Pentair Everpure Conserv HE-3 Original Instructions Manual

Page 1
ORIGINAL INSTRUCTIONS
CONSERV® HE-3 HIGH EFFICIENCY REVERSE OSMOSIS SYSTEM
Conserv HE-3 Processor (Tank Included) Conserv HE-3 15 Gallon Tank
INTRODUCTION
The Everpure® Conserv HE-3 High Efficiency Reverse Osmosis System is a pre-engineered, pre-assembled system solution designed to provide high purity water for numerous applications, such as premium espresso, coffee, ice, blended beverages and steam. The system combines a number of water treatment technologies into one easy-to-install package. The system provides superior protection against taste- and odor-causing contaminants while removing dirt*, particulates* and dissolved solids that can foul or scale equipment.
* Protection against objectionable taste- and odor-causing contaminants and removal of dirt and particulates not performance
tested or certified by NSF®. Everpure SEN+ and SEN Fine Filter Cartridges not performance tested or certified by NSF.
UNPACKING AND INSPECTION
Inspect the carton for damage. Carefully unpack and inspect each item. Report any damage to freight carrier immediately and retain all packaging materials.
The Everpure® Conserv® HE-3 RO System includes all the necessary fittings for installation. Lengths of 3/8-inch and 1/2-inch tubing have been provided for connecting to the wastewater drain connection. Supply lines and distribution piping/tubing are not
included.
The Conserv HE-3 RO System is packaged as a complete unit in two (2) cartons. You should have the following:
Parts Quantity
1. Plate Mounted Processor Assembly: RO Booster Pump Cartridge Heads Controller and Power Supply
2. Everpure MR-600F RO Membrane Cartridge 1
3. Everpure SEN+ Fine Filter Cartridges (Prefilter)
4. Everpure SEN Fine Filter Cartridge (Postfilter) 1
5. Parts Kit 1
6. Permeate Storage Tank with the Top Plate 1
7. Tank Booster Pump (Not shown) 1
8. 1/2 Gallon Accumulator (Not shown) 1
The MR-600F RO Heads and the SEN Postfilter Manifold will each have one port plugged. If the installation requires the use of a second MR-600F RO and the second SEN Postfilter, the plugs must be removed to install these cartridges.
1
2
2
1
3
5
4
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EVERPURE® CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
Page 2
The system consists of seven (7) major components:
• Everpure® SEN+ Fine Filter Cartridges*
• Inlet Booster Pump
• Everpure MR-600F Reverse Osmosis (RO) Membrane Cartridge
• Permeate Pump
• Everpure SEN Fine Filter Cartridge*
• Control System with Power Supply
• 15 Gallon Storage Tank
The SEN+ Fine Filter Cartridges contain multiple medias. These medias filter out dirt and particles, reduce chlorine and provide scale control, to extend RO membrane life.*
The Inlet Booster Pump increases the inlet pressure to maintain consistent permeate production.
The MR-600F RO Membrane Cartridge contains a semi­permeable reverse osmosis membrane. It’s here that most of the dissolved impurities are separated from the water and flushed down the drain. The water that is able to pass through the membrane, which is very low in dissolved impurities, is referred to as permeate or RO water.
The Storage Tank minimizes back pressure on the permeate produced by the MR-600F RO Membrane Cartridge. This reduction of back pressure provides consistent permeate production and maximizes system efficiency for peak demand.
The SEN Fine Filter Cartridge acts as a postfilter, filtering the RO water and any tap water added via the blending system.*
TOOLS, MATERIALS & SPECIAL EQUIPMENT REQUIRED
In most cases, common hand tools and plumbing materials suitable for use with RO water are all that is needed for system installation. The system setup and calibration requires special equipment:
• Two (2) - 32 ounce or 1,000 mL Graduated Containers
• Ball Valve for 1/2-inch O.D. Tubing
• Stopwatch
• Pressure Gauge
• Hardness Test Kit
• Chlorine Test Strips
• TDS Meter
• Utility Knife
• Eyedropper
• 5.25% Household Bleach or Equivalent Disinfectant
NOTE: Please read this entire manual prior to installing and
operating the system.
NOTE: Consult with your local building inspector for
approval and required permits to install this system. Additional equipment, may be required. Installation must meet all local and national codes.
OPERATING SPECIFICATIONS
Influent Water Characteristics:
Total Dissolved Solids: 0-1,000 ppm (0-1,000 mg/L)
pH: 6-9
Free Chlorine: 0-3 ppm (0-3 mg/L)
Chloramines: 0-3 ppm (0-3 mg/L)
Turbidity: 0-1 NTU
Silica SiO2 < 20 ppm
Iron and Manganese: 0-1 ppm (0-1 mg/L)
Bacterial Quality: Potable
Total Hardness: <1 grain
Dynamic Operating Pressure: 50–80 psi (3.5-5.5 bar,
0.35–0.55 MPa) Pressure below 65 psi (4.5 bar, 0.45 MPa) may affect blend system† performance
Maximum Static Pressure: 100 psi (6.9 bar, 0.69 MPa)
Operating Temperature: 60-100°F (15.5–37.8°C)
Daily Production Rate: 443.68 gpd (1,680.19 Lpd)
Efficiency Rating: 74.23%
Overall Reduction/Rejection 90.70%
Recovery Rating: 74.63%
Plumbing Connections:
Inlet/Outlet: 1/2-inch O.D. tube
(“push-in” quick-connect)
Reject: 1/4-inch O.D. tube
(“push-in” quick-connect)
Electrical - Rated Voltage and Power Cord Type
System Part No. EV9977-50: 100-120VAC/60Hz - NEMA
5-15P
Wattage:
Standby: 25 W
Flush: 300 W
Run/Fill: 600 W
Branch Circuit Protection: 15 Amp minimum. To
minimize personnel shock hazards, install on a GFI, RCD, or equivalent protected circuit.
Connectivity Connections:
Ethernet Port:
Softener Port:
Type CAT5
Type 4 pin RJ11
* Protection against objectionable taste- and odor-causing
contaminants and removal of dirt and particulates not performance tested or certified by NSF®. SEN+ and SEN Cartridges not performance tested or certified by NSF.
Blend system not performance tested or certified by NSF.
2 WATER YOU CAN TRUST
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If the incoming soft water temperature is less than 60°F (15.5°C), a tempering valve should be used. Otherwise there will be a reduction in RO production.
Page 3
NOTE: Incoming water supplies that do not meet the
18.4”
18.4”
18.4”
influent water characteristics requirements will require the addition of pretreatment equipment prior to the Conserv HE-3 RO System.
DIMENSIONS
(46.7 cm)
SELECTING A MOUNTING LOCATION
Locate the system in an area that is convenient to the inlet water supply and drain facilities, with access for routing the blended water tubing/piping to the equipment. Install in a dry location, away from all forms of corrosive and/or flammable materials. Consider ease of access for servicing when selecting a location. If the Conserv HE-3 RO System is replacing an existing Everpure® MRS-600HE-II High Efficiency RO System the mounting system may be reused. The Conserv HE-3 is designed to mount using the MRS-600 HE-II wall mount brackets. The Conserv HE-3 may also be mounted using a new design wall mount hinge system (sold separately).
If the Conserv HE-3 RO System is wall mounted on hinges be certain the unit has clearance to swing out for maintenance. Evaluate the mounting surface for its ability to properly support the weight of the processor when in operation [approximately 90 lbs (40.8 kgs)].
14.4”
(36.5 cm)
(46.7 cm)
14.4”
(36.5 cm)
23.5”
(59.7 cm)
14.4”
(36.5 cm)
29.0”
(73.6 cm)
39.6”
(100.5 cm)
Provide 3" clearance for changing cartridges
Figure 3 Conserv HE-3 RO System Dimensions
13.4”
(34.0 cm)
27.9”
(70.8 cm)
14.4”
(36.5 cm)
Figure 1 Left Swing Clearance
14.4”
(46.7 cm)
(36.5 cm)
Figure 2 Right Swing Clearance
23.5”
(59.7 cm)
18.62”
(47.3 cm)
Figure 4 Conserv HE-3 RO System Storage Tank Dimensions
PREINSTALLATION CHECKLIST
1. Can the unit be mounted within a reasonable distance of the water supply, electrical service and drain facilities?
2. Is there an unswitched receptacle available for powering the system?
3. Is there adequate clearance and support to install the unit and permit access for maintenance? The Conserv HE-3 RO System may be wall mounted on hinges. Be certain the unit has clearance to swing out for maintenance.
4. Does the inlet water supply meet the requirements listed in the table (on page 2) under Influent Water Characteristics?
5. Is there a minimum dynamic pressure of 50 psi (3.5 bar,
0.35 MPa) pressure at open flow?
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
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SAFETY INSTRUCTIONS
NOTE: The appliance is only to be installed in locations
where its use and maintenance is restricted to trained personnel.
NOTE: Children should be supervised to ensure that they do
not play with the appliance.
NOTE: Cleaning and user maintenance shall not be made by
children without supervision.
NOTE: The appliance is not suitable for installation in an
area where a water jet could be used.
NOTE: If the supply cord is damaged, it must be replaced
by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
NOTE: Substances listed as reduced are not necessarily in
your water. System must be maintained according to manufacturer's instructions, including replacement of filter cartridges.
NOTE: Your water must be within required influent water
characteristic limits for satisfactory operation. If not, the RO membrane cartridge’s life may be shortened and your warranty will be voided (see Operating Specifications).
NOTE: Install on cold water line only.
NOTE: Do not install where system will be exposed to direct
sunlight.
NOTE: Make certain that installation complies with all state
and local laws and regulations. Use only plumbers tape without adhesive backing to seal joints. Do not use pipe compound (“pipe dope”), sticks, or similar compounds with this unit; they contain petroleum derivatives which can cause crazing and cracking of the plastic in the filter housing.
WARNING: Installation shall comply with applicable local,
state, and national plumbing and electrical regulations.
WARNING: This appliance must be grounded. This appliance
is equipped with a cord having an appliance­grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is installed and grounded in accordance with all local codes and ordinances. If the supply cord is damaged, it must be replaced by the manu­facturer, its service agent or similarly qualified persons in order to avoid a hazard.
WARNING: Improper connection of the appliance-grounding
conductor can result in a risk of electric shock. Check with a qualified electrician or service representative if you are in doubt whether the appliance is properly grounded. Do not modify the plug provided with the appliance; if it will not fit in the outlet, have a proper outlet installed by a qualified technician.
WARNING: The appliance is intended to be permanently
connected to the water mains and not connected by a hose-set.
WARNING: Before installing the system, make certain
your water supply complies with the following operating specifications. Failure to do so may reduce the effectiveness of the system and will void the warranty. Consult your local water treatment utility or a certified water testing lab to determine the quality of your water.
WARNING: Do not use with water that is microbiologically
unsafe or of unknown quality without adequate disinfection before or after the system. The Pentair Everpure® Conserv® HE-3 Reverse Osmosis System will not protect against disease­causing bacteria or remove naturally-occurring harmless bacteria.
WARNING: The Everpure® Conserv® HE-3 Reverse Osmosis
System contains replaceable components that are critical to the efficiency of the system. Replacement of the reverse osmosis component should be with one of identical specifications, as defined by the manufacturer, to assure the same efficiency and contaminant reduction performance.
WARNING: The Everpure® Conserv® HE-3 Reverse Osmosis
System contains filter cartridges and an RO membrane cartridge included with the system that have limited service lives which are critical for the effective reduction of total dissolved sol­ids. Product water should be tested periodically to verify that the system is working properly.
WARNING: The Everpure® Conserv® HE-3 Reverse Osmosis
System shall only be used for arsenic reduc­tion on chlorinated water supplies containing detectable residual free chlorine at the system inlet. Water systems using an in-line chlorinator should provide one (1) minute of chlorine contact time before the unit.
CAUTION: The Everpure® Conserv® HE-3 Reverse Osmosis
System must be protected against freezing which can cause the filter housing to crack, resulting in water leakage. Do not use electrical heating tape or propane torch on this unit.
4 WATER YOU CAN TRUST
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EVERPURE® CONSERV® HE3 RO SYSTEM QUICK START GUIDE
18.4”
29.0”
(73.6 cm)
1
Wall Mounting
(46.7 cm)
39.6”
(100.5 cm)
14.4”
(36.5 cm)
Provide 3" clearance for changing cartridges
13.4”
(34.0 cm)
27.9”
(70.8 cm)
2
Tubing Locations
18.62”
(47.3 cm)
NOTE: Shown without
cartridges installed.
Approximately
90 lbs
(40.8 kgs)
Operating
Weight
Blended Water To Application
RO Water To Storage Tank
Tank Relief To Dr a in
Soft Water
Connection
Hard Water
Connection
RO Waste To
Drain
RO Water
From Tank
Accumulator
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
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3
Install Everpure
1
2
®
SEN+ and SEN Cartridges
+
+
SEN
SEN
SEN
Pump Motor
Switch Off
Plug Open Head
(Pre-installed)
Cartridge Positions
+
SEN
Plugs
SEN
Bottom View
4
Flush Everpure SEN
2
OPEN
Insert 1/2"
Tubing O.D.
4
Flush for Five
(5) Minutes
1
3
OPEN
5
Close Soft
Water Valve
+
Cartridge
6
CLOSE
7
Remove
Tubing
6 WATER YOU CAN TRUST
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5
Install Everpure® MR-600F RO Cartridge
1
Install
Cartridge(s)
6
Flush Everpure
®
MR-600F RO Cartridge
1
Pump Switch Off
4
Turn Power Switch ON
SEN
+
SEN
SEN
MR-600F
+
1
2
Plug Open
Head
(Pre-installed)
2
Connect 3/8"
Tubing
5
Open
3
Plug Power
Cord Into
Outlet
9
Install Correct
Restrictor for
6
When Water Exits
Both Tubes, Turn Pump Switch ON
Application
Until TDS < 50 PPM
8
Turn System Switch OFF
Direct 1/4" and 3/8"
2
Lines to Drain
7
Perform RO Rinse
for 90 Minutes or
from 3/8" Line
(Production)
SEN
MR-600F
Bottom View
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
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Page 8
7
Prepare Storage Tank
Flush Valve
Closed
1
Pump Switch
Off
2
Power
5
Switch Off
Force Air Out
6
Cover
Removed
7
Check
Precharge
(40 psi)
8
Sanitize Storage Tank
Add 8 Oz. (237 mL) of 5.25%
Bleach
15 gal (56.8 L) @ 200 ppm
Connect to Flush Valve
2
3
4
Open
Adapter
4
Insert
1/2" O.D.
Tubing
3
Closed
Unplugged
1/2" O.D. Tubing
3/8" O.D. Tubing
1
8 WATER YOU CAN TRUST
CLOSE
5
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8
Sanitize Storage Tank - Continued
Flush Valve
OPEN
8
CLOSE Flush Valve Once Tank Is Filled
13
Repeat Steps 6-12 Two (2)
Times
9
Remove Ball Valve
6
Open
10
OPEN Valve
Slowly
12
When Empty, (Bladder Stops Compressing) Unplug and CLOSE Ball Valve
Pump Switch Off
Power Switch
Off
Closed
7
Tank Fills
9
Wait 15
Minutes
11
Plug Into
Wall Outlet
9
Connect Tank Tubing and Fill Tank
1
Remove Tubing
From Flush Valve
3
Connect Tank
Accumulator to
Permeate Inlet: Insert
1/2" Tubing
When Tank Begins to
Fill, Turn ON Pump
Power Switch ON
Closed
Connect 3/8" Tubing to Permeate
5
4
Allow Tank to Fill
6
2
Water Out
8
Once Full, Remove Fitting,
Install Cover and Re-insert
Fitting
Connect Tank Sensor
7
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
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Page 10
10
Flush Everpure
®
Postfilter Cartridge
3
OPEN
Hard Water Blend Valve
OPEN Hard Water
2
Inlet Valve
CLOSE Hard
5
Water Inlet Valve
Plug Storage Tank
7
Power Cord into HE-3
System
SEN
OPEN Blended Water Outlet Valve and
4
6
Flush for Five (5) Minutes.
CLOSE Outlet Valve
1/2" O.D. Tubing to Drain
1
11
Adjust The Blending Valves
RO Permeate Blend Valve
1
Repeat Steps 5 - 7 Until TDS Is At Target Level
8
CLOSE Outlet Valve
9
Remove Drain Tube From Blended
10
Water Outlet and Connect to Downstream Application
OPEN Fully
2
Hard Water Blend Valve
CLOSE Fully Then OPEN One
(1) Rotation
OPEN Hard Water Inlet Valve
3
NOTE: Tank Not Shown
4
OPEN Blended Water Outlet
Run Water To Drain For Two (2) Minutes
5
Test The TDS. Check Display for TDS Value
6
HI
7
Target TDS
LOW
Hard Water Blending Valve
Hard Water Blending Valve
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SYSTEM ASSEMBLY
WARNING: Mounting surface may require reinforcement to
support the Processor Assembly safely. Hollow walls, drywall and other non-structural surfaces are not suitable for mounting unless reinforced.
WARNING: Do not use screws smaller than #12 (5.5 mm) for
mounting the Processor Assembly.
The Everpure® Conserv® HE-3 Processor Cabinet is designed to wall mount using either of two (2) methods.
1. If an Everpure® MRS-600HE-II System is being replaced, the mounting brackets can be reused. The new Conserv HE-3 will not swing open when using these brackets.
2. A mounting kit may be purchased that includes two (2) hinges and a template with instructions. This mounting kit allows the Conserv HE-3 to swing open for access to the back of the cabinet.
1
Wall Mounting Using the Hinged Mounting Kit
The Everpure® Conserv® HE-3 Processor Cabinet can have two (2) mounting hinges attached to one side of the cabinet. The second half of the hinge is separate and will be mounted to the wall. See Figure 5 for Dimensions. When this half of the hinge is correctly mounted to the wall, it allows the cabinet to be lifted and the hinge pieces to connect to each other.
NOTE: When the processor cabinet is hinge-mounted, it
can swing away from the wall to allow servicing. Determine that the application site will allow the cabinet to swing in the desired direction.
CAUTION: Be certain that the holes are vertically level.
Any deviation will cause the Conserv HE-3 RO System Cabinet to swing during servicing.
1. Place the two (2) hinges in position over the mounting holes with the pegs pointing up.
2. Secure the hinges with appropriate hardware.
52/64”
.82
2-29/64”
1-5/8”
1.63
1-5/8”
1.63
2.45
25-45/64”
25.70
27-21/64”
27.32
Figure 5
2
Tubing Locations
1. Refer to Figure 6 Conserv HE-3 RO System Assembly for a description of major components and connection points. These major components and connections will be referred to in the following steps.
2. Prepare the plumbing to accept the RO system.
NOTE: The blended water tubing/piping and associated
fittings connecting the RO blended water outlet to the equipment being serviced should be food-grade material that meets NSF® Standard 51, 61, or similar, with a minimum pressure rating of 100 psi (6.9 bar,
0.69 MPa). The blended water may react with metal piping, creating a corrosive condition in addition to imparting an objectionable taste. Plastic pipe or reinforced beverage tubing are generally very good material choices for RO water distribution piping. The size of the blended water tubing/piping should be 1/2-inch (12.7 mm) O.D. minimum. Distances of 25 feet (7.6 m) or greater from the RO system to the equipment being serviced should be 1/2-inch (12.7 mm) O.D. minimum.
3. Locate an appropriate point in the hard water plumbing to tie in a new section of tubing/piping that can be routed to the RO system. CLOSE the nearest shut-off valve that is upstream from the tie-in point and relieve the pressure in the line. Tie in the new tubing/piping section and connect it to the Hard Water Inlet fitting. See Figure 6 Conserv HE-3 RO System Assembly.
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
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Page 12
4. Locate an appropriate point in the soft water plumbing to tie in a new section of tubing/piping that can be routed to the RO system. CLOSE the nearest shut-off valve that is upstream from the tie-in point and relieve the pressure in the line. Tie in the new tubing/piping section and connect it to the Soft Water Inlet fitting. See Figure 6 Conserv HE-3 RO System Assembly.
5. Connect the appropriate size and type of tubing/piping and associated fittings to the Everpure® Conserv® HE-3 RO System. Route the line(s) to the equipment being serviced (i.e., steam, espresso, coffee, etc.). CLOSE the Hard and Soft Water Inlet Valves, and the Blended Water Outlet Valve on the RO system. Reapply pressure to the hard water and soft water distribution plumbing by slowly OPENING the shut-off valves that were closed in the previous steps.
6. Connect a 1/4-inch (6.3 mm) O.D. tube to the port located at the bottom of the processor labeled WASTE. Route the other end of the tubing to a drain nearby, securing it properly. Allow an air gap at the drain, following any applicable local and national codes. See Figure 6 Conserv HE-3 RO System Assembly.
ELECTRICAL AND CONNECTIVITY CONNECTIONS
The Everpure® Conserv® HE-3 RO System is pre-wired at the factory. Verify that the supply voltage matches the RO system operating voltage. Also verify that the supply is a GFI, RCD, or equivalent protected circuit rated at 15 amps minimum. Verify that the pump motor switch (Figure 8) is in the off position. Plug in the power cord.
The bottom of the Everpure Conserv HE-3 RO System has two electrical connections. The permeate Storage Tank sensor will plug into the white connector. The Storage Tank pump power cord will plug into the remaining female connection.
WARNING: For proper operation, do not plug Storage Tank
pump into a wall receptacle.
IMPORTANT: Electrical brown-outs below 100 volts will
require the Everpure Conserve HE-3 RO System must be turned OFF and back ON (power cycled).
To monitor the Everpure Conserv HE-3 RO System remotely, an Ethernet cable (type CAT5, not provided with the system) must be connected between the RO system and the Internet router.
To have connectivity between the Everpure Conserv HE-3 RO System and the CES-9100TS E-30C Softener, a phone cord (type 4 pin RJ11, not provided with the system) must be connected between the RO system and the softener.
Blended Water Outlet Valve
To Storage Tank
Soft Water Inlet Valve
Hard Water
Inlet Valve
RO Waste to Drain
From Storage Tank
Pump
Tank Accumulator
Figure 6 Conserv HE-3 RO System Assembly
Ethernet Port
Softener Port
Figure 7
PREFILTER AND RO CARTRIDGE INSTALLATION AND SYSTEM STARTUP
Switch and Valve Starting Positions:
• System Power - Off
• Pump (P1) Power - Off
• Soft Water Inlet Valve - Closed
• Hard Water Inlet Valve - Closed
• Blended Water Outlet Valve - Closed
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Page 13
3
Install Everpure SEN+ and SEN Fine Filter Cartridges
1. Remove the outer shrink wrap and protective caps from all of the cartridges.
2. Align the lugs on the Everpure SEN+ Fine Filter Cartridges with the slots in the cartridge ports on the twin prefilter header. Holding the head/bracket and cartridge firmly, press the cartridge upward into the head fully, and then turn the cartridge to the right until it stops (Figure 8). Install the second SEN+ Fine Filter Cartridge and the SEN Postfilter Cartridge in the same manner.
NOTE: If a second SEN Cartridge is installed, the pre-
installed plug must be removed.
Pump On/Off
Plug Open
1
Head
(Pre-installed)
2
+
+
SEN
SEN
SEN
SEN Postfilter (installed after
tank flush)
1. Attach 1/2-inch O.D. tubing for a drain line to the Flushing Valve. The tubing should run to a drain.
2. OPEN the Flushing Valve.
3. The store soft water supply valve should be open. OPEN the Soft Water Inlet Valve on the Everpure® Conserv® HE-3 RO System.
4. Flush the prefilters for a minimum of five (5) minutes at
0.5 gpm (1.8 Lpm).
5. CLOSE the Soft Water Inlet Valve.
6. CLOSE the Flushing Valve.
7. Remove the drain tube.
5
Install Everpure MR-600F RO Membrane Cartridge
1. Align the lugs on the Everpure MR-600F RO Membrane Cartridge with the slots in the head. Holding the head and cartridge firmly, press the cartridge upward into the head fully, and then turn the cartridge to the right until it stops.
NOTE: If a second MR-600F RO Membrane Cartridge is
installed, the pre-installed plug must be removed.
2. Attach a length of 3/8-inch O.D. tubing to the RO tube that delivers permeate water to the Storage Tank (Figure
10). The open end should run to a drain.
CAUTION: To prevent damage to the pump (P1), the pump
head should be filled with water (primed) before the unit is turned on.
Pump (P1) On/ Off Switch
Figure 8
4
Flush Everpure SEN+ Fine Filter Cartridge
Flushing Valve
Figure 9
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
Soft Water Inlet Valve
RO Waste
to Drain
NOTE: Cartridges not shown.
System On/Off Switch
Permeate Port
Attach 3/8" O.D. Tubing to Drain
Figure 10
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3. Ensure that the Pump Switch (P1) is in the Off position. Then turn the System On/Off Switch to ON. The solenoid valve will open to allow water flow at store pressure into the pump head.
6
Flush Everpure MR-600F RO Membrane Cartridge
1. Pump switch should be off.
2. Plug the HE-3 Cabinet power cord into an outlet.
3. Use the User Interface screen and press System Settings. Enter the password to access the Air Purge/ Flush menu.
NOTE: Passwords are available through Pentair Everpure
Technical Support at 630.307.3000.
4. When the Air Purge/Flush menu is displayed, press Perform RO Rinse.
NOTE: Water will exit both the RO waste and permeate
tubes Figure 10.
5. When water is exiting both tubes, turn ON the Pump (P1) Switch.
6. The MR-600F RO Cartridges should be flushed for 90 minutes or until the TDS is below 50 ppm.
WARNING: DO NOT USE THIS RO WATER! It will likely
contain a preservative solution that should not be consumed.
NOTE: The SEN Fine Filter Cartridges will not be flushed
until the Storage Tank has been flushed and sanitized.
7. Turn OFF the system.
8. Remove the grey restrictor. Replace it with the correct restrictor for the application. Refer to the Flow Restrictor Table in the System Recovery Rate section.
7
Prepare Storage Tank
Switch and Valve Starting Positions:
• Power - Off
• Pump Power Switch - Off
• Soft Water Inlet Valve - Open
• Hard Water Inlet Valve - Closed
• Outlet Valve - Closed
• Power to Tank - Off (Unplugged)
• Prefilter Flush Valve - Closed
1. Place the Storage Tank in position. Allow for:
• Proximity to the Conserv HE-3 RO System.
• Minimal tubing lengths.
CAUTION: Before operation, the Storage Tank must be
sanitized and filled.
NOTE: The Storage Tank is shipped with the top cover
removed. To reduce the amount of air that must be purged, push down on the bag, forcing air out of the air pressure relief valve. When water is added, the bag will expand and the trapped air will be purged out.
2. Locate the small accumulator tank (see Figure 11).
8
Sanitize Storage Tank
1. Attach a length of 3/8-inch O.D. tubing to the Storage Tank Inlet Tee fitting. The tubing should be long enough to reach the Prefilter Flush Port.
2. Use an air gauge to check the tank's precharge. It should be 40 psi (2.75 bar, 0.275 MPa).
3. Use an eye dropper or funnel to place 8 oz. (237 mL) of
5.25% bleach (200 ppm) into the tubing.
4. Connect the tubing to the Prefilter Flush Port (Figure 11). Use the 3/8" to 1/2" adapter and a short piece of 1/2" O.D. tubing.
Air Pressure
Relief Valve
Prefilter
Flush Port
1/2" O.D.
Tubing
3/8" O.D. to
1/2" O.D. Tubing
Adapter
Accumulator
Tank
Tank Outlet
1/2" O.D. Tubing
Ball Valve
5. Attach a length of 1/2-inch O.D. tubing to the Storage Tank Outlet fitting. The other end will go to a drain.
6. Install a ball valve on the Storage Tank Outlet tubing and set the valve to CLOSED.
7. Set the Prefilter Flushing Port Valve to partially open. This will allow water and bleach to enter the Storage Tank.
Tank Inlet
To Dr a in
Figure 11
14 WATER YOU CAN TRUST
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Page 15
Soft Water Inlet Valve
9
Connect Tank Tubing
1. Remove the 3/8" to 1/2" Tubing Adapter and the 1/2" O.D. tubing. Connect 3/8" tubing from the Storage Tank to the connection (RO water out) on the Conserv HE-3 RO System (Figure 13).
NOTE: Cartridges not shown.
NOTE: Cartridges not shown.
Figure 12
NOTE: Any air in the Storage Tank will need to be released.
The Air Pressure Relief Valve will open to remove trapped air.
8. When the Storage Tank is full, CLOSE the Prefilter Flushing Valve.
9. Allow the Storage Tank to sit for 15 minutes.
10. Drain the Storage Tank by OPENING the Drain Line Ball Valve and applying power to the Storage Tank. The Permeate Pump (P2) will turn on.
WARNING: When applying external power to the Storage
Tank Pump, do not run the pump after the bladder is empty. When the bladder stops collapsing, it is empty. Failure to follow this instruction is likely to damage the pump.
11. Remove power to the Storage Tank and CLOSE the Drain Line Ball Valve.
12. Repeat Steps 6 through 10, two (2) times.
13. Check that power is off to the Everpure® Conserv® HE-3 RO System.
14. Remove the tubing from the Prefilter Flush Port and switch it to service (closed).
3/8" O.D. Tubing To Tank Inlet
1/2" O.D.
Tubing
From Tank
to Permeate
Inlet
Sensor
Adapter
Cable
Plug Into Storage Tank
Figure 13
2. Remove the ball valve from the Storage Tank Drain Line.
CAUTION: A water pressure reducing valve has been
included in the parts kit. This valve must be assembled into the 1/2" O.D. tubing from the Storage Tank to the permeate inlet. The directional arrow on the body must point towards the permeate inlet. Failure to install the water pressure reducing valve properly will likely cause damage to the Conserv HE-3 RO System.
3. Connect the tubing with the water pressure reducing valve from the Storage Tank Outlet (Storage Tank Drain Line) to the permeate inlet connection on the Conserv HE-3 RO System (Figure 13). The water pressure reducing valve has a directional arrow molded into the body. This arrow must point towards the Conserv HE-3 Cabinet.
4. Use the Sensor Adapter Cable to connect the electrical port on the bottom of the Storage Tank to the white connector from the Conserv HE-3 Cabinet.
5. Install the Storage Tank cover by removing the fitting at the top. Position the cover and replace the fitting.
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Page 16
NOTE: The Storage Tank will have a minor amount of
pressure. Some water will exit the hole when the fitting is removed.
6. CLOSE the Soft Water Inlet Valve.
10
Flush Everpure Postfilter Cartridge
Switch and Valve Starting Positions:
• System Power - Off
• Storage Tank Power - Off
• Soft Water Inlet Valve - Closed
• Hard Water Inlet Valve - Closed
• Hard Water Blend Valve - Open
• Blended Water Outlet Valve - Closed
1. Connect 1/2-inch O.D. tubing to the Blended Water Outlet Valve. Route this tubing to a drain.
2. OPEN the Hard Water Inlet Valve (Figure 14).
11
Adjust The Blending Valves
There are two (2) valves that are adjustable to provide a blend of RO permeate and incoming water to suit the application.
RO Blend Valve
Hard Water
Blend Valve
Hard Water
Blend Valve
Hard Water
Inlet Valve
NOTE: Cartridges not shown.
Figure 14
3. OPEN the Blended Water Outlet Valve (Figure 14). Flush the SEN Postfilter Cartridge(s) to drain for five (5) minutes.
4. CLOSE the Hard Water Inlet Valve.
5. Remove the tubing from the Blended Water Outlet Valve.
6. Plug the Storage Tank Permeate Pump into the connection at the bottom of the HE-3 System frame.
Blended Water
Outlet Valve
Soft Water
Inlet Valve
Hard Water
Inlet Valve
Figure 15
To adjust the blend:
1. Determine the desired TDS for the application.
2. Locate the two (2) Blend Valves above the filter manifolds.
3. OPEN the RO Blend Valve fully, see Figure 15. This allows maximum flow of the RO permeate water.
4. CLOSE the Hard Water Blend Valve, see Figure 15.
NOTE: This configuration provides only RO permeate water
with no hard water blend.
5. OPEN the Hard Water Blend Valve one (1) full rotation.
6. OPEN the Soft Water and the Hard Water Inlet Valves.
7. With the system turned ON, run water out of the Blended Water Outlet Valve for two (2) minutes.
8. Test the TDS or check the post-filter status screen.
9. If the TDS is too high, then CLOSE the Hard Water Blend Valve in small increments and retest. If the TDS is too low, then OPEN the Hard Water Blend Valve in small increments and retest. Allow water to flow for two (2) minutes between tests.
10. When the blend is correct, mount and secure the HE-3 Processor Cover. Place the system into full operation.
Blended
Water Outlet
Valve
16 WATER YOU CAN TRUST
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USER INTERFACE (UI)
Item Name
Value
Setting
The operator of the Conserv HE-3 RO System can use the touch screen display to access real-time performance data. Operating parameters and calibration settings may be reviewed and changed.
Navigation
Button
Press once to access the item shown.
Individual item usually followed by a value.
The real time value of the individual item. Also used for calibration values.
The up/down arrows are used to change the setting value.
Cancel any changes on the current screen.
Confirm and save any changes on the current screen.
Jump back one screen.
Conserv® HE-3
System
Status
Calibrate
Sensors
Reset
Filter Life
Clear
Lockout
System
Settings
Contact
Info
Date and
Time
Figure 16
1. Press System Settings and enter the password to access the Air Purge/Flush menu.
NOTE: Passwords are available through Pentair Everpure
Technical Support at 630.307.3000.
2. Press the Perform Tank Fill button to set the water level in the tank.
Air Purge/Flush Menu
Jump to the top level home page.
Previous screen, cycles between screens within each section shown.
Next screen, cycles between screens within each section shown.
Sleep Mode
The user interface will enter sleep mode after five (5) minutes of inactivity. The screen will become blank, but all the functions continue to operate. To wake the screen from sleep mode, press anywhere on the screen for two (2) seconds.
12
Place Into Operation
When the cartridges are flushed and the blend is set, the Everpure® Conserv® HE-3 RO System is ready to begin operation.
All of the tubing should be properly connected (Figure 6).
• OPEN the Hard Water Inlet Valve.
• OPEN the Soft Water Inlet Valve.
• CLOSE the Blended Water Outlet Valve.
• Turn ON the Pump Switch.
• Turn ON the System Switch.
Perform the following procedure to start up the HE-3 RO System using basic settings.
The User Interface will display the top level Home Screen.
Perform
Air Purge
Perform Tank Fill
Perform
RO Flush
Perform
RO Rinse
Figure 17
Tank Fill Cycle
Tank Fill in progress.
0
Tank Fill %
Figure 18
When the Tank Fill Cycle is complete, the Tank Fill %
window indicates the percent full.
If the Tank Fill % is over 80%, the Conserv HE-3 RO
System is ready for operation.
3. OPEN the Blended Water Outlet Valve.
If the Tank Fill % is under 80%, an Air Purge/Flush Cycle
must be performed.
4. Return to the Air Purge/Flush menu, press Perform Air Purge and record the Set value. Select Start.
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NOTE: The Air Purge is used to push out any air that may
Air Purge/Flush Cycle
have entered the Storage Tank. Pressure will build in the Storage Tank until air is forced out of the Pressure Relief Valve.
Set value then press START.
Remote monitoring must be enabled to allow a Pentair
CES-9100TS E-30C Water Softener to communicate with the Everpure Conserv HE-3 RO System. To have connectivity beween the Everpure® Conserv® HE-3 RO System and the CES-9100TS E-30C Softener, a phone cord (Type 4 pin RJ11, not provided with the system) must be connected between the RO system and the softener.
Set
1400
START
Cnt
420
Figure 19
5. Begin the Air Purge by pressing Start. Observe the tank relief valve. When the Air Purge Cycle is over, if no water has exited the valve then increase the Set value by 25. Press Start and run another Air Purge. Continue to increase the Set value and perform an Air Purge until water exits the Tank Relief Valve.
6. When the Air Purge is complete, press the Arrow button at the bottom of the screen. The System Settings menu should be showing.
System Settings Menu
Date and
Time
Units of
Measure
Store
Settings
Air Purge/
Flush
Connection Port
Figure 22
8. On the Store Settings menu, press the Softener In Use button to enter a Yes or No setting, Figure 23.
NOTE: Only the Pentair CES-9100TS E-30C Water Softener
may be used with the Conserv HE-3 Controller.
Set Softener In Use
CES-9100TS E-30C
Water Softener In Use
no
Figure 20
7. Next, press the Store Settings button to display the Store Settings menu. Next select Customer Number. The display will show a screen to enter the customer and location information for the installation.
Contact Pentair® Everpure® Technical Support to obtain
the customer ID and location numbers.
Set Customer Number
Customer #
01
1 2 3 4 5 6
7 8 9 0
Location #
01234
X
Figure 21
18 WATER YOU CAN TRUST
®
Figure 23
9. Return to the top level home screen.
SYSTEM RECOVERY RATE
The amount of incoming water that becomes RO water should be 80%. This recovery percentage may be changed by replacing the flow restrictor in the black waste tubes located in the RO waste tubing connectors. There is one Flow Restrictor for each RO head. They are accessed from the top of the manifold tray.
CAUTION: The system should be run on 80% recovery when
tempered, softened, and under 1,000 ppm TDS water is available. Any deviation from an 80% recovery rate will affect the system's production rate and/or life of the RO membrane. Please consult Pentair Everpure for a recommendation of any installation that does not meet this water specification.
Page 19
Tub e s
NOTE: Some tubing
has been
Flow
Restrictors
removed from this illustration for clarity
Figure 24
Select the reject flow control assembly based on the flow restrictor table below. Insert the reject flow control assembly into the 1/4" (6.4 mm) O.D. tube, Figure 24. Insert the 1/4" (6.4mm) O.D. tube with reject flow control assembly into the elbow fitting on RO head.
Flow Restrictor Table
%
Recovery
Part Number Restrictor Description
90 EV3128-30 Red 80 EV3128-31 Brown 70 EV3128-32 Green 60 EV3128-27 Blue 50 EV3128-28 White Fully Trimmed 40 EV3128-29 Grey
NOTE: Everpure® Conserv® HE-3 RO System is supplied with
40% and 80% recovery restrictors.
For the appropriate selection of flow restrictors for your application, please consult with Pentair Technical Service at
630.307.3000.
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
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EVERPURE® CONSERV® COMPLETE HE3 USER
System
Reset
System
Settings
Calibrate
Contact
INTERFACE
The User Interface allows the integration with several features on the Conserv HE-3 RO System. A complete explanation of the interface is provided in this manual.
The top level User Interface (UI) Home screen is accessed by pressing the blank screen for two (2) seconds. This action will bring the UI out of sleep mode. All other screens will display a "Home" icon at the lower right corner. Pressing the Home button will take the UI to the Home screen.
This screen normally will have five (5) buttons. Each button will access user information.
Displays a set of six (6) buttons that, when
Status
pressed, will show the status of that item.
Settings accessed via this button are:
• Inlet
• Prefilter
• RO Membrane
• RO Water Tank
• Postfilter
• History
After replacing filters, the percentages for
Filter Life
filter life should be reset to 100%.
System
Status
Calibrate
Sensors
Conserv® HE-3
Reset
Filter Life
Clear
Lockout
System
Settings
Contact
Info
Date and
Time
Sensors
Info
This is a password-protected button. These settings are critical to the operation of the system. Contact Pentair Everpure Technical Support, at 630.307.3000 for more information about this setting.
Settings accessed by this button are:
• Date/Time
• Store Settings
• Air Purge/Flush
• Units of Measure
• Reset Filter Life
This is a password-protected button. These settings are critical to the operation of the system. Contact Pentair Everpure Technical Support, at 630.307.3000 for more information about this setting.
Settings accessed by this button are:
• Pressure Sensors
• Pressure 4 Threshold
• Tank Level
• TDS Sensors
• Flow Meters
Pentair Everpure contact information.
20 WATER YOU CAN TRUST
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Page 21
Clear
This button will only display under the following
Date and
Time
Pre
RO
Membrane
RO Water
Post
System Status Menu
Lockout
conditions:
• The Main Pump (P1) is running.
• The system conditions are such that the Storage Tank should be receiving RO water.
• The Storage Tank is not filling.
• The Storage Tank Pump (P2) is not running.
• 20 minutes have elapsed.
If the above conditions are true, then it is likely there is a water leak in the system. In this condition, the Conserv HE-3 RO System will stop all incoming water flow. The Home Screen buttons will turn to red and the Clear Lockout button will be displayed. When the leak is repaired, and no other faults are found, press the Clear Lockout button to resume operation.
CAUTION: Any repair on the Everpure® Conserv® HE-3 RO
System may compromise water flow and/or water quality. After repairing the water system, a thorough review must be made of the areas affected. Change filters, flush or sanitize as needed to restore water quality.
Displays the date as mm/dd/yy and the time as HH:MM am/pm.
System
Status
Calibrate
Sensors
Conserv® HE-3
Reset
Filter Life
Clear
Lockout
System
Settings
Contact
Info
Date and
Time
System Status Menu Interface
The System Status Menu Displays:
Inlet
Press to display inlet water conditions.
Press to display prefilter life.
Filter
Press to display RO process information.
Press to display tank status.
Tank
Press to display postfilter life.
Filter
History
Used for filter life, system statistics, and performance information.
The Inlet Status screen is displayed when the Inlet button is pressed. All of the values represent real-time information.
• Inlet flow rate in gallons per minute (gal/min) or Liters per minute (L/min).
• Inlet pressure as psi (MPa).
• Inlet TDS as ppm.
• Inlet water temperature in °F (°C).
Inlet
History
Inlet Status
Inlet Pressure
Inlet TDS
Inlet Water Temp
Pre
Filter
Post
Filter
RO
Membrane
RO Water
Tank
0.00 gpmInlet Flow Rate 0 psi
0 ppm
32 °F
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RO Membrane Status
The Prefilter Status screen is displayed when the Prefilter button is pressed.
• Pre-Filter Life is shown as a percentage remaining based on the volume of water used.
• Pressure Drop represents the pressure difference as measured before and after the prefilters.
The RO Membrane Status screen is displayed when the RO Membrane button is pressed. All of the values represent real-time information.
• RO Water TDS level measured as ppm.
• RO Pump Pressure (P1) of the RO inlet water measured as psi (MPa).
• Waste TDS level of the water rejected by the RO cartridge measured as ppm.
• Recovery is the real-time percentage, of the feed water that becomes blended water.
• Rejection is the real-time percentage, of the minerals in the water that are sent to waste or drain.
Prefilter Status
Pressure Drop 0 psi
RO Pump Pressure
Waste TDS
Recovery Rejection 90 %
100 %Pre-Filter Life
0 ppmRO Water TDS
0 psi
0 ppm
80 %
The Water Tank Status screen is displayed when the RO Water Tank button is pressed.
• Tank Status is an indicator of the water level (filling/ emptying/idle).
• Tank Level is the real-time percentage of the volume of water in the Storage Tank.
The Post-Filter Status screen is displayed when the Postfilter button is pressed. All of the values represent real-time information.
• Outlet Pressure of the filtered water in psi (MPa).
• Pressure Drop represents the real-time pressure difference as measured before and after the postfilter(s).
• Blend Flow Rate is a measure of the water flow out of the system to the application. It is measured in gallons per minute (gal/min) or Liters per minute (L/min).
• Blend TDS is a real-time measurement in ppm of the water going to the application.
• Post Filter Life is shown as a percentage remaining based on the volume of water used.
Water Tank Status
IdleTank Status
Tank Level0 %
Post-Filter Status
0 psiOutlet Pressure
Pressure Drop
Blend Flow Rate
Blend TDS
Post Filter Life 100 %
0 psi
1.57 gpm 200 ppm
22 WATER YOU CAN TRUST
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Page 23
Press the History button to display the first page of the system's history. Use the Left/Right arrow buttons to move to pages 2 and 3.
NOTE: Most of these values cannot be reset in the History
menus, with the exception of filter life percentages. All of the values are real-time unless listed as Max or Min.
The maximum and minimum inlet TDS values reflect the highest and lowest TDS readings over the life of the system.
NOTE: Recovery and Rejection percentages will not total
100%. Recovery is the percentage of water that becomes RO permeate and is sent to the Storage Tank. Rejection is the percentage of minerals in the water that do not pass through the RO filter membrane.
History Page 1
Post-Filter Life
RO Membrane Life
Max Recovery
Min Recovery 90 %
History Page 2
RO Pump Hours Tank Pump Cycles Tank Pump Hours
# of Air Purge 0
# of Flushes 0
History Page 3
100 %Pre-Filter Life 100 % 100 %
80 %
1234567RO Pump Cycles
12345
1234567
12345
1234.5 galsInlet Flow Total
Max Inlet TDS
Min Inlet TDS
Blend Flow Total
Max Blend TDS 0 ppm
Min Blend TDS 0 ppm
1234.5 gals 809 ppm
1234.5 gals
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Reset Filter Life Menu Interface
Date and
Units of
Store
Air Purge/
Production
Date and
On the Top Level Menu, press the Reset Filter Life button to display buttons that are used to reset the life percentages of the individual filters. These buttons are used when the cartridges are changed. Press to reset. The word "RESET" will display when the filter life has been reset.
Carbon Prefilter life is displayed on the Prefilter Status screen and the History Page 1 screen.
RO Membrane Life is displayed on the History Page 1 screen.
Carbon Post-Filter Life is displayed on the History Page 1 screen.
The # of RO is used to select the number of RO membrane cartridges that are installed on the system.
Carbon
Pre-Filter
RESET
RO
Membrane
Reset Filter Life
Carbon
Post-Filter
# of RO
1 2
System Settings Menu Interface
On the top level menu, accessing the System Settings Menu requires a password. Contact Pentair Everpure Technical Support at 630.307.3000 to acquire the password.
Enter the password at the Home screen. The System Settings Menu displays:
Used to enter/change the date and time.
Time
Press to make changes to the units and values
Measure
shown in the User Interface.
Press to make changes to settings for the
Settings
application.
Press to perform a manual tank air purge, a
Flush
flush, RO rinse, or a tank fill.
Press to view troubleshooting and sensor
Test
information.
Press the Set Date and Time Button to display
Time
a screen for setting the Day/Month/Year and Time.
DST and
UTC
Press the Set DST and UTC button to display a screen for setting Daylight Savings Time and the time zone.
DST: Daylight Savings Time UTC: Coordinated Universal Time
System Settings Menu
Date and
Time
Units of
Measure
System Settings Menu
Set Date
and Time
Store
Settings
Air Purge/
Flush
Set DST and UTC
Adjust the settings and press the Check Mark to confirm and change.
24 WATER YOU CAN TRUST
®
Date And Time
01
jan 16
fri
12 00 am
Page 25
Choose Yes or No for Daylight Savings Time. Set the
Air Purge
Customer
Softener
Coordinated Universal Time (UTC) to match the location of the installation:
- 5 for East Coast
- 6 for Central Time
- 7 for Mountain Time
- 8 for West Coast
Press the Check Mark to confirm and change.
DST and UTC Time Zone
DST Activeyes
-6UTC Time Zone
Press the Units of Measure button to show the measurement units displayed in the user interface. Press the unit shown to change:
• PSI to MPa
• Gallons to Liters
• Fahrenheit to Celcius
Press the Store Settings Menu button to display:
Used to view and change the number of hours
Frequency
between air purgings.
Customer number and customer location are
Number
entered. This information is supplied by Pentair Everpure.
The Pentair CES-9100TS E-30C Water Softener
In Use
has the ability to communicate with the Pentair Everpure Conserv HE-3 RO System. If this feature is used, select this screen and set to YES.
Units of Measure
Pressure PSI
GALSFlow Rates/Totals
TemperatureºF
Store Settings Menu
Air Purge
Frequency
Customer
Number
Softener
in Use
On the Store Settings Menu, press the Air Purge Frequency button to display the number of hours to the next automatic air purge. The hours between air purgings may be changed.
Interval System Parameters
6 Hrs 1 RO membrane and cold water (below 70°F
[21°C])
5 Hrs 1 RO membrane and warm water (above 70°F
[21°C])
4 Hrs 2 RO membranes and cold water (below 70°F
[21°C])
3 Hrs 2 RO membranes and warm water (above 70°F
[21°C])
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
Air Purge Frequency
# Of Hours To Next Air Purge
6
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To enable remote monitoring on this unit, a customer ID and location number must be entered.
On the Store Settings menu, press the Customer Number button to enter the customer's ID number and location number. These are supplied by Pentair Everpure.
NOTE: The fields must be green to enter numbers.
Contact Pentair® Everpure® Technical Support to obtain the customer ID and location number.
Set Customer Number
Customer #
01
2 3 4 5 6
1
7 8 9 0
Location #
01234
X
When the HE-3 is connected with the Pentair CES-9100TS E-30C, the HE-3 will sense low salt and no salt conditions from the softener. On the Store Settings Menu, press the Softener In Use button to enter a Yes or No setting.
To have connectivity beween the Everpure® Conserv® HE-3 RO System and the CES-9100TS E-30C Softener, a phone cord (Type 4 pin RJ11, not provided with the system) must be connected between the RO system and the softener.
NOTE: Only the Pentair CES-9100TS E-30C Water Softener
may be used with the Pentair Everpure Conserv HE-3 Controller.
On the System Settings Menu, pressing the Air Purge/Flush Menu button will provide four (4) selections: Perform Air Purge, Perform Tank Fill, Perform RO Flush and Perform RO Rinse.
Selecting Perform Air Purge will fill the Storage Tank and force air out. This cycle is based on tank level settings entered in the System Settings Menu.
Set Softener In Use
CES-9100TS E-30C
Water Softener In Use
Air Purge/Flush Menu
Perform
Air Purge
Perform Tank Fill
no
Perform
RO Flush
Perform
RO Rinse
Selecting the Perform RO Flush will begin a flush cycle. The flush will push RO water from the storage tank into the RO cartridge(s). This forces the inlet water with high mineral content out and surrounds the RO membrane(s) with RO water on both sides.
The Flush Cycle is used to preserve the RO membrane during periods of inactivity, such as overnight. The system will resume normal operation when there is a demand for RO water.
The system will automatically perform a Flush Cycle if there has not been any flow for two (2) hours. If inactivity continues, another Flush Cycle will be performed after 12 hours.
NOTE: The Everpure Conserv HE-3 RO System will perform
an automatic flush after 90 minutes of operation or every 12 hours if it is idle.
26 WATER YOU CAN TRUST
®
Air Purge/Flush Cycle
Flush Cycle in progress.
Page 27
Press the Perform Tank Fill Button to display the Tank Fill
Air Purge/Flush Cycle
Progress screen. This will show the tank percentage full and the current action.
Tank Fill Cycle
Tank Fill in progress.
0
Tank Fill %
Select Perform RO Rinse will pass water over a new RO cartridge to initialize it.
At the start of an Air Purge, the Storage Tank must be above 80% full (as shown on the Tank Fill Cycle screen) for the Air Purge to finish properly. If the Storage Tank is below 80% full, navigate to the System Settings Menu and select Air Purge/ Flush. When the four (4) choices appear, press the Perform Tank Fill button. A forced manual Storage Tank fill will occur. When the Storage Tank fill is completed, return to the Air Purge/Flush Cycle menu and record the Set value. Move back to the Air Purge/Flush Menu and select Perform Air Purge.
NOTE: The Air Purge is used to push out any air that may
have entered the storage tank. Pressure will build in the tank until air is forced out of the pressure relief valve.
Observe the Storage Tank Pressure Relief Valve. When the Air Purge cycle is over, if no water has exited the valve then increase the Set value by 25. Press Start and run another Air Purge. Continue to increase the Set value followed by an Air Purge until water exits the Storage Tank Pressure Relief Valve.
During an Automatic Air Purge, the status will be filling. The Storage Tank level will be increasing.
IMPORTANT: The Storage Tank Air Purge cycle is based on
a setting that was established from the Air Purge settings screen. If a manual Air Purge was performed or excess water is leaking from the Storage Tank Pressure Relief Valve, the Storage Tank water level setting should be reset.
Air Purge/Flush Cycle
RO Rinse in progress.
System Settings Menu
Date and
Time
Units of
Measure
Air Purge/Flush Menu
Perform
Air Purge
Perform Tank Fill
Set value then press START.
Store
Settings
Air Purge/
Flush
Perform
RO Flush
Perform
RO Rinse
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
Set
1400
START
Cnt
420
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Calibrate Sensors Menu Interface
Pressure
Pump 2
Tank Level
TDS
Sensors
Flow
oduction
w0
On the top level menu, accessing the Calibrate Sensors Menu requires a password. Contact Pentair Everpure to acquire the password.
CAUTION: Incorrect sensor settings will result in improper
operation of the Everpure® Conserv® HE-3 RO System. Sensor calibration has been set at the factory and should only be changed if a new sensor has been installed. Use the calibration data listed on the new sensor.
At the Home Screen, enter the password. The Calibrate Sensors Menu displays:
Used to enter pressure sensor calibration
Sensors
settings.
Used to enter permeate pump (P2) threshold
Threshold
calibration settings.
Used to enter Storage Tank level sensor calibration settings. Also used to enter offset percentages for tank fill and tank empty.
Used to enter calibration settings for the four (4) TDS sensors.
Used to enter sensor calibration settings for
Meters
flow meters F1 and F2.
Calibrate Sensors Menu
Pressure
Sensors
TDS
Sensors
Pump 2
Threshold
Flow
Meters
Tank
Level
Production
Test
Pr
Test
Select Production Test from the System Settings Menu to access troubleshooting and sensor information. The tank sensor has a preset value and will not be shown.
CAUTION: The Storage Tank will be in fill mode as long as
the Production Test screen is displayed. When this screen has been exited, the Storage Tank will stop filling.
Press the Pressure Sensors button to display the Pressure Calibration screen. Use the "c" value that is provided with the new sensor.
To change the settings:
1. Press the window for the "c" value of the sensor.
2. Use the Up and Down arrows to enter the value listed on sensor packaging.
3. When finished, press the Check Mark to save the changes.
Press the Pump 2 Threshold button to display the Threshold Calibration screen. This screen sets the pressure value for the permeate pump (P2).
To properly set this value:
After blend is set, unplug tank pump. Allow system to normalize, then record Run value. Enter Run value +5 into Set box, confirm input, then re-plug in the pump.
Pressure Calibration
Sensor#
mc
Sensor 1-
Sensor 2
Sensor 3
Sensor 4 Sensor 5
Pump 2 Threshold Calibration
Set
Lo
After blend is set, unplug tank pump. Allow system to normalize, then record Run value. Enter Run value +5 into Set box, confirm input, then re-plug in pump.
30
-
-
-
-
Run
28 WATER YOU CAN TRUST
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Page 29
Press the Tank Level button to display the Tank Level Calibration screen. Use the "m" and "b" values that are shown on the Storage Tank sensor packaging.
CAUTION: If the High setting is above the value displayed
in the Run window, (refer to Pump 2 Threshold Calibration screen) the (P1) pump will not turn off. If the Low setting is below the value displayed in the Run window, the (P1) pump will not turn on.
To calibrate the tank level sensor:
1. Press the window for the "m" value.
2. Use the Up and Down arrows to enter the value listed on the sensor.
3. Press the window for the "b" value.
4. Use the Up and Down arrows to enter the value listed on the sensor.
5. When finished, press the Check Mark to save the changes.
NOTE: The Counts window is used by Pentair Everpure
Customer Service as a diagnostic tool.
Press the TDS Sensors button to display the TDS Calibration screen. Use the calibration setting (C) that is shown on the sensor packaging.
To change the TDS calibration setting:
1. Press the window for the "C" value of the sensor.
2. Use the Up and Down arrows to enter the value listed.
3. When finished, press the Check Mark to save the changes.
Tank Level Calibration
Tank Level
mb
67 28
Counts
18
TDS Calibration
C
TDS 1 3.30
3.30TDS 2
TDS 3 3.30
3.30TDS 4
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
29 EVERPURE
Page 30
Press the Flow Meters button to display the Flow Meter Calibration screen. Use the "m" and "b" settings that are shown on the flow meter packaging.
NOTE: System comes calibrated from the factory. Flow
meter calibration is only required when replacing a flow meter.
To change the settings:
1. Press the window for the "m" value of the flow meter.
2. Use the Up and Down arrows to enter the value listed.
3. Press the window for the "b" value of the flow meter.
4. Use the Up and Down arrows to enter the value listed.
5. When finished, press the Check Mark to save the changes.
Contact Info
Press the Contact Info button to display Pentair's address and phone number.
Flow Meter Calibration
FMeter#
mb
0.00 0.00
Hanover Park, IL 60133
F1
F2
Conserv® HE-3
Pentair
1040 Muirfield Dr
(630) 307-3000
0.000.00
30 WATER YOU CAN TRUST
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Page 31
MAINTENANCE SECTION
Performance Log
Test Date Run Hours
Outlet Flow
RO Water
Only
ounce/min
or
mL/min
Reject Flow
ounce/min
or
mL/min
Inlet
Pressure/
Temp.
psi/°F
or
MPa/°C
Inlet TDS
mg/L
Hard Water
TDS mg/L
RO Outlet TDS mg/L
Percent TDS
Reduction
NOTES:
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
31 EVERPURE
Page 32
TROUBLESHOOTING GUIDE
Problem Possible Cause Remedy
1. Insufficient blended water volume during normal operating periods.
2. Insufficient blended water volume during peak periods.
Cartridge(s) plugged. Replace cartridge(s).
MR-600F RO Membrane Cartridge plugged. Replace MR-600F RO Membrane Cartridge.
Insufficient system inlet pressure. Check/repair booster pump and inlet line.
Refer to Problem 1. Refer to Problem 1.
System output too low for application. Verify system output. If output is within specification, increase output if applicable.
3. Low quality RO water. Refer to Problem 1. Refer to Problem 1.
MR-600F RO Membrane Cartridge failure. Replace MR-600F RO Membrane Cartridge.
4. Low water pressure
Restrictive tubing/piping run to equipment. Increase tubing/piping diameter. Refer to "System Installation" section for recommendations. at water-using equipment.
5. Objectionable blended
Prefiltration cartridge(s) exhausted. Replace prefiltration cartridge(s). water odor.
6. Waste water flow too low or decreases over time.
Drain line restricted. Check/correct any restrictions in drain line tubing. Make sure to allow for an air gap at the drain.
Disconnect reject line at quick-connect fitting and inspect for obstruction or damage. Remove obstruction. Replace if required.
Insufficient system inlet pressure. Check/repair booster pump and inlet line.
7. Pressure limit warning error.
Electrical connector at the pressure transducer not fully engaged.
Check electrical connector engagement with pressure transducer.
RO permeate pressure exceeds 114 psi (0.79 MPa). Check for restriction/blockage in permeate line causing abnormally high pressure. Relieve
pressure in permeate line and correct restriction/blockage condition.
RO cartridge bypassing. Measure RO permeate flow and TDS, then compare to previously recorded values or system
specifications. High permeate flow and/or poor TDS reduction indicates excessive passage of water around or within the RO cartridge. Remove the RO cartridge and check the integrity of all three (3) o-ring seals and correct as needed. If seals appear OK, replace the RO cartridge. After making the repairs, press any key on controller to clear the fault, then recheck RO permeate flows and TDS, then compare to previously recorded value or system specifications. If the fault reappears after returning to normal operation, replace controller and/or pressure transducer or contact Pentair® Everpure® Technical Support for further assistance.
32 WATER YOU CAN TRUST
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Page 33
REPLACEMENT PARTS  CONSERV HE3 RO SYSTEM
Contact your local Pentair Everpure Dealer for replacement and spare parts.
11
7
1
3
Number Part Number Description
1 EV3148-51 Manifold Tray Assy 2 EV3145-01 Flotec® Pump 3 EV3111-61 Valve, Needle, PVC, 3/8" 4 EV3146-64 Controller 5 EV3119-75 Union Tee, 1/2" Tube 6 EV3149-69 Screen 7 EV3148-02 Valve, 1/2" x 1/2" Pl QC 8 EV3148-10 Check Valve, 1/2" x 1/2" Pl QC
9 EV3103-90 Reducing Elbow, 1/2" x 3/8" 10 EV3103-91 Check Valve 11 EV3128-08 Flush Valve, Solenoid, 24 VDC
* EV9692-66 Everpure SEN+ Fine Filter Cartridge, 1 PK
* EV9692-65 Everpure SEN Fine Filter Cartridge, 1 PK
* EV9627-22 Everpure MR-600F RO Membrane Cartridge
*Not Shown
6
4
2
10
8
9
5
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CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE
33 EVERPURE
Page 34
REPLACEMENT PARTS  PERMEATE STORAGE TANK
13
12
5
17
15
4
1
24
18
25
16
18
7
21
22
Number Part Number Description
1 EV3145-33 PU Bladder, 15 gal.
2 EV3150-66 Vane/Delivery Pump
3 EV3145-74 Tank Shell Assy
4 EV3145-73 SM Tank Bottom/Top
5 EV3145-75 Accumulator, 0.5 gal
6 EV3112-51 Endcap, 3/4" NPT 1/2" JG Fitting
7 EV3119-75 Union Tee, 1/2" Tube
8 EV3148-01 Elbow, 1/2" QC x 3/8" NPT QC
9 EV3148-10 Check Valve 1/2 x 1/2 Pl QC 10 EV3146-12 Fitting, 1/2" NPT x 1/2 QC 11 EV3146-11 Elbow, 1/2" Stem x 1/2 QC 12 EV3148-03 Connector, 1/2" NPT x 3/8" QC 13 EV3144-24 Tee, Stem 3/8" 14 EV3144-99 Transducer, 0-15 psi 15 EV3145-61 Pressure Valve 16 EV3146-14 Elbow, 1/2" QC x 1/2" QC 17 EV3128-43 White PE Tube, 3/8" OD, 1.75" L 18 EV3148-11 White PE Tube, 1/2" OD, 2.0" L
26
27
23
16
6
7
15
10
14
19
3
27
11
2
18
8
11
Number Part Number Description
19 EV3145-19 Tank Base 20 EV3149-02 Male Connector 21 EV3148-11 White PE Tube, 1/2" OD, 3.0" L 22 EV3148-00 Elbow, 3/8" x 1/2" PI QC 23 EV3128-43 White PE Tube, 3/8" OD, 2.5" L 24 EV3149-77 Strap, HE-3 Accumulator 25 EV3148-11 White PE Tube, 1/2" OD, 4.750" L 26 EV3148-11 White PE Tube, 1/2" OD, 27 EV3148-11 White PE Tube, 1/2" OD
11
9
34 WATER YOU CAN TRUST
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Page 35
MAINTENANCE
The Everpure® Conserv® HE-III System requires very little maintenance. Regular cartridge replacement, system recovery verification, and sanitization are the only normal maintenance requirements. Typical service schedules are as listed below.
Every 12 Months (Recommended)
Replace all of the cartridges and sanitize the permeate storage tank.
Switch and valve starting positions:
• Power - OFF
• Soft Water Inlet Valve - CLOSED
• Hard Water Inlet Valve - CLOSED
• Blended Water Outlet Valve - CLOSED
1. Remove the cover on the Conserv HE-3 RO System.
NOTE: When the cartridges are removed, water will leak
from the heads. Be prepared to catch or clean up any spills.
2. OPEN the outlet valve. Use the application equipment to release water pressure. CLOSE the outlet valve.
3. Have the new replacement cartridges ready to install. Remove all the old cartridges by grasping the outside of the cartridge. Push up and turn it to the left until it stops. The cartridge will then pull straight down and out.
4. Refer to "Prefilter and RO Cartridge Installation and System Start-up" on page 12. Perform Steps 1 through 14.
5. Refer to the section "7 Prepare Storage Tank" on page 14. Perform Steps 2 through 17.
6. Refer to the section "10 Flush Everpure Postfilter Cartridge" on page 16, Perform Steps 1 through 10.
The system is ready to run. Use application blended water for five (5) minutes and test the TDS. If the measured TDS reading is not within the required specification of the application, then the blend should be adjusted.
7. To adjust the TDS of the blended application water, refer to the "
Adjust The Blending Valves" on page 16.
11
COMPLIANCE STATEMENTS
Check for compliance with state and local laws and regulations.
Do not use with water that is microbiologically unsafe, or of unknown quality without adequate disinfection before or after the system.
Substances reduced are not necessarily in your water. System must be maintained according to manufacturer’s instruction, including replacement of filter cartridges.
This system contains a replaceable mineral reduction (RO) module critical for the effective reduction of total dissolved solids.
Blended water should be tested periodically to verify that the system is working properly.
This reverse osmosis system contains a replaceable component critical to the efficiency of the system. Replacement of the reverse osmosis component should be with one of identical specifications, as defined by the manufacturer, to assure the same efficiency and containment reduction performance.
Recovery rating refers to the percentage of the influent water to the membrane portion of the system that is available to the user as reverse osmosis treated water when the system is operated without a storage tank or when the storage tank is bypassed.
Efficiency rating means the percentage of the influent water to the system that is available to the user as reverse osmosis treated water under operating conditions that approximate typical daily usage.
Pentair® Everpure® Technical Support:
Tel: 800.942.1153 (US Only) • 630.307.3000 Main •
Email: servicespecialist@pentair.com
System Tested and Certified by NSF International against NSF/ANSI Standards 42, 53 and 58 for the reduction of:
Standard No. 42 — Aesthetic Effects Standard No. 53 — Health
Chemical Reduction
Taste and Odor Chlorine Chloramines
Mechanical Filtration
Nominal Particulate Class I
Effects
Mechanical Filtration
Turbidity Cyst
Standard No. 58
Mechanical Filtration
Total Dissolved Solids (TDS)
Water Treatment
Applicance - E359339
®
CONSERV® HE-3 RO SYSTEM INSTALLATION AND OPERATION GUIDE 35
35 EVERPURE
Page 36
LIMITED WARRANTY
COMMERCIAL WATER TREATMENT EQUIPMENT
You have just purchased one of the finest water treatment units made. As an expression of confidence in this product, Pentair Filtration Solutions, LLC (“PFS”) offers the following product warranty. This product is warranted against material defects in materials and workmanship to the original end-user when installed in accordance with the PFS specifications. The warranty period commences on the date of installation and is administered as follows:
For a period of ONE (1) YEAR Replaceable elements (i.e., filter & water treatment cartridges)*
For a period of ONE (1) YEAR The entire system (excluding replaceable elements)
The unit must be used in operating conditions that conform to PFS’s recommended guidelines. This warranty will not apply if the unit has been modified, repaired or altered by someone not authorized by PFS.
If a part described above is found to have a material defect in materials or workmanship within the specified warranty period, you should notify Pentair® Everpure technical service at the phone number listed below. Any part found materially defective within the terms of this warranty will be repaired or replaced (at PFS’s discretion) by your local dealer or Pentair Everpure technical service. You pay only freight from our factory and local dealer charges. Any item repaired or replaced pursuant to this warranty will be covered under the original warranty terms of the system.
PFS is not responsible for damage caused by accident, fire, flood, freezing, Act of God, misuse, misapplication, neglect, oxidizing agents (such as chlorine, ozone, chloramines and other related components), alteration, installation or operation contrary to our printed instructions, or by the use of accessories or components which do not meet PFS’s specifications. Refer to the specifications section in the Installation and Operating manual for approved application parameters.
Our product performance specifications are furnished with each water treatment unit. TO THE EXTENT PERMITTED BY LAW, EVERPURE DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE; TO THE EXTENT REQUIRED BY LAW, ANY SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE PERIOD SPECIFIED ABOVE FOR THE ENTIRE WATER TREATMENT UNIT.
As a manufacturer, we do not know the characteristics of your water supply or the purpose for which you are purchasing this product. The quality of water supplies may vary seasonally or over a period of time, and your water usage rate may vary as well. Water characteristics can also differ considerably if this product is moved to a new location. For these reasons, we assume no liability for the determination of the proper equipment necessary to meet your requirements, and we do not authorize others to assume such obligations for us. Further, we assume no liability and extend no warranties, express or implied, for the use of this product with a non­potable water source or a water source which does not meet the conditions for use described in the owner’s guide or performance data sheet for this product.
OUR OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED TO THE REPAIR OR REPLACEMENT (AT PFS’S DISCRETION) OF THE FAILED PARTS OF THE WATER TREATMENT UNIT, AND WE ASSUME NO LIABILITY WHATSOEVER FOR DIRECT, INDIRECT, INCIDENTAL, CONSEQUENTIAL, SPECIAL, GENERAL OR OTHER DAMAGES.
Some states do not allow the exclusion of implied warranties or limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Similarly, some states do not allow the exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
*Warranty applies to material defects in materials & workmanship only.
EPA No. 002623-IL-002
World Headquarters
1040 Muireld Drive Hanover Park, IL 60133
United States
800.942.1153 (US Only)
630.307.3000 Main
cseverpure@pentair.com
Europe Pentair Water Belgium BVBA Industriepark Wolfstee, Toekomstlaan 30,
B-2200 Herentals Belgium +32.(0).14.283.504 Tel
sales@everpure-europe.com
All Pentair trademarks and logos are owned by Pentair. All other brands or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products
and services, Pentair reserves the right to change specications without prior notice.
Pentair is an equal opportunity employer.
EV3149-34 Rev D SE18 ©2018 Pentair. All Rights Reserved.
Australia
1-21 Monash Drive Dandenong South, Vic 3175
Australia
011.1300 576 190 Tel
au.everpure@pentair.com
Japan Inc. Hashimoto MN Bldg. 7F, 3-25-1 Hashimoto, Midori-ku, Sagamihara-shi Kanagawa 252-0143 Japan
81.(0)42.775.3011 Tel
info@everpure.co.jp
China
21F Cloud 9 Plaza, N0 1118 Shanghai, 200052
China
86.21.3211.4588 Tel
china.water@pentair.com
Southeast Asia
390 Havelock Road, #04-01 King’s Centre Singapore 169662
65.6768.5800 Tel
cseverpure@pentair.com
India
Boulevard, B-9/A, 7th Floor -
Tower B Sector 62 Noida - 201301
91.120.419.9444 Tel
indiacustomer@pentair.com
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