PEERLESS PRS-EXA, PRS-EXA-S, PRS-EXA-W, PRS-EXB, PRS-EXB-S Installation And Assembly Manual

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Models:PRS-EXA, PRS-EXA-S, PRS-EXA-W
PRS-EXB, PRS-EXB-S, PRS-EXB-W PRS-EXC, PRS-EXC-S, PRS-EXC-W
Installed to Ceiling
R
Maximum UL Load Capacity:
Installed to Wall (PRS-EXC models are not wall mountable due to its extensive reach)
This product is intended for use with UL Listed products and must be installed by a qualified professional installer.
25 lb (11.3 kg)
Features:
• Continuous channel design for uninterrupted drop length or wall extension adjustments
• Safety catch designed into extension to ensure user and equipment safety
• Internal cable management within channels for clean, clutter-free appearance
• Includes PRS Series projector mount for precise image alignment
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3215 W. North Ave. • Melrose Park, IL 60160 • (800) 865-2112 or (708) 865-8870 • Fax: (708) 865-2941 • www.peerlessmounts.com
For customer care call 1-800-865-2112 or 708-865-8870.
ISSUED: 04-24-08 SHEET #: 055-9256-1
Page 2
Note: Read entire instruction sheet before you start installation and assembly .
WARNING
• Do not begin to install your Peerless product until you have read and understood the instructions and warnings contained in this Installation Sheet. If you have any questions regarding any of the instructions or warnings, please call Peerless customer care at 1-800-865-21 12.
• This product should only be installed by someone of good mechanical aptitude, has experience with basic building construction, and fully understands these instructions.
• Make sure that the supporting surface will safely support the combined load of the equipment and all attached hard­ware and components.
• Never exceed the Maximum UL Load Capacity . See page 1.
• If mounting to wood ceiling/wall studs, make sure that mounting screws are anchored into the center of the studs. Use of an "edge to edge" stud finder is highly recommended.
• Always use an assistant or mechanical lifting equipment to safely lift and position equipment.
• Tighten screws firmly , but do not overtighten. Overtightening can damage the items, greatly reducing their holding power.
• This product is intended for indoor use only. Use of this product out doors could lead to product failure and personal injury.
• This product was designed and intended to be mounted to the following supporting surfaces checked below with the hardware included in this product as specified in the installation sheet. To mount this product to an alternative support­ing surface, contact Peerless customer care at 1 800 865-21 12.
• This product was designed to be installed on the following ceiling/wall construction only;
CEILING/WALL CONSTRUCTION ADDITIONAL HARDWARE REQUIRED x Wood Stud None
x Wood Joist None x Solid Concrete None x Cinder Block None
Metal Stud Do not attach except with Peerless accessory kit for metal studs;
Contact Customer Service for Peerless accessory kit for metal studs. Brick Contact Customer Service Other or unsure? Contact Customer Service
Tools Needed for Assembly
stud finder ("edge to edge" stud finder is recommended)
drill
phillips screw driver
1/4" bit for concrete and cinder block wall
open end wrench
5/32" bit for wood stud or joist
level
8 mm open end wrench
Table of Contents
Parts List...........................................................................................................................................................................3-4
Installing Outer Channel to Ceiling Plate...............................................................................................................................5
Installation to Wood Joist Ceiling or Wood Stud Wall ...........................................................................................................6
Installation to Solid Concrete Ceiling or Concrete/Cinder Block Walls ..................................................................................7
Installing Inner Channel and Routing Cables .........................................................................................................................8
Installing Projector Mount ................................................................................................................................................9-10
Attaching Adapter Plate to Projector..............................................................................................................................10-11
Projector Alignment ............................................................................................................................................................12
Adjusting Mount Extension.................................................................................................................................................13
Installing Cable Covers........................................................................................................................................................13
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Page 3
Parts List
#
#
#
#
#
#
A
K
A
K
Description Qty.
projector mount assembly 1 055-0604 055-0605 055-0606 055-0604 055-0605 055-0606
B adapter plate 1 055-0619 055-0620 055-0621 055-0619 055-0620 055-0621 C #14 x 2.5 phillips hex head wood screw 2 5S1-015-C03 5S1-015-C04 5S1-015-C04 5S1-015-C03 5S1-015-C04 5S1-015-C04 D concrete anchor 2 590-0097 590-0097 590-0097 590-0097 590-0097 590-0097 E #10-32 x 1/4" socket pin screw 1 520-1196 520-2196 520-2196 520-1196 520-2196 520-2196 F 1/4" flat washer 6 540-1078 540-1078 540-1078 540-1078 540-1078 540-1078 G M3 x 8 mm socket pin serrated washer head screw 4 510-1004 510-2004 510-2004 510-1004 510-2004 510-2004 H M4 x 10 mm socket pin serrated washer head screw 4 510-1060 510-2060 510-2060 510-1060 510-2060 510-2060
I M5 x 10 mm socket pin serrated washer head screw 4 510-1126 510-2063 510-2063 510-1126 510-2063 510-2063
J M6 x 10 mm socket pin serrated washer head screw 4 510-1066 510-2066 510-2066 510-1066 510-2066 510-2066
#6 flat washer 4 540-1025 540-2025 540-2025 540-1025 540-2025 540-2025
L 4 mm security t-wrench 1 560-1718 560-1718 560-1718 560-1718 560-1718 560-1718 M 2 mm security allen wrench 1 560-1097 560-1097 560-1097 560-1097 560-1097 560-1097
A
ceiling plate 1 055-1773 055-4773 055-2773 055-1773 055-4773 055-2773
BB outer channel 1 SEE CHART SEE CHART SEE CHART SEE CHART SEE CHART SEE CHART CC inner channel 1 SEE CHART SEE CHART SEE CHART SEE CHART SEE CHART SEE CHART DD clamp plate 1 055-1771 055-4771 055-2771 055-1771 055-4771 055-2771 EE vertical mounting plate 1 055-1796 055-4796 055-2796 055-1796 055-4796 055-2796
FF horizontal mounting plate 1 055-1787 055-4787 055-2787 N/A N/A N/A GG M5 x 16 mm socket pin screw 2 520-1161 520-2161 520-2161 520-1161 520-2161 520-2161 HH M6 x 12 mm socket pin screw 2 520-1050 520-2050 520-2050 520-1050 520-2050 520-2050
II M6 x 10 mm socket pin screw 4 520-1066 520-2066 520-2066 520-1066 520-2066 520-2066
JJ M5 x 10 mm socket pin screw 4 520-1063 520-2063 520-2063 520-1063 520-2063 520-2063
K
serrated locknut 2 530-1027 530-2042 530-2042 530-1027 530-2042 530-2042
LL cable cover 2 SEE CHART SEE CHART SEE CHART SEE CHART SEE CHART SEE CHART
PRS-EXA PRS-EXB Part
PRS-EXA-S PRS-EXB-S Part
PRS-EXA-W PRS-EXB-W PRS-EXC PRS-EXC-S PRS-EXC-W Part
Part
Part
Part
OUTER CHANNEL, INNER CHANNEL AND CABLE COVER
PART NUMBER CHART
extendable outer channel (B) inner channel (C) cable cover (Q)
Model# length part# part# part#
PRS-EXA 8.69" - 12.79" 055-1779 055-1778 055-1809-2
PRS-EXA-S 8.69" - 12.79" 055-4779 055-4778 055-4809-2
PRS-EXA-W 8.69" - 12.79" 055-2779 055-2778 055-2809-2
PRS-EXB 12.69" - 20.69" 055-1776 055-1775 055-1809-1
PRS-EXB-S 12.69" - 20.69" 055-4776 055-4775 055-4809-1
PRS-EXB-W 12.69" - 20.69" 055-2776 055-2775 055-2809-1
PRS-EXC 19.14" - 32.9" 055-1770 055-1769 055-1809
PRS-EXC-S 19.14" - 32.9" 055-4770 055-4769 055-4809
PRS-EXC-W 19.14" - 32.9" 055-2770 055-2769 055-2809
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Page 4
A B
E
D
C
K
L
AA BB
F
M
G H
I
J
EE FF
LL
Note: Actual parts may appear slightly different than illustrated.
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GG
CC DD
HH II JJ KK
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Page 5
Install Outer Channel to Ceiling Plate
1
Attach outer channel (BB) to ceiling plate (AA) using four M6 x 10 mm socket pin screws (II) as shown.
Tighten screws with 4 mm security wrench (L).
II
AA
BB
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Page 6
Installation to Wood Joist Ceilings or Wood Stud Walls
WARNING
• Installer must verify that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.
• Tighten wood screws so that ceiling/wall plate is firmly attached, but do not overtighten. Overtightening can damage the screws, greatly reducing their holding power.
• Never tighten in excess of 80 in. • lb (9 N.M.).
• Make sure that mounting screws are anchored into the center of the stud or joist. The use of an "edge to edge" stud finder is highly recommended.
• Hardware provided is for attachment of mount through standard thickness drywall or plaster into wood studs or joists. Installers are responsible to provide hardware for other types of mounting situations (not UL approved).
NOTE: Wall installation with models PRS-EXC, PRS-EXC-S and PRS-EXC-W is not available.
2
Use a stud finder to locate the edges of the stud or joist. Use of an edge-to-edge stud finder is highly recommended. Based on its edges, draw a vertical line down the stud's or joist’s center . Place ceiling/wall plate (AA) on wall or ceiling as a template, making sure that the two mounting slots are on the centerline.
For ceiling installation: Opening on outer channel (BB) indicates front of mount. Use the correct mounting slots on the ceiling/wall plate depending on ceiling joist orientation as shown in figure 2.1 and figure 2.2. Mounting slots on ceiling plate allow for 45° (±22.5) of rotation before securing to joist.
For wall installation: Opening on outer channel (BB) indicates top of mount. Mark the center of the two mounting holes. Drill two 5/32" (4 mm) dia. holes 2-1/2" (65 mm) deep. Secure
ceiling/wall plate (AA) to wood stud or joist using two #14 x 2-1/2" wood screws (C) and two 1/4" washers (F) as shown.
Skip to step 3
fig. 2.1
AA BB
F
C
CEILING INST ALLATION WALL INST ALLA TION
WOOD JOIST
(EXCEPT FOR PRS-EXC MODELS)
fig. 2.2
WOOD STUD
fig. 2.3
OPENING ON OUTER CHANNEL (BB) INDICA TES TOP OF MOUNT
BB
AA
F
MOUNTING SLOTS ALLOW FOR ROT ATION BEFORE SECURING TO JOIST
AA
F
C
BB
C
OPENING ON OUTER CHANNEL (BB) INDICA TES FRONT OF MOUNT
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Page 7
Installation to Concrete Ceilings or Concrete/Cinder Block Walls
WARNING
• When installing Peerless wall mounts on cinder block, verify that you have a minimum of 1-3/8" of actual concrete thickness in the hole to be used for the concrete anchors. Do not drill into mortar joints! Be sure to mount in a solid part of the block, generally 1" minimum from the side of the block. Cinder block must meet ASTM C-90 specifications. It is suggested that a standard electric drill on slow setting is used to drill the hole instead of a hammer drill to avoid breaking out the back of the hole when entering a void or cavity .
• Concrete must be 2000 psi density minimum. Lighter density concrete may not hold concrete anchor .
• Installer must verify that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.
NOTE: Wall installation with models PRS-EXC,
2
PRS-EXC-S and PRS-EXC-W is not available.
Place ceiling/wall plate (AA) on ceiling or wall as a template. Note: Place ceiling/wall plate according to position of opening in outer channel (BB) as shown in figure 2.4. or figure 2.5. Drill two 1/4" (6 mm) dia. holes to a minimum depth of 2.5" (64 mm). Attach ceiling/ wall plate (AA) using two concrete anchors (D), two #14 x 2.5" wood screws (C) and two 1/4" washers (F) as shown in figure 2.6. Tighten wood screws (C) until ceiling/wall plate (AA) is firmly attached.
WARNING
• Tighten wood screws firmly , but do not overtighten. Overtightening can damage the screws, greatly reducing their holding power.
• Never tighten in excess of 80 in • lb (9 N.M.).
WARNING
• Always attach concrete expansion anchors directly to load-bearing concrete.
• Never attach concrete expansion anchors to concrete covered with plaster, drywall, or other finishing mate­rial. If mounting to concrete surfaces covered with a finishing surface is unavoidable, the finishing surface must be counterbored as shown below. Be sure concrete anchors do not pull away from concrete when tightening screws. If plaster/drywall is thicker than 5/8" (16 mm), custom fasteners must be sup­plied by installer (not UL approved).
INCORRECT
CORRECT
CEILING INST ALLATION
fig. 2.4
CONCRETE CEILING
OPENING ON OUTER CHANNEL (BB) INDICA TES FRONT OF MOUNT
WALL INST ALLA TION
(EXCEPT FOR PRS-EXC MODELS)
CONCRETE WALL
fig. 2.5
OPENING ON OUTER CHANNEL (BB) INDICATES T OP OF MOUNT
BB
fig.
2.6
1
Drill holes and insert anchors (D).
2
Place plate (AA) over anchors (D) and secure with washers (F) and screws (C).
C
C
F
F
AA
BB
AA
D
AA
F
C
CINDER BLOCK WALL
D
concrete surface
D
D
AA
plaster/
CUT AW A Y VIEW
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dry wall
concrete
AA
plaster/ dry wall
concrete
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3
Tighten all fasteners.
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Page 8
Installing Inner Channel and Routing Cables
Note: Be certain holes on inner channel (CC) face in the same direction of opening on outer channel (BB).
3
Note: Cables must be removed from projector before routing through channels. If cables are not removable from projector, routing through channels is not an option.
Guide projector cables into openings in channels then insert inner channel (CC) into outer channel (BB) as shown in figure 3.1 or 3.3.
Position inner channel (CC) to the desired extended position and secure using two M6 x 12 mm socket pin screws (HH) through clamp plate (DD) and into inner channel (CC) as shown in figure 3.2 or 3.4.
CEILING INST ALLA TION
fig. 3.1
OPENING
HOLES
GUIDE CABLES IN CHANNELS
CC
BB
HH
DD
BB
CC
fig. 3.2
WALL INST ALLA TION
(EXCEPT FOR PRS-EXC MODELS)
fig. 3.3
HOLES
OPENING
CC
HH
DD
BB
CC
fig. 3.4
BB
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Page 9
Installing Projector Mount
Installing PRS projector mount with ceiling installation: Attach vertical mounting plate (EE) to PRS projector
4
mount (A) using two M5 x 16 mm socket pin screws (GG), two flat washers (F) and two locknuts (KK) as shown in figure 4.1.
Installing PRS projector mount with wall installation: Position PRS projector mount (A) to the orientation shown in figure 4.2 and attach to horizontal mounting plate (FF) using two M5 x 16 mm socket pin screws (GG), two flat washers (F) and two locknuts (KK).
Note: Placing screws (GG) and washers (F) through slots on inside of PRS projector mount and attaching horizontal mounting plate from the bottom can make installation easier as shown in figure 4.3.
CEILING INST ALLA TION
fig. 4.1
KK
WALL INST ALLA TION
(EXCEPT FOR EXC MODELS)
fig. 4.2
EE
A
HOLE INDICATES FRONT OF MOUNT
F
HOLE INDICATES FRONT OF MOUNT
A
GG
fig. 4.3
A
PLACE SCREWS (GG) AND WASHERS (F) FIRST
GG
F
Ceiling installation: Insert vertical mounting plate (EE) into inner channel (CC) with projector mount (A)
5
in the correct orientation shown in figure 5.1. Secure vertical mounting plate to inner channel using four socket pin screws (JJ) as shown in figure 5.2.
KK
FF
F
GG
fig. 5.1
CC
EE
A
HOLE INDICATES FRONT OF MOUNT
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EE
fig. 5.2
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CC
JJ
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Page 10
Wall installation: Insert horizontal mounting plate (FF) into inner channel (CC) as shown in figure 5.3. Secure
5
horizontal mounting plate to inner channel using four socket pin screws (JJ) as shown in figure 5.4.
fig. 5.4
fig. 5.3
HOLE INDICATES FRONT OF MOUNT
CC
FF
Attaching Adapter Plate to Projector
Note: The projector you are installing may differ in appearance from the sample illustrated below.
Place projector upside down. Locate adapter plate (B) with notch facing forward as close to projector center of
6
gravity as possible without covering any mounting holes. Loosen channels with 4 mm security allen wrench (I), and if there are only three mounting holes remove fourth channel. Using one channel for each mounting hole, position feet of channels over mounting holes as shown below. Important: If projector does not have at least three mounting holes, do not use this adapter plate.
Note: Some projectors have feet which can be removed and the corresponding threaded insert can be used for a mounting hole. Note: Once channels are in position retighten fasteners.
*Notch indicates front of projector.
JJ
FF
CC
Channel
Mounting hole
*
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Generic Projector
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Foot of Channel
B
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Page 11
Attach adapter plate (B) to projector using one screw (G, H, I, or J) for each channel as shown below . Tighten all
7
screws, while keeping the center of gravity. Be sure that adapter plate (B) is straight. Adjust the feet of the channels to keep the adapter plate level. Tighten all screws with 4 mm security allen wrench (L) while keeping the center of gravity . If M3 x 8 mm screws (G) are used, tighten using 2 mm security allen wrench (M). Note: Projectors will require different size screws for mounting. Use a combination of screws (G, H, I, or J) and foot adjustment that will result in channels of adapter plate (B) fitting tightly against projector. Important: In order to properly engage the threads in the mounting holes, the screw must be turned at least 3 full turns.
Note: If using screw (G), place washer (K) between screw (G) and foot of channel.
B
CAUTION
• It is the responsibility of the installer to ensure that the projector is properly ventilated. Feet of channels are used to raise the mount off the projector surface.
Attaching Adapter Plate to Projector
WARNING
• Always use an assistant or mechanical lifting equipment to safely lift and position the projector .
G, H, I, or J
FOOT OF CHANNEL
Slide connection block with projector into projector mount assembly (A) as shown. Push in and tighten captive screw
8
to secure projector to projector mount assembly (A).
EE or FF
FRONT OF MOUNT
FRONT OF MOUNT
CAPTIVE SCREW
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A
CONNECTION BLOCK
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Page 12
IMPORTANT: For security installations, insert one #10-32 x 1/4" socket pin screw (E) through projector mount
9
assembly (A) and into connection block as shown. Tighten screw with 4mm security t-wrench (L).
Projector Alignment
T o adjust yaw (swivel): Loosen screw on projector mount assembly (A) indicated below until projector mount
10
can be rotated. Rotate mount to desired position and retighten screw . T o adjust pitch (forward and backward tilt): Using 4 mm security t-wrench (L) (security adjustment models) or a phillips screwdriver (non-security adjustment models), loosen two screws for pitch adjustment on projector mount assembly (A) indicated below. Tilt mount to desired position and retighten screws. T o adjust roll (side to side tilt): Using 4 mm security t-wrench (L) (security adjustment models) or a phillips screwdriver (non-security adjustment models), loosen two screws for roll adjustment on projector mount assem­bly (A) indicated below. Tilt mount to desired position and retighten screws.
A
CONNECTION BLOCK
E
SCREW FOR SWIVEL STOP
A
SCREWS FOR ROLL ADJUSTMENT
20° (±10°) SWIVEL
SWIVEL ADJUSTMENT
TOP VIEW
SCREWS FOR PITCH ADJUSTMENT
MOUNT ASSEMBLY NOT SHOWN FOR CLARITY
WARNING
• Do not loosen adjustment screws to the point they become disengaged from the mount. Weight of the projector should be supported in case of accidental disengagement.
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Page 13
Adjusting Mount Extension
While supporting the weight of the projector, loosen clamp plate screws half a turn and position projector to the
11
desired extended position. Retighten clamp plate screws securely.
WARNING
• On ceiling installations, clamp plate adjustment screws support weight of projector when fully tightened. Weight of the projector will need to be supported if clamp plate screws are loosened.
CEILING INST ALLA TION
CLAMP PLA TE
SCREWS
WALL INST ALLA TION
(EXCEPT FOR EXC MODELS)
DD
CLAMP PLA TE
SCREWS
DD
Install Cable Covers
Cut cable covers (LL) to the length of inner channel (CC) and outer channel (BB) openings, leaving space for cables if
12
routed through channels. Snap cable covers (LL) into openings as shown.
CEILING INST ALLA TION
WALL INST ALLA TION
(EXCEPT FOR EXC MODELS)
LL
CUT TO LENGTH OF OPENING
LL
CUT TO LENGTH OF OPENING
CC
BB
LL
CUT TO LENGTH OF OPENING
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BB
CC
CABLES
LL
CUT TO LENGTH OF OPENING
CABLES
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All other brand and product names are trademarks or registered trademarks of their respective owners.
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© 2008, Peerless Industries, Inc. All rights reserved.
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