Pelco DD08 User Manual

®

DD08 Series

Intercept

®

Dome Drive

Installation/

Operation Manual

C416M-C (1/98)

Pelco • 3500 Pelco Way • Clovis, CA 93612-5699 USA • www.pelco.com

In North America and Canada: Tel [phone] • FAX [phone]

International Customers: Tel [phone] • FAX [phone]

CONTENTS

Section Page

1.0 GENERAL .................................................................................................. 5

1.1 IMPORTANT SAFEGUARDS AND WARNINGS ............................... 5

1.2 UNPACKING INSTRUCTIONS .......................................................... 6

1.3 RECOMMENDED TOOLS ................................................................. 6

2.0 DESCRIPTION ...........................................................................................7

2.1 MODELS ............................................................................................7

3.0 INSTALLATION ..........................................................................................8

4.0 MAINTENANCE ........................................................................................11

4.1 DOME DRIVE REMOVAL ................................................................. 11

5.0 WIRING DIAGRAMS ................................................................................12

6.0 EXPLODED ASSEMBLY DIAGRAMS ...................................................... 15

7.0 SPECIFICATIONS ....................................................................................19

8.0 WARRANTY AND RETURN INFORMATION ........................................... 20

LIST OF ILLUSTRATIONS

Figure Page

1 Pan Limits Stops (Only Two Shown) ..................................................8

2 Back Box and Dome Drive Components ........................................... 9

3 24 VAC Back Box Wiring Diagram .................................................... 12

4 120 VAC Back Box Wiring Diagram .................................................. 13

5 Dome Drive Wiring Diagram ............................................................. 14

6 DD08 Series Dome Drive Exploded Assembly Diagram

(Mechanical) ..................................................................................... 15

7 DD08 Series Dome Drive Exploded Assembly Diagram

(Hardware) ........................................................................................17

LIST OF TABLES

Table Page

A DD08 Series Dome Drive Exploded Assembly Parts List

B DD08 Series Dome Drive Exploded Assembly Parts List

(Mechanical) ..................................................................................... 16

(Hardware) ........................................................................................18

2 Pelco Manual C416M-C (1/98)

REVISION HISTORY

Manual # Date Comments

C416M 9/94 Original version.

C416M-A 6/95 Revised to incorporate exploded view diagram and

6/23/95 Addendum. Changed back box wiring diagrams to show

C416M-B 9/20/95 Manual revised to include new sound quieting model

1/23/96 Figure 14 updated to show new part AA and Section

8/16/96 Added complete assembly numbers for domes in

8/23/96 Figure 13 and 14 updated to show change in part location

C416M-C 1/98 Completely revised manual to reduce the number of

BOM changes as per ECO# 94-470; Incorporated white
“type E” back box availability; Included hardwire system
wiring diagram information.

2 A FUS2 fuse as per ECO# 95-063.

information, updated hardwire system wiring diagram
and related list of materials.

7.2, Hardware List, revised to show new part AA.

Section 7.1, Mechanical Parts List.

per ECO# 96-158/96-158A. PARTS LIST (mechanical
PARTS LIST Section 7.1) Changed- items 37, 55.

models and modify the installation instructions. Incorpo­rated ECO# 97-155. Changed manual to new format and
manual pagination.

Pelco Manual C416M-C (1/98) 3

(This page intentionally left blank.)

4 Pelco Manual C416M-C (1/98)

1.0 GENERAL

1.1 IMPORTANT SAFEGUARDS AND WARNINGS

Prior to installation and use of this product, the following WARNINGS should be
observed.

1. Installation and servicing should only be done by Qualified Service Personnel
and conform to all Local codes.

2. Unless the unit is specifically marked as a NEMA Type 3, 3R, 3S, 4, 4X, 6, or
6P enclosure, it is designed for indoor use only and it must not be installed
where exposed to rain and moisture.

3. Only use replacement parts recommended by Pelco.

4. After replacement/repair of this unit’s electrical components, conduct a resis­tance measurement between line and exposed parts to verify the exposed
parts have not been connected to line circuitry.

5. The installation method and materials should be capable of supporting four
(4) times the weight of the enclosure, pan/tilt, camera and lens combination.

The product and/or manual may bear the following marks:

This symbol indicates that dangerous voltage constituting a
risk of electric shock is present within this unit.

This symbol indicates that there are important operating and
maintenance instructions in the literature accompanying this
unit.

CAUTION:

RISK OF

ELECTRIC SHOCK.

DO NOT OPEN.

TO REDUCE THE RISK OF ELECTRICAL SHOCK,

DO NOT REMOVE COVER. NO USER-

SERVICEABLE PARTS INSIDE. REFER SERVICING

TO QUALIFIED SERVICE PERSONNEL.

CAUTION:

Please thoroughly familiarize yourself with the information

in this manual prior to installation and operation.

Pelco Manual C416M-C (1/98) 5

1.2 UNPACKING INSTRUCTIONS

Unpack and inspect all parts carefully.

Be sure to save the shipping carton and any inserts. They are the safest material in
which to make future shipments.

If an item appears to have been damaged in shipment, replace it properly in its
carton and contact the factory at 1-800-289-9100 or 1-559-292-1981 for a replace­ment. (International customers fax [phone] for authorization and instruc­tions.)

If an item needs to be returned to the factory for repair, consult the WARRANTY
AND RETURN section of this manual for instructions.

The following items are supplied:

1 Dome drive with receiver/driver and imager/optics package
1 Dome liner
1 Installation/Operation Manual (C416M-C)

1.3 RECOMMENDED TOOLS

Pelco does not supply basic tools needed for the installation process. The following
tools are recommended:

1/4" wrench (DD08C2L and DD08E2L models only)
5/64" Allen wrench (DD08C2L and DD08E2L models only)

6 Pelco Manual C416M-C (1/98)

The DD08 Series of dome drives is part of the IDS08 Intercept® Series of domes.
The IDS08 Series is an integral system that includes a back box (BB08), dome
drive (DD08), dome receiver/driver (DRD08), and imager/optics package (IOP08).

This manual covers the DD08 Series of dome drives. For installation and operation
instructions for the back box, refer to manual C456M-D; for the dome receiver/
driver, refer to C466M-E; and for the imager/optics package, refer to C1441M-C.

2.1 MODELS

2.0 DESCRIPTION

DD08C2L Dome drive with 360° rotation and fixed pan speed of 24° per

DD08E2L Same as the DD08C2L with preset positioning.

DD08E3L Dome drive with 360° rotation, variable pan speed from 0-200°

second. Includes plastic dome liner (dome is included with back
box).

per second, and preset positioning. Includes plastic dome liner
(dome is included with back box).

Pelco Manual C416M-C (1/98) 7

3.0 INSTALLATION

Proceed with the installation of the dome drive after you have installed the back
box.

1. Refer to Figure 6 and remove the shipping bracket (item 37).

2. Refer to the manual for the receiver/driver and set the jumpers and switches
as required for your application.

3. DD08C2L and DD08E2L Models Only - The dome drives are capable of
360° rotation. However, pan limit stops have been installed at the factory on
the pan gear that limit the rotation to 355°. If you prefer 360° rotation, re­move three the pan limit stops (refer to Figure 1) using a 5/64" Allen wrench
and 1/4" wrench. If you prefer to use the pan limit stops, you will adjust them
later in this procedure.

4. Make sure the power switch inside the back box is off.

5. Remove the hairpin clips from the two latches inside the back box (refer to
Figure 2) and open the latches.

6. Insert the dome drive into the back box:

a. Refer to Figure 2 and line up the upper bracket on the dome drive so that:

The 25-pin connector on the dome drive will go into its mating connector
on the back box.

LIMIT STOP

The latch pins on the sides of the upper bracket will go into the latches in
the back box.

The two guide pins on the back box will go into the bushings on the upper
bracket of the dome drive.

b. Push the dome drive into place and close the latches.

c. Reinstall the hairpin clips in the latches to prevent the latches from open-

ing.

LIMIT STOP

Figure 1. Pan Limits Stops (Only Two Shown)

8 Pelco Manual C416M-C (1/98)

BACK BOX

HAIRPIN

CLIP

LATCH

GUIDE PIN GUIDE PIN

HAIRPIN

CLIP

DOME DRIVE
UPPER BRACKET

LATCH PIN

BUSHING

25-PIN CONNECTOR

LATCH

25-PIN
CONNECTOR

LATCH PIN

BUSHING

Figure 2. Back Box and Dome Drive Components

Pelco Manual C416M-C (1/98) 9

7. Turn on the power switch inside the back box. In about 15 seconds, the unit
will begin to move and go through its start-up routine.

8. Refer to the manual for the camera/lens to set the switches on the camera as
required for your application.

9. DD08C2L and DD08E2L Models Only - If you removed the pan limit stops
earlier, skip this step.

NOTE:

The tilt limit stops are not

adjustable.

To adjust the pan limit stops:

a. Pan the unit to the desired left position.

b. Turn off the power switch inside the back box.

c. Position the limit stop and tighten it in place. Disconnect the drive from

the back box, if necessary, to make the adjustment.

To remove the dome drive:

1. Remove the hairpin clips from the latches.

2. Open one of the latches.

3. Grasp the unit with one hand to prepare for the 10- to 13-pound
(4.5-5.9 kg) load.

4. Open the other latch and lower the dome drive.

d. Replace the dome drive if it was removed and turn on the power. Check

the position of the limit stop to make sure it is correct. If the position of the
stop is not correct, repeat steps a-d.

e. Repeat steps a-d for the right limit stop.

10. Install the dome liner: Push the studs on the liner into the dome bracket. Make
sure the window slot is aligned with the lens.

11. Suspended Ceiling Models - Attach the trim ring and dome to the back box.

Pendant Models - Align the three bezel pins with the large hole in the back
box brackets; push the bezel up and rotate clockwise to latch.

12. The installation is complete. For operating instructions, refer to the receiver/
driver manual.

10 Pelco Manual C416M-C (1/98)

Regularly scheduled maintenance will prolong the operational life and appearance
of the equipment.

Clean the dome with a nonabrasive cleaning cloth and antistatic cleaner that is
safe for use on acrylic plastic. Do not use kerosene or similar substances that can
scratch the surface.

The dome drive should also be inspected and any dust and debris blown off. Pay
special attention to the gear drives. After removing dust and debris a film of silicone
lubricant should be applied to the gears for prolonged life. It is recommended that
the unit be checked at six-month intervals.

No adjustments are required.

4.1 DOME DRIVE REMOVAL

1. Remove the back box trim ring or bezel. To remove a bezel, turn it about 1/2"
(1.27 cm) counterclockwise and pull down.

2. Turn off the power switch inside the back box.

3. Remove the hairpin clips from the latches.

4. Open one of the latches.

5. Grasp the unit with one hand to prepare for the 10- to 13-pound (4.5 to 5.9 kg)
load.

4.0 MAINTENANCE

6. Open the other latch and lower the dome drive.

Pelco Manual C416M-C (1/98) 11

5.0 WIRING DIAGRAMS

Figure 3. 24 VAC Back Box Wiring Diagram

12 Pelco Manual C416M-C (1/98)

Figure 4. 120 VAC Back Box Wiring Diagram

Pelco Manual C416M-C (1/98) 13

Figure 5. Dome Drive Wiring Diagram

14 Pelco Manual C416M-C (1/98)

6.0 EXPLODED ASSEMBLY DIAGRAMS

2

3

4

5

54

6

7

47

46

45

43

42

41

40

38

1

8

10

11

12

48

39

25

9

35

44

35

13

14

21

28

24

23

22

53

15

19

49

27

26

36

20

16

17

32

18

34

REMOVE BEFORE

OPERATING

29

31

30

33

37

Figure 6. DD08 Series Dome Drive Exploded Assembly Diagram (Mechanical)

Pelco Manual C416M-C (1/98) 15

Table A. DD08 Series Dome Drive Exploded Assembly Parts List (Mechanical)

Item Quantity Description Part Number

1 2 Bushing 80010004
2 2 Push nut 80010011
3 1 Upper drive mount bracket 8004034COMP
4 2 Dome drive latch pin 8004145COMP
5 1 Slip ring, 10-lead SR10-1
6 1 Spindle 8004004COMP
7 3 Pan limit stop (except DD08E3L model) 80010050
8 1 25-position connector receptacle CON10J025Z41T

9 1 Pan limit pin bracket (except DD08E3L model) 8004013COMP
10 1 Pan gear 80010012
11 4 Thrust washer 90010002
12 2 Thrust bearing 90010001
13 1 Bronze bearing 90010029
14 1 Pan bearing boss 8004002COMP
15 1 PC board assy, backplane *
16 1 PC board assy, power supply *
17 1 PC board assy, CPU *
18 1 PC board assy, video processor *
19 1 Receiver/driver cover 8004010COMP
20 1 Bracket, receiver PCB guides 8004009COMP
21 1 Dome drive frame 8081000WA
22 1 Tilt gear 80010013
23 1 Tilt shaft 8004018COMP
24 1 Quick connect for lens 8004062COMP
25 1 Grommet (except DD08E3L model) GRO2172N
26 6 PC board guides MMS300-4.25
27 1 Bracket, receiver PC board guide 8004008COMP
28 2 Motor gear 80010101
29 1 Pan spindle nut 9004004COMP
30 1 Gear, preset, pan spindle (except DD08C2L model) 8004006COMP
31 1 Dome bracket 8084001COMP
32 1 ABS dome liner 80810009

33 2 Ball stud PT180410000
34 2 Ball stud receiver PT180410001
35 Switch, with actuator: SWI111SM1

2 DD08E3L (tilt only)

4 DD08C2L and DD08E2L (pan and tilt)
36 1 Wire fatigue clamp 80010016
37 1 Shipping stabilizer bracket (** REMOVE BEFORE OPERATING **) 8084203COMP
38 1 Tilt motor:

Stepper, DC, vari-speed, type 3 drive 8008000

39 1 Pan limit pin (except DD083EL model) 8004011COMP
40 2 Sealed bearing 80010000
41 1 Wave spring 80010002
42 1 Boss, bearing, tilt 8004000COMP
43 1 Encoder, preset tilt (except DD08C2L) ENCS1-512
44 1 Gear, preset tilt (except DD08C2L) 28010017
45 1 Encoder, preset pan (except DD08C2L) ENCS1-512I
46 1 Bracket, pan preset encoder (except DD08C2L) 8004012COMP
47 1 Gear, pan preset encoder (except DD08C2L) PT250010002
48 2 Snap ring (except DD08E3L) 15510000
49 1 Pan motor:

53 1 Shim, 3/8" ID x 5/8" OD x .047 thick ZHSHIM.047
54 3 Spindle standoff 8004123COMP
55 Spacer:

1 Motor, tilt, vari-speed (not shown) 8084003COMP

1 Motor, tilt, AC (not shown) 8084002COMP

* Refer to dome receiver/driver manual for part number.

24 VAC, 14 rpm, w/gearhead, type 2 drive 8008214

Stepper, DC, vari-speed, type 3 drive 8008000
24VAC, 48 rpm, w/gearhead, type 2 drive 8008248

16 Pelco Manual C416M-C (1/98)

Figure 7. DD08 Series Dome Drive Exploded Assembly Diagram (Hardware)

Pelco Manual C416M-C (1/98) 17

Table B. DD08 Series Dome Drive Exploded Assembly Parts List (Hardware)

Item Quantity Description Part Number

A 2 Screw, 8-32 x 3/8", hex head (except DD08E3L) ZH8-32X.375HMSS

B Allen set screw, 8-32 x 1/4", black ZH8-32X.250S

1 DD08E3L only

2 DD08C2L and DD08E2L only
C 4 Allen set screw, 8-32 x 3/16", black ZH8-32X.187S

D 2 Spacer, 1/4" hex x 1/2" long, 6-32 tapped SPA8423

E 2 Screw, 1/4-20 x 1" flat head, Phillips ZH1/420X1.00SFS

F 5 Screw, 6-32 x 3/8" pan head, Phillips ZH6-32X.375SPP

G 3 Screw, 8-32 x 3/4", flat head, Phillips ZH8-32X.750SFS

H 6 Screw, 6-32 x 3/8" flat head, Phillips ZH6-32X.375SFP

I 2 Screw, 8-32 x 1/2" flat head, Phillips ZH8-32X.500SFS

J 5 Screw, 8-32 x 3/8" flat head, Phillips ZH8-32X.375SFP

K Screw, 2-56 x 7/16" pan head, Phillips ZH2-56X.437SPP

8 DD08C2L and DD08E2L only

4 DD08E3L only

L 21 Screw, 6-32 x 3/8" pan head, Phillips, black ZH6-32X.375BPP

M Internal star washer, #4, SS ZH4LWSIS

2 DD08C2L only

5 DD08E2L and DD08E3L only

N 28 Internal star washer, #6 ZH6LWSIS

O 3 Screw, 8-32 x 1/2" pan head, Phillips ZH8-32X.500SPP

P 1 Split lock washer, 1/4" ZH1/4LWSSL

Q 11 Internal star washer, #8 ZH8LWSIS

R 8 Flat washer, #8 ZH188X435X60C

S Screw, 4-40 x 1/4" pan head, Phillips ZH4-40X.250SPP

2 DD08C2L only

5 DD08E2L and DD08E3L only

T 1 Screw, 1/4-20 x 1/2", hex head ZH1/4-20X.500CH

U 8 Allen screw, 8-32 x 1/2" ZH8-32X.500CS

V 2 Screw, 6-32 x 1/4" pan head, Phillips ZH6-32X.250SPP

W 2 Screw, 6-32 x 1/2" pan head, Phillips ZH6-32X.500SPP

X 4 Nylon washer ZH131X361X62N

AA 2 Screw, 4-40 X 5/8" pan head, Phillips ZH4-40X.625SPP

BB 1 Flat washer, 3/16" ZH260X562X65C

18 Pelco Manual C416M-C (1/98)

7.0 SPECIFICATIONS

MECHANICAL

Pan Movement in horizontal plane:

DD08C2L/
DD08E2L
models: 0-355° with pan limit stops

DD08E3L

model: 360°
Tilt: -90° movement from horizontal plane
Pan and Tilt

Speeds: The following speeds are available and pre-selected by cus-

360° without pan limit stops

tomer at time of order:

Dome Drive

Type Pan Speed Tilt Speed

DD08C2L 24°/sec ± 1° 12°/sec ±.5°
DD08E2L 24°/sec ± 1° 12°/sec ±.5°
DD08E3L Variable (0 – 200°/sec) 0–40°/sec ±.5°

Motors: Synchronous, continuous duty, instantaneous reversing

Connectors

Video: BNC

Gearing: Spur gear
Bearings

Pan: Roller thrust bearings and Oilite bronze bushing

Tilt: Sealed ball bearing
Braking DD08C2L and DD08E2L: Friction

ELECTRICAL

Power
Requirements: Variable Speed Unit All Others

Maximum Current: 2 amps per conductor
Camera Input
Voltage: 24 VAC
Limit Switches

Pan: 5 amp (external adjustment)- DD08C2L & DD08E2L models only

Tilt: 5 amp (factory set)

GENERAL

Construction

Pan/Tilt: Aluminum with stainless steel hardware
Dome Liner: Plastic
Max. Weight: 11 lbs (5 kg)

(DD08C2L and DD08E2L)
Stepper (DD08E3L)

DD08E3L: Magnetic locking

Pan 24 vA 7.5 vA

Tilt 24 vA 7.5 vA

Idle 15 vA —

(combined weight of dome drive with camera/lens, integral
receiver/driver and dome)

(Design and product specifications subject to change without notice.)

This equipment contains electrical or electronic components that must be recycled properly to comply with Directive 2002/96/EC of the European Union
regarding the disposal of waste electrical and electronic equipment (WEEE). Contact your local dealer for procedures for recycling this equipment.

Pelco Manual C416M-C (1/98) 19

8.0 WARRANTY AND RETURN INFORMATION

WARRANTY

Pelco will repair or replace, without charge, any merchandise proved defective in material or
workmanship for a period of one year after the date of shipment.

Exceptions to this warranty are as noted below:

Pelco, the Pelco logo, Camclosure, Esprit,
Genex, Legacy, and Spectra are registered
trademarks of Pelco.
Endura and ExSite are trademarks of Pelco.

© Copyright 1998, Pelco. All rights reserved.

• Five years on FT/FR8000 Series fiber optic products.

• Three years on Genex

• Three years on Camclosure

CC3751H-2, CC3651H-2X, MC3651H-2, and MC3651H-2X camera models, which have a five-

year warranty.

• Two years on standard motorized or fixed focal length lenses.

• Two years on Legacy

dome products.

• Two years on Spectra

continuous motion applications.

• Two years on Esprit

•

Eighteen months on DX Series digital video recorders, NVR300 Series network video

recorders, and Endura™ Series distributed network-based video products.

• One year (except video heads) on video cassette recorders (VCRs). Video heads will be

covered for a period of six months.

• Six months on all pan and tilts, scanners or preset lenses used in continuous motion applications

(that is, preset scan, tour and auto scan modes).
Pelco will warrant all replacement parts and repairs for 90 days from the date of Pelco shipment.

All goods requiring warranty repair shall be sent freight prepaid to Pelco, Clovis, California. Repairs
made necessary by reason of misuse, alteration, normal wear, or accident are not covered under
this warranty.

Pelco assumes no risk and shall be subject to no liability for damages or loss resulting from the
specific use or application made of the Products. Pelco’s liability for any claim, whether based on
breach of contract, negligence, infringement of any rights of any party or product liability, relating
to the Products shall not exceed the price paid by the Dealer to Pelco for such Products. In no event
will Pelco be liable for any special, incidental or consequential damages (including loss of use, loss
of profit and claims of third parties) however caused, whether by the negligence of Pelco or
otherwise.

The above warranty provides the Dealer with specific legal rights. The Dealer may also have
additional rights, which are subject to variation from state to state.

If a warranty repair is required, the Dealer must contact Pelco at [phone] or [phone]
to obtain a Repair Authorization number (RA), and provide the following information:

1. Model and serial number

2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number

3. Details of the defect or problem
If there is a dispute regarding the warranty of a product which does not fall under the warranty
conditions stated above, please include a written explanation with the product when returned.
Method of return shipment shall be the same or equal to the method by which the item was received
by Pelco.

RETURNS

In order to expedite parts returned to the factory for repair or credit, please call the factory at (800)
289-9100 or [phone] to obtain an authorization number (CA number if returned for credit,
and RA number if returned for repair).

All merchandise returned for credit may be subject to a 20% restocking and refurbishing charge.
Goods returned for repair or credit should be clearly identified with the assigned CA or RA number

and freight should be prepaid. Ship to the appropriate address below.
If you are located within the continental U.S., Alaska, Hawaii or Puerto Rico, send goods to:

Service Department
Pelco
3500 Pelco Way
Clovis, CA 93612-5699

If you are located outside the continental U.S., Alaska, Hawaii or Puerto Rico and are instructed
to return goods to the USA, you may do one of the following:
If the goods are to be sent by a COURIER SERVICE, send the goods to:

Pelco
3500 Pelco Way
Clovis, CA 93612-5699 USA

If the goods are to be sent by a FREIGHT FORWARDER, send the goods to:

Pelco c/o Expeditors
473 Eccles Avenue
South San Francisco, CA 94080 USA
Phone: [phone]
Fax: [phone]

®

Series products (multiplexers, server, and keyboard).

®

and fixed camera models, except the CC3701H-2, CC3701H-2X,

®

, CM6700/CM6800/CM9700 Series matrix, and DF5/DF8 Series fixed

®

, Esprit®, ExSite™, and PS20 scanners, including when used in

®

and WW5700 Series window wiper (excluding wiper blades).

20 Pelco Manual C416M-C (1/98)