Pentair 3V10M4-21, 3V10M4-03, 3V10M4-23, 3V10M4-53, 3V10M4-43 Installation And Service Manual

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INSTALLATION AND SERVICE MANUAL
MYERS
SUBMERSIBLE SOLIDS HANDLING PUMPS
ENGLISH: PAGES 2-12
For use with product built with Regal motor.
NOTE! To the installer: Please make sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the system.
Models 3V(X*), 3R(X*), 3RH(X*), 4V(X*) and 4R(X*)
Used in Hazardous Locations Class I, Division 1, Groups C & D
(*Hazardous Location
Motor End)
3RHX Shown
NOTE! To the installer: Please make sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the system.
Part # 23833A659 | © 2019 Pentair plc. | 01/07/19
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CAUTION!
Read these safety warnings rst before installing, servicing
or operating any pump.
CALIFORNIA PROPOSITION 65 WARNING:
This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
GENERAL
Most accidents can be avoided by using common sense. Read the operation and maintenance instruction manual
supplied with the pump. Do not wear loose clothing that can become entangled in
the impeller or other moving parts. This pump is designed to handle materials that could
cause illness or disease through direct exposure. Wear adequate protective clothing when working on the
pump or piping.
ELECTRICAL
To reduce the risk of electrical shock, pump must be
properly grounded in accordance with the National Electric Code and all applicable state and local codes and ordinances.
To reduce risk of electrical shock, disconnect the pump
from the power source before handling or servicing. Any wiring to be done on pumps should be done by a
qualied electrician.
Never operate a pump with a power cord that has frayed or brittle insulation.
Never let cords or plugs lie in water. Never handle connected power cords with wet hands.
PUMPS
Pump builds up heat and pressure during operation; allow time for pump to cool before handling or servicing.
Only qualied personnel should install, operate or repair pump.
Keep clear of suction and discharge openings. Do not
insert ngers in pump with power connected.
Do not pump hazardous material not recommended for
pump (ammable, caustic, etc.).
Make sure lifting handles are securely fastened each time before lifting.
Do not lift pump by the power cord.
Do not exceed manufacturer's recommendation for maximum performance, as this could cause the motor to overheat.
Secure the pump in its operating position so it cannot
tip over, fall or slide.
Keep hands and feet away from impeller when power is connected.
Submersible solids handling pumps are not
approved for use in swimming pools, recreational water installations, decorative fountains or any installation where human contact with the pumped uid is common.
Do not operate pump without safety devices in place.
IMPORTANT! Myers® is not responsible for losses, injury or death resulting from a failure to observe these safety
precautions, misuse or abuse of pumps or equipment.
GENERAL INFORMATION:
Pump Models: These instructions cover the installation
and service of the Myers pumps as listed on the front cover. The hazardous location models are Factory Mutual approved and listed hazardous location for hazardous
sewage locations Class 1, Division 1, Groups C,D.
Motor HP & Voltages: These pumps are offered in a
three phase wiring conguration only. Voltages will vary
according to the application.
Electrical Controls: All of these pump models must be used with a control panel. These control panels must be obtained from Myers or must be approved by Myers or warranty on pump is void.
General Construction: The motor construction is designed to meet Factory Mutual’s requirements for
Class 1, Division 1, Groups C,D sewage applications. The hazardous location models are certied and
nameplated with this approval. The motor chamber and
seal chamber are lled with a high dielectric type oil for
improved lubrication and heat transfer of the bearings and motor. Since the bearings have been designed
for 50,000 hours of life, the oil should never require
replacement under normal operating conditions. An air space above the oil level in both the seal and motor chambers is provided to allow for the expansion of the oil when at operating temperature. The power and control lines are sealed and strain relieved by grommet
in the cord cap, and internally through the use of a
dielectric potting resin surrounding the electrical wires. All of the pump fasteners and shafts are made from
corrosion resistant stainless steel, while the pump
castings are made of ASTM A-48 Class 30 cast iron.
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General Installation: Various congurations and
methods of plumbing this series of solids handling
pumps may be used; however, for ease of installation
and service a Myers® 3" or 4" rail lift-out system is recommended.
Note: If the hazardous location pumps are used in
conjunction with a rail lift-out system, it must be an FM approved nonsparking, hazardous location system.
The Myers approved lift-out models are:
3" Liftout 4" Liftout
SRAX3030 SRAX4040
SRAX33HH SRAX44HH
The presence of water energizes a red seal leak warning light at the control panel. This is a warning light only, and does not stop the motor. It indicates a leak has
occurred and the pump must be repaired. Normally, this
indicates the outboard seal has leaked. Allowing the unit to operate after the warning could cause upper seal leakage along with motor failure.
The resistance across the moisture sensing (seal failure)
probes should be checked after a seal leak warning light has lit. This can be done by disconnecting the
red and orange control wires from the control panel,
and measuring the resistance with an ohmmeter between the wires. If the measured values are below
specication, the pump may have a lower seal failure
and require service.
If these guidelines are not followed, the Factory Mutual
approval is void.
Hazardous Location Service: These pumps are to be
used for handling sewage, wastewater and storm water
only. Do not use in other hazardous locations. These pumps must be repaired and serviced only at Myers authorized service centers or at the Myers factory.
Any unauthorized eld repair voids warranty, hazardous
location rating and Factory Mutual approval.
CAUTION: After the pump is installed and sewage has entered the basin there are methane and hydrogen
sulde gases, which are poisonous. Never enter a wet well unless the cover is open for a sucient period of
time to allow fresh air into the basin. Myers recommends using the rail lift-out system so that no service is required inside the basin.
Motor: Each motor is provided with heat sensor thermostats attached directly to the motor windings. The thermostats open if the motor windings see
excessive heat and, in turn, open the motor contactor in the control panel, breaking the power to the pump.
When the motor is stopped due to an overheated condition, it will not start until the motor has cooled and the heat sensor reset button is manually pushed on the front of the Myers control panel. This circuitry is provided in the Myers control panel designs.
Thermostats are set to open at a temperature of 248°F
(120°C). The maximum contact rating is 18 amps at 115 VAC and 12 amps at 230 VAC. Motor winding insulation is good for Class F (311°F, 155°C).
Note: Failure to use proper circuitry and to connect the motor overheat protection in the control panel would negate all warranties and FM approval.
Motor Seal Failure Warning: The seal chamber is oil
lled and provided with moisture sensing probes to
detect water leakage through the lower shaft seal. The probes can also detect moisture present in the upper motor housing.
On the Myers hazardous location control panels the seal leak test switch tests the seal leak circuit continuity.
When pushed, the seal leak test bulb should light. If
the test bulb does not light it means either the wiring circuitry to the seal leak probes has been broken or the bulb has burned out.
Note: Myers control panels supply the correct circuitry for moisture and heat sensor connections. Failure to install the correct circuitry with proper connection would negate warranty and FM approval.
Motor Power Cord, Control Cord and Cord Cap Assembly: Each motor power cord has 4 conductors:
white, black, red and green. For a three phase motor the red, black and white conductors connect to the three line leads, and the green is connected to a good ground.
Interchanging any two line leads will reverse the rotation of the motor.
Note: Rotation should be clockwise when observed from the top of the pump. This can be checked by noting which direction the pump torque is up on initial starting. A properly rotating pump will torque counterclockwise upon start.
The control cable has 5 conductors: black, white, red,
orange and green. White and black connect to the heat sensor terminals in the control panels; red and orange connect to the seal failure terminals in the control panel; and the green connects to the ground in the control panel.
The cord cap is epoxy potted. The cord cap provides for a sealed wire connection. This allows the cord
cap, with cords, to be removed from the motor. An approved hazardous location junction box is required
for hazardous locations. The control and power cables cannot be spliced!
Note: Each cable has a green ground wire and must be properly grounded per the National Electric Code and local codes.
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Electrical Motor Controls: All electrical controls and
motor starting equipment should be as specied in
these instructions. Consult factory for any acceptable alternatives. For hazardous locations the controls and control panel must be installed outside the hazardous
area, or approved hazardous location controls that are
intrinsically safe must be used.
Junction Box: If a junction box is used in a hazardous location, it must be a hazardous location approved
type with hazardous location cord connectors. Wires
from the junction box must pass through a hazardous
location seal connector.
Level Sensing Controls: Intrinsically safe type oat
controls are recommended for all applications and required for hazardous location service. An intrinsically safe control panel relay will limit the current and voltage to the level controls. A Myers® control panel can be supplied with this type circuitry.
The oat level controls maintain the basin sewage water
level by controlling pump turn-on and turn-off levels.
The lower turn-off control should be set so that the pump stops at approximately the top of the pump. Consult the factory for any settings below this point.
The upper turn-on control should be set above the lower turn-off control. The exact height between the two controls is determined by the number of pump starts desired and the depth of the basin. A maximum of 10 starts per hour should not be exceeded.
The override control is set at a specied height above
the upper turn-on control. The alarm control is set about 6" to 12" above the
override control. No control should be set above the inlet invert.
Electrical Connections: All electrical wiring must
be in accordance with local code and only qualied
electricians should make the installations. All wires should be checked for shorts to ground with an ohmmeter or megger after the connections are made.
This is important, as one grounded wire can cause failure of the pump, control panel or personal injury.
Disassembly
With the pump located in a secure place, remove the
bolts fastening the seal housing to the volute. The motor and impeller can now be removed as a unit.
Lay the unit down on its side. If the lower seal is to be
removed, it is recommended that the oil in the seal
chamber be drained. This can be done by removing the lower seal chamber plug and draining the oil into a holding container.
To remove the impeller: Using a proper wrench, the
impeller retaining bolt and washer must be removed. This may require a piece of wood placed between the vanes to keep the impeller from rotating while removing
the bolt. Once the bolt has been removed, tap lightly with
a hammer around the outside diameter of the impeller to
loosen from shaft and key. After removing impeller, the
seal retainer needs to be removed to expose seal. Caution: The impeller is large and heavy and will need to
be supported.
If the lower seal needs removed, rst remove the
compression spring that rides between the impeller and
the seal assembly. Next, take a pair of screwdrivers and
remove the compression ring that surrounds the rubber bellows on the rotating portion of the seal assembly.
Again using the screwdrivers, pry the remaining portion
of the rotating seal assembly off the shaft. The ceramic stationary can be removed by placing a screwdriver
between the rubber and the ceramic face, and then prying, working around the entire diameter. Note,
these parts should be discarded and a new seal assembly installed.
If the oil in the seal chamber was drained, examine
the contents to determine if the upper seal has been damaged. Signs of grit or other abrasive material may indicate that the upper seal has also been damaged. Pressurizing the motor housing assembly between 7 and 10 psi and observing any drop in pressure will indicate if the upper seal is functioning properly.
Note: Upper seal repairs must be done at a Myers authorized service center or at the Myers factory.
Any unauthorized eld repair voids warranty and the
hazardous location approval on the Factory Mutual listed pump.
The wear ring can be removed from the volute for repair or replacement. First remove the retaining screws from the wear ring. With a soft mallet the wear ring can be tapped out of the volute case.
Reassembly
Remove the ceramic portion of the new seal from the package. Brush new dielectric oil or glycerine around the rubber portion of the stationary assembly and into
the pocket in the seal housing. Note, keep the oil off the seal face. Without scratching the seal face, press the
ceramic stationary portion into the seal housing using a
Myers seal pusher. With clean cloth, lightly wipe the face
of the seal surface to make sure it is dirt free. Remove the rotating portion of the seal from the package and lubricate the inside diameter of the rubber bellows and the outside diameter of the shaft. Place the seal
over the shaft (make sure the key is removed). Evenly
press on the body of the rotational assembly and slide it down the shaft until the seal faces meet. Once the
seal assembly is in position, place the spring over the
register on the rotational portion of the seal.
Before placing impeller on shaft, the seal spring retainer
should be placed on shaft with stepped end toward seal spring. Position the key into the seat in the shaft. Align
the impeller onto the shaft, making sure that the seal
spring is registered properly onto the back side of the impeller. Insert the bolt and washer assembly into the shaft and tighten to 43 ft.-lbs.
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Fill the seal chamber with new dielectric oil. An air gap of 10–15% volume must be left for the expansion of the oil when it is at operating temperature.
The brass wear ring can be aligned with the retaining holes and tapped into place with a soft mallet. The proper Loctite® should be applied to the bolts. Install and tighten.
The motor and impeller assembly can be installed into the volute. Make sure that the impeller aligns properly with the volute. Install the volute retaining bolts and tighten.
CHECK LIST IF PUMP DOES NOT OPERATE PROPERLY
Air tends to trap in the pump case when water rises in the sump or when the pump is lowered into the water
after service. To vent off this air, a small hole is drilled
into the volute casing. Be sure this vent hole is clean after any service work on pump. Air venting is not a problem after initial start.
Checking for Moisture in Motor: Use an ohm - meter or a megger and set on highest scale. Readings on the large power cord between any of the conductors
red, black or white to the green conductor or to the motor housing should be greater than 1,000,000 ohms (1 megohm). Service work should be done only at an authorized service facility. Note, readings should
be taken with line leads disconnected from the control panel.
CONDITION
Red light comes on at control box.
Overload trips at control box and alarm buzzer or ashing
red light comes on due to high water level in basin.
Resistance of Windings: Every motor winding has
a xed resistance. The windings must check close to specication values. Verication of the proper
wiring of a dual voltage motor can also be checked by measuring the motor winding resistance.
PROBABLE CAUSE
This indicates some water has leaked past the lower seal and has entered the seal chamber and made contact with the electrode probe. Pump must be removed for replacement of lower seal. This preventive repair will save an expensive motor.
1. Push in on red reset button to reset overload. If overload
trips again after short run, pump has some damage and
must be removed from basin for checking.
2. Trouble may be from clogged impeller causing motor to overload or could be from failed motor.
Yellow run light stays on continuously.
3. Trouble may be from faulty component in control box. Always check control box before removing pump.
1. Indicates H-O-A switch may be in the hand position.
2. Level control switch may have failed causing pump to continue to operate when water is below lower control.
3. Impeller may be partially clogged causing pump to operate at very reduced capacity.
4. Gate valve or check valve may be clogged causing low
pump ow.
5. Pump may be air locked.
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CONDITION
PROBABLE CAUSE
Circuit breaker trips.
Pump is noisy and pump rate is low.
Grease and solids have accumulated around pump and will not pump out of basin.
1. Reset breaker by pushing completely down on handle then back to ON position. If breaker trips again in a few seconds it indicates excessive load probably caused by a short in the motor or control box. Check out instructions given with control box before pulling pump.
2. If this condition happens after an electrical storm, motor
or control box may be damaged by lightning.
3. Resistance reading of the motor with lead wires disconnected from the control box can determine if trouble is in motor or control box.
1. Impeller may be partially clogged with some foreign
objects causing noise and overload on the motor.
2. Impeller may be rubbing on wear ring due to bent shaft or misalignment.
3. Pump may be operating too close to shut-off. Check head.
1. Lower control switch may be set too high.
2. Run pump on hand operation for several minutes with small amount of water running into basin to clean out solids and grease. This allows pump to break suction and surge which will break up the solids. If level switch is set properly this condition generally will not occur.
WIRING
DIAGRAMS
CONTROL CORD
POTTING RESIN
SPLICES
HEAT SENSOR ON STATOR
PROBE TEST RESISTOR
CONTROL
CORD
POTTING
RESIN
TERMINAL
POSTS
HEAT SENSOR
Y
BLK
RED
GRN
ORN
Y
RED
RED
BLK
GREEN
P1
P2
GROUND SCREW
RED
ELECTRODE
RED
WHITE
BLACK
GREEN
A
B
0
0
BLACK
RED
RED
WHITE
ON STATOR
ELECTRODE
PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY
460 VOLT – THREE PHASE
GRN
GREEN
GREEN
SCREW
GROUND
Y
Y
T1
MOTOR STATOR
POWER CORD
R
B
R
B
T3
T2
BLACK
BLACK
BLACK
1
2
6
394
1
2
3
STATOR
3. Trash and grease may have accumulated around oats
causing pump to operate erratically.
CONNECTORS
CONTROL
CORD
POTTING
RESIN
TERMINAL
POSTS
HEAT SENSOR
ON STATOR
RED
WHITE
BLACK
GREEN
A
B
0
BLACK
RED
WHITE
PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY
0
RED
GREEN
SCREW
GROUND
ELECTRODE
POWER
CORD
BLACK
172839456
1
7
9
2
3
STATOR
6
548
200 or 230 VOLT – THREE PHASE200 or 230 VOLT – SINGLE PHASE
9
POWER
CORD
5
8
5
CONTROL
CORD
POTTING
RESIN
RED
WHITE
TERMINAL
POSTS
7
7
484
HEAT SENSOR
BLACK
GREEN
A
B
0
0
BLACK
RED
RED
WHITE
ON STATOR
ELECTRODE
PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY
GROUND
GREEN
SCREW
POWER
CORD
BLACK
BLACK
BLACK
1 2 3
1
2
3
STATOR
575 VOLT – THREE PHASE
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MOTOR SPECIFIC PARTS LISTS
3RH/3RHX
2 POLE
A1 STATOR 22574C210 22574C211 22574C212 22574C214 22574C200 22574C201 22574C202 22574C204 22574C215 22574C216 22574C217 A2 ROTOR 26124C000 26124C001 26124C001 26124C001 26124C002 26124C003 26124C003 26124C003 26124C002 26124C002 26124C002 A3 BEARING 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 A4 BEARING 25833A003 25833A003 25833A003 25833A003 25833A003 25833A003 25833A003 25833A003 25833A003 25833A003 25833A003 A5
SHAFT SEAL
3 HP 3 HP 3 HP 3 HP 5 HP 5 HP 5 HP 5 HP 7.5 HP 7.5 HP 7.5 HP
230/1 200/3 230-460/3 575/3 230/1 200/3 230-460/3 575/3 200/3 230-460/3 575/3
049160001 049160001 049160001 049160001 049160001 049160001 049160001 049160001 049160001 049160001 049160001
3V/3VX
4 POLE
A1 STATOR 24407C211 24407C212 24407C213 24407C214 24407C215 24407C216 24407C217 24407C218 24407C200 24407C201 24407C202 24407C203 24407C204 24407C205 24407C206 24407C207 A2 ROTOR 22875C108 22875C115 22875C115 22875C115 22875C110 22875C107 22875C107 22875C107 22875C105 22875C105 22875C105 22875C105 22875C105 22875C105 22875C105 22875C105
A3 BEARING 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022
A4 BEARING 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027
A5 SHAFT SE AL 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011
1/1.5 HP 1/1.5 HP 1/1.5 HP 1/1.5 HP 2 HP 2 HP 2 HP 2 HP 3 HP 3 HP 3 HP 3 HP 5 HP 5 HP 5 HP 5 HP
230/1 200/3 230-460/3 575/3 230/1 200/3 230-460/3 575/3 230/1 200/3 230-460/3 575/3 230/1 200/3 230-460/3 575/3
4V/4VX
4 POLE
A1 ST ATOR 24407C200 24407C201 24407C202 24407C203 24407C204 24407C205 24407C206 24407C207 24407C208 24407C209 24407C210 A2 ROTOR 22875C105 22875C105 22875C105 22875C105 22875C105 22875C105 22875C105 22875C105 22875C105 22875C105 22875C105 A3 BEARING 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 A4 BEARING 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 A5
SHAFT SEAL
3 HP 3 HP 3 HP 3 HP 5 HP 5 HP 5 HP 5 HP 7.5/10 HP 7.5/10 HP 7.5/10 HP
230/1 200/3 230-460/3 575/3 230/1 200/3 230-460/3 575/3 200/3 230-460/3 575/3
009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011
4V/4VX
6 POLE
A1 STAT OR 24407C223 24407C224 24407C225 24407C226 24407C227 24407C228 24407C229 24407C230 24407C231 24407C232 24407C233 24407C234 A2 ROTOR 22875C108 22875C107 22875C107 22875C107 22875C105 22875C110 22875C110 22875C110 22875C105 22875C110 22875C110 22875C110 A3 BEARING 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 A4 BEARING 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 08565A027 A5
SHAFT SEAL
1 HP 1 HP 1 HP 1 HP 1.5 HP 1.5 HP 1.5 HP 1.5 HP 2/3 HP 2/3 HP 2/3 HP 2/3 HP
230/1 200/3 230-460/3 575/3 230/1 200/3 230-460/3 575/3 230/1 200/3 230-460/3 575/3
009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011 009200011
3R/3RX / 4R/4RX
4 POLE
A1 STATOR 24407C200 24407C201 24407C202 24407C203 A2 ROTOR 22846C100 22846C100 22846C100 22846C100 A3 BEARING 08565A022 08565A022 08565A022 08565A022 A4 BEARING 08565A023 08565A023 08565A023 08565A023 A5
SHAFT SEAL
3 HP 3 HP 3 HP 3 HP
230/1 200/3 230-460/3 575/3
049160001 049160001 049160001 049160001
3R/3RX / 4R/4RX
4 POLE
A1 STATOR 24407C204 24407C205 24407C206 24407C207 24407C208 24407C209 24407C210 A2 ROTOR 22846C100 22846C100 22846C100 22846C100 22846C100 22846C100 22846C100 A3 BEARING 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 A4 BEARING 08565A023 08565A023 08565A023 08565A023 08565A023 08565A023 08565A023 A5
SHAFT SEAL
5 HP 5 HP 5 HP 5 HP 7.5 HP 7.5 HP 7.5 HP
230/1 200/3 230-460/3 575/3 200/3 230-460/3 575/3
049160001 049160001 049160001 049160001 049160001 049160001 049160001
4R/4RX
6 POLE
A1 STATOR 24407C227 24407C228 24407C229 24407C230 24407C231 24407C232 24407C233 24407C234 A2 ROTOR 22846C110 22846C102 22846C102 22846C104 22846C100 22846C102 22846C102 22846C102 A3 BEARING 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 08565A022 A4 BEARING 08565A023 08565A023 08565A023 08565A023 08565A023 08565A023 08565A023 08565A023 A5
SHAFT SEAL
1/1.5 HP 1/1.5 HP 1/1.5 HP 1/1.5 HP 2/3 HP 2/3 HP 2/3 HP 2/3 HP
230/1 200/3 230-460/3 575/3 230/1 200/3 230-460/3 575/3
049160001 049160001 049160001 049160001 049160001 049160001 049160001 049160001
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B10
MOTOR END PARTS
Cap Screw Torque Value
3/8-16 20 ft.-lbs.
1/2-13 43 ft.-lbs.
5/8-11 93 ft.-lbs. 3/4-10 128 ft.-lbs. 7/8-14 193 ft.-lbs.
B14
B6
B4
B7
B15
B5
A3
A2
A1
B11
B3
B9
B2
B13
C1
C5
B8
B12
For use with product built with Regal motor.
Ref. Part Number Description Qty.
B1 25343A100 PROBE; SEAL LEAK FOR 3-20HP 2
B2 05022A092
B3* 22590B000 (x) CAP, BEARING; UPPER 5HP GRINDER PUMP CI 1
B4 05434A043 SCREW; MACH ST 10-24UNC x 3/8 LG 1 B5 05876A112 RING, O; 5-1/2 OD x 5-1/4 ID x 1/8 1
COMMON PARTS LIST
PLUG; PIPE ST GALV 1/4 HEX HD w/LOCTITE 513 COATING
2
B6 05876A114 RING, O; 7 OD x 6-3/4 ID x 1/8 1
B7 05876A123 RING, O; 4-7/8 OD x 4-5/8 ID x 1/8 1 B8 22578A100 WIRE; ELECTRODE FOR 3-20HP 2 B9 06107A015 WASHER; LOCK SHKPRF INTERNAL ST NO 10 1
22569B104
22569B031
B10
22569B032
A4
22569B102
22569B702
22569B631
B1
A5
C4
B2
C6
B10
22569B632
22569B700
B11 07597A017
35' CORD ASSEMBLY 14-4 – ORDINARY LOCATION 35' CORD ASSEMBLY 10-4 – ORDINARY LOCATION 35' CORD ASSEMBLY 8-4 SOOW – ORDINARY LOCATION 35' CORD ASSEMBLY 8-4 W – ORDINARY LOCATION 35' CORD ASSEMBLY 14-4 – HAZARDOUS LOCATION 35' CORD ASSEMBLY 10-4 – HAZARDOUS LOCATION 35' CORD ASSEMBLY 8-4 SOOW – HAZARDOUS LOCATION 35' CORD ASSEMBLY 8-4 W – HAZARDOUS LOCATION SCREW; MACH FLT HD HEX SKT SST 5/16-18UNC-3A x 1LG
1
1
1
1
1
1
1
1
2
B12* 22571D000 (x) HOUSING; MOTOR 5HP GRINDER PUMP CI 1
D4
A5
C3
C2
C7
B13 19331A006
B14 19102A023
WASHER; SPRING FINGER
1.189 ID x 1.830 OD SCREW; CAP HEX SST 302 7/16-14NC x 2-1/4
2
4
B15 19102A006 SCREW; CAP HEX 7/16-14 UNC SST 1-1/2 4
MODEL SPECIFIC PARTS LIST
Ref. Description Qty. 3RH/3RHX 3V/4V/3VX/4VX 3R/3RX/4R/4RX
C1 WASHER; SUPPORT ST 1.1/1.09 x .789/.799 1 05030A215 C2 O-RING 1 05876A113 05876A127 05876A113 C3 SCREW; CAP SKT HD SST 3/8-16UNC-3A x 1LG 4 06106A028 19102A006 06106A028 C4 RING; RET EXTERNAL SST 1-1/4 SHAFT 1 12558A008 12558A018 12558A008 C5 RING; RET EXTERNAL ST .7874 SHAFT 1 12558A025
C6* UPPER SEAL HOUSING 1 22576D010 (x) 22709D010 (x) 22576D010 (x) C7* LOWER SEAL HOUSING 1 22638C000 (x) 22710C000 (x) 22853C000 (x)
*Note: Hazardous location pumps require replacement parts be designated with x where noted.
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WIRING DIAGRAMS
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D6
D2
D1
D3D5
D8D7
D3 D7 D8
3V/3VX 4V/4VX
D6
D1
D2
D5
D6
3R/3RX
D2
D1
D5D3
D6
D1
3RH/3RHX
D1
D5
D3
WET END PARTS For use with product built with Regal motor.
3V/3VX
Ref. Description Part Number Qty.
D1 CASE; VOLUTE 22945D050 1 D2 KEY; SQ SST 1/4 x 1/4 13/16 05818A066 1 D3 SCREW; CAP HEX SST 3/8-16 x 1 LG 19103A052 1 D4 SCREW; CAP HEX SST 7/16 x 1-1/4 LG 23609A002 4 D5 WASHER; RETAINER, W/PIN 19102A006 1 D6 GASKET; VELLUMOID 10-3/8 x 8-7/16 x 1/32 05231A079 1 D7 BRONZE WEAR RING 22945D061A 1 D8 1/4-20 SET SCREW 05013A013 2
4V/4VX
Ref. Description Part Number Qty.
4R/4RX
D6
D2
D5
D3
D2
D1 CASE; VOLUTE 22712D000 1
D2 KEY; SQ SST 1/4 x 1/4 13/16 05818A066 1
D3 SCREW; CAP HEX SST 300 1/2-13UNC x 1-1/4 LG 19103A052 1
D4 SCREW; CAP HEX SST 7/16 x 1-1/2 LG 19102A006 4 D5 WASHER; RETAINER, W/PIN 23609A002 1 D6 GASKET; VELLUMOID 10-3/8 x 8-7/16 x 1/32 05231A079 1 D7 BRONZE WEAR RING 22712D001A 1
D8 1/4–20 SET SCREW 05013A013 2
3R/3RX
Ref. Description Part Number Qty.
D1 CASE; VOLUTE 4 POLE 27706D010 1 D2 KEY; SQ SST 1/4 x 1/4 11/16 05818A074 1 D3 SCREW; CAP HEX SST 3/8-16 x 1 LG 19101A010 1 D4 SCREW; CAP HEX SST 7/16 x 1-1/2 LG 19102A006 4 D5 WASHER; RETAINER, W/PIN 23609A001 1 D6 GASKET; VELLUMOID 10-3/8 x 8-7/16 x 1/32 05231A079 1
3RH/3RHX
Ref. Description Part Number Qty.
D1 CASE; VOLUTE 25984D000 1
D2 KEY; SQ SST 1/4 x 1/4 13/16 05818A066 1 D3 SCREW; CAP HEX SST 3/8-16 x 1 LG 19101A010 1 D4 SCREW; CAP HEX SST 7/16 x 1-1/4 LG 19102A020 4 D5 WASHER; RETAINER, W/PIN 23609A001 1 D6 GASKET; VELLUMOID 10-3/8 x 8-7/16 x 1/32 1
4R/4RX
Ref. Description Part Number Qty.
D1 CASE; VOLUTE 22854D000 1 D2 KEY; SQ SST 1/4 x 1/4 11/16 05818A074 1
D3 SCREW; CAP HEX SST 3/8-16 x 1 LG 19101A010 1
D4 SCREW; CAP HEX SST 7/16 x 1-1/2 LG 19102A006 4 D5 WASHER; RETAINER, W/PIN 23609A001 1 D6 GASKET; VELLUMOID 10-3/8 x 8-7/16 x 1/32 05231A079 1
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IMPELLER CHART
Pump RPM HP Trim Impeller
3V/3VX10M4-21 1750 1 5.0 22946C565 3V/3VX10M4-03 1750 1 5.0 22946C565 3V/3VX10M4-23 1750 1 5.0 22946C565 3V/3VX10M4-43 1750 1 5.0 22946C565 3V/3VX10M4-53 1750 1 5.0 22946C565
3V/3VX15M4-21 1750 1.5 5.5 22946C561 3V/3VX15M4-03 1750 1.5 5.5 22946C561 3V/3VX15M4-23 1750 1.5 5.5 22946C561 3V/3VX15M4-43 1750 1.5 5.5 22946C561 3V/3VX15M4-53 1750 1.5 5.5 22946C561 3V/3VX20M4-21 1750 2 5.75 22946C559
3V/3VX20M4-03 1750 2 5.75 22946C559 3V/3VX20M4-23 1750 2 5.75 22946C559 3V/3VX20M4-43 1750 2 5.75 22946C559 3V/3VX20M4-53 1750 2 5.75 22946C559
3V/3VX30M4-21 1750 3 6.25 22946C555
3V/3VX30M4-03 1750 3 6.25 22946C555 3V/3VX30M4-23 1750 3 6.25 22946C555 3V/3VX30M4-43 1750 3 6.25 22946C555 3V/3VX30M4-53 1750 3 6.25 22946C555
3V/3VX50M4-21 1750 5 6.75 22946C551
3V/3VX50M4-03 1750 5 6.75 22946C551 3V/3VX50M4-23 1750 5 6.75 22946C551 3V/3VX50M4-43 1750 5 6.75 22946C551 3V/3VX50M4-53 1750 5 6.75 22946C551
Pump RPM HP Trim Impeller
3RH/3RHX30M2-01 3450 3 3.50 25983B501
3RH/3RHX30M2-21 3450 3 3.50 25983B501 3RH/3RHX30M2-03 3450 3 3.50 25983B501 3RH/3RHX30M2-23 3450 3 3.50 25983B501 3RH/3RHX30M2-43 3450 3 3.50 25983B501 3RH/3RHX30M2-53 3450 3 3.50 25983B501
3RH/3RHX50M2-01 3450 5 4.25 25983B507
3RH/3RHX50M2-21 3450 5 4.25 25983B507 3RH/3RHX50M2-03 3450 5 4.25 25983B507 3RH/3RHX50M2-23 3450 5 4.25 25983B507 3RH/3RHX50M2-43 3450 5 4.25 25983B507 3RH/3RHX50M2-53 3450 5 4.25 25983B507 3RH/3RHX75M2-03 3450 7.5 4.75 25983B511 3RH/3RHX75M2-23 3450 7.5 4.75 25983B511 3RH/3RHX75M2-43 3450 7.5 4.75 25983B511 3RH/3RHX75M2-53 3450 7.5 4.75 25983B511
Note: Standard non-overloading impeller diameters shown.
Pump RPM HP Trim Impeller
3R/3RX20M4-01 1750 2 5.25 22855C519
3R/3RX20M4-21 1750 2 5.25 22855C519 3R/3RX20M4-03 1750 2 5.25 22855C519 3R/3RX20M4-23 1750 2 5.25 22855C519 3R/3RX20M4-43 1750 2 5.25 22855C519 3R/3RX20M4-53 1750 2 5.25 22855C519
3R/3RX30M4-01 1750 3 6 22855C517
3R/3RX30M4-21 1750 3 6 22855C517 3R/3RX30M4-03 1750 3 6 22855C517 3R/3RX30M4-23 1750 3 6 22855C517 3R/3RX30M4-43 1750 3 6 22855C517 3R/3RX30M4-53 1750 3 6 22855C517
3R/3RX50M4-21 1750 5 6.75 22855C511 3R/3RX50M4-03 1750 5 6.75 22855C511 3R/3RX50M4-23 1750 5 6.75 22855C511 3R/3RX50M4-43 1750 5 6.75 22855C511 3R/3RX50M4-53 1750 5 6.75 22855C511
Pump RPM HP Trim Impeller
4R/4RX30M4-21 1750 3 6.0 22855C517 4R/4RX30M4-03 1750 3 6.0 22855C517 4R/4RX30M4-23 1750 3 6.0 22855C517 4R/4RX30M4-43 1750 3 6.0 22855C517 4R/4RX30M4-53 1750 3 6.0 22855C517
4R/4RX50M4-21 1750 5 6.75 22855C511 4R/4RX50M4-03 1750 5 6.75 22855C511 4R/4RX50M4-23 1750 5 6.75 22855C511 4R/4RX50M4-43 1750 5 6.75 22855C511 4R/4RX50M4-53 1750 5 6.75 22855C511 4R/4RX75M4-03 1750 7.5 7. 5 22855C505 4R/4RX75M4-23 1750 7.5 7.5 22855C505 4R/4RX75M4-43 1750 7.5 7.5 22855C505 4R/4RX75M4-53 1750 7.5 7. 5 22855C505
4R/4RX10M6-21 1150 1 6.0 22855C517 4R/4RX10M6-03 1150 1 6.0 22855C517 4R/4RX10M6-23 1150 1 6.0 22855C517 4R/4RX10M6-43 1150 1 6.0 22855C517 4R/4RX10M6-53 1150 1 6.0 22855C517
4R/4RX15M6-21 1150 1.5 6.75 22855C511 4R/4RX15M6-03 1150 1.5 6.75 22855C511 4R/4RX15M6-23 1150 1.5 6.75 22855C511 4R/4RX15M6-43 1150 1.5 6.75 22855C511 4R/4RX15M6-53 1150 1.5 6.75 22855C511
4R/4RX20M6-21 1150 2 7.25 22855C507 4R/4RX20M6-03 1150 2 7.25 22855C507 4R/4RX20M6-23 1150 2 7.25 22855C507 4R/4RX20M6-43 1150 2 7.25 22855C507 4R/4RX20M6-53 1150 2 7.25 22855C507
Pump RPM HP Trim Impeller
4V/4VX30M4-21 1750 3 6.0 22711C518 4V/4VX30M4-03 1750 3 6.0 22711C518 4V/4VX30M4-23 1750 3 6.0 22711C518 4V/4VX30M4-43 1750 3 6.0 22711C518 4V/4VX30M4-53 1750 3 6.0 22711C518
4V/4VX50M4-21 1750 5 7.0 22711C510 4V/4VX50M4-03 1750 5 7.0 22711C510 4V/4VX50M4-23 1750 5 7.0 22711C510 4V/4VX50M4-43 1750 5 7.0 22711C510 4V/4VX50M4-53 1750 5 7.0 22711C510 4V/4VX75M4-03 1750 7.5 7. 5 22711C506 4V/4VX75M4-23 1750 7.5 7. 5 22711C506 4V/4VX75M4-43 1750 7.5 7. 5 22711C506 4V/4VX75M4-53 1750 7.5 7. 5 22711C506
4V/4VX10M6-21 1150 1 6 .0 22711C518 4V/4VX10M6-03 1150 1 6.0 22711C518 4V/4VX10M6-23 1150 1 6.0 22711C518 4V/4VX10M6-43 1150 1 6.0 22711C518 4V/4VX10M6-53 1150 1 6.0 22711C518
4V/4VX15M6-21 1150 1.5 7.0 22711C510 4V/4VX15M6-03 1150 1.5 7.0 22711C510 4V/4VX15M6-23 1150 1.5 7.0 22711C510 4V/4VX15M6-43 1150 1.5 7.0 22711C510 4V/4VX15M6-53 1150 1.5 7.0 22711C510 4V/4VX20M6-21 1150 2 7.5 22711C506
4V/4VX20M6-03 1150 2 7. 5 22711C506 4V/4VX20M6-23 1150 2 7. 5 22711C506 4V/4VX20M6-43 1150 2 7. 5 22711C506 4V/4VX20M6-53 1150 2 7. 5 22711C506
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STANDARD LIMITED WARRANTY
Pentair Myers® warrants its products against defects in material and workmanship for a period of 12 months from the date of shipment from Pentair Myers or 18 months from the manufacturing date, whichever occurs first – provided that such products are used in compliance with the requirements of the Pentair Myers catalog and technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive-free, noncorrosive liquids.
During the warranty period and subject to the conditions set forth, Pentair Myers, at its discretion, will repair or replace to the original user, the parts that prove defective in materials and workmanship. Pentair Myers reserves the right to change or improve its products or any portions thereof without being obligated to provide such a change or improvement for prior sold and/or shipped units.
Start-up reports and electrical schematics may be required to support warranty claims. Submit at the time of start­up through the Pentair Myers website: http://forms.pentairliterature.com/startupform/startupform.asp?type=m. Warranty is effective only if Pentair Myers authorized control panels are used. All seal fail and heat sensing devices must be hooked up, functional and monitored or this warranty will be void. Pentair Myers will cover only the lower seal and labor thereof for all dual seal pumps. Under no circumstance will Pentair Myers be responsible for the cost of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from the factory or an authorized Pentair Myers service facility.
This limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly install, operate or maintain the unit in accordance with the printed instructions provided; (b) to failures resulting from abuse, accident or negligence; (c) to normal maintenance services and parts used in connection with such service; (d) to units that are not installed in accordance with applicable local codes, ordinances and good trade practices; (e) if the unit is moved from its original installation location; (f) if unit is used for purposes other than for what it is designed and manufactured; (g) to any unit that has been repaired or altered by anyone other than Pentair Myers or an authorized Pentair Myers service provider; (h) to any unit that has been repaired using non factory specified/OEM parts.
Warranty Exclusions: PENTAIR MYERS MAKES NO EXPRESS OR IMPLIED WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. PENTAIR MYERS SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.
Liability Limitation: IN NO EVENT SHALL PENTAIR MYERS BE LIABLE OR RESPONSIBLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO ANY PENTAIR MYERS PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY RESULT FROM IMPROPER INSTALLATION. PENTAIR MYERS DISCLAIMS ALL LIABILITY, INCLUDING LIABILITY UNDER THIS WARRANTY, FOR IMPROPER INSTALLATION. PENTAIR MYERS RECOMMENDS INSTALLATION BY PROFESSIONALS.
Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental or consequential damages and therefore such limitations may not apply to you. No warranties or representations at any time made by any representatives of Pentair Myers shall vary or expand the provision hereof.
1101 Myers Parkway Ashland, Ohio 44805 USA Ph: 855-274-8947
490 Pinebush Road Unit 4 Cambridge, Ontario N1T 0A5 Canada Ph: 800.363.7867
www.Femyers.com
Warranty Rev. 09/18
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