Pentair E80S, EU25-U, E120S, E150S, E150S-2 Installation And User Manual

SMART UV®

UV DISINFECTION STERILIZER

IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

INSTALLATION AND

USER'S GUIDE

2

CUSTOMER SERVICE / TECHNICAL SUPPORT

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CUSTOMER SERVICE AND TECHNICAL SUPPORT, USA

Monday to Thursday: 8 AM to 6:30 PM EST
Friday: 8 AM to 5 PM EST
Phone: [phone]
Fax: [phone]

INTERNATIONAL

Phone: [phone]
Fax: [phone]

WEB SITE

Visit www.PentairAES.com for information about Pentair products.

©2018 Pentair Aquatic Eco-Systems, Inc. All rights reserved.

This document is subject to change without notice.

2395 Apopka Blvd., Apopka, FL 32703, USA

Phone: [phone] Web: PentairAES.com

All Pentair trademarks and logos are owned by Pentair or one of its global afliates. Pentair Aquatic Eco-Systems® and
SMART UV Systems™ are trademarks and/or registered trademarks of Pentair Aquatic Eco-Systems, Inc. and/or its
afliated companies in the United States and/or other countries. Unless expressly noted, names and brands of third
parties that may be used in this document are not used to indicate an afliation or endorsement between the owners
of these names and brands and Pentair Aquatic Eco-Systems, Inc. Those names and brands may be the trademarks or
registered trademarks of those third parties. Because we are continuously improving our products and services, Pentair
reserves the right to change specications without prior notice. Pentair is an equal opportunity employer.

P/N 02934-INS-SMART REV. D 8/18

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

TABLE OF CONTENTS

3

Important Warning and Safety Instructions .......... 4

Warranty Information ...............................................5

System Features and Specications ...................... 6

SMART UV® Features ..........................................6

System Specications ......................................... 6

Sizing Chart.......................................................... 6

Pre-Installation Inspection ..................................... 7

Component Diagram ........................................... 7

Power Supplies .................................................... 7

Quartz Sleeve and UV Lamp Inspection ............ 8

Installation ................................................................. 9

Quartz Sleeve Assembly and Installation ..........9

Sterilizer Installation and Operation ................. 10

Typical Installation ...................................... 10

Mounting the Vessel .................................... 10

Mounting the Power Supply ....................... 11

Mandatory Leak Test ......................................... 11

Electrical Connection ........................................ 12

UV Lamp Installation ......................................... 12

Lamp Styles ................................................. 12

Power Cord Adjustment .............................. 12

SMART UV Installation and Operation ............. 14

Pond Installation Congurations ................ 14

Aquarium Installation Congurations ........ 14

Maintenance ........................................................... 16

Quartz Sleeve Cleaning ..................................... 16

Winterizing ......................................................... 16

Lamp Connector Removal ................................ 17

Troubleshooting ...................................................... 18

Replacements Parts ............................................... 19

SMART UV ......................................................... 19

SMART HO UV ................................................... 20

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

4

IMPORTANT SAFETY INSTRUCTIONS

IMPORTANT NOTICE

This guide provides installation and operation instructions for the
SMART UV® Sterilizer. Consult Pentair with any questions regarding
this equipment.

Attention Installer: This guide contains important information
about the installation, operation and safe use of this product. This
information should be given to the owner and/or operator of this
equipment after installation or left on or near the UV system.
Attention User: This manual contains important information that will
help you in operating and maintaining this product. Please retain it for
future reference.

IMPORTANT SAFETY INSTRUCTIONS! PLEASE READ PRIOR
TO INSTALLATION AND OPERATION!

Strictly follow the instructions within this manual to ensure the health
and safety of both, yourself and the UV system. The installation,
operation and maintenance of the UV system can only be carried out
after reading and understanding the information contained in this
manual.

The installation of the UV system must be carried out in accordance
with local regulations and codes.

READ AND FOLLOW ALL INSTRUCTIONS

This is the safety alert symbol. When you see this symbol on
your system or in this manual, look for one of the following signal
words and be alert to the potential for personal injury.

Warns about hazards that can cause death,

serious personal injury, or major property
damage if ignored.

Warns about hazards that may cause death,

serious personal injury, or major property
damage if ignored.

Warns about hazards that may or can cause

minor personal injury or property damage if
ignored.

NOTE Indicates special instructions not related to

hazards.

Carefully read and follow all safety instructions in this manual and
on equipment. Keep safety labels in good condition; replace if
missing or damaged.

When installing and using this electrical equipment, basic
safety precautions should always be followed, include the
following:

FAILURE TO FOLLOW ALL INSTRUCTIONS AND
WARNINGS CAN RESULT IN SERIOUS BODILY INJURY OR
DE AT H .

INSTALLERS, OPERATORS AND OWNERS MUST READ THESE
WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S
MANUAL BEFORE USING THIS PRODUCT. THESE WARNINGS
AND THE OWNER’S MANUAL MUST BE LEFT WITH THE
OWNER.

Ultraviolet light is damaging to your eyes and skin ! DO
NOT handle or stare at an operating UV lamp. Note that the UV light
rays are invisible to the human eye and precautions should be taken
to prevent UV energy from entering the eyes.

ULTRAVIOLET RADIATION. Disconnect all power
from the unit before replacing lamps or servicing the unit.

The quartz sleeve and or the UV lamp shipped with
this product may have been broken or damaged during transit. It
is therefore essential that the unit be carefully inspected before
connecting to electric al power.

To prevent possible fire or electrical shock, only use
replacement lamps specified by the manufacturer.

DO NOT allow system to exceed 50 PSI (Pounds Per
Square Inch ).

DO NOT operate this unit above rated flow rate.
Operating the product in this manner may result in product failure
and voiding of warranty.

To avoid possible electrical sho ck, special care should
be taken since water is employed in intended applications. For each
of the following situation, DO NOT attempt repairs yourself. Call
Pentair customer service depar tment at 877-347-4788 for services or
discard the appliance.

If unit falls into the water, DO NOT REACH FOR IT!
First power down the unit and then retrieve it. If the internal electrical
components of the unit get wet, keep the unit powered down until
internal electrical com ponents have dried.

If the unit shows any sign of water leakage, immediately
power down the unit.

Carefully examine the unit after installation. It should
not be powered on if there is water on any part not intended to be wet.

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

IMPORTANT SAFETY INSTRUCTIONS

5

To reduce the risk of injury, DO NOT permit children to

use this produ ct.

SMART UV® systems are designed for low-pressure
water applications DO NOT use these units for any application outside
of their intended use. The use of attachments not recommended or
sold by the original manufacturer may cause unsafe conditions and
may voi d a ny warr anty.

This unit must be wired in conjunction with a

properly grounded, Ground Fault Circuit

Interrupter (GFCI) . Only three (3) wire grounded cables suitable for

outdoor use should be used to connect this unit. If joining cables for
outdoor use, a suitable watertight cable connector must be used. If
an extension cord is necessary, a cord with a proper rating should
be used. A cord rated for less amperes or watts than the appliance’s
rating may overheat. Care should be taken to arrange the cord so
that it will not be tripped over or pulled. If in doubt consult a qualified
electrician.

WARRANTY INFORMATION

Warping of the UV body may occur when left in direct

sunlight without water inside to help dissipate the heat.

DO NOT operate the unit in “no-flow ” situations.

SAVE THESE INSTRUCTIONS

PENTAIR warrants to the original purchaser, the SMART UV
Ultraviolet Sterilizers to be free from defects in workmanship or
materials for a period of 1 year from the date purchase on power
supply and all gaskets seals.

The UV vessel has a 3-year warranty if failure is caused from the UV
lamp light exposure. Warranty will be void if water leaks are caused by
failing to follow the proper assembly instructi ons.

The UV lamp has a 90 -day warranty on the electrical operation only.

The warranty is only in effect provided the equipment is installed
in accordance with the factory instructions, recommendation and
operated within the environment and limitations for which it was
designed.

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

6

SYSTEM FEATURES AND SPECIFICATIONS

All SMART UV® Systems UV Sterilizer models are
packaged complete, with all necessary components
that are required to operate the unit. When unpacking,
it is recommended to perform a complete component
inventory to ensure everything is accounted for and
hasn't been damaged.

The serial number of your UV unit is located on a
small white label near the electrical end of the unit’s
vessel.

The model number of your UV unit can be found in
two locations:

1. On the bar code label at the end of the box.

2. On the label placed in the middle of the UV Vessel,

with a hole punch indicating the model number.

SMART UV Features

Our GPH T-5 and T-6 low pressure mercury vapor
germicidal amps, convert approximately 30% of their
electrical input watts into UV-C output watts within
the germicidal action spectrum (meaning 30% of
electricity used is converted into useful germicidal
UV light), the highest UV-C output conversion among
all UV lamps.

• UL listed for indoor and outdoor use, fresh and salt
water use.

• Long lasting GPH/T5 and GPH/T6 UV lamps (9,000
hours to 80% efciency).

• Protective Quartz Sleeve (maximizes UV lamp
output and safety)

• Watertight Design

• Easy-to-Remove Power Assembly

• Remote Power Supply

• UV Resistant High Density Plastic UV Vessel

• Utilizes the UV lamp to its maximum potential
(maximum UV exposure)

• Non-UV Transmitting Clear Lamp Viewing Ports

System Specications

Max Flow

Model

No.

EU18-U 6 GPM 18 0.34-0.17 5.4 23” X 4” 120-240 VAC

EU25-U 9.5 GPM 25 0.40-0.20 7.5 29” X 4” 120-240 VAC

EU40 15.5 GPM 40 0.44-0.22 12 44” X 4” 120-240 VAC

EU65P 26 GPM 65 0.46-0.23 19.5 71” X 4” 120-240 VAC

E50S 26 GPM 50 1.15/0.57 15 28" x 5.75" 120-240 VAC

E80S 45 GPM 80 1.15/0.57 26 43" x 5.75" 120-240 VAC

E120S 64 GPM 120 1.15/0.57 36 56" x 5.75" 120-240 VAC

E150S 100 GPM 150 1.82 47 70" x 5.75" 120 VAC

E150S-2 100 GPM 150 0.81 47 70" x 5.75" 240 VAC

Rate @ 30

mJ/cm2

Lamp

Wattage

Amperes

(A)

UV-C

Output

Watts

Dimensions

H x W

(Inches)

Input Voltage

(50/60 Hz)

Port

Connection

1.5” Union/
1” Barb

2” Union

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

PRE-INSTALLATION INSPECTION

7

Component Diagram

Please review the component diagram below.
Unpack your UV system, and lay out the packaged
components for inspection. Please review the
information listed in this section to become familiar
with the equipment’s various parts.

SMART UV® Sterilizer Models:
Part Numbers EU18-U, EU25-U, EU40 & EU65P

Power Supplies

The power supply can either be a cylinder “POD”
or a rectangle style. Below are the ballasts that are
currently used with the SMART UV line.

For SMART Lite and SMART

18W, 25W, 40W, and 65Watt Units.

20120-MV – 120VAC/240VAC 50/60 Hz

20100 – 120VAC 50/60 Hz

For SMART HO 50W, 80W, and 120Watt Units.

SMART UV HO Sterilizer Models:
Part Numbers E50S, E80S, E120S & E150S

20105-MV – 120VAC/240VAC 50/60 Hz

For SMART HO 150W (120VAC)

202150-1 – 120VAC 50/60 Hz

For SMART HO 150W (240VAC)

202150-2 – 240VAC 50/60 Hz

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

8

PRE-INSTALLATION INSPECTION

Quartz Sleeve and UV Lamp Inspection –
When Packed in Tube

SMART UV® Disinfection Sterilizers are packaged
with their quartz sleeve assembly pre-assembled
inside the UV vessel.

The UV lamp is packaged separately in a corrugated
tube.

The Quartz Sleeve Assembly must be removed from
the UV vessel and inspected for damage prior to
installation. Extreme care should be used while this
procedure is being performed.

Note: DO NOT handle the lamp or quartz sleeve with
bare hands. Your hands can deposit oils on the quartz
sleeve and lamp that will decrease the efciency of
UV disinfection.

1. Carefully unpack the UV lamp from their corrugated
packing tube and inspect for damage including
broken glass, cracks, chips, fractures and pin
holes. If damage has occurred please contact the
place of original purchase immediately.

2. Carefully, remove the quartz sleeve by unthreading
the Black Retaining Nut. Gently slide out the
quartz sleeve assembly and inspect for damage
including chips, cracks and pin holes. If damage
has occurred please contact the place of original
purchase immediately.

3. After inspection, reassemble the quartz sleeve
back into the UV vessel. Perform the Mandatory
Leak Test (see page 7).

4. Inspect all other UV system components (power
supply, UV vessel unions and necessary mounting
clamps) for damage.

NOTE: Save the corrugated lamp packaging after
unpacking the UV lamp. Storing the lamp and/or
quartz sleeve in this packaging while performing
maintenance on the UV system will protect these
components from damage or fouling when outside of
the vessel.

After receipt and inspection of the unit, if broken
glass is found (including cracks, chips, pin holes
and hair line fractures of any kind) please contact
the place of original purchase immediately for
replacements.

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide