Pentair 4158-153-X75, 4148-153-X75, 4148-163-X75, 4158-163-X75 Quick Start Manual

SHURFLO® AQUA KING™ II FRESH WATER PUMPS
PREMIUM 4.0 GPM AND SUPREME 5.0 GPM
MODEL SERIES 4148 & 4158
SHURFLO’s New 4148 and 4158 series fresh water pump design was created with unique over-molded single-piece diaphragm and internal by-pass, assuring long life and top performance in all plumbing systems. Designed as the next legendary pump to exceed the expectations of our customers, the 4148 and 4158 series pumps are constructed for high fl ow demand, smooth fl ow and no rapid cycling. Our quality reputation has been built on the reliability and dependability of every pump we build. The 4148 and 4158 series fresh water automatic demand pumps are quiet, thermally protected and can run dry without damage.
FEATURES
4 independent chambers Co-Molded diaphragm Adjustable switch and by-pass Self-priming up to 6 feet Dry run capability Sealed switch Sealed motor Corrosion resistant electro coated
motor
Thermally protected Ignition protected, CE
INSTALLATION TIPS
Properly sized plumbing
Mount on a solid surface within 6 feet
of tank
Properly sized wiring
Use proper fuse size
Install strainer on pump inlet
Dry and accessible location
Minimize plumbing elbows and valves
Flexible high-pressure hose on inlet
and outlet
911-1026 REV. F 1
OPERATION TIPS
Do not adjust switch or bypass set­tings without contacting customer service
Pump is designed for intermittent operation only
Turn off power to the pump when boat is unattended
Keep your strainer clean for ultimate pump performance
Do not use pump for Reverse Osmosis fi ltration system
APPLICATION
Marine 12V DC or 24V DC fresh water systems—see pump label for rated voltage
Multi-Fixture, up to 4 fi xtures
General fresh water transfer
Pressurized water systems in cabins
INSTALLATION
MOUNTING
The goal of installation is to provide a quiet, easy to maintain installation with good flow and low back pressure. This can be accomplished with the following guidelines:
Mount on a solid surface in an acces­sible location for strainer cleaning and pump maintenance.
Use flexible high-pressure hose on the pump inlet and outlet [such as SHURFLO Kit 94-591- 01]. The pump ports and strainer should not be con­nected to plastic or rigid pipe, or the pump's normal motion will transmit through rigid plumbing causing noise, and possibly loosening or cracking components.
Pump must use an adequate 50-mesh strainer [such as SHURFLO 255 series strainers].
Use a minimum of 1/2" [13mm] Inner Diameter plumbing. Smaller ID plumb­ing will cause cavitation, high back pressure, low flow and noise.
Pump is designed for intermittent duty only: Do not use these pumps for run­ning a Reverse-Osmosis [RO] Filtration System. High pressure continuous duty usage will shorten the life of the pump and is not covered under warranty.
Wire Size is 14 GA [2.5mm²] MINI­MUM, 12GA [4mm²] is recommended— See Wire Chart in Electrical Section for minimum sizing.
Minimum power requirement is a 15 Amp circuit.
Reduce restrictions on inlet and out­let. This includes small inner diameter shut-off valves, winterizing valves and elbows.
INSTALLATION GUIDELINES
Solid surface within 6 feet of tank
Accessible location
Minimize flow restrictions in the
system
Strainer on pump inlet
Properly sized wiring
Flexible hose on inlet and outlet -
Proper electrical protection
Minimize plumbing elbows and valves
Properly sized plumbing
Mount the pump within 6 feet (Max) of
the tank for best performance and pump life. The pump will pull farther, but the farther it pulls the more work it does, increasing vibration and noise, and reducing the output and pump life.
Mount pump in a space of at least 1 cubic foot for adequate ventilation to prevent overheating.
Pump may be mounted in any posi­tion.
Mount pump for easy access for cleaning strainer, maintenance and service.
Mount pump on a solid surface to prevent vibration and noise.
ELECTRICAL
The pump should be on a dedicated (individual) circuit protected by the specified fuse on the motor label.
A UL marine duty switch (ignition protected) rated for 15 amps or higher is recommended, and must interrupt cur­rent flow on the positive (+ red) lead.
SHUT OFF POWER TO THE PUMP WHEN LEAVING THE BOAT UNAT­TENDED.
Ft. [m] AWG [mm2]
0-20 [0-6] 14 [2.5]
20-50 [6-15] 12 4]
50-70 [15-21] 10 [6]
70-100 [21-30] 8 [8]
Minimum Wire Size for a 10% voltage drop on a 12VDC, 15 Amp Circuit. Length is the distance from the power source to pump and back to ground.
PLUMBING
Installation of a strainer is required to prevent debris from entering the pump. For noise and vibration reduction we recommend at least 18 in. [.5 M] of 1/2" [13mm] I.D. flexible high-pressure hose to both ports. The pump ports and strainer should not be connected to
Typical Pump Installation
2
plastic or rigid pipe. This hose should be anchored where it meets the hard plumbing to reduce plumbing vibration.
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