Pelican PUV-Basic User Manual

Owner’s Manual
PUV-Basic PUV-8 PUV-16
(NSF Standard 55 Class B Certified)
Congratulations. By purchasing this system, you have taken the first step in ensuring safe drinking water. Designed using the most advanced UV technology available today, your UV system is designed to provide you with years of trouble free operation with minimal maintenance required.
KEY INFORMATION YOU SHOULD KNOW:
A 5-micron (nominal) sediment filter must be installed upstream of (before) any UV system.
This product is for indoor use only. Keep all components clean and dry.
Clean the sleeve regularly for optimum performance.
Not for use in salt water applications.
Date of installation:
Installed by:
Installer phone #:
Serial #:
(Found on label on side of Power Supply)
425 Clair Rd. W, Guelph, Ontario, Canada N1L 1R1
t. (+1) 519.763.1032 • tf. 1.800.265.7246 (US and Canada only) • f. (+1) 519.763.5069 • t. +31 73 623 8116 (Europe only) e-mail: info@viqua.com www.viqua.com
520240-R_RevB
Potential
Safety Measures
Hazard
UV Exposure Never illuminate UV Lamp outside of the UV Chamber.
Never look directly at illuminated UV Lamp, even when using protective gear. Always use protective gear, including gloves and UV safety glasses. If accidental exposure occurs, immediately cool affected area and consult physician.
Electrical Shock Disconnect power to system before performing any maintenance or repair.
There may be more than one source of power.
Impalement Never perform any physical inspection, repair or maintenance on UV Chamber unless
UV chamber has been isolated and depressurized. Never service UV Lamps, Sleeves or associated hardware until depressurization of UV chamber has been confirmed.
Hot chamber Allow UV Lamps, UV Chamber to cool for a minimum of 10 minutes before handling.
Cut or ingestion Ensure the quartz sleeve or lamp is not broken, cracked or damaged in any way when
handling equipment.
Scald from water When there is no water flow, the water in the chamber will become hot. To prevent
scalding, allow the system to cool before draining the system.
Fire Do not store any combustible or flammable material close to the system.
Hg Exposure The UV lamp contains mercury. If the lamp breaks, then avoid inhalation or ingestion
of the debris and avoid exposure to eyes and skin. Never use a vacuum cleaner to clean up a broken lamp as this may scatter the spilled mercury. Obey local regulations and guidelines for the removal and disposal of mercury waste.
Water leak Use proper plumbing materials to avoid potential material degradation from UV
exposure.
SAFETY INSTRUCTIONS
1
GROUNDING
This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electrical shock. This system is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
DANGER – Improper connection of the equipment-grounding conductor can result in a risk of electrocution. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with this system – if it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use any type of adapter with this system.
GROUND FAULT CIRCUIT INTERRUPTER PROTECTION
To comply with the National Electrical Code (NFPA 70) and to provide additional protection from the risk of electric shock, this system should only be connected to a properly grounded, grounding-type power supply receptacle that is protected by a Ground Fault Circuit Interrupter (GFCI). Inspect operation of GFCI as per manufacturers suggested maintenance schedule.
EXTENSION CORDS
If an extension cord is necessary, use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole cord connectors that accept the plug from this system. Use only extension cords that are intended for outdoor use. Use only extension cords having an electrical rating not less than the rating of the system. A cord rated for less amperes or watts than this system rating may overheat. Exercise caution when arranging the cord so that it will not be tripped over or pulled. Do not use damaged extension cords. Examine extension cord before using and replace if damaged. Do not abuse extension cord. Keep extension cord away from heat and sharp edges. Always disconnect the extension cord from the receptacle before disconnecting this system from the extension cord. Never yank cord to pull plug from outlet. Always grasp the plug and pull to disconnect.
WARNING – Always shut-off water flow and release water pressure before servicing.
To guard against injury, basic safety precautions should be observed, including the following:
1. READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
2. DANGER – To avoid possible electric shock, special care should be taken since water is employed in the use of this system. Unless a situation is encountered that is explicitly addressed by the provided maintenance and troubleshooting sections, do not attempt repairs yourself; refer to an authorized service facility.
3. CAUTION - Do not operate with broken or faulty parts as this may result in exposure to ultraviolet radiation. Contact supplier for replacement parts.
4. Do not operate the system if it has a damaged cord or plug, or if it is malfunctioning or if it has been dropped or damaged in any manner.
5. Always unplug the system, release water pressure before servicing or cleaning. Never yank cord to remove from outlet; grasp the wall plug and pull to disconnect.
6. Do not use the system for other than intended use. The use of attachments not recommended or sold by the manufacturer may cause an unsafe condition.
7. To prevent risk of electrical shock, connect this system only to a properly grounded, grounding-type power supply receptacle that is protected by a Ground Fault Circuit Interrupter (GFCI). Inspect performance of GFCI as per manufacturer’s suggested maintenance schedule. If an extension cord is used, ensure it is of a sufficient rating and accepts the plug from this system; never use an adapter.
8. Visually inspect this system prior to installation. If the quartz sleeve or lamp is broken, cracked or damaged in any way, do not use. Contact the supplier for replacement parts.
9. Keep all connections dry and off the ground. Do not touch plug with wet hands.
10. The light emitted by the lamp will cause serious eye damage and burn unprotected skin. Do not plug system into an electrical outlet without first properly securing the lamp into the chamber. Unplug the system prior to removing the lamp from the chamber.
11. If the UV system malfunctions or fails, water must be boiled prior to consumption until the UV system is operational and the water lines have been shocked. System failure is indicated by the system’s audible and visual alarms or the absence of any indicator light.
12. Intended for indoor use only. System must not be exposed to weather elements. In seasonal applications, chamber must be drained to prevent freezing.
13. Installation of this system must be in accordance with local plumbing and electrical codes as well as any and all applicable regulations and laws.
14. The UV system is not to be used or played with by children. Persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, are also not to handle the UV system unless they have been given supervision or instruction.
5. SAVE THESE INSTRUCTIONS.
1
WARNING – To prevent risk of electrical shock, connect this system only to a properly grounded, grounding­type power supply receptacle that is protected by a Ground Fault Circuit Interrupter. Pull plug before servicing or replacing lamp. Keep all connections dry and off the ground. Do not touch plug with wet hands.
WARNING – Do not look directly at UV lamp when it is operating. The light emitted by the lamp will cause serious eye damage and burn unprotected skin.
WARNING – Read manual before installing or servicing this system. Only authorized personnel possessing a strong understanding of this system should attempt to replace lamp or service this system.
WARNING – Always shut-off water flow and release water pressure before servicing.
NOTE – Maximum pressure rating is 125 PSI (8.62 bar)
TABLE OF CONTENTS
2
OVERVIEW
INSTALLATIONWARRANTY MAINTENANCE
Overview 3 What model do I have? 3 Specifications 4 Components 5 Dimensions and layout 7
Installation 9 Installing the UV system 9 Disinfecting the water lines 11
Operation 14 Control panel 14 Troubleshooting 15
OPERATION
Maintenance 16 Sleeve cleaning and lamp replacement 17
Warranty 20
WHAT MODEL DO I HAVE?
To find out what model you have, look at the label on the side of the power supply.
Model PUV-Basic, Class B certified
Model PUV-8 and PUV-16
4.50
3.250 1.250
NOTE: LABEL SETS OFF ROLL ON LEFT SIDE, AS SHOWN
MODEL
:
"A"
REPLACEMENT LAMP: "C"
LAMPE DE RECHANGE: "C"
SERIAL #: 000001
PART #: "B"
"SYSTEM DESCRIPTION"
120-240VAC, 50-60Hz, 1A
MAX
TM
REVISION DESCRIPTION
REV
4
5
HISTORY:
ZONE
A
SHT
DRAWING RELEASED
3
Example label of model PUV-Basic
PUV-Basic
3
OVERVIEW
INSTALLATION WARRANTYMAINTENANCEOPERATION
MODEL
"SYSTEM DESCRIPTION"
Pelican PUV-Basic 120v 3/4NPT
120-240 VAC, 50-60Hz, 1A
VIQUA -
a Trojan Technologies Company
425 Clair Road West, Guelph, ON N1L 1R1 Canada t. 519 763 1032 t.f. 1 800 265 7246 www.viqua.com
UV STERILIZER 98HA
100
SERIAL #: 000001 PART #: "B"
REPLACEMENT LAMP: "C" LAMPE DE RECHANGE: "C"
DATE OF MANUFACTURE:
:
"A"
1.2A
602805
602805
PUV-Basic PUV-8 PUV-16
No-tools maintenance Yes Yes Ye s
Safety cap & special lamp plug
Lamp operation indicator Yes Yes Ye s
Power supply operation indicator
Reference card Yes Yes Ye s
Lamp timer display -- Yes Ye s
Lamp timer reset button -- Yes Ye s
Mute button -- Yes Ye s
Solenoid valve -- Optional Optional
External control relay -- Optional Optional
Yes Yes Ye s
Yes Yes Ye s
SPECIFICATIONS
4
General (All Models)
OVERVIEW
INSTALLATIONWARRANTY MAINTENANCE
Operating Parameters
Installation Vertical or horizontal*
Flow Restrictor Yes
NSF Certication
Rated service life of lamp 1 year
Certication (other)
Maximum operating pressure 125 PSI (862 kPa)
Minimum operating pressure 4 PSI (27.5 kPa)
Maximum ambient air temperature 122
Minimum ambient air temperature 32
Maximum humidity 100%
Maximum hardness 120 ppm
Maximum iron 0.3 ppm
Minimum UVT 70%
0
F (500C)
0
F (00C)
(7 grains per gallon)
NSF Standard 55 Class B
OPERATION
PUV-Basic PUV-8 PUV-16
Flow Rates
Rated ow for NSF Std 55, Class B
Electrical
Voltage 100-240V AC 100-240V AC 100-240V AC
Frequency 50-60 Hz 50-60 Hz 50-60 Hz
Max. current 0.5 Amp 0.5 Amp 0.85 Amp
Max. power consumption
Lamp power 40 Watts 40 Watts 70 Watts
Other
UV Chamber Material 304 SST 304 SST 316 SST
Inlet/Outlet 3/4" NPT 3/4" NPT 1" NPT
8.9
gpm
(33.7
50 Watts 50 Watts 83 Watts
lpm
)
8.9 (33.7
gpm
lpm
)
15.8 (59.8
gpm
lpm
)
COMPONENTS
5
For replacement components please contact your installer or contact VIQUA directly for a referral: 1 800 265 7246 (North America), 519 763 1032, or info@viqua.com.
OVERVIEW
Components - PUV-Basic, PUV-8, PUV-16
INSTALLATION WARRANTYMAINTENANCEOPERATION
1
2
3
Part
Power supply mounting
1
bracket
Reference card All 603069
2
Power supply
3
(includes Power supply mounting bracket, Reference card, Safety cap, Lamp cord)
Power cord All 602636 (120V)
4
Junction box (optional) PUV-8,
5
Safety cap All 603000
6
Lamp cord All --
7
All --
PUV-Basic PUV-8, PUV-16
PUV-16
4
Part Number
650713-006 650713-007
602637 (230V)
650705
6
5
7
OVERVIEW
6
Components - All Models
Part Part NumberModel
Lamp
7
(includes O-rings)
O-ring All --
8
7
Sleeve bolt All 602665
9
PUV-Basic, PUV-8 PUV-16
602805
602806
INSTALLATIONWARRANTY MAINTENANCE
OPERATION
Sleeve
10
(includes O-rings)
UV Chamber
11
(includes Chamber clamp(s), and Ring clamp*).
Ring clamp All --
8
9
8
12
Chamber clamp(s) All --
13
Solenoid valve kit
14
(optional) (includes Junction Box)
CoolTouch valve
15
(optional)
Flow Restrictor PUV-Basic
16
PUV-Basic PUV-8
PUV-16
All --
PUV-8 (3/4")
PUV-16
PUV-8, PUV-16
PUV-8 PUV-16
602732
602733
650717-001
650717-002
650537
440267-R
440268-R
10
12
14
16
15
11
13
13
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