Pentair FG-A1 User Manual

Unit Installation and Service Manual
FG-A1
12 Volt Battery Back-Up Power Supply
NOTE! To the installer: Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system.
General Information
Read the following instructions carefully. Reasonable care and safe methods should be practiced. Check local codes and requirements before installation.
Attention:
This manual contains important information for the safe use of this product. Read this manual completely before using this product and refer to it often for continued safe product use. DO NOT THROW AWAY OR LOSE THIS MANUAL. Keep it in a safe place so that you may refer to it often.
Warning:
Before handling these pumps and controls, always disconnect the power first. Do not smoke or use sparkable electrical devices or flames in a septic (gaseous) or possible septic sump.
2. Check local plumbing and electrical codes before installing. You must comply with those rules.
3. Battery box must be kept in a cool, dry, well ventilated area.
4. Battery must not be exposed to any sparks or flames. An explosion or fire could result.
5. Battery acid is very corrosive; avoid spilling on skin or clothing. Eye protection must be worn when handling the battery.
6. Battery Selection and Maintenance
Use a new 12 volt, fully charged battery with top terminals. For maximum performance and battery life, a deep cycle (marine, group 24, min. 105 AH) battery should be used.
• The electrolyte level should
be checked monthly and filled as required. Automotive batteries may be used but a slight decrease in performance and battery life will result.
7. When service is required, proceed carefully:
Disconnect the power at the main electrical service box by turning the circuit breaker off or by removing the fuse.
Disconnect the battery charger from the wall after the power is disconnected.
DO NOT lift the pump by the cord.
8. To be used only as a back-up
sump pump in residential waste water applications. DO NOT run the pump dry.
FG-A1 and Pump Warning
CAUTION AND WARNING
Important Safety Instructions
Rules for Safe Installation and Operation
READ THESE RULES AND
1. INSTRUCTIONS CAREFULLY. Failure to follow them could cause serious bodily injury and/or property damage.
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• Group 24 batteries will fit into the battery box with maximum battery dimensions of 12" long x 6-1/2" wide x 9" high to the top of the terminals.
• Replace the battery if the back-up pump operated for an extended period of time and the battery is severely discharged. It is also recommended that the battery be replaced every three years even if the system is not used.
FG-A1 Installation
come on and the buzzer sounds for the ALARM function. Battery should be checked by a battery shop.
5. Assemble back-up pump a minimum of 1" above the primary pump and tilt 30° (per Figure 1 below).
1. Disconnect power to the primary sump pump.
2. Assemble control panel to battery box with four screws included.
3. Position 12 volt battery (not provided) into battery box.
4. Assemble the two lead wires from control panel to the battery with the two battery clamps included per Fig. 2.
Note: Assemble RED wire to POSITIVE (+) battery terminal and BLACK wire to the NEGATIVE (–) battery terminal. The RED wire is supplied with an in-line fuse (10 amps, 250 volt rating) to protect the battery, pump and wiring should a short, over-current or ground fault occur.
The enclosed pump includes a built-in check valve and screws directly into the side of the tee included.
Tee Fitting
30º
Figure 1 Tilting Pump
Battery Post
Back-Up Sump Pump
Bolt
Ring Terminal
Battery Clamp
If this fuse must be replaced for any reason, it must be replaced with one of the exact same rating. Failure to do so may result in a fire hazard. If the polarities are connected wrong, the REVERSE battery indicator light on the control panel will come on. Correct the battery wire connections (replace the 1 amp fuse on control panels equipped with fuse).
If voltage of the battery is lower than DC 11 volts, the LOW battery indicator light will
Figure 2 Attaching Ring Terminals and Battery Clamps
The other two ends of the tee will accept 1-1/4" or 1-1/2" PVC and ABS pipe. An additional check valve (not included) must be installed between the primary pump and this pump. (See page four.)
The nylon belt with buckle, two rigid nylon straps and four screws are not needed and can be discarded.
6. Attach the float switch to the discharge pipe with a wire tie. Be sure that the turn off or down position of the float is above the suction inlet of this pump. Tether at 1-1/4." Insert the plug of the float switch into the SENSOR socket of the control panel.
7. Insert the plug of the battery charger into the CHARGER socket of the control panel and plug the charger into an AC-115 volt power outlet (Figure 3 on page five).
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