 . . . . . . . . . . 1 . . . . . . . . . . . 15424 . . . . . . . . . . . . . . . Spring - Main Gear Detent
13 . . . . . . . . . . 1 . . . . . . . . . . . 13911 . . . . . . . . . . . . . . . Main Drive Gear
14 . . . . . . . . . . 1 . . . . . . . . . . . 19210 . . . . . . . . . . . . . . . Program Wheel
15 . . . . . . . . . . 21 . . . . . . . . . . 15493 . . . . . . . . . . . . . . . Roll Pin
16 . . . . . . . . . . 1 . . . . . . . . . . . 13018 . . . . . . . . . . . . . . . Idler Shaft
17 . . . . . . . . . . 1 . . . . . . . . . . . 13312 . . . . . . . . . . . . . . . Spring - Idler
18 . . . . . . . . . . 1 . . . . . . . . . . . 13017 . . . . . . . . . . . . . . . Idler Gear
19 . . . . . . . . . . 1 . . . . . . . . . . . 13164 . . . . . . . . . . . . . . . Drive Gear
20 . . . . . . . . . . 1 . . . . . . . . . . . 13887 . . . . . . . . . . . . . . . Motor Mounting Plate
21 . . . . . . . . . . 1 . . . . . . . . . . . 18743 . . . . . . . . . . . . . . . Motor - 120V., 60 Hz.
19659 . . . . . . . . . . . . . . . Motor - 24V., 60 Hz.
22 . . . . . . . . . . 2 . . . . . . . . . . . 13278 . . . . . . . . . . . . . . . Screw - Motor Mounting
23 . . . . . . . . . . 3 . . . . . . . . . . . 11384 . . . . . . . . . . . . . . . Screw - Timer Hinge & Ground Wire
24 . . . . . . . . . . 1 . . . . . . . . . . . 13881 . . . . . . . . . . . . . . . Hinge Bracket
25 . . . . . . . . . . 3 . . . . . . . . . . . 14087 . . . . . . . . . . . . . . . Insulator
26 . . . . . . . . . . 1 . . . . . . . . . . . 10896 . . . . . . . . . . . . . . . Switch
27 . . . . . . . . . . 1 . . . . . . . . . . . 15320 . . . . . . . . . . . . . . . Switch
28 . . . . . . . . . . 2 . . . . . . . . . . . 11413 . . . . . . . . . . . . . . . Screw - Switch Mounting
29 . . . . . . . . . . 1 . . . . . . . . . . . 14007 . . . . . . . . . . . . . . . Decal - Time of Day
30 . . . . . . . . . . 1 . . . . . . . . . . . 14045 . . . . . . . . . . . . . . . Decal - Instructions
31 . . . . . . . . . . 1 . . . . . . . . . . . 13864 . . . . . . . . . . . . . . . Skipper Wheel Ring
32 . . . . . . . . . . 1 . . . . . . . . . . . 15066 . . . . . . . . . . . . . . . Ball 1/4 in. Dia. Main Gear
Not Shown. . . . 1 . . . . . . . . . . . 13902 . . . . . . . . . . . . . . . Harness
Not Shown. . . . 2 . . . . . . . . . . . 12681 . . . . . . . . . . . . . . . Wire Connector
Not Shown. . . . 1 . . . . . . . . . . . 15354-01 . . . . . . . . . . . . . Ground Wire
Page 9
Page 10
MODEL 2510
control valve drive assembly
(see opposite page for parts list)
34
5
2
6
17
1
10
9
8
11
19
20
15
7
6
14
16
18
15
12
13
Page 10
Page 11
MODEL 2510
control valve drive assembly
(parts list)
Item No. No. Req’d Part No. Description
1 . . . . . . . . . . . 1 . . . . . . . . . . . 14884 . . . . . . . . . . . . . . . Back Plate - Stainless Steel
2 . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3200, Timer 7 or 12 Day
3 . . . . . . . . . . . 1 . . . . . . . . . . . 11838 . . . . . . . . . . . . . . . Power Cord
4 . . . . . . . . . . . 1 . . . . . . . . . . . 13547 . . . . . . . . . . . . . . . Strain Relief
5 . . . . . . . . . . . 1 . . . . . . . . . . . 11667 . . . . . . . . . . . . . . . Wire Harness
6 . . . . . . . . . . . 5 . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . Screw - Motor Mounting
7 . . . . . . . . . . . 1 . . . . . . . . . . . 10774 . . . . . . . . . . . . . . . Bracket - Motor Mounting
8 . . . . . . . . . . . 2 . . . . . . . . . . . 10231 . . . . . . . . . . . . . . . Screw - Drive Mounting
9 . . . . . . . . . . . 2 . . . . . . . . . . . 10302 . . . . . . . . . . . . . . . Insulator
10 . . . . . . . . . . 2 . . . . . . . . . . . 10218 . . . . . . . . . . . . . . . Switch
11 . . . . . . . . . . 1 . . . . . . . . . . . 10909 . . . . . . . . . . . . . . . Connecting Link Pin
12 . . . . . . . . . . 1 . . . . . . . . . . . 10250 . . . . . . . . . . . . . . . Retaining Ring
13 . . . . . . . . . . 1 . . . . . . . . . . . 10621 . . . . . . . . . . . . . . . Connecting Link
14 . . . . . . . . . . 1 . . . . . . . . . . . 12576 . . . . . . . . . . . . . . . Drive Cam - STF (Black)
1 . . . . . . . . . . . 12102 . . . . . . . . . . . . . . . Drive Cam - RR (White)
15 . . . . . . . . . . 2 . . . . . . . . . . . 10338 . . . . . . . . . . . . . . . Roll Pin
16 . . . . . . . . . . 1 . . . . . . . . . . . 13366 . . . . . . . . . . . . . . . Drive Bearing
17 . . . . . . . . . . 2 . . . . . . . . . . . 14923 . . . . . . . . . . . . . . . Screw - Switch Mounting
18 . . . . . . . . . . 1 . . . . . . . . . . . 10769 . . . . . . . . . . . . . . . Motor
19 . . . . . . . . . . 1 . . . . . . . . . . . 11826 . . . . . . . . . . . . . . . Bracket - Brine Valve Side
20 . . . . . . . . . . 1 . . . . . . . . . . . 12777 . . . . . . . . . . . . . . . Brine Valve Cam - STF (Black)
1 . . . . . . . . . . . 10815 . . . . . . . . . . . . . . . Brine Valve Cam - RR (White)
Not Shown. . . . 2 . . . . . . . . . . . 10300 . . . . . . . . . . . . . . . Screw - Timer Mounting
Not Shown. . . . 1 . . . . . . . . . . . 13741 . . . . . . . . . . . . . . . Hole Plug
Not Shown. . . . 1 . . . . . . . . . . . 17904 . . . . . . . . . . . . . . . Hole Plug
Not Shown. . . . 2 . . . . . . . . . . . 19367 . . . . . . . . . . . . . . . Screw, Thumb
Page 11
Page 12
MODEL 2510
control valve assembly
(see opposite page for parts list)
18
17
OPTIONAL BACKWASH PARTS
34
17
31
13
12
11
16
15
14
19
24
11
23
22
21
20
1
2
3
4
4
3
30
32
Page 12
29
27
28
25
26
5
6
7
8
9
10
Page 13
MODEL 2510
control valve assembly
(parts list)
Item No. No. Req’d Part No. Description
1 . . . . . . . . . . . 1 . . . . . . . . . . . 19328 . . . . . . . . . . . . . . . Valve Body
2 . . . . . . . . . . . 1 . . . . . . . . . . . 10757 . . . . . . . . . . . . . . . End Spacer
3 . . . . . . . . . . . 6 . . . . . . . . . . . 10545 . . . . . . . . . . . . . . . Seal Ring
4 . . . . . . . . . . . 5 . . . . . . . . . . . 11451 . . . . . . . . . . . . . . . Spacer
5 . . . . . . . . . . . 1 . . . . . . . . . . . 15168 . . . . . . . . . . . . . . . Piston
6 . . . . . . . . . . . 1 . . . . . . . . . . . 14309 . . . . . . . . . . . . . . . Piston Rod Retainer
7 . . . . . . . . . . . 1 . . . . . . . . . . . 14452 . . . . . . . . . . . . . . . Piston Rod
8 . . . . . . . . . . . 1 . . . . . . . . . . . 10209 . . . . . . . . . . . . . . . Seal Quad Ring
9 . . . . . . . . . . . 1 . . . . . . . . . . . 40078 . . . . . . . . . . . . . . . Seal “O” Ring - End Plug
10 . . . . . . . . . . 1 . . . . . . . . . . . 10598 . . . . . . . . . . . . . . . End Plug Assembly
11 . . . . . . . . . . 1 . . . . . . . . . . . 11475 . . . . . . . . . . . . . . . Injector Body Gasket
12 . . . . . . . . . . 1 . . . . . . . . . . . 17776 . . . . . . . . . . . . . . . Injector Body - Plastic
13 . . . . . . . . . . 1 . . . . . . . . . . . 10227 . . . . . . . . . . . . . . . Injector Screen
14 . . . . . . . . . . 1 . . . . . . . . . . . 10914 . . . . . . . . . . . . . . . Injector Throat (Specify Size)
15 . . . . . . . . . . 1 . . . . . . . . . . . 10913 . . . . . . . . . . . . . . . Injector Nozzle (Specify Size)
16 . . . . . . . . . . 1 . . . . . . . . . . . 10229 . . . . . . . . . . . . . . . Injector Cover Gasket
17 . . . . . . . . . . 1 . . . . . . . . . . . 11893 . . . . . . . . . . . . . . . Injector Cap (Plastic Body)
18 . . . . . . . . . . 2 . . . . . . . . . . . 10692 . . . . . . . . . . . . . . . Injector Body Screw
19 . . . . . . . . . . 1 . . . . . . . . . . . 18312 . . . . . . . . . . . . . . . Drain Retainer
20 . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow Control Washer
21 . . . . . . . . . . 1 . . . . . . . . . . . 11183 . . . . . . . . . . . . . . . Seal “O” Ring
22 . . . . . . . . . . 1 . . . . . . . . . . . 11385 . . . . . . . . . . . . . . . Flow Control Housing
23 . . . . . . . . . . 1 . . . . . . . . . . . 12338 . . . . . . . . . . . . . . . 1/2 Pipe x 1/2 Hose x 90˚ Drain Fitting
24 . . . . . . . . . . 1 . . . . . . . . . . . 19936 . . . . . . . . . . . . . . . Base Seal
25 . . . . . . . . . . 1 . . . . . . . . . . . 19322 . . . . . . . . . . . . . . . Adapter Base (2 1/2-8 Thd)
26 . . . . . . . . . . 1 . . . . . . . . . . . 19197 . . . . . . . . . . . . . . . Slip Ring
27 . . . . . . . . . . 1 . . . . . . . . . . . 18303 . . . . . . . . . . . . . . . Tank O-Ring
28 . . . . . . . . . . 1 . . . . . . . . . . . 13304 . . . . . . . . . . . . . . . Distributor O-Ring
29 . . . . . . . . . . 1 . . . . . . . . . . . 13030 . . . . . . . . . . . . . . . Retainer, Distributor Tube O-Ring
30 . . . . . . . . . . 1 . . . . . . . . . . . 60503 . . . . . . . . . . . . . . . Clamp Assembly
31 . . . . . . . . . . 1 . . . . . . . . . . . 19998 . . . . . . . . . . . . . . . Clamp Pivot
32 . . . . . . . . . . 1 . . . . . . . . . . . 40057 . . . . . . . . . . . . . . . Clamp Screw
1 . . . . . . . . . . . 40000 . . . . . . . . . . . . . . . Pin Hinge (not shown)
NOTE: FOR BACKWASH FILTER VALVE - REPLACE ITEMS 12-18
17 . . . . . . . . . . 1 . . . . . . . . . . . 11893 . . . . . . . . . . . . . . . Injector Cap
34 . . . . . . . . . . 2 . . . . . . . . . . . 15137 . . . . . . . . . . . . . . . Screw Flat Cap
11 . . . . . . . . . . 1 . . . . . . . . . . . 11475 . . . . . . . . . . . . . . . Injector Body Gasket
(Specify Flow Rate in GPM)
Page 13
Page 14
MODEL 2510 ECONOMINDER
demand regeneration control
Typical Residential Application
To program, just set the time, set the hardness and it
automatically monitors system needs and regenerates
only when necessary. To set time of day press red time
set button and turn 24 hour gear until present time of day
is opposite “time of day arrow.” Set program wheel by
lifting the “people” dial and rotating it so that the number
of people in the household is aligned with the grains per
gallon water hardness scale. Release the dial and check
for firm engagement at setting. (This method will provide
reserve capacity based on 75 gallons per person.)
Optional Programming Procedure
Calculate the gallon capacity of the system, subtract the
necessary reserve requirement and set the gallons
available opposite the small white dot on the program
wheel gear. Note, drawing shows 850 gallon setting. The
capacity (gallons) arrow denotes remaining gallons
exclusive of fixed reserve.
ie: Calculated gallon capacity of system is 1000
gallons. Number of people using the system is 4.
Use 75 gallons per person for a safe reserve
capacity - 300 gallons reserve = 700 gallons
available. This number should be set opposite
the white dot on program wheel.
How To Set The Time Of Day:
Press and hold the red button in to disengage the drive
gear.
Turn the large gear until the actual time of day is at the
time of day pointer.
Release the red button to again engage the drive gear.
SERVICE
POSITION
INDICATOR
RED TIME
SET BUTTON
24 HR. GEAR
WHITE DOT GALLONS LABEL
MANUAL REGENERATION
KNOB
PROGRAM
WHEEL
PEOPLE
DIAL
GRAINS
PER GALLON
WATER
HARDNESS
SCALE
The black center knob will make one revolution in the
following approximately three hours and stop in the
position shown in the drawing.
Even thought it takes three hours for this center knob to
complete one revolution, the regeneration cycle of your
unit might be set only one half of this time.
In any event, conditioned water may be drawn after rinse
water stops flowing from the water conditioner drain line.
How To Manually Regenerate Your Water
Conditioner At Any Time:
Turn the manual regeneration knob clockwise.
This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration
program.
SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK.
Page 14
IMPORTANT!
Page 15
MODEL 3210
regeneration cycle program setting procedure
How to Set The Regeneration Cycle Program:
The regeneration cycle program on your water conditioner
has been factory preset, however, portions of the cycle or
program may be lengthened or shortened in time to suit
local conditions.
If unit has a meter, disconnect meter cable from meter
at this time.
To expose cycle program wheel, grasp timer in upper lefthand corner and pull,releasing snap retainer and swinging
timer to the right. (meter cable must be disconnected)
To change the regeneration cycle program, the program
wheel must be removed. Grasp program wheel and
squeeze protruding lugs towards center, lift program wheel
off timer. (Switch arms may require movement to facilitate
removal.)
How To Change The Length Of The Backwash Time:
The program wheel as shown in the drawing is in the
service position. As you look at the numbered side of the
program wheel, the group of pins starting at zero
determines the length of time your unit will backwash.
FOR EXAMPLE: If there are six pins in this section, the
time of backwash will be 12 min. (2 min. per pin). to
change the length of backwash time, add or remove pins
as required. The number of pins times two equals the
backwash time in minutes.
How To Change The Length of Brine and Rinse Time:
The group of holes between the last pin in the backwash
section and the second group of pins determines the
length of time that your unit will brine and rinse. (2 min. per
hole.)
To change the length of brine and rinse time, move the
rapid rinse group of pins to give more or fewer holes in the
brine and rinse section. Number of holes times two equals
brine and rinse time in minutes.
How To Change The Length Of Brine Tank Refill Separate From Rapid Rinse: STF Black Cams
The second group of pins on the program wheel
determines the length of time that your water conditioner
will rapid rinse. (2 min. per pin.)
To change the length of rapid rinse time, add or remove
pins at the higher numbered end of this section as
required. The number of pins times two equals the rapid
rinse time in minutes.
How To Change The Length Of Brine Tank Refill Time:
The second group of holes on the program wheel
determines the length of time that your water conditioner
will refill the brine tank. (2 min. per hole.)
BRINE & RINSE
SECTION
(2 MIN. PER HOLE)
PIN STORAGE
BACKWASH
SECTION
(2 MIN. PER PIN)
PROGRAM
WHEEL FOR
CONTROL OF
REGENERATION
CYCLE
RAPID
RINSE
SECTION
(2 MIN.
PER PIN)
BRINE TANK
REFILL
SECTION
(2 MIN.
PER HOLE)
SEPERATE TIME
FILL ONLY
To change the length of refill time, move the two pins at
the end of second group of holes as required.
The regeneration cycle is complete when the outer microswitch is tripped by the two pinset at end of the brine tank
refill section. The program wheel, however,will continue to
rotate until the inner micro-switch drops into the notch on
the program wheel.
How To Change The Length Of Rapid Rinse And Brine
Tank Fill Time: RR White Cams
The second group of pins on the program wheel
determines the length of time that your water conditioner
will rapid rinse and brine tank fill. (2 min. per pin.)
To change the length of rapid rinse and brine tank fill time,
add or remove pins at the higher numbered end of this
sections as required. The number ofpins times two equals
the rapid rinse and brine tank fill time in minutes.
The regeneration cycle is complete when the outer microswitch drops off the last pin in the rapid rinse and brine
tank fill group of pins. The program wheel, however, will
continue to rotate until the inner micro-switch drop into the
notch on the program wheel.
Return timer to closed position engaging snap retainer
in back plate. Make certain all electrical wires locate
above snap retainer post and the meter cable slides
though the backplate and does not bind. Reconnect meter
cable.
Page 15
Page 16
MODEL 3210
timer assembly
(see opposite page for parts list)
1
34
2
3
4
5
6
27
28
29
30
23
24
31
33
32
25
7
8
9
16
17
18
26
19
6
10
11
12
13
14
15
5
20
21
22
Page 16
Page 17
MODEL 3210
timer assembly
(parts list)
Item No. No. Req’d Part No. Description
1 . . . . . . . . . . . 1 . . . . . . . . . . . 13870-01. . . . . . . . . . . . . Timer Housing Assembly
2 . . . . . . . . . . . 1 . . . . . . . . . . . 13802 . . . . . . . . . . . . . . . Cycle Actuator Gear
3 . . . . . . . . . . . 1 . . . . . . . . . . . 40096-24. . . . . . . . . . . . . 24 Hour Gear Assembly, 12 Midnight
40096-02. . . . . . . . . . . . . 24 Hour Gear Assembly, 2 a.m.
4 . . . . . . . . . . . 1 . . . . . . . . . . . 13886-01. . . . . . . . . . . . . Knob
5 . . . . . . . . . . . 4 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . . Screw - Timer Knob and Motor Plate Mtg.
6 . . . . . . . . . . . 2 . . . . . . . . . . . 11999 . . . . . . . . . . . . . . . Button Decal
7 . . . . . . . . . . . 1 . . . . . . . . . . . 60405-15. . . . . . . . . . . . . Program Wheel Assy. (Specify Hardness Capacity)
8 . . . . . . . . . . . 1 . . . . . . . . . . . 13806 . . . . . . . . . . . . . . . Program Wheel Retainer
9 . . . . . . . . . . . 1 . . . . . . . . . . . 13748 . . . . . . . . . . . . . . . Screw - Program Wheel Mtg.
10 . . . . . . . . . . 1 . . . . . . . . . . . 14265 . . . . . . . . . . . . . . . Spring Clip
11 . . . . . . . . . . 1 . . . . . . . . . . . 15424 . . . . . . . . . . . . . . . Spring - Detent
12 . . . . . . . . . . 1 . . . . . . . . . . . 15066 . . . . . . . . . . . . . . . Ball - 1/4 in. Dia.
13 . . . . . . . . . . 1 . . . . . . . . . . . 13911 . . . . . . . . . . . . . . . Main Drive Gear
14 . . . . . . . . . . 1 . . . . . . . . . . . 19210 . . . . . . . . . . . . . . . Program Wheel
15 . . . . . . . . . . 21 . . . . . . . . . . 15493 . . . . . . . . . . . . . . . Roll Pin
16 . . . . . . . . . . 1 . . . . . . . . . . . 13018 . . . . . . . . . . . . . . . Idler Shaft
17 . . . . . . . . . . 1 . . . . . . . . . . . 13312 . . . . . . . . . . . . . . . Spring - Idler
18 . . . . . . . . . . 1 . . . . . . . . . . . 13017 . . . . . . . . . . . . . . . Idler Gear
19 . . . . . . . . . . 1 . . . . . . . . . . . 13164 . . . . . . . . . . . . . . . Drive Gear
20 . . . . . . . . . . 1 . . . . . . . . . . . 13887 . . . . . . . . . . . . . . . Motor Mounting Plate
21 . . . . . . . . . . 1 . . . . . . . . . . . 18743 . . . . . . . . . . . . . . . Motor - 120V., 60 Hz.
19659 . . . . . . . . . . . . . . . Motor - 24V., 60 Hz.
22 . . . . . . . . . . 2 . . . . . . . . . . . 13278 . . . . . . . . . . . . . . . Screw, Motor Mounting
23 . . . . . . . . . . 1 . . . . . . . . . . . 13830 . . . . . . . . . . . . . . . Drive Pinion - Program Wheel
24 . . . . . . . . . . 1 . . . . . . . . . . . 13831 . . . . . . . . . . . . . . . Clutch - Drive Pinion
25 . . . . . . . . . . 1 . . . . . . . . . . . 14276 . . . . . . . . . . . . . . . Spring
26 . . . . . . . . . . 1 . . . . . . . . . . . 14253 . . . . . . . . . . . . . . . Spring Retainer
27 . . . . . . . . . . 3 . . . . . . . . . . . 11384 . . . . . . . . . . . . . . . Screw - Timer Hinge and Ground Wire
28 . . . . . . . . . . 1 . . . . . . . . . . . 13881 . . . . . . . . . . . . . . . Hinge Bracket
29 . . . . . . . . . . 3 . . . . . . . . . . . 14087 . . . . . . . . . . . . . . . Insulator
30 . . . . . . . . . . 1 . . . . . . . . . . . 10896 . . . . . . . . . . . . . . . Switch
31 . . . . . . . . . . 1 . . . . . . . . . . . 15320 . . . . . . . . . . . . . . . Switch
32 . . . . . . . . . . 2 . . . . . . . . . . . 11413 . . . . . . . . . . . . . . . Screw - Switch Mounting
33 . . . . . . . . . . 1 . . . . . . . . . . . 14007 . . . . . . . . . . . . . . . Decal - Time of Day
34 . . . . . . . . . . 1 . . . . . . . . . . . 14045 . . . . . . . . . . . . . . . Decal - Instructions
Not Shown. . . . 1 . . . . . . . . . . . 13902 . . . . . . . . . . . . . . . Harness
Not Shown. . . . 2 . . . . . . . . . . . 12681 . . . . . . . . . . . . . . . Wire Connector
Not Shown. . . . 1 . . . . . . . . . . . 15354-01 . . . . . . . . . . . . . Ground Wire 17748-01 F.E
Page 17
Page 18
MODEL 2510 ECONOMINDER
control valve drive assembly
(see opposite page for parts list)
34
5
22
21
2
6
17
1
10
9
8
11
16
7
12
13
14
15
19
20
15
6
18
Page 18
Page 19
MODEL 2510 ECONOMINDER
control valve drive assembly
(parts list)
Item No. No. Req’d Part No. Description
1 . . . . . . . . . . . 1 . . . . . . . . . . . 14884 . . . . . . . . . . . . . . . Back Plate - Stainless Steel
2 . . . . . . . . . . . 1 . . . . . . . . . . . 60306-13. . . . . . . . . . . . . 3210 Delay Timer, STF, 120V/60
1 . . . . . . . . . . . 60306-03. . . . . . . . . . . . . 3210 Delay Timer, STF, 120V/60
3 . . . . . . . . . . . 1 . . . . . . . . . . . 11838 . . . . . . . . . . . . . . . Power Cord
4 . . . . . . . . . . . 1 . . . . . . . . . . . 13547 . . . . . . . . . . . . . . . Strain Relief
5 . . . . . . . . . . . 1 . . . . . . . . . . . 11667 . . . . . . . . . . . . . . . Wire Harness
6 . . . . . . . . . . . 5 . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . Screw - Motor Mounting
7 . . . . . . . . . . . 1 . . . . . . . . . . . 10774 . . . . . . . . . . . . . . . Bracket - Motor Mounting
8 . . . . . . . . . . . 2 . . . . . . . . . . . 10231 . . . . . . . . . . . . . . . Screw - Drive Mounting
9 . . . . . . . . . . . 2 . . . . . . . . . . . 10302 . . . . . . . . . . . . . . . Insulator
10 . . . . . . . . . . 2 . . . . . . . . . . . 10218 . . . . . . . . . . . . . . . Switch
11 . . . . . . . . . . 1 . . . . . . . . . . . 10909 . . . . . . . . . . . . . . . Connecting Link Pin
12 . . . . . . . . . . 1 . . . . . . . . . . . 10250 . . . . . . . . . . . . . . . Retaining Ring
13 . . . . . . . . . . 1 . . . . . . . . . . . 10621 . . . . . . . . . . . . . . . Connecting Link
14 . . . . . . . . . . 1 . . . . . . . . . . . 12576 . . . . . . . . . . . . . . . Drive Cam - STF (Black)
1 . . . . . . . . . . . 12102 . . . . . . . . . . . . . . . Drive Cam - RR (White)
15 . . . . . . . . . . 2 . . . . . . . . . . . 10338 . . . . . . . . . . . . . . . Roll Pin
16 . . . . . . . . . . 1 . . . . . . . . . . . 13366 . . . . . . . . . . . . . . . Drive Bearing
17 . . . . . . . . . . 2 . . . . . . . . . . . 14923 . . . . . . . . . . . . . . . Screw - Switch Mounting
18 . . . . . . . . . . 1 . . . . . . . . . . . 10769 . . . . . . . . . . . . . . . Motor
19 . . . . . . . . . . 1 . . . . . . . . . . . 11826 . . . . . . . . . . . . . . . Bracket - Brine Valve Side
20 . . . . . . . . . . 1 . . . . . . . . . . . 12777 . . . . . . . . . . . . . . . Brine Valve Cam - STF (Black) - (shown)
1 . . . . . . . . . . . 10815 . . . . . . . . . . . . . . . Brine Valve Cam - RR (White)
21 . . . . . . . . . . 1 . . . . . . . . . . . 15441 . . . . . . . . . . . . . . . Meter Cable Guide Ass’y
22 . . . . . . . . . . 1 . . . . . . . . . . . 15495 . . . . . . . . . . . . . . . Meter Cable, 13” Std./Ext., Rt. Angle
Not Shown. . . . 2 . . . . . . . . . . . 10300 . . . . . . . . . . . . . . . Screw - Timer Mounting
Not Shown. . . . 1 . . . . . . . . . . . 13741 . . . . . . . . . . . . . . . Hole Plug
Not Shown. . . . 1 . . . . . . . . . . . 17904 . . . . . . . . . . . . . . . Hole Plug
Not Shown. . . . 2 . . . . . . . . . . . 19367 . . . . . . . . . . . . . . . Screw, Thumb
Page 19
Page 20
MODEL 2510 ECONOMINDER
meter assembly
(see opposite page for parts list)
1
2
3
4
9
5
6
7
8
Page 20
Page 21
MODEL 2510 ECONOMINDER
meter assembly
(parts list)
Item No. No. Req’d Part No. Description
1 . . . . . . . . . . . 4 . . . . . . . . . . . 12473 . . . . . . . . . . . . . . . Screw - Meter Cover Assembly
2 . . . . . . . . . . . 1 . . . . . . . . . . . 15659 . . . . . . . . . . . . . . . Meter Cover Assy. - Ext., Rt. Angle (Not Shown)
1 . . . . . . . . . . . 15452-90. . . . . . . . . . . . . Meter Cover Assy., Std., Rt. Angle
3 . . . . . . . . . . . 1 . . . . . . . . . . . 13847 . . . . . . . . . . . . . . . “O” Ring - Meter Cover Assembly
4 . . . . . . . . . . . 1 . . . . . . . . . . . 13509 . . . . . . . . . . . . . . . Impeller
5 . . . . . . . . . . . 4 . . . . . . . . . . . 13314 . . . . . . . . . . . . . . . Screw - Adapter Clip
6 . . . . . . . . . . . 4 . . . . . . . . . . . 13255 . . . . . . . . . . . . . . . Adapter Clip
7 . . . . . . . . . . . 1 . . . . . . . . . . . 13821 . . . . . . . . . . . . . . . Meter Body
8 . . . . . . . . . . . 4 . . . . . . . . . . . 13305 . . . . . . . . . . . . . . . “O” Ring - Meter Body
9 . . . . . . . . . . . 1 . . . . . . . . . . . 14613 . . . . . . . . . . . . . . . Flow Straightener
Page 21
Page 22
MODEL 1650
plastic brine system for 2510 and 2510 econominder
(see opposite page for parts list)
5
4
3
2
1
9
10
18
6
7
3
19
8
15
14
13
12
3
11
17
16
Page 22
Page 23
MODEL 1650
plastic brine system for 2510 and 2510 econominder
(parts list)
Item No. No. Req’d Part No. Description
60011 Brine Valve Assembly,
Includes Items 3-15 (Less BLFC 60010-)
1 . . . . . . . . . . . 1 . . . . . . . . . . . 10328 . . . . . . . . . . . . . . . Elbow, 90 1/4 NPT x 3/8
2 . . . . . . . . . . . 1 . . . . . . . . . . . 12767 . . . . . . . . . . . . . . . Screen, Brine Line
3 . . . . . . . . . . . 3 . . . . . . . . . . . 10332 . . . . . . . . . . . . . . . Insert, 3/8
4 . . . . . . . . . . . 1 . . . . . . . . . . . 10330 . . . . . . . . . . . . . . . Sleeve, 3/8 Nut Brine
5 . . . . . . . . . . . 1 . . . . . . . . . . . 10329 . . . . . . . . . . . . . . . Tube Fitting, 3/8 Nut Brine
6 . . . . . . . . . . . 1 . . . . . . . . . . . 40027 . . . . . . . . . . . . . . . Tube, Brine Valve
7 . . . . . . . . . . . 1 . . . . . . . . . . . 19625 . . . . . . . . . . . . . . . Assy., GFN Nut
8 . . . . . . . . . . . 1 . . . . . . . . . . . 16924 . . . . . . . . . . . . . . . O-Ring
9 . . . . . . . . . . . 1 . . . . . . . . . . . 12626 . . . . . . . . . . . . . . . Seat, Brine Valve
10 . . . . . . . . . . 1 . . . . . . . . . . . 12552 . . . . . . . . . . . . . . . Brine Valve Stem, 1600
11 . . . . . . . . . . 1 . . . . . . . . . . . 19625 . . . . . . . . . . . . . . . Assy., GFN Nut
12 . . . . . . . . . . 1 . . . . . . . . . . . 17906 . . . . . . . . . . . . . . . Guide, Brine Valve Stem
13 . . . . . . . . . . 1 . . . . . . . . . . . 10250 . . . . . . . . . . . . . . . Retaining Ring
14 . . . . . . . . . . 1 . . . . . . . . . . . 10249 . . . . . . . . . . . . . . . Spring, Brine Valve
15 . . . . . . . . . . 1 . . . . . . . . . . . 17884 . . . . . . . . . . . . . . . Brine Valve Body Assy., Plastic
16 . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Supplied
17 . . . . . . . . . . 1 . . . . . . . . . . . 12794 . . . . . . . . . . . . . . . Elbow, 3/8 Tube Poly, White
18 . . . . . . . . . . 1 . . . . . . . . . . . 60002 . . . . . . . . . . . . . . . #500 Air Check
19 . . . . . . . . . . 1 . . . . . . . . . . . 60010-xx . . . . . . . . . . . . . BLFC Assy.
60010-25 BLFC Assy. (Parts)
1 . . . . . . . . . . . 17907 . . . . . . . . . . . . . . . Housing
1 . . . . . . . . . . . 12128 . . . . . . . . . . . . . . . .25 GPM Label
1 . . . . . . . . . . . 12094 . . . . . . . . . . . . . . . .25 Flow Washer
1 . . . . . . . . . . . 12098 . . . . . . . . . . . . . . . Retainer
60010-50 BLFC Assy. (Parts)
1 . . . . . . . . . . . 17907 . . . . . . . . . . . . . . . Housing
1 . . . . . . . . . . . 10759 . . . . . . . . . . . . . . . .50 GPM Label
1 . . . . . . . . . . . 12095 . . . . . . . . . . . . . . . .50 Flow Washer
1 . . . . . . . . . . . 12098 . . . . . . . . . . . . . . . Retainer
60010-100 BLFC Assy. (Parts)
1 . . . . . . . . . . . 17907 . . . . . . . . . . . . . . . Housing
1 . . . . . . . . . . . 10760 . . . . . . . . . . . . . . . 1.0 GPM Label
1 . . . . . . . . . . . 12097 . . . . . . . . . . . . . . . 1.0 Flow Washer
1 . . . . . . . . . . . 12098 . . . . . . . . . . . . . . . Retainer
Part No. Description
60080-XX . . . . . . . . . . . . . . . Injector Assembly
(For Illustration and Parts, See Page 12)
Page 23
Page 24
MODEL 2510
coupling assembly with yoke
1
2
3
4
1
5
PARTS LIST
Item No. No. Req’d Part No. Description
1. . . . . . . . . . . . 4. . . . . . . . . . . . 13305. . . . . . . . . . . . . . . . O-Ring, Adapter Coupling
2. . . . . . . . . . . . 2. . . . . . . . . . . . 19228. . . . . . . . . . . . . . . . Adapter Coupling
3. . . . . . . . . . . . 2. . . . . . . . . . . . 13255. . . . . . . . . . . . . . . . Clip, Adapter Coupling
4. . . . . . . . . . . . 2. . . . . . . . . . . . 13314. . . . . . . . . . . . . . . . Screw, Adapter Coupling
5. . . . . . . . . . . . 1. . . . . . . . . . . . 13708. . . . . . . . . . . . . . . . Adapter, 3/4” Yoke NPT
Page 24
Page 25
MODEL 2510
service assemblies
(parts list)
60090 . . . . . . . . . . . . . . . . . . Piston Assembly
60050-21. . . . . . . . . . . . . . . .2510/2750 Drive Motor Assembly - STF
60050-11. . . . . . . . . . . . . . . .2510/2750 Drive Motor Assembly - RR
60306-13. . . . . . . . . . . . . . . .Timer, 3210 Delay - STF
60307-03. . . . . . . . . . . . . . . .Timer, 3210 Delay - RR
60307-13. . . . . . . . . . . . . . . .Timer, 3220 Delay - STF
60307-03. . . . . . . . . . . . . . . .Timer, 3220 Delay - RR
60303-13. . . . . . . . . . . . . . . .Timer, 3220 / 7 Day - STF
60304-13. . . . . . . . . . . . . . . .Timer, 3220 / 12 Day - STF
60303-03. . . . . . . . . . . . . . . .Timer, 3220 / 7 Day - RR
60304-04. . . . . . . . . . . . . . . .Timer, 3220 / 12 Day - RR
60088-180. . . . . . . . . . . . . . .Meter, Std., Rt. Angle
60089-180. . . . . . . . . . . . . . .Meter, Ext. Range, Rt. Angle
60510 . . . . . . . . . . . . . . . . . . Coupling Assembly
60001 . . . . . . . . . . . . . . . . . . 1650 Brine Valve
60503 . . . . . . . . . . . . . . . . . . Clamp Assembly
60010-25. . . . . . . . . . . . . . . .BLFC Assembly (.25 gpm) For 1650
60010-50. . . . . . . . . . . . . . . .BLFC Assembly (.50 gpm) For 1650
60010-100. . . . . . . . . . . . . . .BLFC Assembly (1.0 gpm) For 1650
60121 . . . . . . . . . . . . . . . . . . Seal and Spacer Kit
60040 . . . . . . . . . . . . . . . . . . 3/4” Bypass NPT
60040NP. . . . . . . . . . . . . . . . 3/4” Bypass NPT Nickel
60041 . . . . . . . . . . . . . . . . . . 1” Bypass NPT
60041NP. . . . . . . . . . . . . . . . 1” Bypass NPT Nickel
60049 . . . . . . . . . . . . . . . . . . Bypass, Plastic
(For Illustration and Parts, See Page 12)
(For Illustration and Parts, See Pages 10 & 18)
(For Illustration and Parts, See Pages 16 & 17)
(For Illustration and Parts, See Pages 20 & 21)
(For Illustration and Parts, See Pages 22 & 23)
(For Illustration and Parts, See Page 12)
(For Parts, See Page 23)
(For Parts, See Page 23)
(For Parts, See Page 23)
(For Illustration and Parts, See Pages 12 & 13)
Page 25
Page 26
MODEL 2510 & 2510 ECONOMINDER
wiring diagram for valve drive motor and timer
2510 downflow
Tank Dia. Resin Load Injector Inj. Color Draw / Slow Rinse Rate (GPM)* BLFC** DLFC*** Timer Settings**** Total Capacity
6” .35 Cu Ft #000 Brown .11 gpm / .19 gpm .25 gpm .8 gpm 8-50-5-6 9,450 Grains
7” .56 Cu Ft #00 Violet .21 gpm / .32 gpm .25 gpm 1.2 gpm 8-50-8-8 15,120 Grains
8” .8 Cu Ft #00 Violet .21 gpm / .32 gpm .25 gpm 1.5 gpm 8-50-8-12 21,600 Grains
9” 1.0 Cu Ft #0 Red .26 gpm / .52 gpm .25 gpm 2.0 gpm 10-50-10-14 27,000 Grains
10” 1.25 #1 White .35 gpm / .7 gpm .5 gpm 2.4 gpm 10-50-10-8 33,750 Grains
12” 2.0 Cu Ft #2 Blue .48 gpm / .9 gpm .5 gpm 3.5 gpm 5-8-50-14 54,000 Grains
13” 2.5 Cu Ft #3 Yellow .63 gpm / 1.13 gpm 1.0 gpm 4.0 gpm 5-8-50-8 67,500 Grains
14” 3.0 Cu Ft #3 Yellow .63 gpm / 1.13 gpm 1.0 gpm 4.5 gpm 5-8-50-10 81,000 Grains
1 cubic foot of resin will have 27,000 grains of softening capacity when regenerated with 10 lbs. of salt.
* All listed flows at 60 PSI and will vary at different pressures.
** B.L.F.C. (Brine Line Flow Control) Refill rate for filling the brine tank.
*** D.L.F.C. (Drain Line Flow Control) All flows calculated at 4.5 GPM Per SQ FT of bed area.
The above chart to only be used as a guide. Water Conditions and resin loads may vary. Always consult OEM for details.
Page 26
Page 27
MODEL 2510 & 2510 ECONOMINDER
service instructions
PROBLEM CAUSE CORRECTION
1. Softener Fails to Regenerate A. Electrical Service To Unit Has Been
Interrupted.
B. Timer is Defective B. Replace Timer.
C. Power Failure. C. Reset Time of Day.
2. Hard Water A. By-Pass Valve is Open. A. Close By-Pass Valve.
B. No Salt in Brine Tank. B. Add Salt To Brine Tank and Maintain
C. Injector Screen Plugged. C. Clean Injector Screen.
D. Insufficient Water Flowing Into Brine
Tank.
E. Hot Water Tank Hardness. E. Repeat Flushings of the Hot Water
F. Leak At Distributor Tube. F. Make Sure Distributor Tube is Not
G. Internal Valve Leak. G. Replace Seals and Spacers and/or
3. Unit Used Too Much Salt. A. Improper Salt Setting. A. Check Salt Usage and Salt Setting.
A. Assure Permanent electrical Service
(Check Fuse, Plug, Pull chain or
Switch).
Salt Level Above Water Level.
D. Check BrineTank Fill Timeand Clean
Brine Line Flow Control if Plugged.
Tank is Required.
Cracked. Check “O” Ring and Tube
Pilot.
Piston.
B. Excessive Water in Brine Tank. B. See Problem No. 7.
4. Loss of Water Pressure A. Iron Buildup in Line to Water
Conditioner.
B. Iron Buildup in Water Conditioner. B. Clean Control and Add Mineral
C. Inlet of Control Plugged Due to
Foreign Material Broken Loose From
Pipes by Recent Work Done on
Plumbing System.
5. Loss of Mineral Through Drain Line. A. Air in Water System. A. Assure that Well System has Proper
6. Iron in Conditioned Water. A. Fouled Mineral Bed. A. Check Backwash, Brine Draw and
7. Excessive Water in Brine Tank. A. Plugged Drain Line Flow Control. A. Clean Flow Control.
B. Plugged Injector System. B. Clean Injector and Screen.
A. Clean Line to Water Conditioner.
Cleaner to Mineral Bed.
Increase Frequency of Regeneration.
C. Remove Piston and Clean Control.
Air Eliminator Control. Check for Dry
Well Condition.
Brine Tank Fill.
Increase Frequency of Regeneration.
Increase Backwash Time.
Page 27
Page 28
MODEL 2510 & 2510 ECONOMINDER
service instructions (continued)
PROBLEM CAUSE CORRECTION
7. Excessive Water in Brine Tank
(continued)
8. Softener Fails to Draw brine. A. Drain Line Flow Control is Plugged. A. Clean Drain Line Flow Control.
9. Control Cycles Continuously. A. Broken or Shorted Switch. A. Determine ifSwitch or Timer is Faulty
10. Drain Flows Continuously. A. Valve is not Programing Correctly. A. Check Timer Program and
C. Timer Not Cycling. C. Replace timer.
D. Foreign Material in Brine Valve. D. Replace Brine Valve Seat and Clean
Valve.
E. Foreign Material in Brine Line Flow
Control.
B. Injector is Plugged. B. Clean Injector.
C. Injector Screen Plugged. C. Clean Screen.
D. Line Pressure is too Low. D. Increase Line Pressure to 20 P.S.I.
E. Internal Control Leak. E. Change Seals, Spacers and Piston
B. Foreign Material in Control. B. Remove Power Head Assembly and
E. Clean Brine Line Flow Control.
Assembly.
and Replace it, or Replace Complete
Power Head.
Positioning of Control.
Replace Power Head Assembly if not
Positioning Properly.
Inspect Bore. Remove Foreign Material and Check Control in Various
Regeneration Positions.
C. Internal Control Leak. C. Replace Seals and Piston Assembly.
GENERAL SERVICE HINTS
FOR METER CONTROL
Problem: Softener Delivers Hard Water
Cause could be that . . . Reserve capacity has been exceeded.
Correction: Check salt dosage requirements and reset program wheel to provide additional reserve.
Cause could be that . . . Program wheel is not rotating with meter output.
Correction: Pull cable out of meter cover and rotate manually. Program wheel must move without binding and clutch
must give positive “clicks” when program wheel strikes regeneration stop. If it does not, replace timer.
Cause could be that . . . Meter is not measuring flow.
Correction: Check output by observing rotation of small gear on front of timer (Note - program wheel must not be
against regeneration stop for this check). Each tooth to tooth is approximately 30 gallons. If not preforming properly,
replace meter.
Page 28
Page 29
MODEL 2510 & 2510 ECONOMINDER
tools used in seal and spacer replacement
NUT DRIVER
ADAPTER
SOCKET
SEAL HOOK
PULLER
STUFFER
Tools Used in the Seal and Spacer Replacement
Nut Driver #12664
Socket Adapter #16906
Socket 7/16” #12665
Seal Hook #12874
Puller #13061
Stuffer #11098
All tools are a part of
the Service Repair Kit #60135-2510
Page 29
Page 30
MODEL 2510 & 2510 ECONOMINDER
seal and spacer replacment
1. Turn off water supply to valve. Next, cycle valve to
backwash position, then to service. Now remove
electrical plug from outlet.
2. Remove control box cover.
3. Disconnect the brine line from the injector housing to
the brine valve (if your unit has timed brine tank fill).
4. Remove the two capscrews that hold the back plate
to the valve.
5. Grasp the back plate on both sides and slowly pull
end plug and piston assembly out of the valve body,
(see Fig. 1) and lay aside.
6. Remove the seal first using the wire hook with the
finger loop (see Fig.2).
7. The spacer tool (use only for removing the spacers)
has three retractable pins, retained by a rubber ring,
at one end; they are retracted or pushed out by
pulling or pushing the center button the opposite end.
BRINE
VALVE
Figure 1 Removing Power Head And Piston Assembly
INJECTORLINE TO
PISTON
BACK PLATE
BRINE VALVE
ASSEMBLY
8. Insert the pin end of the spacer tool into the valve
body with the pins retracted (button pulled back).
Push the tool tight against the spacer and push the
button in, (see Fig. 3). When the button is pushed in,
the pins are pushed out to engage the 1/4 dia. holes
in the spacer. Remove the tool from the valve body.
The spacer will be on the end. Pull the center button
back, thepins will be retractedand the spacer can be
removed from the spacer tool.
INJECTOR
BRINE
TUBE
SEAL
SEAL
HOOK
Figure 2 Removing Special Tool From Valve Body
After Inserting Seal
Page 30
Page 31
MODEL 2510 & 2510 ECONOMINDER
seal and spacer replacement (continued)
9. Alternately removethe remainingseals and spacers in
accordance with steps No. 6 and 8.
10. The last orend spacer odes not have any holes forthe
pins of the spacer tool to engage, therefore if the end
spacer does not come out on the first try, try again
using the wire hook with the finger loop.
11. To replace seals, spacers and end ring, use special
tool with the brass sleeve on one end. This is a
double-purpose tool., (See Fig. 4). The male end acts
as a pilot to hold the spacers as they are pushed into
the valve body and the brass female end is used to
insert the seals into the valve body.
12. To restuff a valve body, first take the end ring (the
plastic or brass ring without holes), then with your
thumb press the button on the brass sleeve end, the
large dia. inner portion is now exposed (See Fig. 4).
Place the end ring on this pilot with the lip on the end
ring facing the tool, and push the tool into the valve
body bore until it bottoms. While the tool isin the valve
body, take a seal and press it into the inside diameter
of the exposed brass female end (See Fig. 5).
13. Remove the tool, turn it end for end and insert it into
the valve body bore. While holding the large dia. ofthe
tool, slide it all the way into the valve body bore until it
bottoms, then push the center button to push the seal
of the tool and leave it in place in the valve body (See
Fig. 6).
INJECTOR
SPACER
BRINE
TUBE
Figure 3 Removing Spacer From Valve Body
INJECTOR
SPACER
BRINE
TUBE
PULLER
STUFFER
14. Remove the tool from the valve body and push the
center on the brass female end to expose the pilot on
the opposite end. Place a spacer on this end and
insert the spacer and tool into the valve.
Figure 4 Replacing Spacer In Valve Body
Page 31
Page 32
MODEL 2500 ECONOMINDER
seal and spacer replacement (continued)
15. While the tool is still in the valve, press another seal
into the inside diameter of the exposed brass sleeve
end.
16. Remove the stuffer, turn it end for end, and insert it
into the valve body bore.
17. Alternately repeat steps No. 13 and 14 until all seals
and spacers have been pushed into the valve (See
valve cross section of your valve).
18. Place recommended silicone lubricant on the piston
and inside the valve.
19. Hold the back plate with one hand and guide the
piston into the valve body with the other hand, then
grasp the back plate on both sides and slowly push
the piston assembly and end plug assembly into the
valve (See Fig. 1).
STUFFER
SEAL
20. Replace the two PH screws to hold the back plate to
the valve and tighten securely.
21. Connect the brine line form the injector housing to the
brine valve (if your unit has timed brine tank fill).
22. Set the time of day dial to the correct time.
23. Replace the electrical plug in the outlet.
24. Turn on water supply.
25. Cycle control and check for proper function.
26. Check by-pass valve.
Figure 5 Placing Seal In Brass Sleeve Of Special Tool
STUFFER
Figure 6 Removing Special Tool From Valve Body
After Inserting Tool
Page 32
Page 33
MODEL 2510 & 2510 ECONOMINDER
Notes
Page 33
Page 34
MODEL 2510 & 2510 ECONOMINDER
Notes
Page 34
Page 35
Page 36
P / N 40097 Rev. 2 5/98 Printed 7/99
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